LSRE BOOKLET

Date: 05/10/2024
 Index
Sr No Topic Page No
1. HHP LOCO LIST KYN DSL SHED 1
2. ALCO LOCO VERSION & TFT DETAILS 2
3. HHP LOCO COMPONENT TO REMOVE 3
4. ALCO LOCO COMPONENT TO REMOVE 4
5. DETAILS OF HHP LOCO CIRCUIT BREAKER 5
6. HHP LOCO F/L, HEAD LIGHT TYPE & GBPM POSITION 6
7. BASIC DATA INFERIOR LOCO & HHP LOCO 7
8. WW GOV SETTING 8
9. LR LOGIC 9
10. MR LOGIC, CARBON SIZE 10 -11
11. HHP GRIDS NUMBERING 12
12. HOT ENGINE LOGIC MEDHA LOCO 13
13. BATTERY 14
14. SELF LOAD BOX 15
15. HHP LED HEAD LIGHT MODIFICATION 16-17
16. HEAD LIGHT CONVERTER SPEEDOMETER 18
17. LIST OF DO & DI ALCO LOCO 19-20
18. GENERAL PARAMETER 21
19. CIRCUIT BREAKERS IN ALCO LOCO NEW 22
20. MEDHA HHP LOCO RESISTANCE PANELS 23
21. SIEMENS HHP LOCO RESISTANCE PANELS 24
22. RFC CONTACTOR HHP LOCO 25-26
23.
24.
 HHP LOCO LIST KYN DSL SHED
Sr. AMC/NON AMC/NON
Loco No. SYSTEM AMC LOCO
SHED Sr. No. Loco No. SYSTEM AMC LOCO SHED
No.
1 12380 SIEMENS AMC UBL 39 70107 SIEMENS NON AMC KZJ
2 12381 MEDHA AMC PUNE 40 70110 SIEMENS NON AMC KZJ
3 12383 MEDHA AMC PUNE 41 70173 SIEMENS AMC PUNE
4 12388 MEDHA AMC PUNE 42 70175 SIEMENS AMC PUNE
5 12535 MEDHA AMC KYN 43 70181 SIEMENS AMC KYN
6 12548 MEDHA NON AMC KZJ 44 70182 SIEMENS AMC KYN
7 12615 MEDHA NON AMC KZJ 45 70183 SIEMENS AMC KYN
8 12667 MEDHA AMC KYN 46 70190 SIEMENS AMC PUNE
9 12668 MEDHA AMC KYN 47 70323 MEDHA AMC KYN
10 12669 MEDHA AMC KYN 48 70324 MEDHA AMC KYN
11 12761 MEDHA AMC KYN 49 70325 MEDHA AMC KYN
12 12762 MEDHA AMC KYN 50 70326 MEDHA AMC KYN
13 12763 MEDHA AMC KYN 51 70327 MEDHA AMC KYN
14 12764 MEDHA AMC KYN 52 70334 MEDHA AMC KYN
15 12765 MEDHA AMC KYN 53 70342 MEDHA AMC KYN
16 12774 SIEMENS NON AMC KZJ 54 70358 SIEMENS AMC KYN
17 12804 SIEMENS NON AMC KZJ 55 70379 SIEMENS AMC KYN
18 12805 SIEMENS NON AMC KZJ 56 70380 SIEMENS AMC KYN
19 12969 SIEMENS NON AMC KZJ 57 70381 SIEMENS AMC KYN
20 12974 SIEMENS NON AMC KZJ 58 70384 MEDHA NON AMC KZJ
21 40147 SIEMENS AMC KYN 59 70409 MEDHA NON AMC KZJ
22 40156 MEDHA AMC PUNE 60 70410 MEDHA NON AMC KZJ
23 40165 SIEMENS AMC PUNE 61 70411 MEDHA NON AMC KZJ
24 40260 SIEMENS AMC KYN 62 70421 MEDHA NON AMC KZJ
25 40261 SIEMENS AMC KYN 63 70430 MEDHA NON AMC KZJ
26 40262 SIEMENS AMC PUNE 64 70432 MEDHA NON AMC KZJ
27 40276 SIEMENS AMC KYN 65 70477 SIEMENS AMC PUNE
28 40312 SIEMENS AMC KYN 66 70478 SIEMENS AMC PUNE
29 40316 SIEMENS AMC KYN 67 70490 SIEMENS AMC PUNE
30 40347 SIEMENS AMC KYN 68 70551 SIEMENS AMC PUNE
31 40372 MEDHA AMC KYN 69 70552 SIEMENS AMC PUNE
32 40423 SIEMENS AMC PUNE 70 70553 SIEMENS AMC PUNE
33 70012 SIEMENS NON AMC KZJ 71 70586 SIEMENS AMC PUNE
34 70019 SIEMENS NON AMC KZJ 72 70587 SIEMENS AMC PUNE
35 70048 SIEMENS NON AMC KZJ 73 70588 SIEMENS AMC PUNE
36 70051 SIEMENS NON AMC KZJ 74 70656 SIEMENS NON AMC KZJ
37 70054 SIEMENS NON AMC KZJ 75 70667 SIEMENS NON AMC KZJ
38 70101 SIEMENS NON AMC KZJ 76 70668 SIEMENS NON AMC KZJ

