Inside: Resource Guide and Directory - Winter 2023 Page 31 Designing Medical Devices That Minimize Healthcare Costs
Inside: Resource Guide and Directory - Winter 2023 Page 31 Designing Medical Devices That Minimize Healthcare Costs
INSIDE:
Resource Guide and Directory –
Winter 2023 page 31
Design Considerations
for Surgical Robotics
Medical Manufacturing:
Integrating IoT
INSIDE:
Resource Guide and Directory –
Winter 2023 page 31
Design Considerations
for Surgical Robotics
Medical Manufacturing:
Integrating IoT
[Link]/Medical-Device
Biocompatibility &Analysis
Chemical/Physical Toxicology
(E&L) Distribution & PackageTesting
Microbiology/Sterility Integrity Microbiology & Sterility
Cyber Security Australia France
Finland Italy Switzerland
Switzerland
Belgium Germany
France Netherlands United
United States
Kingdom
Cleaning & Reprocessing
Toxicological Validations Human
Risk Assessment Factors &
Packaging/Seal Usability
Integrity Testing Mechanical
Mechanical& Testing
Functionality
China Ireland
Germany Spain United States
Chemical & Physical
Biocompatibility Analysis
Testing Electrical
Electrical Safety
Safety Testing Denmark Israel
Ireland Sweden
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December 2023
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H
ealthcare is undergoing a great transformation, ing components. Bearings used in medical devices must be
largely driven by the innovation of medical devices. manufactured from rings and balls produced with high-purity
These devices play an increasingly pivotal role in materials. Refined martensitic stainless steel is recommended
diagnosing, treating, and improving the lives of pa- for most medical applications. This alloy, known by the trade
tients worldwide. Reliability is paramount, and names KS440, ACD34, and X65Cr13, offers the same corrosion
many devices depend on the use of precision ball bearings to resistance as conventional AISI 440C but contains lower carbon
operate effectively under demanding conditions. and chromium content.
Surgical power tools, dental drills, pumps, and ventilators This chemistry results in fine, evenly dispersed carbides after
are just a few of the medical applications that require the use of heat treatment, producing lower noise and vibration character-
miniature and instrument ball bearings. Bearings are also criti- istics during bearing operation. This is highly desirable for
cal components in a wide variety of diagnostic and imaging high-speed medical instruments such as dental drills and surgi-
equipment. Material, lubrication, precision level, low noise, cal handpieces. For higher corrosion resistance, nitrogen-
phonlamaiphoto/AdobeStock
and protection from contamination are key attributes that de- enhanced martensitic stainless steel can be used. This steel is
signers must properly determine to ensure the optimal perfor- more expensive than 440C but offers five times the corrosion
mance of bearings used in medical devices. resistance, which is beneficial for use in environments such as
exposure to blood. This alloy also exhibits extended fatigue life
Materials and very low noise levels.
Direct exposure to patient tissue and bodily fluids, steriliza- Balls produced from ceramic materials such as silicon nitride
tion requirements, and regulatory compliance all drive the provide great benefits for some applications. Ceramic balls are
need for appropriate material selection when specifying bear- lightweight, nonmagnetic, and resistant to attack from most
8 [Link] Medical Design Briefs, December 2023
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Design Considerations
the individual inner and outer rings. Tol- fortable for the operator. The downside Contamination
erances of size refer to the basic bound- of using higher precision bearings is Medical devices and instruments are
ary dimensions: the inner and outer di- price: the higher the ABEC level, the often exposed to various contaminants
ameters and the ring widths. Tolerances more expensive the bearing. when in use, such as blood, saline solu-
of form include roundness, taper, tions, and antiseptic fluids. Sterilization
runout, and parallelism. Bearings with Noise and Vibration of equipment can introduce rinsing liq-
higher tolerance classes are intended for Noise and vibration in a rotating bear- uids and high-pressure steam. Diagnos-
use in precision applications that re- ing is an undesirable condition. Bearings tic equipment, such as hematology ana-
quire high running accuracy, high speed manufactured to meet low noise and vi- lyzers, use a variety of fluids and
rotation, and/or low torque. In hand- bration requirements are an important reagents during operation. Miniature
held instruments, such as surgical or consideration, particularly in very high- and instrument ball bearings are avail-
dental drills, higher precision bearings speed applications over 100,000 RPM, able with different types of closures,
help reduce noise, vibration, and heat such as dental or surgical drills. Noise is called shields and seals. Closures can
generation, making tool use more com- the audible component of vibration and extend bearing life by preventing con-
taminants from reaching the critical
surfaces inside the bearing, while at the
same time limiting the loss of lubricant.
The metallic shield is the most common
closure and highly recommended for
almost all applications. It is manufac-
tured from 300 series stainless steel,
which has a maximum operating tem-
perature of 600 °F.
Since a shield makes no contact with
the bearing inner ring, it has no ap-
preciable impact on torque or speed.
Molded rubber seals are recommended
for more highly contaminated environ-
ments. The most common bearing seal
material is nitrile rubber, also known as
NBR or Buna-N. This type of seal is com-
prised of a rubber profile bonded to a
steel insert and has a maximum operat-
ing temperature of 240 °F. A seal is typ-
ically fixed into the bearing outer ring
and contacts the inner ring, providing
better protection than a shield. This seal
Surgical power tools and robotics require precision ball bearings to operate. (Credit: zapp2photo/AdobeStock) contact results in an increase in rota-
12 [Link] Medical Design Briefs, December 2023
tional torque and reduces the maximum
speed capability of the bearing, however.
Still, this limitation is usually seen as a
design trade-off made to improve bear-
ing life. Light contact seal versions are
available if the increased torque from
the seal lip is of concern.
Nitrile rubber reacts negatively with
certain fluids and lubricants and there-
fore may not be suitable for certain ap-
plications. Alternate materials include
fluoroelastomers, such as Viton, which
have good chemical resistance and a
maximum operating temperature of
400 °F. FDA-approved food-grade sili-
cone rubber, which has an operating
temperature range from –80° to 450
°F, is another good option for extreme
temperature applications. One of the
best sealing solutions for bearings used
in medical applications (particularly
those in the surgical suite) is the glass-re-
inforced PTFE or Teflon seal. Like the
molded rubber and Viton seals, this type
of seal contacts the inner ring, providing
better protection than a metal shield
in contaminated environments. These
materials have outstanding chemical
resistance, can withstand high and low
temperatures, and produce less torque
than rubber seals. These seals are not as
robust as those made from other materi-
Go design.
als, however, and therefore may not be
an effective solution.
Summary
Selecting suitable bearings for med-
ical devices is crucial in ensuring their
reliability and performance. Factors
such as material choice, lubrication,
precision and noise levels, and pro-
tection from contamination should be
carefully considered to meet the de- Emerson’s expertise in plastic joining and fluid
manding requirements of the health- control makes complex medical devices more
care industry. By prioritizing these compact and easier to manufacture.
design considerations, manufacturers
can create safe and effective medi- Learn more at [Link]/Medical
cal devices that improve patient out-
comes and enhance the overall quality
of healthcare.
This article was written by Mark Ma-
negold, Technical Marketing Manager,
AST Bearings, Parsippany, NJ. Mane-
gold is a degreed mechanical engineer
with more than 20 years of experience
with application analysis, design, and
new product development in the bear-
ing industry. For more information,
e-mail [Link]@astbearings.
com or visit [Link].
Medical Design Briefs, December 2023 [Link] 13
T
he Internet of Things (IoT) has developed into an Medical manufacturing comes with its own set of challeng-
essential component of the medical manufacturing es, including strict regulatory requirements and the need
sector. The transformation IoT has brought about is for absolute precision. IoT devices offer solutions by deliver-
both astonishing and inspiring. However, integrating ing real-time data and analytics, which facilitate better deci-
IoT devices into medical manufacturing processes sion-making and risk mitigation.
goes beyond following a trend. These devices improve both
process efficiency and worker safety, making them indispens- Enhancing Process Visibility with Real-Time Monitoring
able in today’s manufacturing landscape. This article explores and Predictive Analytics
the challenges and opportunities of using IoT devices in medi- The lack of real-time data in traditional manufacturing meth-
Patrick Helmholz/AdobeStock
cal manufacturing. ods often leads to costly errors and inefficiencies. IoT has filled
this gap, providing immediate insights critical for maintaining
The Importance of IoT in Medical Manufacturing the high-quality standards required in medical manufacturing.
