Additive Manufacturing Course Overview
Additive Manufacturing Course Overview
(2024-25)
Faculty: Mr. K.GURUMURTHY Program : B.Tech., AGRICUTLTURAL
ENGINEERING
Course : Additive Manufacturing Course Code: R204103P
Year: IV Semester: I
Section: A
Equip the students with advanced knowledge in the field of Agricultural Engineering as
well as professional skills necessary to face the challenges of the future
Enable them to become responsible citizens of the country with a willingness to serve the
society.
Program Educational Objectives (PEOs)
PEO1: Develop diverse capability to work with tractor and implement manufacturing industries,
seed processing industries, irrigation and drainage companies and also to run self -
entrepreneurship like dairy farming and custom hiring centers.
PEO2: Take up higher studies in reputed institutes and motive towards innovative research by
applying their skills in agricultural water management, farm machinery and power, processing
and energy management systems in agriculture.
PEO3: Understand the issues of ethics, safety, professionalism, cultural diversity, globalization,
environmental impact and responsibility of serving the society and the environmental issues.
Program Outcomes
PSO2: Use their expertise in planning judicious utilization of natural resources and their
management through advanced soil and water conservation techniques and various irrigation and
drainage methods with the skill of data interpretation.
PSO3: Develop skills necessary to design the process and evaluate and come out with problem
solutions of farm implements through adequate farm power for sustainable agriculture.
PSO4: Apply knowledge of engineering properties of agricultural produce for upgrading the unit
operation and further develop effective value added technologies and become strong in food
processing and quality control.
Academic Calendar
Class Time Table
1 2 3 4 * 5 6 7
DAY 1.10
/ -
TIME 09.20 - 10.20 10.20-11.20 11.30-12.20 12.20-1.10 2.00 2.00-2.45 02.45-3.30 03.30-4.15
TUTORIAL/
ADM CRT RS&GIS IDE DAM SEMINAR UHV
MON
RS&GIS DAM DFE ADM IDE UHV LIB/COUN
TUE
DAM CRT IDE ADM RS&GIS DFE UHV
WED
DFE DAM UHV ADM RS&GIS IDE
THU
IDE DAM RS&GIS
FRI CFD LAB DFE
DFE
SAT UHV ADM SPORTS
Course Objectives:
1. To understand the principles of prototyping, classification of RP processes and liquid-
based RP systems
2. To understand and apply different types of solid-based RP systems.
3. To understand and apply powder-based RP systems.
4. To understand and apply various rapid tooling techniques.
5. To understand different types of data formats and to explore the applications of AM
processes in various fields.
Course Outcomes: At the end of the course, student will be able to
1. Understand the principles of prototyping, classification of RP processes and liquid-based
RP systems.
2. Understand and apply different types of solid-based RP systems.
3. Apply powder-based RP systems.
4. Analyze and apply various rapid tooling techniques.
5. Understand different types of data formats and explore the applications of AM processes
in various fields
Course Content
UNIT– I:
INTRODUCTION: Prototyping fundamentals, historical development, fundamentals of rapid
prototyping, advantages and limitations of rapid prototyping, commonly used terms, classification of
RP process.
LIQUID-BASED RAPID PROTOTYPING SYSTEMS: Stereo lithography Apparatus (SLA):
models and specifications, process, working principle, photopolymers, photo polymerization, layering
technology, laser and laser scanning, applications, advantages and disadvantages, case studies. Solid
Ground Curing (SGC): models and specifications, process, working principle, applications, advantages
and disadvantages, case studies.
UNIT– II:
SOLID-BASED RAPID PROTOTYPING SYSTEMS: Laminated object manufacturing (LOM) -
models and specifications, process, working principle, applications, advantages and disadvantages,
case studies. Fused deposition modelling (FDM) - models and specifications, process, working
principle, applications, advantages and disadvantages, case studies.
UNIT– III:
POWDER BASED RAPID PROTOTYPING SYSTEMS: Selective laser sintering (SLS): models
and specifications, process, working principle, applications, advantages and disadvantages, case
studies. three dimensional printing (3DP): models and specifications, process, working principle,
applications, advantages and disadvantages, case studies.
UNIT– IV:
RAPID TOOLING: Introduction to rapid tooling (RT), conventional tooling Vs RT, Need for RT.
rapid tooling classification: indirect rapid tooling methods: spray metal deposition, RTV epoxy tools,
Ceramic tools, investment casting, spin casting, die casting, sand casting process. Direct rapid tooling:
Direct AIM, LOM Tools, and Direct Metal Tooling using 3DP.