ALL 12 series loco -single cab

70012 to 70190 - single cab
70323 to 70668 - Dual cab
 ALCO LOCO

Sr. No. Loco No. Loco status version TFT LOCO

1 11355 Working V3
2 11356 Working V3
3 11358 Major Work V3
4 11359 Working V3
5 11363 Major Work V3
6 11365 Working V3
7 11373 Working V3
8 11374 Working V3 Fitted
9 11383 Working V3
10 11389 Working V3
11 11390 Working V3
12 11398 Working V3
13 11409 Major Work V3
14 11455 Working V3
15 11456 Working V3
16 11470 Working V3
17 11471 Working V3
18 13302 Major Work V2
19 13303 Working V2
20 13425 Working V2
21 13426 Working V2
22 13497 Working V2
23 13561 Working V2
24 13577 Working V2
Not fitted
25 13579 Major Work V2
26 13588 Working V2
27 13619 Major Work V3
28 13637 Working V3
29 14558 V3
30 14559 V3
31 14567 Condemnation V3
32 14595 V3
33 14647 V3

TOTAL LOCO =33

NOTE = 11383,11358 ONLY ONE SIDE TFT
 HHP Loco मे व भ न शै यूल के दौरान नकालने वाले components क सूची
Sch. Y1/T360/ 1 YLY Sch. Y2/T720/ 2 YLY
Sr. No. Name of components Sr. No. Name of components
1. GPR Relay- 07 Nos ( MCB, EFCO, 1. GPR Relay-07 Nos ( MCB, EFCO, CMPSYN,
CMPSYN, PCR FLASHER, FPR, AR) PCR FLASHER, FPR, AR)
2. Speedo Meter (If meter test is failed) 2. Speedo Meter (If meter test is failed)
3. TE/BE Meters (If meter test is failed) 3. TE/BE Meters (If meter test is failed)
4. ST and STA 4. ST and STA

Sch. Y3/T1080/ 3 YLY Sch. Y6/T2160/ 6 YLY

Sr. No. Name of components Sr. No. Name of components
1. GPR Relay-( MCB, EFCO, CMPSYN, 1. All GPR Relay
FLASHER, FPR, PCR, AR)
2. Speedo Meter 2. OVR Relay
3. TE/BE Meter 3. C/S indication panel
4. B.A Meter 4. TCC Blower contractor
5. Headlight Switch 5. TCC Blower contactor resistance
6. Classification Light Switch 6. Phase imbalance resistance 100Ω
7. Engine prime & start switch 7. RFC (FCS1,2 FCF1A,2AFCF1B,2B)
8. Isolation switch 8. Radiator Fan C/B
9. BL Key Switch 9. Aux. Gen. C/B 250A
10. SCR Assembly 10. REST 1,2
11. BCA Assembly 11. Headlight Assembly
12. Cab and CCB Fans 12. M/L Assembly
13. Cab light 13. F/L Assembly
14. Rectifier bank ( If requirement of TA 14. Capacitor (MG) CA 32, 5µf
Section)
15. M/L Assembly 15. Rectifier bank
16. Headlight Assembly 16. ALL Resistance panel
17. F/L Assembly 17. ALL circuit breaker
18. MUSD, GF, FP&CTRL, and ENG. RUN 18. MUSD, GF, FP&CTRL, and ENG. RUN
Switches Switches
19. Governor Harness 19. B.A Meter
20. Headlight resistance 3.75 Ω 20. Speedo meter
21. ST And STA 21. Headlight resistance
22. GFC And GFD 22. MRPT, EPU, TPU & ETP Sensor
Note : 23. Battery knife switch
24. Governor Harness
Nomenclature Meaning
25. TE/BE Meter
Y1, Y2, Y3, Y6 For Goods Loco-
26. All push button
Km Basis
27. Headlight Switch
1 YLY, 2 YLY, For Passenger Loco-
28. Classification light switch
3 YLY, 6YLY Time Basis
29. Engine prime & start switch
30. Isolation switch
T360, T720, T1080, अगर 40 सर ज़ का 31. BL Key switch
T2160
लोको है तो 1 YLY, 2 32. SCR Assembly
YLY, 3 YLY, 6YLY sch 33. BCA assembly
करना है । 34. Cab and CCB Fan
35. Cab Light
T360, T720, T1080, अगर Goods लोको है 36. ST And STA
T2160
तो दस
ु रा oblique वाला 37. GFC And GFD
शै यल 38. Braking contactor B1,B2,B3 and B4
ू करना है।
 Alco Schedule removed components Test Room
Schedule M2 Schedule M12/M24
Sr.No. Components Remark Sr.No Components Remark
1. LWS Sensor Overhauled/New 1. GF Contactor Overhauled/New
Schedule M18
Sr.No. Components Remark Sr.No. Components Remark
1 H/L Assembly 1,2 Overhauled 7 GF Switch 1,2 Tested (less than 3
years old) / New