IoT refers to a network of interconnected devices capable The shift from reactive to proactive oversight and control of
of collecting and exchanging data. In the manufacturing the manufacturing environment through IoT is nothing short
sector, these devices offer unprecedented levels of control of revolutionary. Gone are the days when we had to wait for end-
and oversight, particularly beneficial for quality control and of-day reports or manual inspections to gauge performance and
safety measures. identify issues.
14 [Link] Medical Design Briefs, December 2023
Integrating real-time monitoring and
predictive analytics creates a synergistic
effect across the entire manufacturing
process, elevating it to new levels of effi-
ciency and safety. Real-time data feeds
into predictive models, making them
more accurate over time. Predictive in-
sights ensure immediate action thanks to
real-time monitoring.
“Integrating
real-time monitoring
creates a
synergistic effect
across the entire
Immediate feedback is a crucial pre- Predictive analytics, enabled by IoT, manufacturing
requisite in medical manufacturing. For can prevent potential equipment mal-
example, IoT devices that monitor steril- functions. Avoiding these failures is criti- process.”
ization processes can ensure that all cal for maintaining consistent product
equipment meets the required cleanli- quality and for reducing the risk of costly
ness standards. Such real-time monitor- recalls or regulatory actions.
ing, aside from ensuring compliance, But the benefits extend beyond pre-
directly affects patient safety. vention. Predictive analytics can also IoT has become a powerful tool for
The implications of real-time moni- optimize machine performance by rec- combating these challenges, offering
toring and predictive analytics are far ommending preventive maintenance real-time insights that enable rapid
reaching, affecting everything from the schedules, extending the lifespan of decision-making. It collects data from
manufacturing process to downstream expensive manufacturing equipment. various machines, systems, and sensors
activities such as packaging, shipping, This also ensures that manufacturers to provide real-time insights for rapid
and even surgical procedures. Real-time are meeting production schedules with- decision-making.
monitoring is the first line of defense in out interruption — a critical factor in Automated tracking systems, pow-
a multi-tiered approach to quality assur- an industry where delays can have se- ered by IoT, can monitor both raw ma-
ance and patient safety. vere consequences. terials and finished products. These
Medical Design Briefs, December 2023 [Link] 15
Integrate IoT Devices
systems minimize downtime and opti- A wearable gas sensor can monitor Step 4 — Develop a security protocol:
mize inventory levels, reducing carry- hazardous gas levels and alert a worker Given the sensitive nature of data in medi-
ing costs and waste. and their supervisor if they go out of cal manufacturing, it’s crucial to establish
Smart shelves equipped with weight range, triggering immediate evacua- robust security protocols. This includes
sensors can send alerts when stock tion or remedial action. These wear- data encryption and secure access controls.
reaches a predefined minimum level, ables contribute to a culture of collec- Step 5 — Implement a pilot program:
triggering automatic reordering. This tive responsibility and proactive risk Deploy the chosen IoT devices in the pi-
level of automation ensures that pro- management. lot area and monitor their performance.
duction never has to halt due to a lack Use the collected data to make any nec-
of materials — a scenario that could essary adjustments.
have life-or-death implications in the Step 6 — Evaluate and tweak: After
medical field. running the pilot program, evaluate
“contribute
Wearables
Supply chain disruptions are inevita- its effectiveness in solving the identi-
ble, be it due to geopolitical issues, nat- fied challenges. Make any necessary
ural disasters, or even sudden spikes in tweaks or adjustments before broader
demand. IoT devices offer a real-time implementation.
overview of the entire supply chain, to a culture Step 7 — Scale up: Once the pilot pro-
from supplier lead times to transporta- gram has proven successful, begin the pro-
tion delays. of collective cess of scaling up the IoT integration to
Technologies such as GPS and RFID
tracking can provide instant updates on responsibility and other areas of the manufacturing facility.
Step 8 — Continuous monitoring and
the location and status of inbound ship-
ments, allowing for contingency plan-
proactive risk improvement: The work doesn’t end af-
ter implementation. Continuous moni-
ning and rerouting if necessary. This
time data enables quick adjust-
real-
ments, minimizing the impact of disrup-
management. ” toring is essential for ensuring ongoing
effectiveness and making improvements
where necessary.
tions on production schedules and ulti- The integration of IoT into medical
mately, patient care. manufacturing is a multifaceted process
that requires careful planning, execu-
Improving Worker Safety: From Practical Solutions for Integration: tion, and ongoing management. How-
Environmental Monitoring to A Step-by-Step Guide ever, the benefits — from enhanced
Wearable Tech Integrating IoT into a medical man- safety measures to increased operation-
Traditional safety measures often rely ufacturing environment is a complex al efficiency — make it an indispensable
on manual monitoring and reactive pro- but rewarding endeavor. The process strategy for any forward-thinking manu-
tocols, which are often inefficient and involves multiple steps, each crucial in facturer in this field.
prone to human error. However, IoT en- ensuring a seamless transition from tra-
ables proactive safety measures that can ditional methods to a more advanced, Conclusion
prevent accidents before they occur. IoT-enabled operation. Below is a step- The role of IoT in enhancing both
This is particularly useful in environ- by-step guide to help device manufactur- safety and efficiency in medical manufac-
ments with hazardous materials and ers navigate this transformative journey. turing is deeply transformative. For in-
high-powered machinery. Step 1 — Conduct a needs assessment: dustry veterans, these advancements sig-
Environmental factors like ventilation, Begin by identifying the specific chal- nify a revolutionary shift in how
temperature, and humidity are often over- lenges and pain points within your man- manufacturing processes are managed
looked but can have a significant impact ufacturing processes that IoT can ad- and optimized.
on worker safety and product quality. IoT dress. This could range from inventory Staying abreast of technological ad-
sensors continuously monitor these con- management to equipment mainte- vancements is not just advisable but neces-
ditions, triggering alerts or even automat- nance and worker safety. sary, especially in a fast-evolving field like
ed adjustments to HVAC systems when Step 2 — Choose a pilot area: Select a medical manufacturing. The stakes are too
parameters go out of predefined ranges. specific area or process within your man- high to risk falling behind, both in terms
For example, in cleanrooms where ufacturing facility to serve as the pilot for of patient safety and worker well-being.
even minor fluctuations in humidity can IoT integration. This allows you to test As the industry continues to evolve,
compromise product integrity, IoT-en- the technology on a smaller scale before manufacturers must prioritize worker safe-
abled dehumidifiers can turn on auto- full implementation. ty alongside productivity. A safe and effi-
matically to maintain optimal conditions. Step 3 — Select appropriate IoT devic- cient workplace is an operational advan-
Wearable technology has developed es: Based on the needs assessment and tage as much as it is a moral imperative.
well beyond fitness tracking and has be- pilot area, choose IoT devices that are This article was written by Eric Whit-
come a vital tool for workplace safety. best suited to address the identified chal- ley, Director of Smart Manufacturing
Devices equipped with biometric sensors lenges. Consider factors like data accura- for L2L, Salt Lake City, UT. For more
can monitor vital signs, fatigue levels, and cy, ease of integration, and compliance information, contact him at editor@
even exposure to harmful substances. with industry standards. [Link] or visit [Link].