UNIT– V:
RAPID PROTOTYPING DATA FORMATS: STL Format, STL File Problems, consequence of
building valid and invalid tessellated models, STL file Repairs: Generic Solution, other Translators,
and Newly Proposed Formats.
RP APPLICATIONS: Application in engineering, analysis and planning, aerospace industry,
automotive industry, jewelry industry, coin industry, GIS application, RP medical and bioengineering
applications: customized implants and prosthesis, forensic sciences.
TEXT BOOKS:
1.Rapid prototyping: Principles and Applications /Chua C.K., Leong K.F. and LIM
C.S/WorldScientific publications
REFERENCES:
1. Rapid Manufacturing / D.T. Pham and S.S. Dimov/Springer
2. Wohlers Report 2000 /Terry T Wohlers/Wohlers Associates
3. Rapid Prototyping & Manufacturing / Paul F.Jacobs/ASME Press
4. Rapid Prototyping / Chua and Liou
Additional Resources (NPTEL, Web resources etc.):
https://www.youtube.com/watch?v=EHvO-MlzAIM
https://www.youtube.com/watch?v=t7yv4gSnNkE
https://www.youtube.com/watch?v=-wtvJCNHpco
Lesson Plan
* BSC: Basic Science; HSM: Humanities, Social sciences & management; ES: Engineering
science; PC: Program core; PE: Program elective OE: Open elective; MC: Mandatory course;
PROJ:-Project
Teaching No of
S.No Topic
Methods periods
1 Prototyping fundamentals and historical development in Rapid C&T 1
prototyping.
2 Fundamentals of rapid prototyping, advantages and limitations C&T 1
of rapid prototyping.
3 commonly used terms in rapid prototyping C&T, S/P 1
4 classification of RP process C&T, S/P 1
5 LIQUID-BASED RAPID PROTOTYPING SYSTEMS: Stereo C&T 1
lithography Apparatus (SLA) models and specifications and
process
6 working principle and working of Stereo lithography C&T 1
Apparatus (SLA)
7 Photopolymers and photo polymerization C&T 1
8 layering technology, laser and laser scanning, C&T 1
9 Applications, advantages and disadvantages of SLA and case C&T 1
studies
10 Solid Ground Curing (SGC): models and specifications and C&T 1
process
11 working principle and working of Solid Ground Curing (SGC) C&T,Videos 1
12 Applications, advantages and disadvantages of SGC and case C&T 1
studies
13 UNIT-II SOLID-BASED RAPID PROTOTYPING C&T, S/P 1
SYSTEMS: Laminated object manufacturing (LOM) - models
14 Laminated object manufacturing (LOM)- specifications C&T 1
15 Process of LOM and working principle of LOM C&T 1
16 Working of Laminated object manufacturing (LOM) C&T,Videos 1
17 Applications, advantages and disadvantages of LOM and case C&T 1
studies
18 Fused deposition modeling (FDM) - models and specifications C&T,S/P 1
19 Process of FDM and working principle of FDM C&T 1
20 Working of Fused deposition modeling (FDM) C&T,Videos 1
21 Applications, advantages and disadvantages of FDM and case C&T,Videos 1
studies.
22 UNIT – III POWDER BASED RAPID PROTOTYPING C&T,S/P 1
SYSTEMS: Selective laser sintering (SLS): models and
specifications
23 Process of SLS and working principle of SLS C&T, S/P 1
24 Working of Selective laser sintering C&T 1
25 Applications, advantages and disadvantages of Selective laser C&T, S/P & 1
sintering case studies. Videos
26 three dimensional printing (3DP): models and specifications C&T, S/P 1
27 Process of 3DP, working principle of 3DP C&T 1
28 Working of three dimensional printing C&T,Videos 1
29 Applications, advantages and disadvantages of three C&T 1
dimensional printing and case studies.