2 All circuit breakers Tested (less than 8 MUSD switch 1,2 Tested (less than 3
3 years old) / New years old) / New

3 Recorder, Indictor, and Overhauled 9 Start, Stop, Horn, Tested (less than 3
SPM Sensor sander, VCD Push button years old) / New

4 ECC Holder Overhauled 10 Rectifier Unit Overhauled

5 CKC, RFC1,2 Overhauled 11 FP Contactor Overhauled
6 WLI Overhauled /New

Schedule M36 Schedule M72

Sr.No. Components Remark Sr.No. Components Remark
1 GF Contactor Overhauled/New 1 GF Contactor Overhauled/New
2 H/L Switch 1,2 Overhauled 2 H/L Switch 1,2 Overhauled
3 H/L Convertor Overhauled 3 H/L Convertor Overhauled
4 F/L Assembly 1,2 Overhauled 4 F/L Assembly 1,2 Overhauled
5 F/L Control unit 1,2 Overhauled 5 F/L Control unit 1,2 Overhauled
6 M/L Assembly 1,2,3,4 Overhauled 6 M/L Assembly 1,2,3,4 Overhauled
7 All Push Buttons New 7 All Push Buttons New
8 Load meter 1,2 New 8 Load meter 1,2 New
9 Battery Ammeter New 9 Battery Ammeter New
10 C/S indication Overhauled 10 C/S indication Overhauled
11 ECS Switch Overhauled/New 11 ECS Switch New
12 FP Rotary switch Overhauled 12 FP Rotary switch Overhauled
13 Actuator Assembly Cleaned 13 Actuator Assembly Cleaned
14 Alarm Gong, Hooter Overhauled/New 14 Alarm Gong, Hooter Overhauled
15 Cab fan 1,2 Overhauled/New 15 Cab fan 1,2 Overhauled/New
16 Cab light 1,2 Overhauled/New 16 Cab light 1,2 Overhauled/New
17 Resistance Panel (FCP, Overhauled 17 Resistance Panel (FCP, Overhauled
CGR, PGR, TCR, GFR, LCR,) CGR, PGR, TCR, GFR, LCR,)
18 RCD Overhauled 18 RCD Overhauled
19 PLPC Overhauled 19 PLPC Overhauled
20 GPR Relays Overhauled 20 GPR Relays Overhauled
21 CPR Panels Overhauled 21 CPR Panels Overhauled
22 H/L Assembly 1,2 Overhauled 22 H/L Assembly 1,2 Overhauled
23 ECC Holder Overhauled 23 ECC Holder Overhauled
24 Recorder, Indictor, and Overhauled 24 Recorder, Indictor, and Overhauled
SPM Sensor SPM Sensor
25 All circuit breakers New 25 All circuit breakers New
26 GF Switch 1,2 New 26 GF Switch 1,2 New
27 MUSD switch 1,2 New 27 MUSD switch 1,2 New
28 WLI Overhauled /New 28 WLI Overhauled /New
29 Rectifier Unit Overhauled 29 Rectifier Unit Overhauled
30 FP Contactor Overhauled 30 FP Contactor Overhauled
31 RFC 1,2 Overhauled 31 RFC 1,2 Overhauled
32 CKC Overhauled 32 CKC Overhauled
33 Battery Knife switch Overhauled/New
 Detail of HHP loco Circuit Breaker
Group Sr Siemens Loco Medha Loco Amp Pole Volt AC/DC Hz Aux Contact
No
1 - DCL 1 3 2 80 DC - Yes not used.
2 - DCL 2 3 2 80 DC - Yes not used.
3 - DCL 3 3 2 80 DC - Yes not used.
1
4 - DCL 4 3 2 80 DC - Yes not used.
5 - DCL 5 3 2 80 DC - Yes not used.
6 - DCL 6 3 2 80 DC - Yes not used.
7 - LRMS Power 3 2 80 DC - Yes not used.
8 PS – 05 - 5 2 80 DC - No
2
9 - TFT CB 5 2 80 DC - No
3 10 DISP - 6 2 80 DC - No
11 SCR Module - 10 2 80 DC - No
12 PS – 04 - 10 2 80 DC - No
13 - TCC Com 1 10 2 80 DC - No
14 - TCC Com 2 10 2 80 DC - No
4
15 - TCC Com 3 10 2 80 DC - No
16 - TCC Com 4 10 2 80 DC - No
17 - TCC Com 5 10 2 80 DC - No
18 - TCC Com 6 10 2 80 DC - No
5 19 Aux – Gen Field Aux – Gen Field 10/15 2 80 DC - Yes
6 20 - AC Control 15 2 240 AC 50/60 Yes
21 Radio - 15 2 80 DC - No