16 [Link] Medical Design Briefs, December 2023
How to Select
USP Class VI
Medical
Silicones
U
SP Class VI silicones are bio- ment. This article provides an overview of numbered I through VI. Each USP Class
compatible elastomers that USP Class VI silicones and explains what and its testing requirements are defined
are safe for contact with hu- medical device manufacturers need to in Chapter <88>: Biological Tests, In
man skin. They have low lev- consider when selecting these materials. Vivo. USP Class I has the least rigorous
els of extractables and chemi- testing requirements. USP Class VI has
cals that can migrate from a material at Understanding USP Class VI the most rigorous testing requirements
elevated temperatures or with surface ex- The U.S. Pharmacopeia (USP) defines and includes an acute systemic toxicity
posure. Applications for USP Class VI sili- the testing requirements that plastics, test, an intracutaneous toxicity test, and
cones include seals, gaskets, tubing, a category of materials that include sili- an implantation test. Specifics of the end
o-rings, cable jacketing, and other com- cones, need to meet in order to belong use and contact duration will determine
ponents for medical devices and equip- to one of six individual plastics classes which class of material is required for a
18 [Link] Medical Design Briefs, December 2023
given application. For example, an appli-
cation where contact of under 24 hours
with intact skin is expected will likely re-
quire a material with less rigorous test-
ing than an application where contact
is long-term, over 30 days, or the skin is
breached or compromised.
USP Class VI silicones may meet re-
quirements that are more rigorous than
what you need, but it’s sometimes better
to be safer by overspecifying materials.
ISO-10993, an international standard for
the biological evaluation of medical de-
vices, has testing requirements that are
much more extensive than USP Chapter
<88>. However, testing medical silicones
to ISO-10993 is more time consuming
and costly than is necessary for most
non-implantable applications.
Key Considerations
The USP is not a regulatory agency,
but its standards inform decision-making USP Class VI silicones are safe for contact with human skin. (Credit: Specialty Silicone Products)
at the FDA. In Europe, medical devices
are regulated under the Medical De-
vice Regulation (EU 2017/745), which
requires that materials used in certain
types of devices are free of chemicals
considered to be carcinogenic, muta-
genic, or toxic to reproduction (defined
in Annex VI of (EC) 1272/2008), or are
considered to be endocrine-disruptors
(defined either in the REACH SVHC list
— Article 59 of (EC) 1907/2006 — or
Annex VI of (EC) 1272/2008).
Medical device manufacturers need
to meet regulatory requirements, but
it’s also important to find the right bal-
ance between material prices and per-
formance. When selecting USP Class
VI silicones, consider the ingredients
and certifications, colors and curing
systems, material tolerances, sizes, and
lead times. The durometer, or hard-
ness, of a USP Class VI silicone is also
important because it determines the
elastomer’s compressibility, which sup- USP Class VI silicones are naturally translucent, but a compounder can add pigments. (Credit: Specialty Silicone
ports sealing. Finally, consider vendor Products)
value.
who stopped using certified compounds the formula for a USP Class VI silicone
Ingredients and Certifications without giving notice. changes, a COC from a supplier’s quality
Material manufacturers may substi- To mitigate these risks, medical device department may contain out-of-date or
tute ingredients because of shortages, manufacturers need to ask suppliers for inaccurate information.
discontinued inputs, cost pressures, or certificates, or certs. It’s also important
supplier consolidation. If the formula to understand the difference between a Colors, Durometers, and Curing
for the end-product changes, the elasto- Certificate of Analysis (COA) and a Cer- Systems
mer may no longer meet all USP Class tificate of Conformance (COC). COAs USP Class VI silicones are naturally
VI test requirements. There are also report the test results for a specific batch translucent, but a compounder can add
instances of materials that were never of materials. By contrast, COCs sim- pigments to support distinctive product
validated by a third party and vendors ply attest to a material’s compliance. If designs. What medical manufacturers
Medical Design Briefs, December 2023 [Link] 19
Class VI Medical Silicones
need to consider, however, is that pig- consistent in terms of appearance. In Vendor Value
mented grades need separate testing addition, platinum-cured silicones USP Class VI silicones can provide the
per color by the end user and advance show less degradation of properties right balance between cost savings and
communication with the pigment sup- under sterilization by autoclaving, irra- patient protection, but medical man-
pliers to prevent the use of pigments diation, and ethylene oxide. This com- ufacturers need to protect themselves
that may cause failures in biocompat- bination of high purity, which translates against supplier cost-cutting that can in-
ibility testing. In addition, a supplier to lower toxicity, and superior proper- validate compliance. It’s also important
that makes silicones in different durom- ty retention under sterilization makes to evaluate all of a material’s attributes,
eters, such as from 10 to 80 (Shore A), platinum-cured silicones preferable for such as color and durometer, and to
may have all of the required USP Class medical applications. choose USP Class VI silicones that have
VI testing for a single durometer rath- passed third-party testing.
er than for all durometers. If that is the Material Tolerances, Sizes, and Whether it’s for sheets, rolls, or ready-
case, USP Class VI equivalency in these Lead Times to-mold compounds, it pays to partner
other durometers may still be sufficient Finally, it’s important to consider with a supplier whose products are truly
for the application. the tolerances, sizes, and lead times USP Class VI compliant. It’s also worth
The curing system for USP Class VI of USP Class VI silicones. When sheets picking a partner that is willing to answer
silicones is especially important. Addi- are compression molded, they come in questions about chemical compliance
tional curing through the use of plati- standard sizes based on available tool- and that will facilitate additional testing
num catalysts produces no by-products. ing. Continuous roll technology can if necessary. By sourcing USP Class VI
By contrast, peroxide-cured silicones produce 10 times as many sheets per silicones from the right vendor, medical
contain by-products in the form of or- hour, and with tight tolerances. Im- device manufacturers can mitigate risk
ganic acids. For this reason, platinum- portantly, rolls can also be converted and get greater value.
cured silicones have inherently high- to custom sheet sizes. For applications This article was written by Dominic Testo,
er purity than their peroxide-cured where a medical device manufactur- Business Development Manager, Specialty
counterparts. Platinum curing can also er needs a ready-to-mold compound Silicone Products, Bollston Spa, NY. For
offer greater control over cure rates and instead, compression molding can be more information, contact dtesto@sspinc.
cross-linking for silicones that are more used for parts production. com or visit [Link]
Available on Demand!
Webinar
What Really Changed: A Look at the Updated
FDA Guidance Document for ISO 10993-1
In September 2023, the FDA released a new revision to its guidance document on the use of ISO 10993-1, which focuses on the
evaluation and testing of medical devices within a risk management process. This 60-minute Webinar will review the changes to the
FDA’s guidance document — including a look at the information provided in the FDA’s explanatory webinar given in October 2023 —
as well as how to assess the revision’s impact on different situations.
Speakers:
Audrey Turley Helin Räägel, Ph.D.
Director and Biocompatibility Expert, Senior Biocompatibility Expert,
Expert Advisory Services, Expert Advisory Services,
Nelson Labs Nelson Labs
Over 100 years ago, Hobson & Motzer started as a small tool
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[Link]
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n Drug-Delivery n Microfluidic Chip
System Improves Tests Drug Sensitivity
Cancer Treatment Researchers have de-
A hydrogel-based de- veloped an integrated
livery system balances microfluidic chip (BSI-
the acidic environment AST chip) for rapid AST
in a tumor and greatly from positive blood cul-
enhances the cancer- tures (PBCs). Using the
fighting activity of the chip, the process from
chemotherapeutic drug bacteria extraction to
it encapsulates in lab getting AST results takes
experiments. less than 3.5 hours, thus
The hydrogel system, which is injectable, acts as a buffer promising to be a power-
to the drug doxorubicin and directly delivers it to malignant ful new tool in managing
tumors, helping to reduce unwanted side effects that occur bloodstream infections.
when the drug isn’t released directly in the targeted site. In a proof-of-concept study, the BSI-AST chip demonstrated
The researchers say the hydrogel, which was designed to bal- its effectiveness by conducting direct AST on artificial PBCs
ance pH levels, has the potential to substantially improve containing E. coli, testing against 18 antibiotics, with results in
chemotherapeutic treatments and reduce the risk of aggres- less than 3.5 hours.
sive cancers spreading in the body by neutralizing acid levels Moreover, the integrated chip was applied to the diagnosis of
in tumors. clinical PBCs, showing a categorical agreement of 93.3 percent
Doxorubicin is toxic and when administered through the with standard clinical methods. The reliable and rapid AST re-
current practice of intravenous delivery, it doesn’t discriminate sults of the chip highlight its great potential in clinical diagno-
between cancer cells and non-cancerous healthy cells, leading sis. The researchers achieved rapid extraction and enrichment
to significant side effects. Compounding these challenges is of bacteria from PBCs by introducing a separator gel to the
that there is no current method to directly balance acidic pH microfluidic chip for the first time. Centrifugal microfluidic en-
levels in cancerous tumors. (Image credit: Vikas Srivastava/ richment technology also was central to the process. (Image
Brown University) credit: Liu Yang)
For more information, visit [Link]/ For more information, visit [Link]/
roundup/1223/hydrogel. roundup/1223/microfluidic.