30 RAPID TOOLING: Introduction to rapid tooling (RT), ,: C&T 1
31 conventional tooling Vs RT C&T 1
32 Need for RT. rapid tooling classification C&T, S/P 1
33 spray metal deposition indirect rapid tooling method C&T 1
34 RTV epoxy tools indirect rapid tooling method C&T,Videos 1
35 Ceramic tools indirect rapid tooling method C&T,Videos 1
36 C&T,Videos 1
investment casting indirect rapid tooling method
37 C&T,Videos 1
spin casting indirect rapid tooling method
38 C&T,Videos 1
die casting indirect rapid tooling method
39 C&T,Videos 1
sand casting indirect rapid tooling method
40 C&T 1
3D Keltool process indirect rapid tooling method
41 C&T,Videos 1
direct AIM Direct rapid tooling
42 C&T 1
LOM Tools Direct rapid tooling
43 C&T 1
DTM Rapid Tool Process,
44 C&T and 1
EOS Direct Tool Process S/P
45 Direct Metal Tooling using 3DP. C&T 1
46 RAPID PROTOTYPING DATA FORMATS: STL Format C&T 1
47 STL File Problems C&T 1
48 consequence of building valid and invalid tessellated models C&T 1
49 STL files Repairs :Generic Solution and other Translators C&T 1
50 STL files Repairs: Newly Proposed Formats. C&T 1
51 RP APPLICATIONS: Application in engineering C&T 1
52 RP APPLICATIONS in analysis and planning C&T 1
53 aerospace industry, automotive industry C&T 1
54 jewelry industry and coin industry C&T,Videos 1
55 GIS application C&T 1
56 arts and architecture C&T 1
57 RP medical and bioengineering applications C&T 1
58 planning and simulation of complex surgery C&T,S/P 1
59 customized implants & prosthesis C&T, S/P 1
60 Design and production of medical devices C&T, S/P 1
61 Forensic science and anthropology and visualization of C&T, S/P 1
bimolecular.
Course Outcomes
No. of
CO Course Outcome PO PSO CL
Periods
The student will be able to Understand the
CO1 principles of prototyping, classification of RP 1,3,5,6,7 3,4
Under
13
,10,11 stand
processes and liquid-based RP systems.
The student will be able to Understand and 1,3,5,6,7
Under
CO2 ,10,11 3,4 11
apply different types of solid-based RP systems. stand
Lecture Notes
Tutorial Classes
Regular / Teaching Aids
S. No. Date Topics Covered
Additional used
SLA Working, Advantages and Regular C&T
1 09/10/2023
Disadvantages
SGC Working, Advantages and Regular C&T
2 16/10/2023
Disadvantages
LOM Working, Advantages and Regular C&T
3 30/10/2023
Disadvantages
FDM Working, Advantages and Regular C&T
4 06/11/2023
Disadvantages
SLS Working, Advantages and Regular C&T
5 13/11/2023
Disadvantages
3DP Working, Advantages and Regular C&T
6 20/11/2023
Disadvantages
Assignment
Assignment Questions Marks CO CL
No.
List and explain the different process parameters of
1. SLA technique. 5M 1 U
Assignment Marks
Faculty : Mr. K.Gurumurthy Program: B.Tech.
Course : Additive Manfacturing Code : R204103P
Academic Year : 2023-24 Year : IV
Regulation : R 20 Sem :I
Assignment
Reg. No I II III IV V VI
S.No
CO1 CO2 CO3 CO3 CO4 CO5
Max Marks 5 5 5 5 5 5
1 20NQ1A3501 5 4 5 5 4 5
2 20NQ1A3502 5 5 5 5 5 5
3 20NQ1A3503 5 5 5 5 4 5
4 20NQ1A3504 5 5 5 5 5 5
5 20NQ1A3505 5 4 5 5 5 5
6 20NQ1A3506 4 5 5 5 5 5
7 20NQ1A3507 5 5 5 5 5 5
8 20NQ1A3508 5 5 5 5 5 5
9 20NQ1A3510 5 5 5 5 5 5
10
20NQ1A3511 4 5 4 5 5 5
11 20NQ1A3512 5 5 5 5 5 5
12 20NQ1A3513 5 5 5 5 5 5
13 20NQ1A3514 5 5 5 4 5 5
14 20NQ1A3515 5 5 5 5 5 5
15 20NQ1A3516 5 5 5 5 4 5
16 20NQ1A3517 5 5 5 5 5 5
17 20NQ1A3518 5 5 5 5 5 5
18 20NQ1A3519 5 5 4 5 5 5
19 20NQ1A3520 5 5 5 5 5 5
20 20NQ1A3521 4 5 5 5 5 5
21 20NQ1A3522 5 5 5 5 5 5
22 20NQ1A3523 5 5 5 5 5 4
23 20NQ1A3524 5 5 5 5 5 5
24 20NQ1A3525 5 5 5 5 5 5
25 20NQ1A3526 5 4 5 5 5 5
26 20NQ1A3528 5 5 5 5 4 5
27 21NQ5A3501 5 5 5 4 5 5
28 21NQ5A3502 5 5 5 5 5 5
29 21NQ5A3503 4 5 5 5 5 5
30 21NQ5A3504 5 5 5 5 5 5
31 21NQ5A3505 5 5 4 5 5 5