22 Event Recorder - 15 2 80 DC - No
23 Cab Fan Cab Fans 15 2 80 DC - No
7
24 Air Dryer Air Drier 15 2 80 DC - No
25 Micro Air Brake Micro Air Brake 15 2 80 DC - No
26 - Computer Control 15 2 80 DC - No
8 27 Filter Blower Motor Filter Blower Motor 30 2 240 AC 50/60 Yes
28 GBC GBC 30 2 80 DC - No
29 Fuel Pump Fuel Pump 30 2 80 DC - No
9 30 Turbo Turbo 30 2 80 DC - No
31 Lights Lights 30 2 80 DC - No
32 TCC PS - 30 2 80 DC - No
10 33 Local Control Local Control 30 2 80 DC - Yes
34 TCC # 1 Blower TCC Blowers CB1 30 3 240 AC 50/60 Yes
35 TCC # 2 Blower TCC Blowers CB2 30 3 240 AC 50/60 Yes
36 - TCC Blowers CB3 30 3 240 AC 50/60 Yes
11
37 - TCC Blowers CB4 30 3 240 AC 50/60 Yes
38 - TCC Blowers CB5 30 3 240 AC 50/60 Yes
39 - TCC Blowers CB6 30 3 240 AC 50/60 Yes
12 40 Head Light Head Light 35 2 80 DC - No
13 41 Control Control 40 2 80 DC - Yes
14 42 Computer Control - 65 2 80 DC - No
15 43 Gen Field CB Gen Field CB 90 3 240 AC 50/60 Yes
 HHP LOCO F/L , HEAD Light and GBPM position
SR. Head SR. Head
Loco No F/L TYPE GBPM Loco No F/L TYPE GBPM
NO Light NO Light
1 12380 LED F/L Bulb 41 70110 YELLOW BULB Bulb
2 12381 LED F/L Bulb Removed 42 70173 LED F/L Bulb Removed
3 12383 LED F/L Bulb 43 70175 Removed
4 12388 LED F/L Bulb Removed 44 70181 LED F/L Bulb
5 12535 LED F/L Bulb 45 70182 LED F/L Bulb
6 12548 YELLOW BULB Bulb 46 70183 LED F/L Bulb
7 12615 YELLOW BULB Bulb 47 70323 LED F/L Bulb
8 12667 LED F/L Bulb 48 70324 LED F/L Bulb
9 12668 LED F/L Bulb 49 70325 LED F/L Bulb
10 12669 LED F/L Bulb 50 70326 LED F/L Bulb
11 12761 LED F/L Bulb Removed 51 70327 LED F/L Bulb
12 12762 LED F/L Bulb 52 70334 LED F/L Bulb
13 12763 LED F/L Bulb 53 70342 LED F/L Bulb
14 12764 LED F/L Bulb 54 70358 LED F/L Bulb Removed
15 12765 LED F/L Bulb 55 70379 LED F/L Bulb
16 12774 LED F/L Bulb 56 70380 LED F/L Bulb
17 12804 LED F/L Bulb 57 70381 LED F/L Bulb
18 12805 LED F/L Bulb 58 70384 LED F/L Bulb
19 12969 YELLOW BULB Bulb 59 70409 YELLOW BULB Bulb
20 12974 LED F/L Bulb 60 70410 LED F/L Bulb
21 40147 LED F/L Bulb Removed 61 70411 YELLOW BULB Bulb
22 40156 LED F/L Bulb Removed 62 70421 LED F/L Bulb
23 40165 LED F/L Bulb Removed 63 70430 YELLOW BULB Bulb
24 40260 LED F/L Bulb 64 70432 LED F/L Bulb
25 40261 LED F/L Bulb Removed 65 70477 YELLOW BULB Bulb Removed
26 40262 LED F/L Bulb Removed 66 70478 LED F/L Bulb Removed
27 40276 LED F/L Bulb Removed 67 70490 LED F/L Bulb Removed
28 40277 LED F/L Bulb 68 70551 YELLOW BULB Bulb Removed
29 40312 LED F/L Bulb Removed 69 70552 LED F/L Bulb Removed
30 40316 LED F/L Bulb 70 70553 LED F/L Bulb Removed
31 40347 LED F/L Bulb 71 70586 LED F/L Bulb Removed
32 40372 LED F/L Bulb 72 70587 LED F/L Bulb Removed
33 40423 LED F/L Bulb Removed 73 70588 LED F/L Bulb Removed
34 70012 YELLOW BULB Bulb 74 70656 YELLOW BULB Bulb
35 70019 YELLOW BULB Bulb 75 70667 LED F/L Bulb
36 70048 LED F/L Bulb 76 70668 LED F/L LED
37 70051 YELLOW BULB Bulb
38 70054 YELLOW BULB Bulb
39 70101 LED F/L Bulb
40 70107 LED F/L Bulb
 MAX SPEED TM GEAR RATIO
1.WDG3A - 105 1.WDG3A - 18.74
2.WDM3D - 105 2.WDM3D - 18.65
3.WDG4 - 105 3.WDG4 - 17.90
4.WDG4D - 100 4.WDG4D - 17.90
5.WDP4D - 135 5.WDP4D - 17.77

