AC50 MAGNETIC DRILL PRESS

USER GUIDE

SAFETY / USAGE GUIDELINES

PARTS & SCHEMATICS

 AC50 IMPORTANT
COMPONENTS & SAFETY

Please read these operating and safety instructions carefully and completely. For your own safety, before using this equipment check that the voltage
is correct and that all handles and parts are firmly secured. If you are uncertain about any aspect of using this equipment, contact your distributor.
PLEASE KEEP THESE INSTRUCTIONS

No Load Full Load

Weight Motor Speed Motor Speed Cutter Depth
Strength Capacity of Cut Height Length Width
RPM RPM
INCLUDED WITH EVERY AC50 Personal Safety
1 Coolant Tank Kit, 1 Chip Guard Kit, 1 Hex key 4mm, 1 Hex key 2.5mm, 1 Wrench 8mm, 3 Stay alert, watch what you are doing and use common sense when operating a power tool.
Handles, 1 Safety Chain & 1 Plastic Carrying Case Do not use tool while tired or under the influence of drugs, alcohol, or medication.
Do not wear loose clothing or jewelry. Avoid accidental starting. Be sure switch is off
Ear and eye protection MUST be worn during operation of this equipment. Do NOT
before plugging in. Carrying tools with your finger on the switch or plugging in tools that
touch the cutter while it is in motion. Always follow the Personal Protection
have the switch on invites accidents.
Equipment (PPE) recommendations while operating this tool.
Remove adjusting keys before turning the tool on.
This machine is designed specifically for drilling holes in steel using annular cutters Do not overreach. Keep proper footing and balance at all times.
or with twist drills when using the optional drill chuck. We recommend Champion® Safety equipment (eye protection, dust mask, nonskid safety shoes, hard hat, hearing
Rotobrute annular cutters. Please consult your Champion authorized distributor for protection) should be used for appropriate conditions.
a complete range of sizes.
Do not modify or use your RotoBrute magnetic drill press for any application Tool Use and Care
other than drilling, reaming, or cutting holes. Use clamps or other practical ways to secure and support the work-piece to a stable
Always use safety strap or chain when operating your AC50 magnetic drill. platform.
Do not force tool. Use the correct tool for the application.
SAFETY Disconnect the plug from the power source before making any adjustments, changing
Be sure to read and follow these important safety instructions: accessories, or storing the tool.
When using your AC50 drill press, be sure to follow these important safety precautions: Store idle tools out of reach of children and other untrained persons.
1. Before operating the machine, check supply voltage and general conditions, i.e. cable/cord Maintain tools with care. Keep cutting tools sharp and clean.
damage. A machine with a damaged cable must be repaired prior to use. Check for misalignment or binding of moving parts, breakage of parts and any other condi-
2. Always use safety strap or chain in all drilling applications. tion that may affect the tool’s operation. If damaged, have the tool serviced before using.
4. Since cutting tools can shatter, eye and head protection should be worn at all times. Service
5. After use, clean machine and cutters and keep in the case provided. Tool service must be performed only by qualified personnel.
6. Store when not in use, in a dry environment. When servicing a tool, use only original replacement parts.
7. Always provide a method of catching slug, where the ejected slug may cause injury (slug Use of unauthorized parts will void the warranty.
ejects at end of cut). Use of unauthorized parts or failure to follow maintenance instructions may create a risk of
8. Should the cutter jam in the work-piece, stop the machine immediately. Isolate the electric shock or injury.
machine at the main supply. Loosen the cutter by rotating the arbor. Do not attempt to free
cutter by starting and stopping the motor. Magnetic Drill Safety
9. Always use the safety guard provided. The drill’s magnetic adhesion depends on the thickness of the work-piece. 1/2” (13mm) is
the minimum thickness for safe operation. Keep the magnet clean of metal chips and other
Electrical Safety
dirt and debris. These will seriously reduce the magnetic adhesion. The drill must be
1. Grounded tools must be plugged into an outlet properly installed and grounded in
operated on its own electrical outlet. Always use the supplied safety strap or chain. An
accordance with all codes and ordinances. Never remove the grounding prong or modify the
electrical overload can result in loss of adhesion.
plug in any way.
2. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to CAUTION: The slug ejects at end of cut and is very hot.
whether the outlet is properly grounded. If the tools should electrically malfunction or break- WARNING: Do not attempt to drill a work-piece, which is thicker than the maximum cutting
down, grounding provides a low resistance path to carry electricity away from the user. depth of the cutter being used. Never exceed 2-1/8” cutter diameter.
3. Never use the cord to carry the tools or pull the plug from an outlet. Replace damaged
cords immediately. Maintenance and Troubleshooting
4. When operating a power tool outside, use an outdoor extension cord marked “W-A” or Keep the drill press and the cord clean. In case of electrical or mechanical malfunction,
“W”. These cords are rated for outdoor use and reduce the risk of electric shock. Minimal immediately switch off the tool and disconnect the plug. Excessive sparking generally
gauge external cord should be 12/3. indicates the presence of dirt in the motor or worn out carbon brushes. Periodically check
5. Use the AC50 with 110 A/C voltage only. Not for use with generators, welders or any DC brushes for wear and replace when they reach 1/4” (6mm). Also check that the machine is
power source. Do not use on any surface where welding is taking place. well lubricated.
For all other service and maintenance, please contact a Champion authorized service
center.

