GS-200 Mini Shear Lock

Do
Dimension

30
18
0
27
16
or
4

30
18
(4 0
3 )3 3
16
4
en
Statement
GEM Mini Shear Lock locks by seating two conical locking
bolts located on opposite corners of the Armature Plate into
matching keep holes on each end of the Electromagnet body. Unit: mm
The GEM Shear Locks never bind under pressure, are not
sensitive to door alignment, and do not require door position
t
sensing or auxiliary timing circuitry. They are ideal for swing- Magnet Armatu re Magnet Armatu re
through doors and sliding doors as well. A unique benefit of
the GEM Shear Locks' physical design is that they function
ry
(Power Off)
(On Power)
equally well on doors that swing to close or doors that slide to
close.
The GS-200 series is available in two models, GS-200
Unmonitored or the GS-200M with hall effect monitoring. The
units are design for use with metal door frame, fitted to either,
wooden, aluminum, or glass doors with the assistance of
on
various housings. This manual gives a guide to all of the above Unique Anti-Residual design
applications and other useful installation information. When there is no power, there will be no holding force, and
The GS-200 provide up to 1200 pounds shearing force and the push-off button will pop out immediately, to release the
fully concealed mounting, combine the best in failsafe Electromagnetic Lock and the Armature Plate for no residual
performance with the most advanced features. magnetism.

Mortise Mount
lin
Specifications Horizontal Installation
Operating Voltage:12/24VDC
Current Draw: 420mA/12VDC; 210mA/24VDC
(at temperature 20°C)
Magnetic bond sensor monitor output (GS-200M)
SPDT rated 0.5A/125VAC ; 1A/24VDC
eL
Operating Temperature: -30~+55°C
Humidity: 0~95% non-condensing.
Holding Force: Up to 1200 lbs (545 Kg) in shear.
The Gap between the Lock and Armature plate is 2 mm
Special Finishes for magnet and armature plate: Zinc Plated
Epoxy Potting Compound: E87252 (S), UL94V-0
Net Weight : 1.2 Kg
td
Patent
GB 2400626 (Great Britain) Warranty
2854190 (France)
2003100306 (Australia)
219858 (Taiwan) The product is warranted against defects in material and
Nr.203 06 200 .0 (Germany) workmanship while used in normal service for a period of 5
ZL 03 2 45413.9(China) years from the date of sale to the original customer. The GEM
policy is one of continual development and improvement;
therefore GEM reserves the right to change specifications
without notice.

GIANNI INDUSTRIES, INC.

Copyright Gianni industries, inc. All rights reserved. No. 13, Zhong Sing Road, Tu-Cheng Industrial Zone,
DM-CA-GS-200 Ver. D Published on 2010.03.25 Tu-Cheng City, Taipei, Taiwan 23678
Tel: 886-2 2267 7986 / Fax: 886-2 2267 9876
E-Mail: [email protected]
Website: gianni.tw
 GS-200 Mini Shear Lock
Do
Optional Brackets
The unit may also be fitted semi-flush or sureface
installation with the use of the SMB-200 and UBK-182
Brackets. The magnet should be fitted to the door transom and
the housing holding the armature on to the door. It is vital that
a minimum gap of 2mm exists between the magnet and the
armature, to allow correct operation.
or
18
2
en
SMB-200 Bracket
GS-200VGL

48

35
t ry
Semi Surface Mount
Header

Magnet Assem bl y
18
2
on
3 mm
UBK-182 Bracket
M6x45
Scr ew

48

Bl ind Nut
lin
14

Met al Door

Surface Mount Installation on Frameless Glass Door

Magnet
Assembly Header
eL
M6 x45 Screw

Bli nd Nut

M6 x45 Magnet
Screw Assembly

Armature
Bli nd Nut Assembly
td
GS-200 using 2pcs of the
Mini clearance

Armature
Assembly SMB-200 Bracket and 2pcs of
the UBK-182 mounting
= 7 mm

brackets.(The thickness of
glass are 13 mm maximum.)
Metal Door

GIANNI INDUSTRIES, INC.