32 21NQ5A3506 5 5 5 5 5 4
33 21NQ5A3507 5 5 5 5 5 5
34 21NQ5A3508 5 4 5 5 5 5
35 21NQ5A3509 5 5 5 5 5 5
36 21NQ5A3510 5 5 5 4 5 5
37 21NQ5A3511 5 5 5 5 5 5
38 21NQ5A3512 5 4 5 5 5 5
39 21NQ5A3513 5 5 5 5 4 5
40 21NQ5A3514 5 5 5 5 5 5
41 21NQ5A3515 5 5 4 5 5 5
42 21NQ5A3516 5 5 5 5 5 5
43 21NQ5A3517 4 5 5 5 5 5
44 21NQ5A3518 5 5 5 5 4 5
45 21NQ5A3519 5 5 5 5 5 5
46 21NQ5A3520 5 5 5 4 5 5
47 21NQ5A3521 5 4 5 5 5 5
48 21NQ5A3522 5 5 5 5 5 5
49 21NQ5A3523 5 5 4 5 5 5
50 21NQ5A3524 5 5 5 5 5 5
51 21NQ5A3526 5 5 5 5 5 4
52 21NQ5A3527 4 5 5 5 5 5
53 21NQ5A3528 5 5 5 5 5 5
54 21NQ5A3529 5 5 5 5 4 5
55 21NQ5A3530 5 4 5 5 5 5
56 21NQ5A3531 5 5 5 5 5 5
57 21NQ5A3532 5 5 5 5 5 5
58 21NQ5A3533 5 5 4 5 5 5
59 21NQ5A3534 4 5 5 5 5 5
60 21NQ5A3535 5 5 5 5 5 4
61 21NQ5A3536 5 5 5 5 5 5
62 21NQ5A3537 5 4 5 5 5 5
63 21NQ5A3538 5 5 5 5 5 5
Mid Examination - I
Course : PPE Academic Year : 2023-24 Faculty: K.Gurumurthy
Course Outcomes:
CO1: To learn the working of different components of the steam power plant.
CO2: To learn the components of the diesel and gas power plants.
CO3: To learn the different elements in the hydroelectric and nuclear power plants.
Answer the following questions:
Q
Question Marks CO CL
No
a) Compare and explain the differences between
1. conventional machining and rapid prototyping. 5M 1 U
b) Discuss the classification of RP process
a) Explain with a neat sketch the working principle of
LOM process.
2. 5M 2 U
b) Explain with a neat sketch the working principle of
FDM process.
a) Explain with a neat sketch the working principle of
Selective Laser Sintering process. U
3. 5M 3
b) Describe the working principle of three dimensional
printing along with its advantages.
Course Outcomes:
CO3: To understand and apply powder-based RP systems.
C04: To understand and apply various rapid tooling techniques.
C05: To understand different types of data formats and to explore the applications of AM
processes in various fields.
Answer the following questions:
Q
Question Marks CO CL
No
1.a) Explain the working principle of SLS with a neat sketch 8M 3 Understanding
Course Outcomes:
CO3: To understand and apply powder-based RP systems.
C04: To understand and apply various rapid tooling techniques.
C05: To understand different types of data formats and to explore the applications of AM
processes in various fields.
Answer the following questions:
Q
Question Marks CO CL
No
Enumerate the basic process and capabilities of SLS
1. a) 7M 3 Knowledge
process.
Explain about ceramic tooling process. List out its merits
1. b) 8M 4 Understanding
and demerits
2. a) Discuss the characteristics of various LOM Tools used in 7M 4 Understanding
rapid tooling
Explain the applications of AM in the field of jewellery
2. b) industry. 8M 5 Understanding
Explain the best AM technique that is suitable for GIS
3. a) 5M 5 Understanding
applications.
Explain the method solving the “Wrong Orientation of
3. b) 10M 5 Understanding
facets” Problem
Course Outcomes:
CO3: To understand and apply powder-based RP systems.
C04: To understand and apply various rapid tooling techniques.
C05: To understand different types of data formats and to explore the applications of AM
processes in various fields.
Answer the following questions:
Q
Question Marks CO CL
No
What is the power source used to heat-up the material?
1. a) 7M 3 Understanding
Explain data preparation for SLS.
1. b) Write a short note on indirect rapid tooling? 8M 4 Knowledge
Explain briefly about die casting with a neat sketch.
2. a) 7M 4 Understanding
Explain the method solving the “Degenerate and
2. b) 8M 5 Understanding
Overlapping facets” Problem
Discuss the applications of AM process in coin industry.