INFERIOR SERVICE LOCO SETTING

FOOT MOUNTED RECTIFIER
RPM - 8th notch 970 1.13302
7 th notch 950
LED HEAD LIGHT LOCO
GHP - 8th notch 2800 1.70667
7 th notch 2600 2.70668
3.13497
LOP - 8th notch 3.5 4.13579

LOCO speed limit 105 kmph

REMMLOT FITTED LOCO

ALL 33 ALCO LOCO
HHP LOCO FITTED WITH REMMLOT
1. 12381
2. 12383
3. 12388
4. 40156
5. 70323
6. 70326
7. 70334

TOTAL LOCO =33+7 =40

WW Governor
Notch Engine RPM Solenoid Adjusting Sequence Throttle Position
Operates Solenoid
Low IDLE 200 ± 4 AD C 5 Idle or 1
1 269 ± 15 --- --- --- ---
2 353 ± 15 A --- --- ---
3 485 ± 4 C A 3 7
4 572 ± 4 AC B 4 4
5 676 ± 15 BCD --- --- ---
6 763 ± 4 ABCD BASE 1 6
7 862 ± 15 BC --- --- ---
8 954 ± 4 ABC D 2 8
Governor plunger setting

1. 50 to 60 sec at idle. Above 4th notch immediate shutdown.

2. Lube oil Pressure 1.1 kg at idle and 4.5 kg on 8th notch.
3. Loco shutdown at idle below 1.1 kg and on 8th notch below 2.5 kg

Parameter Value
Hydraulic Fluid Petroleum base-lub oil
Servo Prime 76 / Turbinol 77
Mak Turbol 78
Recommended Viscosity Range 100 to 300 SUS
Recommend Oil Temp 60 to 93 °C
Operating Pressure Approximately 100 psi
Sump Capacity 1.9 L
Total oil capacity 2.5 L
LCR value pins 2 and 3. 27.5 to 33.5 ohms
Resistance value of solenoid at 20 deg cen 700 ± 10% ohms
(630 to 770 ) ohms

1. LLOB SETTING
NOTCH PSI TIME
TH
8 24-28 INSTANT
ST
IDLE/1 7-12 50-60SEC
TH
4 7-12 INSTANT

1 kg/cm² = 14.223 PSI

 LR logic in HHP loco

72 Volt/ Max position

Grey
Brown

0 Volt/ Min position Orange

PIN 2 PIN 1 PIN 3

K J L
LR1(WH) LR1(RD) LR1(BK)

LR Condition due to wiring issue

Sr Wire no Wire no Wire no LR on

No LR1(BK) LR1(RD) LR1(WH) Display
Gov Pin-L Gov Pin-J Gov Pin-K
Positive Output Negative
1 Open Zero
2 Open Zero
3 Open 100%
4 L-J Short 100%
5 J-K Zero

Resistance value
Colour Orange - Grey Orange - Brown Grey - Brown
Pin K - L K - J L - J
When LR
1.47 kΩ 6.47 kΩ 5.0 kΩ
MAX
When LR
1.47 kΩ 5.0 kΩ 6.47 kΩ
MIN

• जब brown wire यािन PIN J ऊपर क तरफ move होकर grey wire यािन PIN L को touch
करती है तब LR max पर होता है और PIN J पर भी 72 वोट िमलता है. तब कं यूटर LR 100
% show करता है. LR bypass करने के िलये PIN J और PIN L को short करते ह यािन वायर
नं LR1(RD) और LR1(BK)
LR1(BK) को short करते ह ता क कं यूटर LR 100 % show करे .

• जब brown wire यािन PIN J िनचे क तरफ move होकर orange wire यािन PIN K को
touch करती है तब LR min पर होता है और PIN J पर जीरो वोट िमलता है. तब कं यूटर म!
मेधा लोको म! LR 50 % show करता है और सीम!स लोको म! LR 0 % show करता है
 Compressor loading unloading logic HHP Loco
Event Loading Unloading
MEDHA SIEMENS MEDHA SIEMENS
MR 8.3 8.2 9.6 9.8
pressure
MVCC OFF OFF ON ON
COMSYN ON ON OFF OFF
EBT ON for 90 sec OFF OFF ON for 90 sec
DCR ON ON OFF OFF
nd
upto 2
notch
DCR ON ON ON ON
rd
from 3
notch
Auto Drain Valve perge once when EBT ON and once when EBF OFF

CARBON BRUSH DETAILS OF VARIOUS D.C MACHINES

Component No. of carbon Full size Condemn size
Brush (in mm) (in mm)
(holders * box)
Traction Motor 4*3 52 28
(type 4907)
Traction Motor 4*3 55 24
(type 7362/5002)
Traction Alternator 2*2 50.8 35
(Alco)
Auxiliary/Exciter 6*3 40 19
generator
B.K.B.L 4*1 45 23
(conventional)
B.K.B.L 4*1 40 19
(roof mounted)
E.C.C coil 1*4 23 9.5

Traction Alternator 10 55.5 38.1

(HHP)
Starter motor 6*2 19 9
TLPM 2*1 35 25
GBPM 2*1 15 8
PLPM 2*1 31.5 18
 Following items to check during Self Load Box

1. Control drum operation

2. Notch-wise parameters
3. Radiator fan
• Contactors and Circuit breaker operation
• Radiator fan current in slow and fast mode
• Cables temperature from Thermal camera
• Fan direction and unusual sound
• Cooling time (T90 and above schedule or if there is trouble)
4. Governor
• Oil level and leakage
• Rack position
5. Grids overheating and current
6. Grids blower current and unusual sound
7. TCC Blower current and unusual sound
8. Fuel oil current and Fuel oil pressure
9. Any unusual sound of Dustbin blower and Traction motor blower to
absorb from Alternator compartment
10. Alternator and Auxiliary machine operation
HHP Loco LED Head Light Circuit Diagram
HHP Loco LED Head Light Circuit Diagram
 Head Light Converter