Copyright Gianni industries, inc. All rights reserved. No. 13, Zhong Sing Road, Tu-Cheng Industrial Zone,
DM-CA-GS-200 Ver. D Published on 2010.03.25 Tu-Cheng City, Taipei, Taiwan 23678
Tel: 886-2 2267 7986 / Fax: 886-2 2267 9876
E-Mail: [email protected]
Website: gianni.tw
 GS-200/GS-300 Serial Mini Shear Lock
Installation Instruction

Specifications
Do
Caution:
Holding Force Up to 1500 lbs (680 Kg) in shear. Make sure that the "+" and "-" wire are connected correctly.
Failure to observe polarity will result in a short circuit and is
12/24 VDC selectable via jumpers +10% not covered by products warrant.
Power Input over voltage is acceptable , under voltage
will reduce holding force.
Magnet bond sensor output

Input sensor output

or

Power Magnet bond

N.C. SPDT relay : 3A@30 VDC
0.35 A@12 VDC; 0.19 A@24 VDC The unit
Current Draw does not require initial voltage increase to (GS-200M, GS-300M)
COM.
operate.

Magnet and Armature: Zinc plated, N.O.

Finish - -
Power
Monitoring Output Magnet bond sensor output, SPDT rating +
+ supply
e
(GS-200M, GS-300M) 3 AMP@30 VDC

2mm (The Gap between the Lock and

Door Gap Armature plate) Control Device
N.C. contact or Access Relay
nt
-30C to +50C
Operating Temper. 12Vdc Voltage Selection jumpers Check jumper
settings before connecting the lock to 24 VDC
24Vdc input power. Damage to the lock may result
from incorrect jumper settings.
ry
Dimensions

GS-200
Flush Mount
30
18
on
0
27
16
4

30
18
(4 0 Locking Bolt
3 )3 3
16
4
5.9
lin
3.5

180mm
eL
164mm
30mm
16mm

Magnet Assembly
td

180mm
164mm
30mm

Armature Assembly
16mm

Copyright Gianni Industries, Inc. All Rights Reserved. 4-1

P-MU-GS200 Ver. B Publish :2004.12.03
 Install the magnet assembly into the door frame before installation the armature assembly into the door leaf. The magnet
assembly requires space to run wires, as wall as space for the recesses portion of the unit. However, make sure that the position
selected for the magnet assembly leaves enough room on the door to install the armature assembly.
Unbalanced air conditioning (stack pressure) can hinder door alignment and must be corrected to help insure positive locking. It
is important to note that the Shear Locks need a regulated 12V DC (or 24VDC) at the lock, and use the highest quality door closer
only. Positive centering door closers are required for all double acting door applicators to help attain consistent dead center
alignment. Also the door latching problems must be corrected prior to installation.
Do
Flush Installation Fra
Magnet Midpoint me

1. Make sure the gap between the door top rail and
frame header is 2mm. Make adjustments to the door
as required.

2. Adjust single acting door and door closer to insure

or
the door settles immediately and is fully closed .
Lea
(Adjust double acting door and POSITIVE din
ge
CENTERING DOOR CLOSER to insure the door dge
settles immediately and is fully closed and rest in the Armature Midpoint of d
oor
dead center of the frame.

3. Locate the vertical centerline of the magnet and

e
armature as possible to the leading door edge.

4. Determine the horizontal centerline of the door The most important elements for the proper installation of
top rail thickness. The Armature centerline will be the the Shear Lock magnet assembly are that the midpoint of the
nt
same. Mark the door per template. armature, and the midpoint of the magnet must line up
exactly. All centerlines of the armature must line up with the
respective centerlines of the magnet.
5. Before determining the frame header centerline
single acting door must be fully closed. Double acting
doors must be fully closed and rest in the dead center Magnet Assembly
of the frame. Mark the frame header per the template.
Prepare the door and frame per the template.
ry
6. Install the Shear lock and armature assembly Locking Bolt
towards the leading edge of the door. Push-off button
Keep Hole
7. For proper operation the armature must be
adjusted upward as close as possible and parallel to
the Shear Lock without interfering with opening and
on
closing of the door.
Armature vertical
8. Proper operation cannot be expected with more adjustment screws
Armature Assembly
than 2 mm gap between the armature and the magnet.
Use the key wrench provided to adjust the armature
vertical adjustment screws.

9 With the door closed turn the lock power on, check
lin
the lateral alignment. The armature locking bolt
should be centered to magnet keep hole.

10. If the shear stops are too close or binding,

double check the templating and door alignment, and
make corrections as required.

11 Repeat steps 6~10 as necessary following shear

eL
lock replacement. Cycle the door and Shear Lock
several times after the completion of the installation.
td
The Gap between the Use tapping
Lock and Armature Screws for
plate is 2 mm wooden door

ke
yw
re
nc
h
Lea
din
ge
dge
of d
Proper operation cannot be expected with more than oor
2 mm gap between the armature and the magnet. Use
the key wrench provided to adjust the armature
vertical adjustment screws.