Temperature
References
1. “Electro-thermal design breakthrough: Enabled by
new BCI-ROM thermal modeling technology,” Sie-
mens, [Link]
white-paper-electro-thermal-design-break-
FET_Electrical_Model FET_Thermal_BCI_ROM through?ref=EBS_blog.
2. Mike Donnelly, “Introducing BCI-ROM For Elec-
tro-Thermal Design,” Siemens, March 1, 2021,
[Link]
Fig. 2 – BCI-ROM in circuit simulation environment connecting thermal and electrical circuit modeling. BCI-ROM-For-Electro-Thermal-Design.
3. Mike Donnelly, “Electro-Thermal Design: Using
more cost-effective, faster, and feature- n Tackling Electro-Thermal Design BCI-ROMs For Switch-Mode Power Electronics,”
Siemens, March 15, 2021.
rich designs. These pursuits collectively Challenges 4. “Cloud-Based Simulation Tool,” PartQuest, Sie-
exacerbate the challenge of dissipating BCI-ROM revolutionizes collabora- mens, [Link]
heat efficiently. With BCI-ROM emerg- tion between component manufacturers
ing as a pivotal technology for higher and OEM electronics and thermal engi- This article was written by Matt Walsh
accuracy thermal models, a parallel sup- neers, empowering them to jointly tackle Product Marketing, Electronic Board
ply chain is developing, especially in VH- intricate electro-thermal design chal- Systems, Siemens DISW, Plano, TX. For
DL-AMS format. This compliments the lenges with heightened efficiency. The more information, [Link]@siemens.
functional electronic models such as resultant BCI-ROM models adhere to com contact or visit [Link].
SPICE, VHDL-AMS, and IBIS. the IEEE Standard VHDL-AMS format, com/en-US.
26 [Link] Medical Design Briefs, December 2023
Exploring Overmolding vs. Gluing for Bonding Medical
Devices
One benefit of overmolding
is improved patient safety.
Pelham Plastics
Pelham, NH
In the medical device industry, the suc-
cess of a lifesaving operation may depend
on the integrity of a bond between compo-
nents of varying materials. For instance, an
overmolded luer hub on a catheter must
have a strong bond with its shaft to ensure
that fluids may be successfully transferred
into or out of a patient’s body without risk
of leakage or contamination. In this sce- Typically, when a part is overmolded, the substrate is made up of a more rigid plastic or metal, while the overmolded
nario and many others, it is crucial that the material is softer and provides additional function to the part. (Credit: Pelham Plastics)
device manufacturers understand the ad-
vantages and disadvantages that accompa- many manufacturers might choose glu- much adhesive is applied to a catheter
ny different bonding processes. ing methods for several reasons. extrusion, the glue may migrate inside
Overmolding. Overmolding is a pro- For instance, an injection molding ma- the extrusion or into the tip of the cath-
cess by which plastic is injection molded chine is expensive; not every company eter. These critical variables are not pres-
on top of a prefabricated component of can afford to make this kind of invest- ent during overmolding.
similar or different material type. Typical- ment, even if it may increase profits down In addition to the increased integrity
ly, the substrate is made up of a more rig- the road. These are also complex pieces of components, overmolding is a more
id plastic or metal, while the overmolded of equipment, and with this comes great efficient and cost-effective bonding op-
material is softer and provides additional responsibility for engineering and main- tion. Not only are fewer operators (if
function to the part. There are two main tenance personnel. Molding is a more any) required to run an overmolding
overmolding methods: pick and over- niche area of expertise, and companies process, but the process itself is quick-
molding and two-shot overmolding. Both interested in overmolding may have trou- er. Despite the initial expenses incurred
methods accomplish the same task. ble finding a team of personnel who are by owning injection molding machines,
In pick and place overmolding, the not only capable of designing and over- the savings achieved through minimiz-
substrate is manufactured as part of a seeing processes, but also troubleshoot- ing labor hours ultimately justify these
subassembly process (either using a dif- ing and repairing machinery. costs. Further, the rapid production of
ferent machine/mold or by a third-party overmolded parts makes meeting deliv-
supplier) and is manually loaded into n Why Overmolding? ery deadlines more manageable, to the
the mold by an operator or automation. Safety of patients is the most crucial point where it may be possible to take on
Plastic resin is then melted and injected goal for any medical device manufactur- larger lot sizes if desired by the customer.
into the mold, where it adheres to the er. There is perhaps no better way to en- For medical device manufacturers,
substrate. The substrate can also be stra- sure success of equipment than by mini- there are certainly risks to choosing
tegically designed so that it creates a me- mizing the opportunity for human error overmolding over gluing, with the added
chanical interlock with the overmolded during manufacturing. Overmolding re- difficulty of finding competent person-
component, allowing for even greater quires operators to load and remove nel to keep processes running smoothly.
bond strength. In two-shot overmolding, components, at least during the pick and Because of these factors, gluing tends to
the substrate is manufactured and then place method; however, if process pa- be used more often than overmolding to
immediately moved to a separate mold rameters are tested and in place, the bond medical devices. However, over-
or another injection station within the bond itself will have a level of strength molding offers a number of advantages
same mold, where overmolding occurs. and consistency that is nearly impossible from providing a more secure bond of
This transfer is completed mechanically to achieve through gluing. components to an increasing process ef-
by the machine itself, without the need Gluing procedures, by contrast, re- ficiency. Manufacturers, customers, and
for operators to intervene between shots. quire operator attention and manipula- most importantly patients, can all bene-
Gluing. Gluing, a simpler and more tion of parts throughout the entire pro- fit greatly from these advantages.
traditional method of bonding compo- cess. Several factors such as amount of This article was written by Kevin Crow-
nents, requires a manual application of adhesive applied, application location, ell, Technical Writer, Pelham Plastics,
adhesive followed by curing through and cure time are subject to operator er- Pelham, NH. For more information,
heat and light. In many cases, this can be ror and could result in a medical device contact [Link]@pelhamplastics.
just as effective as overmolding, and failing in the field. For example, if too com or visit [Link].
Medical Design Briefs, December 2023 [Link] 27
PRODUCT OF THE MONTH
n Flexible Biomed Resins
Formlabs, Somerville, MA, has introduced three healthcare-focused materials to its library. BioMed Elastic 50A
Resin, BioMed Flex 80A Resin, and IBT Flex Resin are designed to streamline workflows and reduce labor time. The
two BioMed materials will expand the applications for 3D printing in healthcare, reducing the time and costs associ-
ated with traditional production methods, such as molding. These materials are suited for long-term skin contact and
short-term mucosal membrane contact for flexible patient-matched medical device components, comfortable medi-
cal devices, as well as tissue medical models for surgeons to reference in the operating room. IBT Flex Resin is designed with tear-resistant, accu-
rate, and transparent properties for dental applications, including 3D printed direct composite restoration guides and indirect bonding trays.
[Link]
Advanced Photonix
Surface-Mount Devices
ETCO
Connectors for Medical Robotics
Schurter
PCAP Touchscreens
Advantech
Scalable Computing Platform
Only one vote per person will be counted. All votes must be submitted by January 17, 2024.