क्रम ांक पैर मीटर स म न्य वेल्यु

1. इनपुट सप्लाई 72 वोल्ट
2. आउटपट
ु सप्लाई 24 वोल्ट ( 25.5V ±1% DC)
3. चें ज ओवर टॉगल स्ववच रे टटिंग 25 – 30 एम्पीयर

4. H.R.C. फ्यूज रे टटिंग 20 एम्पीयर

5. Wattage 500 W

पॉवर ऑन कांडीशन में “चें ज- ओवर- टॉगल- स्ववच” ऑपरे ट न करें , इससे टॉगल-स्ववच ख़र ब हो सकत है .

Speedometer
क्रम ांक मैस्ससमम वपीड लललमट स म न्य वेल्यु वपीडो मीटर डडवक वलॉट
की सांख्य
1. WDG3A 105 KMPH मेध 60
2. WDM3D 120 KMPH Laxvan 30
3. WDP3A 160 KMPH Telpro 200
4. WDG4 100 KMPH
5. WDG4D 100 KMPH
6. WDP4D 135 KMPH
7. व्हील ड यमीटर 1016 to 1096 mm
Note: Wheel dia entry in Siemens HHP loco is not possible.

1. Alco Loco Rectifier 2 5

diode location 6 3
4 1
+ Engine Negative Driver cab

FCP Alco Loco

S NO. FUNCTION DETAIL

1 NAME FCP
2 MAKE BHIL,SCS
3 Values of resistance EFR1(BC) 69.5-70.5ohms
EFR2(CD) 1.38-1.42ohms
EFR3(EF) 14.5-14.7ohms
EFR4(DE) 2.65-2.75ohms
4 Overhauling In every M24 sch.
 LIST OF DO -MEP VER 2 LOCO

DO NO WIRE NO POLARITY DO NO WIRE NO POLARITY

DO 00 PICL NEGATIVE DO 24
DO 01 P21CL NEGATIVE DO 25 ALRR NEGATIVE
DO 02 P31CL NEGATIVE DO 26 AFLRCL NEGATIVE
DO 03 P2CL NEGATIVE DO 27 CMRCL NEGATIVE
DO 04 P22CL NEGATIVE DO 28 SLBRCL NEGATIVE
DO 05 P32CL NEGATIVE DO 29 SPARE
DO 06 S1CL NEGATIVE DO 30 SPARE
DO 07 S21CL NEGATIVE DO 31 SPARE
DO 08 S31CL NEGATIVE DO 32 15A POSITIVE
DO 09 BKMCL NEGATIVE DO 33 12A POSITIVE
DO 10 BKBCL NEGATIVE DO 34 7C POSITIVE
DO 11 RVFCL NEGATIVE DO 35 3A POSITIVE
16L ( IOT
DO 12 RVRCL NEGATIVE DO 36 ENG ) POSITIVE
73 ( CK TIP
DO 13 GFCLI NEGATIVE DO 37 WELD ) POSITIVE
35
DO 14 CKCCL NEGATIVE DO 38 ( GROUND ) POSITIVE
RL2
( OVER
DO 15 EXPRCL NEGATIVE DO 39 LOAD ) POSITIVE
LED )
DO 16 RICL NEGATIVE DO 40 133 ( AFL POSITIVE
ALR ( ALE
RTER
DO 17 R2CL NEGATIVE DO 41 LED ) POSITIVE
MFL
( MMF
DO 18 GFCL2 NEGATIVE DO 42 LED ) POSITIVE
DO 19 AGPRCL NEGATIVE DO 43 SPARE
DO 20 SNDRCL NEGATIVE DO 44 SPARE
DO 21 23D ( BKIV ) NEGATIVE DO 45 SPARE
DO 22 SRCL NEGATIVE DO 46 SPARE
DO 23 DMRCL NEGATIVE DO 47 SPARE
 LIST OF DI -MEP VER 2 LOCO