3. a) 7M 5 Understanding
Write the applications of AM process in automotive
3. b) 8M 5 Knowledge
industry.
Slow Learners
S. No Regd No. 29/9/2 4/10/23 11/10/23 17/10/23 10/11/23
3
1 20NQ1A3501 P P P P
2 20NQ1A3507 P P P P
3 20NQ1A3521 P P P P
4 21NQ5A3515 P P P P
5 21NQ5A3526 P P P P
6 21NQ5A3538 P P P P P
Topics Covered
Advanced Learners
S. No Regd No.
1. 20NQ1A3505
2. 20NQ1A3510
3. 20NQ1A3511
4. 20NQ1A3512
5. 20NQ1A3515
6. 20NQ1A3523
7. 21NQ5A3502
8. 21NQ5A3503
9. 21NQ5A3505
10. 21NQ5A3506
11. 21NQ5A3513
12. 21NQ5A3516
13. 21NQ5A3519
14. 21NQ5A3520
15. 21NQ5A3523
16. 21NQ5A3527
17. 21NQ5A3533
18. 21NQ5A3534
20NQ1A3503 D E D B C
20NQ1A3504 E C D B C
20NQ1A3505 C C C B B
20NQ1A3506 D D D B C
20NQ1A3507 F E E B D
20NQ1A3508 B C D C A
20NQ1A3510 D D D E D
20NQ1A3511 D E E B D
20NQ1A3512 C B C C A
20NQ1A3513 C B C B A
20NQ1A3514 C B C C B
20NQ1A3515 B B C D B
20NQ1A3516 E E C B C
20NQ1A3517 D D D B D
20NQ1A3518 E E E C D
20NQ1A3519 D D D B E
20NQ1A3520 D C D E B
20NQ1A3521 C C D D D
20NQ1A3522 D D D D C
20NQ1A3523 C B C C C
20NQ1A3524 E D D A C
20NQ1A3525 D D E C D
20NQ1A3526 D D E E D
20NQ1A3528 C C D B C
21NQ5A3501 D C C B D
21NQ5A3502 C C C D C
21NQ5A3503 A B B C AB
21NQ5A3504 C C D C C
21NQ5A3505 B B B D AB
21NQ5A3506 C B C C AB
21NQ5A3507 D C E C E
21NQ5A3508 D D D D E
21NQ5A3509 E D E E A
21NQ5A3510 C B C D B
21NQ5A3511 D B C E AB
21NQ5A3512 C B C D C
21NQ5A3513 C B C C E
21NQ5A3514 E E D B F
21NQ5A3515 B B C B E
21NQ5A3516 B C C B D
21NQ5A3517 D C D B D
21NQ5A3518 C B C B B
21NQ5A3519 D C D C D
21NQ5A3520 E C E E C
21NQ5A3521 E C D B B
21NQ5A3522 B C C C C
21NQ5A3523 A B B B C
21NQ5A3524 E B D C D
21NQ5A3526 D D E D D
21NQ5A3527 A C C B D
21NQ5A3528 A B C B D
21NQ5A3529 C C D C C
21NQ5A3530 B D D B C
21NQ5A3531 B B C E C
21NQ5A3532 D C D D B
21NQ5A3533 A B B D D
21NQ5A3534 B C C C B
21NQ5A3535 D D D A B
21NQ5A3536 D D D C C
21NQ5A3537 D D E E B
21NQ5A3538 D D E B D
RESULT ANALYSIS
CO Attainment
CO Direct Attainment
CO CIE SEE Direct CO
Class Class
Attainment
Average Average
CO
1 63.5 62.7 62.9
CO
2 63.0 62.7 62.8
CO
3 61.3 62.7 62.3
CO
4 62.5 62.7 62.6
CO
5 61.5 62.7 62.3
CIE Weightage 30
SEE Weightage 70
CO Overall Attainment
Direct CO Indirect CO
Attainment Attainment (from CO Attain- CO CO Attain- Action Prososed to
CO
(From CIE & Course End ment % Target % ment Gap % bridge the Gap
SEE) Survey)
61.4 90.0 64.3 50 14.3 Positive Value. Enhance
CO1 CO Target Next Time
PO Attainment
PSOs
POs
CO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
3 2 1 1 1 2 3
CO1
2 2 1 2 2 2 3 3
CO2
2 2 3 2 2 2 3 3
CO3
3 2 3 3 3 3
CO4
3 3 2 1 2 2 3 3
CO5
PO
Attain 1.63 1.37 1.09 1.04 1.25 1.25 1.75 1.88
ment
Signature HOD