Resource Directory
page 36
Cover image supplied by Tom/AdobeStock
[Link]
Designing Medical Devices That
Minimize Healthcare
Costs
T
oday’s necessity to reduce regulatory aspects of medical electronics Wearable electronic medical devices
healthcare costs is generating and provides a case study involving auto- for at-home use are expanding in the
a greater demand for medical mated external defibrillators (AEDs). breadth of applications. For instance, a
electronics equipment that wearable electrocardiogram (ECG) de-
improves and expands patient Enhancing Electronic Medical vice can detect atrial fibrillation through
diagnostics inside and outside healthcare Device Capabilities the electrode pads. Designed with com-
facilities. For instance, portable medi- Most medical devices for use by the munication capabilities, these ECG devic-
cal instruments such as glucose meters, public or at home are being designed es send readings to the patient’s doctor.
blood pressure monitors, oxygen meters, with communication capabilities to pro- While these electronic medical devices
and automated external defibrillators vide continuous information to caregiv- hold the potential to deliver better-quality
(AED) have undergone many design con- ers almost anywhere, which can further care, they require a lot of user research
siderations to be developed for doctors, help decrease healthcare costs. Hand- in the initial design process. Interactive
paramedics, public use, and at home with held devices are also improving various discovery methods identify latent user
at-risk patients. This article delves into the diagnostic procedures in medical offices needs and characterize usage scenarios
design considerations, challenges, and and for at-home use. such as at-home use, in public or by an
32 [Link] Winter 2023 Resource Guide
MEDICAL & BIOTECH
MANUFACTURING
ISO 13485:2016 FDA Registered
Our facilities include certified ISO Class 8 & Class 7 cleanrooms for
molding, along with several certified Class 7 cleanrooms for
assembly. Our six manufacturing facilities allow us to serve you with
increased capacity to handle any project and accelerate your
speed-to-market.
With over 300 combined years in the medical device industry, our
team has the knowledge, passion, and experience to deliver quality
solutions to our most complex manufacturing challenges.
Fig. 2 – As shown here, visual prompting that flashes colored lights indicates that the power to the AED is on.
VALVES
batteries help reduce weight, but battery structions coincide to assist the novice
capacity and size are always a compro- user through the entire process from
mise. Miniaturized packaging must allow start to finish.
DESIGNED &
close proximity of highly sensitive analog Also, correct pad placement is import-
circuits amplifying infinitely weak signals ant for the effective delivery of energy
BUILT-TO-SPEC
from the patient’s heart. A massive jolt of through to the heart. Usability studies
energy must be delivered in synchro- indicate that there are users who did not
nized timing to safely bring a patient’s remove the clothes covering the chest
heart back to a normal beat. and instead adhered the pads to the • FREE Design
Today’s modern devices can meet the clothing. Other users did not peel the
stringent requirements for EMC in med- protective backing off the pads. This & Engineering
ical devices, but the overall system design causes problems because the pads must
becomes more challenging. Plastic enclo- be affixed to the bare skin. • FAST Quotes
sures allow form-fitting, colored, and tex- & Prototypes
tured surfaces to idealize the interfaces Conclusion
to the user. Adding metal coatings inside This is only one example of countless
plastics often becomes complex and cost potential scenarios that could occur re-
prohibitive. Typically, a traditional metal garding the risks from novice users im-
enclosure that provides Faraday shielding properly operating an electronic medi-
is no longer available to block electro- cal device.
magnetic [Link]-layer printed circuit Experienced design teams that have
boards (PCB) can be designed to contain the expertise in the regulatory aspect
emissions and be immune to susceptibili- of device design during the R&D pro-
ty from external RF challenges. Cabling cess (involving UX/UI design, human
needs to be minimized and interfaces must factors engineering, user research,
be protected and filtered from noise to be prototyping) will be coveted, especial-
successful in meeting these challenges. ly with the growth that is occurring in
Connectivity by wireless communication is the home medical equipment market,
oftentimes required and needs to be an in- which was valued at US $12.23 billion in
tegral part of the overall design to ensure 2021 and projected to reach US $21.13
antenna position is optimal and that EMC billion by 2030.2
test results are not compromised. Couple this growth with the shortage
In designing portable public-space of skilled R&D staff, expect many more
AEDs, preventing accidental shocks to device manufacturers to rely on consul- Ideal for:
individuals who don’t require them is a tancies to direct their design processes, Air Beds,
critical requirement. Ensuring ease of especially compliance. With this growth Exam Chairs,
operation in emergencies with a straight- and an expected shortage of skilled R&D O2 Devices,
forward power button that triggers voice staff, many more medical device devel- Sterilizers, Compression
prompts is pivotal. AEDs need to provide opers can expect to rely on experienced Therapy and many
both audio and visual cues throughout consultants to help support their design
more applications!
the process to reinforce user guidance. and compliance processes.
NEW Cryogenic Valves
Audio and Visual Prompting Design References
Considerations 1. IEC 60601-1:2023, International Electrotechnical
Commission, [Link]
Besides voice instructions, AEDs use 2. “U.S. Home Medical Equipment Market Size to
other sounds to help users. There is a Surpass US$ 21.13 BN By 2030,” BioSpace, July 12,
sound that specifies a shock is indicated, 2022.
and that the AED is “charging” up to de-
liver a shock. Another distinct sound alerts This article was written by Brian Lau-
[Link]
the user that the AED is ready to deliver a man, Senior Systems Engineer, Black- 814.838.3190
shock. These sounds coincide with specif- Hägen Design. For more information,
ic voice instructions such as “shock indi- contact info@[Link]
cated” and “press the shock button.” or visit [Link].
Winter 2023 Resource Guide [Link] 35
Medical Design Briefs Winter 2023 Resource Directory
Adhesives/Coatings continued
Viant Medical
CONNECTORS/ Nicomatic
Cadence, Inc. [Link]
540-248-2200
[Link] INTERCONNECTS/
sales@[Link] Visumatic Industrial Products SWITCHES NKK Switches
[Link]
[Link] [Link]
[Link]/ Advanced Interconnections Corp. NorComp
rd223/cadenceinc [Link] [Link]
EIS Fabrication Solutions Ametek Engineered Northwire, Inc.
[Link]/fabrication/ CLEANROOM Interconnect & Packaging [Link]
medical [Link]
AdvanceTEC binder USA ODU USA
[Link] [Link]/us-en [Link]
C&K
[Link]
Excelitas Technologies
905-821-2600 Caton Connector Corp.
[Link] Omnetics Connector
omnicure@[Link] Cadence, Inc.
[Link] CPC Corporation
540-248-2200
[Link]/ [Link] 763-572-0656
sales@[Link]
rd223/excelitas sales@[Link]
[Link] EAO Corporation [Link]
[Link]/ [Link]
rd223/cadenceinc
ERNI USA Phoenix Contact
[Link]/en [Link]/en-us
Chemtronics
Filmecc USA, Inc. [Link]
949-756-8252 ETCO
Clean Air Products [Link]
davidz@[Link]
[Link] [Link] Fischer Connectors
[Link]
Qosina
Heilind Electronics 631-242-3000
[Link]
info@[Link]
High Speed Interconnects [Link]
Fort Wayne Metals Flexan [Link] [Link]/
260-747-4154 847-644-6068 rd223/qosina
info@[Link] salesinfo@[Link] Hirose Electric
[Link] [Link]/us
[Link]
[Link]/ [Link]/
rd223/fortwaynemetals rd223/flexan
Connectors/Interconnects/Switches continued
Qosina
MICRO 631-242-3000 DATA IMAGE
732-302-0800 info@[Link] 407-478-4064
Teleflex Medical OEM [Link] heldred@[Link]
sales@[Link]
800-474-0178 [Link]/ [Link]
[Link]
oeminfo@[Link] rd223/qosina
Minnetronix [Link] Data Modul, Inc.
[Link] Super Brush LLC [Link]
Tessy Plastics [Link]
MME Group [Link] Diamond Systems
[Link] [Link]
Timbercon
Model Solution USA [Link] embeddedTS
[Link]
Trelleborg Healthcare & Medical
ELECTRONIC [Link]
Corgenix
Air Logic [Link]
[Link]
Qosina AMADA WELD TECH INC. Creative Diagnostics
Antylia Scientific 631-242-3000 626-303-5676 [Link]
[Link] info@[Link] info@[Link]
[Link] [Link] Eitan Medical
Arnold Magnetic Technologies [Link]/ [Link]
[Link] [Link]/
rd223/qosina rd223/amadaweldtech IPM
AW-Lake Company [Link]
[Link] ArcRev
[Link] Pharmalex
Backer Hotwatt Inc. [Link]
[Link] Bold Laser Automation, Inc.