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 AC50 IMPORTANT
OPERATING INSTRUCTIONS

Please read these operating and safety instructions carefully and completely. For your own safety, before using this equipment check that the voltage
is correct and that all handles and parts are firmly secured. If you are uncertain about any aspect of using this equipment, contact your distributor.
PLEASE KEEP THESE INSTRUCTIONS
Using Annular Cutters Adjusting the Slide Height
No tools are needed to mount annular cutters to 1. Adjustable slide height models allow the
the AC50. operator to quickly change the height
Mounting annular cutters using the quick- position of the motor head on the slide.
change arbor: 2. This is useful when switching between
twist drills and annular cutters.
1. All AC50 machines come equipped with a 3. For annular cutters, use the lowest position
quick-change arbor. The quick-change possible for best stability. For twist drills,
arbor allows users to install cutters and raise the motor head to allow enough
twist drills in seconds. clearance for the twist drill to be mounted.
2. First, insert the pilot pin into the cutter.
3. Push up on the quick change collar. To adjust:
4 Insert the annular cutter with pilot pin 1. Using the T-handle hex wrench, loosen the
and turn until the flat meets the locking socket cap screw on the Slide Height Lock.
pin 2. Slide the motor head to the desired position.
5. When the flat meets the locking pin, the 3. Tighten the Slide Height Lock.
collar will snap down
6. Double check that the collar is down and the Gear Selection
cutter is fully locked before operating the mag drill
1. Select the desired gear by swinging the
Caution: Never use a cutting tool that is larger than the maximum rated gear selector tab out of the detent slot
capacity of the machine. and into the correct speed
2. Then pop the selector tab back into the
Adjusting the Gibs (Dovetail Slides) detent.
1. Periodically check, lubricate, and adjust as 3. It may be necessary to turn the spindle by
needed. hand slightly to shift into gear.
2. The gibs require adjustment if too loose.
3. To adjust, loosen the lock nuts and adjust the
adjustor screws evenly while moving the GEAR NO LOAD SPEED FULL LOAD SPEED
handle up and down. 1 300 rpm 180 rpm
4. Adjust so that there is no free play, without 2 450 rpm 270 rpm
any binding anywhere in its range of travel.
5. Then retighten the lock nuts.

NOTE: These speeds are general recommendations only. Actual speeds should be
determined by the material and the cutting speed recommended by the
cutting tool manufacturer.
CAUTION: Ensure that that gears engage fully.
CAUTION: ALWAYS ensure that the machine is fully stopped before attempting to
change gears!
CAUTION: Never change gears on a running machine!
Repositioning of Handles
1. Elevate the slide upward to full height. Assembly of Drill Chuck for use with Straight Shank Tools
2. Remove the pinion cap screw and pinion cap from the shaft end
(opposite side to handles). 1. An important feature of the AC50 is that it
3. Slide the pinion with the handles on outward, approximately 1/3rd distance. can quickly and easily be converted to
4. Disengage the rack by means of raising the slide up by another 3/4”. operate standard twist drills and other
5. Remove pinion, reposition through opposite side of body casting and reverse straight shank cutting tools such as
procedure as above. chassis reamers.
2. Optional equipment RB1234 chuck adapter
Assembly of Traverse Handles and AC35-1220 are needed to use the
AC50 with twist drills.
1. To assemble traverse handle, place each of the three (3) handles into 3. Insert the RB1234 in the quick change arbor
the threaded holes on the pinion shaft, turning clockwise to tighten. and make sure that the flats align with the
2. To remove handles, turn counter-clockwise. locking mechanism of the arbor.
4. Screw the AC35-1220 on to the adaptor.
Assembly of Safety Guard 5. You are now ready to insert your cutting tool
1. Mount safety guard to magnet using two wing nuts provided. into the chuck.
6. Tighten down with the appropriate chuck key
Coolant Tank Assembly and you are ready to drill.
1. First attach clear tube to the bottom of the coolant tank. Loosen the nut and slide nut
onto tube. Tighten the nut.
2. Slide tank hanger over the screw on the upper right hand side of slide and tighten.
3. Firmly insert the opposite end of tube into quick-release connector.
4. To remove, first firmly push the red collar of the connector and pull the tube out.
5. Cutting coolant fluid is always required when using annular cutters. Open tank cover
and fill. Check coolant fluid level often. Keep coolant tap closed when not in use.