DI NO WIRE NO DI NO WIRE NO
DI 00 8 DI 40 START
DI 01 0 DI 41 ECSRUN
DI 02 15 DI 42 MCOS1
DI 03 12 DI 43 MCOS2
DI 04 7 DI 44 MCOS3
DI 05 3 DI 45 MCOS4
DI 06 16 DI 46 MCOS5
DI 07 6 DI 47 MCOS6
DI 08 13 DI 48 FPFB
DI 09 17 DI 49 GFFB2
DI 10 23 DI 50 PCSFB
DI 11 2 DI 51 AGFB
DI 12 10 DI 52 PSH3
DI 13 64 DI 53 PSH2
DI 14 25 DI 54 PSH1
DI 15 REV OFF DI 55 PSH4
DI 16 CK1FB DI 56 RECT HOT
DI 17 CK2FB DI 57 RECT BLO FAIL
DI 18 CK3FB DI 58 FSFB
DI 19 P1FB DI 59 ALRTRB FB
DI 20 P21FB DI 60 AFLRFB
DI 21 P31FB DI 61 AFL
DI 22 P2FB DI 62 AFL
DI 23 P22FB DI 63 AFLRST
DI 24 P32FB DI 64 ALRTR RST
DI 25 S1FB DI 65 IBPS
DI 26 S21FB DI 66 HORN
DI 27 S31FB DI 67 W171
DI 28 BKTBFB DI 68 PCS1
DI 29 BKTMFB DI 69 DEB ENG FB
DI 30 REVFFB DI 70 DEB CAR FB
DI 31 REVRFB DI 71 CEB FB
DI 32 GFFB1 DI 72 ALTR DSBL SW
DI 33 RFCFB DI 73 MMF FB
DI 34 EXPR FB DI 74 FL FB
DI 35 AGPR FB DI 75 HL DIM
DI 36 LWSF DI 76 HL
DI 37 OPS DI 77 SLBC FB
DI 38 ALARM FB DI 78 TE LIMIT
DI 39 STOP DI 79 SPARE
 General Parameters HHP Loco
Sr No Description Value Remark
1. Head Light Bulb Wattage HHP Loco 200W
2. Head Light Bulb current HHP Loco - DIM 6 Amp
3. Head Light Bulb current HHP Loco - Bright 10 Amp
4. No of LED in F/L 120
5.
6.
7.
8.
9.

General Parameters ALCO Loco

Sr No Description Value Remark
1. Head Light Bulb current Alco Loco 3.5 Amp
2. Head Light Bulb Voltage Rating 24 V
3. Wattage Rating
Bright 100 W
DIM 90 W
4.
5.
6. No of LED in F/L 120
7. Frequency of F/L control Unit ON- 42 cycle per sec.
OFF It has flash rate 35 to 45 flash
per minute.
8. MB1 200 Amp
9. MB2 150 Amp
 Alco Loco Circuit Breaker Ratings
Sr. No. Circuit breaker name QPL Remark
1. MB 1 (150A) 1 Serviceable in M18, Renew in M36
2. MB 2 (200A) 1 Serviceable in M18, Renew in M36
3. MCB (15A) 2 New or (serviceable less than 3 years old from the
date of commissioning )
4. AGFB (15A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
5. MPCB (15A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
6. PLPB (15A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
7. CEB (15A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
8. DLCB (15A) 1 Serviceable
9. LPB (15A) 2 Serviceable
10. FPB (30A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
11. RFCB (30A) 1 Serviceable
12. MFPB (30A) 2 New or (serviceable less than 3 years old from the
date of commissioning )
13. HLPB (30A) 1 New or (serviceable less than 3 years old from the
date of commissioning )
14. DEB-C (30A) 1 Serviceable
15. DEB-E (30A) 1 Serviceable

Alco Loco Resistance panel

Sr. Name Make Resistance Overhauling Mode of
no. inspection
1 CGR MEDHA,SCS 47.5 TO 52.5Ω M24 sch. Multi meter
2 PGR MEDHA,SCS 47.5 TO 52.5Ω M24 sch. Multi meter
3 LCR BHEL, BHIL A-B = 1.9 TO 2Ω M24 sch. Multi meter
C-D= 14.5 TO 15 Ω
4 GFR BHEL,BHIL 28.5 TO 31.5 Ω M24 sch. Multi meter
5 FCP BHIL,SCS B-C=69.5 TO 70.5 M24 sch. Multi meter
C-D=1.38 TO 1.42
D-E= 14.5 TO 14.7
E-F= 2.65 TO 2.75
6 TCR BHEL,BHIL,SCS M24 sch. Multi meter
 List of resistance panel in MAS loco