Solenoid Solutions, Inc. [Link] West Pharma
Beswick Engineering Co., Inc. 814-833-5439 [Link]
[Link] FOBA
info@solenoidsolutionsinc. [Link]
Bimba Manufacturing com
[Link] [Link]
[Link]/
Clippard rd223/solenoidsolutions MACHINING/
[Link] STAMPING
Cole-Parmer Hobson & Motzer
[Link] 860-349-1756
abracale@[Link]
Diener Precision Pumps [Link]
[Link]. The Lee Company
[Link]/
com 860-399-6281 rd223/hobsonmotzer AMADA WELD TECH INC.
inquiry@[Link] 626-303-5676
Dispense Works [Link] Laser Impressions
[Link] info@[Link]
[Link] [Link]
Thomas Division
[Link] Lighteum [Link]/
[Link] rd223/amadaweldtech
Machining/Stamping continued
Molding continued
Syprosoft Engineering
Formacoat [Link]
952-895-0200
maxon
info@[Link] TecMed Incorporated
[Link]
SENSORS/ 508-677-0520
[Link]
DETECTORS/DATA [Link]@[Link]
ACQUISITION [Link]
[Link]/
Advanced Photonix, a Division rd223/maxon
of OSI Optoelectronics
Fort Wayne Metals Teleflex Medical OEM [Link] Micronor Sensors
800-474-0178 [Link]
260-747-4154
info@[Link] oeminfo@[Link] AMS AG
[Link] OmniVision Technologies, Inc.
[Link] [Link]. [Link]
[Link]/ com
Basler AG
rd223/fortwaynemetals [Link] Opto Diode Corp., an ITW
Vantage Medtech Company
HDA Technology [Link] [Link]
Canon Medical Components
[Link] USA, Inc. – Video Sensing
Worrell OSI Optoelectronics, Inc.
[Link] Devices
HS Design [Link] [Link]
[Link]
Ximedica RJG
[Link] CAS Dataloggers
Idneo [Link] [Link]
[Link]
Sensor Scientific Inc.
IEEE Engineering in Medicine [Link]
and Biology Society
[Link] ROBOTICS/ Strain Measurement Devices
[Link]
Instrument Technology, Inc. AUTOMATION DATA IMAGE
[Link] TSI Incorporated
ATI Industrial Automation 407-478-4064 [Link]
Ion Design [Link] heldred@[Link]
[Link] [Link]
DENSO Robotics
[Link] ENM Co.
[Link]
DeviceLab
SOFTWARE
[Link] Evergreen Telemetry
[Link] ANSYS
MicroLumen Intel [Link]
813-886-1200 [Link] Eyecloud
sales@[Link] [Link] Arena Solutions
[Link] Kinova [Link]
[Link] Framos Technologies
[Link] ARM
Nemera Insight PD [Link]
[Link]
FUTEK Advanced Sensor
Nortech Medical Solutions [Link]
[Link]
Gems Sensors & Controls
maxon [Link]
Northeast Biomedical
[Link] 508-677-0520
HBK Cadence, Inc.
[Link]@[Link]
[Link] 540-248-2200
Novo Engineering [Link]
[Link] sales@[Link]
[Link]/
rd223/maxon HBM, Inc. [Link]
Omnica [Link] [Link]/
[Link] Nissha Medical Technologies rd223/cadenceinc
[Link] Heraeus Sensor Technology
Orthogone USA Check Point
[Link] NVIDIA [Link] [Link]
[Link]
Software continued
TEST/INSPECTION/METROLOGY continued
Products/Services Offered
[Link]
[Link]/medical-device
Flexan
500 Bond St.
Lincolnshire, IL 60069
Phone: 224-543-0003
E-mail: salesinfo@[Link]
[Link]
Flexan is a full-service global contract design and manufac- Class I, II, and III Medical Device manufacturers
turing organization specializing in high-precision medical-grade
silicone, rubber, and thermoplastic components. With more 70+
years of experience, five locations globally and over 2,400 Products/Services Offered
SKUs, Flexan delivers world-class molding, extrusion, assembly
and packaging solutions for leading medical device and health- The company specializes in: Design for manufacturability
care technology companies worldwide. (DFM); process validation (IQ, OQ, PQ); molding; extrusion/tub-
ing (thermoplastic and silicone); rapid prototyping; secondary
operations, including hole drilling; assembly; logistics and distri-
bution; manufacturing management and sustainability; and lean
Six Sigma methodologies.
[Link]
Formacoat LLC
2960 Chaska Boulevard Products/Services Offered
Chaska, MN 55318
Phone: 952-895-0200 Formacoat provides a “one-stop shop” with a wide range of
Fax: 952-895-6020 coating technologies from different coating vendors that are
E-mail: info@[Link] beneficial for various applications. Some newer capabilities include:
[Link]
• Matrix-entrained liquid coatings
• Heparin coatings
• Soft touch coatings
About Our Company
• Grafting coatings (OD and small IDs)
• Non-Drug Antimicrobial materials
Formacoat is a creative biomedical company that can coat
• Opaque colored coatings (fluidized bed)
your product with hydrophilic, hydrophobic or other custom
• Precision coating application (micro-spray, ultrasonic spray)
coatings as a contract manufacturing service. The company
• Encapsulation
offers coatings from the full range of different brands,
• Surface blocking (peptide)
chemistries, and types of coatings. Formacoat draws from its
• Specialized PTFE
extensive coating and device experience and this array of
• Coating OLED with volatile scavenger coatings (Getter coatings)
different technologies and coating vendors to help its customers
• ID coatings
find the best, most cost efficient and technologically appropriate
• Gel encapsulation
coating for their application, all at single efficient source:
• Stent coatings
Formacoat.
• Drug delivery coatings
Formacoat is ISO 13485 certified.
• Heatable coatings
• Conductive polymers
• Production scale plasma
• 3D printing of sample parts with biocompatible polymers
• Dynamic particle count stress testing (particle shedding rates)
• IOL cartridges
• Spectrophotometric method development and analysis of
reagents
Target Markets
[Link]
A passion for excellence, innovative spirit, attention to detail, Hobson & Motzer offers a
collaboration, and a dedicated workforce have all contributed to broad range of capabilities,
Hobson & Motzer’s steady growth over our 111 years of manufac- manufacturing precision
turing experience. We are a vertically integrated manufacturer of metal components and as-
precision metal components and assemblies serving the needs of semblies, excelling at preci-
the medical device market and other advanced industries. The sion metal stamping and
ability to excel and innovate in our field requires a strong commit- coining — 30T to 660T —
ment to technology; we invest in the most advanced manufactur- coined wire, and has more
ing and metrology equipment available. For 25 years, we have than 100 high-precision,
maintained a deep commitment to lean manufacturing and con- multi-axis CNC machines. We
tinuous improvement; in recent years pursuing enterprise excel- design and build complex
lence through the Shingo model. Hobson & Motzer operates two progressive dies and offer a
manufacturing plants with primary operations — and headquar- full complement of in-house
ters — centrally located in Durham, CT; the Advanced secondary operations, all
Manufacturing Center is just a few miles away in Wallingford, CT. supported by our internal en-
Hobson & Motzer is built on the pillars of integrity, humility, a gineering team and 50-per-
passion for excellence, and a culture of innovation. son toolroom. Vertical inte-
gration is a strategy, but lis-
tening to the needs of our
customers has truly been the
driving force behind our manufacturing depth. This inspired First
Step, our project-based rapid precision prototyping program, a
radical new approach to new product development. With each
move into a new technology or capability — whether precision CNC
machining, robotic automation, or PECM — our approach, like our
parts, is consistent. Our infrastructure assures that parts and
critical projects will remain on quality, on schedule, and on time.