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 AC50 MOTOR PARTS & STAND SCHEMATIC

4
 AC50
MINIBRUTE PARTS LISTING

No. List/Size Description (Qty per Machine) No. List/Size Description (Qty per Machine)

1 AC5001 INTERNAL CIRCLIP R-19 (1) 68 AC5068 CABLE PROTECTOR 40CM (1)
2 AC5002 ARBOR WASHER 10 x 18.5 x 0.8 (1) 69 AC5069 COOLANT TUBE 15CM (1)
3 AC5003 O-RING 12 x 20 x 4 (1) 74 AC5074 COOLANT TANK ASSEMBLY (1)
4 AC5004 COOLANT SEAL 12 x 10.2 x 15 (1) 75 AC5075 CAP BOLT M6 x 16 (3)
5 AC5005 SPRING 1.2 x 10.1 x 12.5 x 12T x 90L (1) 76 AC5076 SLIDE (1)
6 AC5006 LOCKING PIN 12.3mm (1) 77 AC5077 COOLANT TANK BRACKET (1)
7 AC5007 SET SCREW M3 x 4 (1) 78 AC5079 FLAT WASHER 5 x 12 x 1 (2)
8 AC5008 LOCKING PIN SPRING (1) 79 AC5079 SOCKET CAP SCREW M5 x 16 (2)
9 AC5009 CHECK BALL (1) 80 AC5080 GEAR RACK (1)
10 AC5010 PARALLEL KEY 5 x 5 x 10 (1) 81 AC5081 STAND BODY (BLUE) (1)
11 AC5011 SPINDLE (1) 82 AC5082 GIB SET SCREW M5 x 20 (5)
12 AC5012 RING FOR LOCK PIN (1) 83 AC5083 GIB LOCK NUT M5 (5)
13 AC5013 COLLAR PIN (1) 84 AC5084 THUMB SCREW M5 x 16 (1)
14 AC5014 QUICK-RELEASE COLLAR (1) 85 AC5085 BUSHING 28 x 32 x 12 (2)
15 AC5015 SPRING 2 x 39 x 43 x 3T x 30L (1) 86 AC5086 FLAT WASHER 6 x 40 x 2.5 (1)
16 AC5016 SPRING SEAT RING 35.1 x 44.5 x 2 (1) 87 AC5087 FLAT WASHER 6 x 25 x 1 (1)
17 AC5017 EXTERNAL CIRCLIP S-35 (1) 89 AC5089 SWITCH GUARD BAR (2)
18 AC5018 INTERNAL CIRCLIP R-47 (1) 90 AC5090 SWITCH PANEL (1)
19 AC5019 BEARING 6005ZZ (1) 91 AC5091 FLAT WASHER 4 x 10 x 1 (7)
20 AC5020 EXTERNAL CIRCLIP S-25 (1) 92 AC5092 SPRING WASHER M4 (4)
21 AC5021 SCREW M5 x 65 (2) 93 AC5093 SPRING WASHER M4 (4)
22 AC5022 SCREW M5 x 110 (2) 94 AC5094 MOTOR SWITCH (110V) (1)
23 AC5023 COOLANT CONNECTOR (1) 95 AC5095 MAGNET SWITCH (1)
24 AC5024 GEAR CASE (1) 96 AC5096 GIB STRIP - LEFT (1)
25 AC5025 SELECTOR TAB (1) 97 AC5097 GIB STRIP - RIGHT (1)
26 AC5026 SPRING 1 x 9 x 11 x 4T x 10.5L (1) 98 AC5098 GIB TENSIONER 260 x 11 x 2.3 (1)
27 AC5027 SHOULDER SCREW (1) 99 AC5099 SCREW M4 x 16 (1)
28 AC5028 DETENT PIN (2) 100 AC50100 SUN WASHER M5 (1)
29 AC5029 SPRING 5.3 x 6.5 x 5T x 17L (1) 101 AC50101 SPRING WASHER M6 (3)
30 AC5030 E-CLIP E-3 (1) 102 AC50102 MAGNET BASE 164 x 80 x 48 (1)
31 AC5031 HEIGHT LOCK (1) 103 AC50103 SIDE PANEL (1)
34 AC5034 LOCK BRACKET (1) 104 AC50104 SCREW M4 x 8 (4)
35 AC5035 SCREW M4 x 10 (4) 105 AC50105 RECTIFIER (1)