Copyright Gianni Industries, Inc. All Rights Reserved. 4-2

P-MU-GS200 Ver. B Publish :2004.12.03
 Optional Bracket

The unit may also be fitted semi-flush

with the use of the SMB-200 Bracket. The 18
magnet should be fitted to the door 2 18 Unit: mm
transom and the housing holding the 2
armature on to the door.It is vital that a
minimum gap of 2mm exists between the
magnet and the armature, to allow correct
operation.
Do
48
48

35
SMB-200 Bracket UBK-182 Bracket
14
Semi- Flush Installation
or
The GS-200 may also be fitted semi- Header
flush with the use of the SMB-200 ke
Bracket. The magnet should be fitted to yw
the door transom and the housing holding re
Magnet Assembly nc
the armature on to the door. It is vital that h
a minimum gap of 2mm exists between
e
the magnet and the armature, to allow
correct operation.
M6 x45 Screw
Mini clearance
nt
2 mm of gap
Using supplied key wrench
to adjust armature plate to
Blind Nut approx. 2 mm of gap between
magnet surface.
Surface Mount
Armature Assembly
ry
Metal Door
Surface Installation
Magnet
Assembly Header
The GS-200 may also be fitted
on
M6 x45 Screw
surface mounted using 2pcs of the SMB-
200 Bracket. The housing holding the ke
magnet should be fitted above the door yw
re
and the housing holding the armature on Blind Nut nc
to the door. It is vital that a minimum gap h
of 2mm exists between the magnet and M6 x45 Screw
the armature, to allow correct operation.
Mini clearance
2 mm of gap
lin
Blind Nut

Armature
Assembly
Using supplied key wrench
to adjust armature plate to
approx. 2 mm of gap between
Metal Door
magnet surface.
eL
Installation on Frameless Glass Door
Using supplied key wrench
to adjust armature plate to
approx. 2 mm of gap between
M6 x35 Screw magnet surface.
The GS-200 may also be fitted to a full
glass door and glass frame application,
td
using 2pcs of the SMB-200 Bracket and ke
yw
2pcs of the UBK-182 mounting Magnet re
brackets.(The thickness of glass are 14 nc
Assembly h
mm maximum.) The housing holding the
magnet should be clapped above the door Armature
and the housing holding the armature Assembly
clapped on to the door. Mini clearance
2 mm of gap Mini clearance
It is vital that a minimum gap of 2mm = 7 mm
exists between the magnet and the
armature, to allow correct operation. M6 x35 Screw

U-channel Bracket
Spacer
Spacer

Frameless Glaee Door

Copyright Gianni Industries, Inc. All Rights Reserved. 4-3

P-MU-GS200 Ver. B Publish :2004.12.03
 GS-300
(Surface Mount) 17 The GS-300 mini surface mount shear lock
6 with complete housing is specially designed for
surface mounting door. The housing holds the
magnet should be fitted above the door and the
housing holds the Armature Plate should be
installed on the door. It is essential to leave a
minimum gap of 2mm between the Shear Lock and
Do
44 the Armature Plate, in order to perform the correct
.5
operation.
34
16
2
or
Surface Installation
Magnet
Assembly Header
M6 x45 Screw

ke
e
yw
re
Blind Nut nc
h
M6 x45 Screw
nt
Mini clearance
2 mm of gap
Blind Nut

Armature
Assembly
Using supplied key wrench
to adjust armature plate to
ry
approx. 2 mm of gap between
Metal Door
magnet surface.

Blind Nut Installation

on
Drill 9.4mm holes
for M6 Blind Nuts.
Drill 7mm holes
for M5 Blind Nuts.
ch
en

M6 Screw
wr
en

lin
all

Blind Nut

Insert two Blind Nuts Use the allen wrench. This compress the Remove the tool. Use M6 Screws fixing
into separate holes, To slowly tighten the Blind Nut so that it SMB-001brackets.
eL
one for each fixing Blind Nut. (Don't remains permanently
screw. turning over) fixed in the frame.

Change the spring

td

For Vertical Installation

Change the spring which is provided
in the screw pack.

Copyright Gianni Industries, Inc. All Rights Reserved. 4-4

P-MU-GS200 Ver. B Publish :2004.12.03