[Link]
Interpower Corporation
P.O. Box 115
Oskaloosa, IA 52577-0115
Phone: 800-662-2290
E-mail: sales@[Link]
[Link]
[Link]
Target Markets
Medbio
5346 36th St., SE
Grand Rapids, MI 49506
Phone: 616-245-0214
Fax: 616-245-0244
E-mail: Info@[Link]
[Link]
Located in Michigan, Medbio is an ISO 13485:2016-certified The Medbio management team averages over 25 years of
contract manufacturer offering innovative manufacturing solu- experience in the medical device industry. We have experience
tions for the medical device and biotech industries. We special- with most medical-grade thermoplastics and implantable-grade
ize in precision injection molding, assembly, packaging, proto- resins. We currently mold products for the major OEMs in
typing, and design support. Building strategic partnerships and Orthopedics, Cardio vascular, Ophthalmology, Neurological
conducting business with integrity allows Medbio and our cus- Surgery, General Surgery, Wound Care, Biotech (Diagnostics &
tomers to achieve growth, success, and profitability. cell growth), and Dental. From components to full assemblies,
Medbio will tailor our manufacturing services to meet your
needs, taking your medical device from design to completion.
We have the knowledge, passion, and experience to solve your
most difficult manufacturing challenges.
Medical
[Link]
Teleflex Medical OEM pany looking for a development partner to collaborate with
3750 Annapolis Lane N. from concept development to device delivery or a large com-
Plymouth, MN 55447 pany with the idea but doesn’t have the internal resources to
Phone: 800-474-0178 or 508-964-6080 bring the product to market, Teleflex Medical OEM has the expe-
E-mail: oeminfo@[Link] rience and expertise to get the job done.
[Link]
Products/Services Offered
About Our Company
TELEFLEX MEDICAL OEM is a team of seasoned engineers,
Teleflex Medical OEM is a leader in the medical device devel- material and polymer experts, and skilled technicians that func-
opment and manufacturing space. It’s our vertically integrated tion as an extension of your R&D and operations staff.
capabilities, deep industry expertise, and decades of device de- Capabilities include:
velopment experience that make us our customer’s most-valued • Product concept development
development partner. Partner with us for custom-engineered: • Engineering
• Extrusion • Design for manufacturability
• Micro-diameter tubing • Material selection and formulation
• Diagnostic and interventional catheters • Prototyping, testing, and validation
• Balloons and balloon catheters • Custom tooling
• Medical conductors • Production process development
• Insulated fine wire • Manufacturing
• Coated mandrel wire • Finishing operations
• Sheath/dilator sets • Assembly
• Special sutures and performance fiber materials • Packaging and labeling
• Bioabsorbable sutures, yarns, and resins User-needs driven medical device development is the Teleflex
Medical OEM solution. Our decades-long experience designing
for manufacturability allows us to provide the right solution for
optimal performance.
At EPIC Medtec Centers we:
• Utilize the multi-stage IDEA Medtec® Process incorporating
requirements early in the concept stage
• Apply data-driven decision making utilizing our proprietary
analytic tools
• Develop intelligent device designs and refine for optimal per-
formance
• Focus on design for manufacturability at each stage of device
development
• Determine device viability with quick-turn demonstrative pro-
totypes
• Provide access to in-house laboratories for testing and valida-
tion of device concepts
Target Markets
Target Markets
Products/Services Offered
Zeus
3740 Industrial Blvd. Products/Services Offered
Orangeburg, SC 29118
Phone: 803-268-9500 Our polymer solutions include tubing, heat shrinks, and a
E-mail: support@[Link] range of specialty products such as biomaterials, monofila-
[Link] ments, and many more.
A range of value-add services, including product assembly, drill-
ing, etching, fillers, flaring, flanging, and more, allow customers to
further optimize products to their specific application needs.
About Our Company
Additionally, Zeus services for the medical device industry
extend to contract design and manufacturing, allowing custom-
Zeus is a global leader in advanced polymer solutions, help-
ers a single source for catheter design, rapid prototyping, and
ing customers overcome complex design and engineering chal-
manufacturing. Additional in-house capabilities include laser
lenges since 1966.
cutting, ablation, and welding.
Headquartered in Orangeburg, SC, USA, Zeus employs over
For more than 55 years, customers have depended on our
2,400 people worldwide across its facilities in Aiken, Columbia,
best-in-class quality and technical support, global reach, and
Gaston, and Orangeburg, South Carolina; Branchburg, New
high-volume manufacturing capabilities to gain a critical com-
Jersey; Chattanooga, Tennessee; San Jose, California; Arden
petitive advantage in the market. From concept to commercial-
Hills, Minnesota; Guangzhou, China; and Letterkenny, Ireland.
ization, we are present every step of the way, providing prod-
With our industry-leading expertise in high-performance
ucts, services, and solutions that fuel product innovation.
polymers, we partner with customers to find new ways to
overcome complex design and engineering challenges. We
apply new thinking that challenges the status quo, often
pushing boundaries of what is possible and going beyond
current limitations to deliver breakthrough solutions for our
customers.
Target Markets
Value-added services.
[Link]
Accumold
1711 SE Oralabor Rd. About Our Company
Ankeny, IA 50021
Phone: 515-964-5741 Accumold® has been an expert in micro
E-mail: micromolding@[Link] molding for more than three dec ades.
[Link] Our 130,000 sq ft facility is home to our
Target Markets
• Medical Device
• Micro Optics
• Micro Electronics
• Other Emerging Technologies
Products/Services Offered
[Link] [Link]
Products/Services Offered
Actuonix offers
a complete range
Actuonix Motion Devices of micro linear
Unit 201-1753 Sean Heights actuators, linear
Saanichton, BC, Canada V8M 0B3 ser vos and track
Phone: 888-225-9198 actuators to meet
Fax: 206-347-9684 the specifications
E-mail: sales@[Link] of almost any pro
[Link] ject. Our line of
products features
164 different types
About Our Company of micro linear
ac t uators and
Actuonix is a leading manufacturer and innovator in the servos. New models
micro motion marketplace. We strive to offer our clients the are always being developed
most affordable, high-quality micro linear actuators. We pride and added to our lineup. We
ourselves on great service, fast delivery and more models to strive to stock a range of products
choose from than any of our competitors. that will suit any project. We offer
actuators in lengths from 0.4 inches
(10 mm) through to 11.8 inches (300 mm)
with maximum forces of up to 67 lbs
Target Markets
(300 N).
We provide innovative and economical micro motion solutions
for the growing needs of several markets including robotics, [Link]
aerospace, automotive, medical and radio control.
Make your
machine move
MICRO LINEAR ACTUATORS
M
• 10mm-300mm
10mm
1
10m m stroke • 6v-12v power supply
• 25kg+
25kg
5kg+ available force • 15g-100g net weight
kg
[Link]
Target Markets
SIGMA LS ®
COMPLEX MIM
PARTS FOR
VARIOUS SURGICAL
Cadence, Inc.
9 Technology Drive
Staunton, VA 24401
APPLICATIONS
United States and Costa Rica
Phone: 540-248-2200
E-mail: sales@[Link]
[Link]
Micro MIM
Complex Geometries
Thin Wall Capabilities
Target Markets Customizable Feedstock
Life Science — Medical, Drug Delivery, and Diagnostics
Debind Versatility
Fro m co n ce p t
through commercial-
ization, Cadence as-
sists its customers
every step of the way Learn More:
– design for manu-
facturing, rapid pro-
totyping, complete
supply chain man-
agement, and pro-
duction of your fin-
ished medical and
drug delivery devices. We offer cleanroom manufacturing and
assembly at our Product Realization CenterTM located just out-
side of Pittsburgh, PA, and at our nearshore facility in Alajuela,
Costa Rica. We are vertically integrated with extensive in-house
metals and plastics manufacturing expertise that includes deep
draw technologies, machining, metal injection molding (MIM),
metal stamping, sharpening/grinding, tube fabrication, preci-
sion laser processing, plastic injection molding, insert molding,
and much more.
[Link]
[Link] 540.248.2200
Target Markets
Target Markets
[Link]
Enhanced precision
Industry-leading patented Closed-Loop Feedback
technology, 30ms high-speed shutter, and
irradiance calibration for high precision curing.
Refined usability
Innovative UI with easy access to all system
functions through the touch screen or
physical control panel.
Next-level control
Advanced communication
features to meet changing
demands of Industry 4.0.