36 AC5036 BEARING 608ZZ (5) 106 AC50106 PINION SHAFT (1)
37 AC5037 MAIN SHAFT PINION M1.0 x 11T & 15T (1) 107 AC50107 HANDLE (3)
38 AC5038 PARALLEL KEY 4 X 4 X 8 (1) 108 AC50108 SCREW M4 x 30 (2)
39 AC5039 INPUT GEAR M1.0 X 36T (1) 109 AC50109 STRAIN RELIEF 7CM (1)
40 AC5040 EXTERNAL CIRCLIP S-10 (1) 110 AC50110 CORD ARMOR (1)
41 AC5041 OIL SEAL 25 x 40 x 7 (2) 111 AC50111 POWER CORD 1.0 x 3C x 2.5M (1)
42 AC5042 OUTPUT GEAR M1.25 x 39T (1) 112 AC50112 CABLE GLAND (1)
43 AC5043 EXTERNAL CIRCLIP S-15 (1) 114 AC50114 LEAD WIRE 18CM YELLOW (2)
44 AC5044 PARALLEL KEY M5 x 5 x 50 (1) 115 AC50115 LEAD WIRE 18CM BLACK (4)
45 AC5045 INTERMEDIATE GEAR PINION M1.25 x 10T (1) 116 AC50116 WRENCH M8 (1)
46 AC5046 INTERMEDIATE GEAR M1.0 x 46T & 42T (1) 117 AC50117 HEX KEY M2.5 (1)
48 AC5047 NEEDLE BEARING HK 0810 (1) 118 AC50118 HEX KEY M4 (1)
48 AC5048 SELECTOR FORK (1) 120 AC50120 SAFETY CHAIN (1)
49 AC5049 GEAR PLATE (1) 121 AC50121 OVERLOAD UNIT(110V) (2)
50 AC5050 BEARING 6001-LLU (1) 122 AC50122 CAP BOLT M6 x 20 (3)
51 AC5051 ARMATURE 7T (1) 123 AC50123 PAN HEAD SCREW M4 x 6 (2)
52 AC5052 SCREW M5 x 60 (2) 124 AC50124 MOTOR COVER PLATE (1)
53 AC5053 STATOR (110V) (1) 125 AC50125 BT-HANDLE HEX KEY M6 (1)
54 AC5054 MOTOR HOUSING (1) 126 AC50126 SCREW M4 x 8 (4)
55 AC5055 NUT M4 X 8 (8) 127 AC50127 RUBBER WASHER M4 (1)
56 AC5056 BRUSH HOLDER (2) 128 AC50128 TERMINAL (1)
57 AC5057 CARBON BRUSH 7 x 11 x 17 (PAIR) (2) 129 AC50129 SCREW M4 x 25 (3)
58 AC5058 BRUSH SPRING (2) 130 AC50130 TIE (1)
59 AC5059 SCREW M4 x 10 (2) 131 AC50131 TERMINAL ENDS (8)
60 AC5060 SCREW M4 x 10 (4) 132 AC50132 CHIP GUARD (1)
61 AC5061 MOTOR TAIL COVER (1) 133 AC50133 FLAT WASHER 6 x 13 x 1 (2)
62 AC5062 SCREW M4 x 25 (2) 134 AC50134 SCREW M6 x 10 (2)
63 AC5063 CABLE CLIP (2) 136 AC35-1220 DRILL CHUCK (OPTIONAL)
64 AC5064 SCREW M4 x 14 (2) 137 RB1234 DRILL CHUCK ADAPTOR (OPTIONAL)
65 AC5065 WIRE CONNECTOR C4 (3) AC50-CASE-MT AC50 EMPTY MOLDED CASE
66 AC5066 CABLE CLAMP (2) 140 AC50140 EARTH MARKING
67 AC5067 MOTOR CABLE 1.0 x 2C x 65cm (1) 141 AC50141 FAN SHROUD

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 AC50 ELECTRICAL DIAGRAM

AC50 ELECTRICAL DIAGRAM

OTHER ROTOBRUTE MACHINES AVAILABLE FROM CHAMPION

RB32 RB32-VSR RB45 MIGHTIBRUTE RB65E MEGABRUTE AC35 RB30

P.O.Box 368, Rockville Centre, NY 11571-0368

Tel: 516-536-8200 Fax: 516-536-8186
www.championcuttingtool.com