S.no. Resistance name Resistance Per loco

value quantity
(Nos)
1. CTLR 41 240Ω 13Nos
CTLR51 1.5KΩ 02Nos
(lighting control resistance)
2. DB 41 to 46 25Ω 06Nos
DB 51 to 56 08Ω 04Nos
(Dynamic Brake 05Ω 02Nos
Resistance)
3. FLSHR LT CE1,2,3,4 100Ω 08Nos
FLSHR LT HE1,2,3,4 100Ω
4. GNL,GNR 100Ω 06Nos
(Alternator phase 100Ω
resistance)
5. HDLT CE 6.8Ω 04Nos
HDLT HE 6.8Ω
HDLT DIM 3.75Ω 02Nos
6. MG1 4.8Ω 01Nos
MG2 35Ω 01Nos
7. GR 1A,1B.2A.2B.3A.3B. 10Ω 10Nos Resistor
4A.4B.5A.5B.6A.6B for MG
Ground
Sensing
RE GR1
to RE
GR6
8. REST1,2 0.16Ω 02Nos
9. SWS42 275Ω 01Nos
SWS43 240Ω 01Nos
10. VIG41,42,51,52 100Ω 04Nos
11. AGFLD 5.7Ω 1Nos
 Siemens loco resistance list
S.no. Resistance name Resistance Per loco Available
value quantity
(Nos)
1. CTLR 41 240Ω 13Nos
CTLR51 1.5KΩ 02Nos
(lighting control
resistance)
2. DB 41 to 46 25Ω 06Nos Yes
DB 51 to 56 08Ω 04Nos
(Dynamic Brake 05Ω 02Nos
Resistance)
3. Fan 41,42 75Ω 02Nos
4. FLSHR LT CE1,2,3,4 100Ω 04Nos Yes
5. GNL,GNR 100Ω 06Nos
(Alternator phase 100Ω
resistance)
6. HDLT CE 08Ω 04Nos
HDLT HE 08Ω
HDLT DIM 3.75Ω 02Nos
7. IPR 1,2 0.2Ω 02Nos
8. MG1 4.8Ω 01Nos
MG2 35Ω 01Nos
9. PRG 25Ω 01Nos
10. REST1,2 0.16Ω 02Nos Yes
11. S SWS42 275Ω 01Nos
SWS43 240Ω 01Nos
12. VIG41,42,51,52 100Ω 04Nos
Sr. no Loco no FCS1 FCF1A FCF1B FCS2 FCF2A FCF2B
1 12380 EATON EATON EATON EATON EATON EATON
2 12381 Cuttler Ham EATON Cuttler Ham Cuttler Ham EATON Cuttler Ham
3 12383 Cuttler Ham EATON Eaton EATON Cuttler Ham Eaton
4 12388 EATON EATON Eaton EATON EATON Eaton
5 12535 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
6 12548 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
7 12615 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
8 12667 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
9 12668 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
10 12669 Cuttler Ham Cuttler Ham Eaton Cuttler Ham Cuttler Ham Eaton
11 12761 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
12 12762 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
13 12763 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
14 12764 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
15 12765 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
16 12774 Eaton Eaton Eaton Eaton Eaton Eaton
17 12804 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
18 12805 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
19 12969 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
20 12974 Cuttler Ham Eaton Eaton Cuttler Ham Eaton Eaton
21 40147 Eaton Eaton Eaton Eaton Eaton Eaton
22 40156 Eaton Eaton Eaton Eaton Eaton Eaton
23 40165 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
24 40260 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
25 40261 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
26 40262 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
27 40276 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
28 40312 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
29 40316 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
30 40347 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
31 40372 Eaton Eaton Eaton Eaton Eaton Eaton
32 40423 Eaton Eaton Eaton Eaton Eaton Eaton
33 70012 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
34 70019 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
35 70048 Eaton Eaton Eaton Eaton Eaton Eaton
36 70051 Eaton Eaton Eaton Eaton Eaton Eaton
37 70054 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
38 70101 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
39 70107 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
40 70110 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
41 70173 Siemens Schaltbhau Eaton Siemens Schaltbhau Eaton
42 70175 SIEMENS SIEMENS Eaton SIEMENS SIEMENS Eaton
43 70181 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
44 70182 Siemens Siemens Eaton Siemens Siemens Eaton
45 70183 Siemens Siemens Eaton Siemens Siemens Eaton
46 70190 Siemens Siemens Eaton Siemens Siemens Eaton
47 70323 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
48 70324 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
Sr. no Loco no FCS1 FCF1A FCF1B FCS2 FCF2A FCF2B
49 70325 Schaltbhau Schaltbhau Eaton Schaltbhau Eaton Eaton
50 70326 Eaton Eaton Eaton Eaton Eaton Eaton
51 70327 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
52 70334 BCH Eaton Eaton BCH Eaton Eaton
53 70342 Eaton Eaton Eaton Eaton Schaltbhau Eaton
54 70358 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
55 70379 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
56 70380 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
57 70381 Schaltbhau Schaltbhau Eaton Schaltbhau Eaton Eaton
58 70384 Eaton Eaton Eaton Eaton Eaton Eaton
59 70409 Eaton Eaton Eaton Eaton Eaton Eaton
60 70410 Eaton Eaton Eaton Eaton Eaton Eaton
61 70411 Eaton Eaton Eaton Eaton Eaton Eaton
62 70421 Eaton Eaton Eaton Eaton Eaton Eaton
63 70430 Eaton Eaton Eaton Eaton Eaton Eaton
64 70432 Eaton Eaton Eaton Eaton Eaton Eaton
65 70477 Eaton Eaton Eaton Eaton Eaton Eaton
66 70478 Eaton Eaton Eaton Eaton Eaton Eaton
67 70490 Eaton Eaton Eaton Eaton Eaton Eaton
68 70551 Eaton Eaton Eaton Eaton Schaltbhau Eaton
69 70552 Schaltbhau Schaltbhau Eaton Schaltbhau Schaltbhau Eaton
70 70553 Eaton Eaton Eaton Eaton Eaton Eaton
71 70586 Eaton Eaton Eaton Eaton Siemens Siemens
72 70587 Eaton Siemens Eaton Siemens Eaton Eaton
73 70588 Eaton Eaton Eaton Eaton Eaton Eaton
74 70656 Eaton Eaton Eaton Eaton Eaton Eaton
75 70667 Eaton Eaton Eaton Eaton Eaton Eaton
76 70668 Eaton Eaton Eaton Eaton Eaton Eaton