[Link]
2023_11
Winter MedResource
2023 Design Briefs half pg_FINAL.indd
Guide 1 [Link] 11/2/23 4:16 PM
67
Sponsored Content
Target Markets
Product Design & Development / Contract Manufacturing of Finished Devices CDMO / CMO Services
M
ISO 13485 • 9001
Minimally Invasive
Y Device Solutions
CM
Co-development Opportunities
MY Access, Delivery, & Retrieval Systems
Wire & Catheter Based Devices
CY
Filmecc USA,
S Inc. | 3002 Dow Avenue, Suite 216 | Tustin, CA 92780 | Phone: 949.756.8252 | [Link]
We’ve got
a wire
Fort Wayne Metals
9609 Ardmore Ave.
Fort Wayne, IN 46809
Phone: 260-747-4154
for that.
Fax: 260-747-0398
E-mail: info@[Link]
[Link]
[Link]
Target Markets
Instron®
825 University Avenue Products/Services Offered
Norwood, MA 02062
Phone: 800-877-6674 Instron offers a wide range
E-mail: web@[Link] of testing systems to evalu-
[Link] ate the mechanical proper-
ties of medical devices using
tensile, compression, flexural,
About Our Company fatigue, impact, torsional,
and multi-axis loading. Our
A global leader in the systems can be adapted to an
materials testing industry, extensive scope of applica-
Instron manufactures me- tions through our selection of grips and fixtures designed to
chanical testing systems accommodate the most common devices and meet the most
designed to meet the frequently used ASTM and ISO standards. Instron’s Engineered
needs of the biomedical Solutions Group is also available to develop solutions specific to
industry for performing novel applications within the biomedical space. Instron can sup-
static, fatigue, and impact port the full product development pathway, offering flexible
testing on medical devices, components, and raw materials. As an solutions for R&D and fully automated solutions for production
integral part of our customers’ testing programs, Instron offers or quality environments.
turnkey solutions providing localized service and support, IQ/OQ
documentation, performance verification, system installation and [Link]
calibration, training, and preventative maintenance.
OPTIMIZE YOUR
BIOMEDICAL
DEVICE TESTING
Learn how you can
optimize the repeatability,
efficiency, and safety of
drug delivery device
testing with automation.
maxon closely with you to develop innovative with us on your next project. We have the
125 Dever Dr. product solutions that precisely meet the experience and industry-specific solutions
Taunton, MA 02780 unique operating parameters of your indi- that will get your product to market faster.
Phone: 508-677-0520 vidual system in your industry. But, did
E-mail: [Link]@[Link] you know that we also offer contract man- [Link]
[Link] ufacturing services? Consider partnering
Target Markets
Products/Services Offered
Target Markets
Products/Services Offered
[Link]
Products/Services Offered
Target Markets
• General Surgery
MSC-3161-
SC-3161- Micro print ad 4.5x7.25 [Link] 1 1/13/23 1:49 PM
Sponsored Content
Target Markets
Products/Services Offered
Technical Services:
• Skillful proprietary processing
Microspec Corporation • In-house tool design and fabrication
327 Jaffrey Road • Exceptional customer service
Peterborough, NH 03458 • Product validation services
Phone: 603-924-4300 • Raw material and product testing
Fax: 603-924-4310 • Annealing services
E-mail: info@[Link]
[Link] Most Thermoplastic Elastomers Extruded:
• Polyurethanes •F
luoropolymers: FEP, EFEP,
• Nylons and PFA
About Our Company • High Heat Polymers: PEEK, •B
ioabsorbable resins
Polysulfone and PEI •C
ustom formulations
For 30 years, medical
device companies the Extrusion Capabilities:
world over have turned • New Concepts • Over-Extrusions
to Microspec for medical • Single-lumen Extrusions • Fully-Encapsulated Stripes
tubing that challenges • Multi-lumen Tubing • Coated Wire
the limits of extrusion • Bump Tubing • Profile Extrusions
technology. From con- • Co- and Tri-Extrusions • Balloon Tubing
cept to commercializa- • Multi-Durometer Extrusions • Ribbon Extrusions
tion, Microspec has built a global reputation for extruding some • Multi-layered Extrusions
of the smallest, most complex, and tightest toleranced medical • Micro-Extrusions
parts in the industry.
Microspec’s mission is to supply innovative extrusion technol-
ogy to the technologically advancing and changing medical de- [Link]
vice market and to deliver high quality parts on time.
medical extrusions
customized excellence
NEW CONCEPTS
SINGLE LUMEN TUBING
MULTI-LUMEN TUBING
BUMP TUBING
RIBBON EXTRUSIONS
CO-EXTRUSIONS
MICRO-EXTRUSIONS
PROFILE EXTRUSIONS
COATED WIRE
TRI-EXTRUSIONS
MULTI-LAYERED EXTRUSIONS
FULLY ENCAPSULATED STRIPES
OVER-EXTRUSIONS
BALLOON TUBING
MULTI-DUROMETER EXTRUSIONS
Microspec Corporation
327 Jaffrey Rd. Peterborough, NH 03458 <:(9244300 info@[Link]
[Link]
Target Markets
Target Markets
Specialty Coating Systems barrier properties and play a critical including circuit boards, MEMS, sen-
7645 Woodland Drive role in protecting numerous compo- sors, LEDs, semiconductors and more.
Indianapolis, IN 46278 nents and applications throughout the
Phone: 317-244-1200 medical device, electronics, aerospace,
[Link]
E-mail: SCSsales@[Link] defense and automotive industries,
[Link]
Target Markets
Products/Services Offered
Target Markets
Target Markets
Products/Services Offered
Target Markets
• Medical Electronics
• Aerospace & Defense
Statek Corporation • Industrial
512 N. Main Street
Orange, CA 92868
Phone: 714-639-7810 Products/Services Offered
Fax: 714-997-1256
E-mail: sales@[Link] Product features:
[Link] • Ultra-miniature & low-profile • Helium impermeable
• Excellent long-term aging • High accuracy & stability
• Low power consumption • Fast start-up
About Our Company • Full medical high-reliability • Full product traceability
testing & screening
In 1970, Statek Corporation was the first to use semiconduc-
tor technology such as photolithography, chemical etching, and • CX16, SMT crystal, available form 32.0 kHz to 100 MHz, in 2.0
micro machining to manufacture quartz resonators in wafer mm × 1.2 mm footprint.
form. Today, Statek remains at the forefront of innovation in the de- • CX18, SMT crystal, available from 30 MHz to 100 MHz, in a 1.6
sign, develop mm × 1.0 mm footprint.
ment and man • CXOU, SMT crystal oscillator, available from 32.768 kHz to 100
ufacturing of kHz, in a 2.0 mm × 1.2 mm footprint
highly reliable,
ultra-miniature Statek’s products are used in all classes of FDA approved medical
quartz-based devices in both implantable and non-implantable applications.
frequency con-
trol products.
[Link]
603-838-6624 • [Link]
Lisbon, New Hampshire USA
Long, Short, Interpower®
NEMA Hospital-Grade
Cords Cut to Length
Whether a 1-foot NEMA 5-15 cord with an IEC C13
terminating the other end, or a 50-foot NEMA 6-20
with an IEC 60320 C19 terminating the opposite
end, accessory power possibilities abound in
operating multiple hospital equipment. For
mid-length or longer cords, add a cord clip to take
up excess slack for precautionary safety and to
ensure electrical continuity.
Interpower cords and components are
manufactured in accordance with Interpower’s
product quality plan: hipot testing, continuity testing,
and ground testing until surpassing all worldwide
agency standards. With 1-week lead-times on U.S.
orders, and same day shipping on over 2 million
parts in stock, you can afford to keep inventories
low. Need 1-D or QR barcodes for easier
warehousing? A serial number for each cord?
No problem!
Add our reinforced cord clips to prevent tripping
over excess cord—or to keep the cord away from
power tools or sharp surfaces.
• No minimum orders
• Value-added services such as lengths and colors
• Scheduled & Blanket orders available
®
Order Online! [Link]
Business Hours: 7 a.m.–5 p.m. CST
INTERPOWER | P.O. Box 115 | 100 Interpower Ave | Oskaloosa, IA 52577 | Toll-Free Phone: (800) 662-2290 | Toll-Free Fax: (800) 645-5360 | info@[Link]