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AA520 Frame Hydraulic System Overview

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0% found this document useful (0 votes)
76 views31 pages

AA520 Frame Hydraulic System Overview

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Section 5 Hydraulic Section Lift Motor

& /,& .# 72 Figure 5-16 List 5-16


* 2 # 72=
Lift Motor Assembly
System Hydraulic Figure 5-17 List 5-17
Figure 5-1a Figure 5-1b List 5-1 &'0520
+20( Lift Motor
Manifold Assembly
Figure 5-18 List 5-18
Figure 5-2 List 5-2
%22. Auxiliary Pump And Motor Assembly
Solenoid Valve Assemblies +20( Figure 5-19 List 5-19
Figure 5-3 List 5-3

Control Valve Assembly


%22. Auxiliary Pump
&217(176 Figure 5-20 List 5-20
Figure 5-4 List 5-4
Auxiliary Motor Assembly
Control Valve Assembly
Figure 5-21 List 5-21
Figure 5-5 List 5-5
Auxiliary Motor Assembly
Control Valve Assembly Figure 5-22 List 5-22
Figure 5-6 List 5-6
Auxiliary Hydraulic System
Control Valve Assembly
Figure 5-23 List 5-23
Figure 5-7 List 5-7
Auxiliary Hydraulic System
Control Valve Assembly
Figure 5-24 List 5-24
Figure 5-8 List 5-8
1(;7
Auxiliary Hydraulic System
Handle Assembly 3$*(
Figure 5-25 List 5-25
Figure 5-9 List 5-9
/$67 Auxiliary Hydraulic System
Valve Assembly 3$*( Figure 5-26 List 5-26
Figure 5-10 List 5-10
Hydraulic Motor Assembly
Reservoir Assembly $/3+$ Figure 5-27 List 5-27
Figure 5-11 List 5-11 ,1'(;
Hydraulic Motor
Lift Pump And Motor Assembly 180(5,& Figure 5-28 List 5-28
Figure 5-12 List 5-12 ,1'(;
Hydraulic Attachment Installation
Lift Pump Assemblies
6($5&+ Figure 5-29 List 5-29
Figure 5-13 List 5-13

Lift Pump Assemblies


Figure 5-14 List 5-14
List 5-14 List 5-14 +(/3

Lift Motor Assembly


Figure 5-15 List 5-15
System Hydraulic System Hydraulic
& /,& .# 72
* 2 # 72=

&'0520
+20(

37
42 %22.
+20(
6 5

4 5 7 %22.
2 3 4 3 &217(176 LIFT PUMP
36 REF
1
53
8 2 6(&7,21
9
&217(176 LIFT PUMP
REF ITEM 6

10 26
52 35 AUX PUMP
REF AUX PUMP

),567
REF
11 ITEM 32 30

3$*(
ITEM 20
REF
23 13 BRAKE ASSEMBLY
32
REF
ITEM 52 SEE DETAIL E
38 VIEW A - A REF
21 12 28
35(9,286
2 SPOOL W/ FAST FUNCTION 24
22
3$*(
29
A
43 33 ITEM 23
25
34 ITEM 15
REF
STEERING MOTOR 32
REF

D
A C 1(;7 26
VIEW C - C VIEW D - D
VIEW B - B
20 3$*(

C 17 /$67 48 51
50 49 44 45 46

D VIEW A - A 3$*( F
1 SPOOL/2 SPOOL 13

B 15 40

26 $/3+$ 41
F
,1'(; VIEW F - F SECTION E - E
DETAIL E
B 180(5,&
,1'(;

6($5&+

+(/3

123-003-150/ (C) - SHEET 1 OF 2

Figure 5-1a: System Hydraulic 123-003-150/ (C) - SHEET 2 OF 2

Figure 5-1b: System Hydraulic


FIGURE 5-1 FIGURE 5-1
QTY PART NUMBER DESCRIPTION USED ON QTY PART NUMBER DESCRIPTION USED ON
ITEM NO. ITEM NO.
1 2 792-717/006 Bulkhead Elbow B, C, D & /,& .# 72 48 1 792-376 Straight Connector C, D
2 2 792-347 90 Degree O-Ring Elbow: includes * 2 # 72= 49 1 792-574/005 37 Degree Swivel Connector C, D
1 530-454/004 O-Ring 50 1 790-408 Male Elbow C, D
51 1 792-327 Cap C, D
3 2 792-346 O-Ring Connector: includes &'0520
52 1 P31-908-040/004 Hose Assembly C, D
1 530-454/004 O-Ring +20(
4 2 030-305-008/025 Hose Assembly 53 1 611-028 Ty-Rap
5 2 030-305-006/025 Hose Assembly A= 1 Spool
B= 2 Spool
6 1 040-908-072/016 Hose Assembly %22. C= 2 Spool W/Fast Function
7 2 791-203 Tee - 5/16 O.D. Tube +20( D= 2 Spool W/Fast Function - 3000 LB.
9 1 123-001-568 Line Assembly
List 5-1: System Hydraulic (Continued)
10 1 123-001-571 Line Assembly %22.
11 1 123-003-146/001 Hose Assembly Without Fast Function A, B &217(176
12 2 030-305-018/025 Hose Assembly
13 4 811-925/003 Hose Clamp A, B
6(&7,21
6 811-925/003 Hose Clamp C. D
&217(176
15 2 030-306-013/577 Hose Assembly
17 1 P31-908-037/517 Line Assembly
20 1 040-908-040/006 Hose Assembly ),567
21 2 710-010 Cap Screw 1/4-20 x 3/4 3$*(
22 2 772-116 Lock Washer 1/4
23 1 030-306-060/082 Hose Assembly
35(9,286
24 1 040-308-014/506 Hose Assembly
3$*(
25 1 820-552/011 Suction Hose
26 3 811-920 Clamp
1(;7
28 1 123-003-105 Line Assembly
3$*(
29 1 792-701 Union
30 1 792-716 Bulkhead Branch Tee
32 2 030-603-018/042 Hose Assembly /$67
33 1 123-003-148/001 Manifold Assembly (See Figure 5-2.) A 3$*(
34 1 123-003-148/002 Manifold Assembly (See Figure 5-2.) B
35 2 030-306-030/028 Hose Assembly B
$/3+$
36 1 123-003-148/003 Manifold Assembly (See Figure 5-2.) C, D
,1'(;
37 1 030-308-017/011 Hose Assembly C
2 030-308-017/011 Hose Assembly D
38 1 030-308-013/011 Hose Assembly C, D
180(5,&
40 1 520-238 Relief Valve C, D
,1'(;
41 1 802-025/018 Hose Fitting C, D
42 1 030-308-020/011 Hose Assembly C 6($5&+
43 1 123-003-146/002 Hose Assembly With Fast Function C, D
44 1 123-001-373 Hose Guard Bar
45 2 710-127 Cap Screw 3/8-16 x 3/4
46 2 772-123 Lock Washer 3/8 +(/3
A= 1 Spool
B= 2 Spool
C= 2 Spool W/Fast Function
D= 2 Spool W/Fast Function - 3000 LB.
List 5-1: System Hydraulic
Manifold Assembly FIGURE 5-2
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
ITEM 12 (REF)
& /,& .# 72 1 1 520-468 Solenoid Valve (See Figure 5-3.)
* 2 # 72= 2 1 520-464 Solenoid Valve (See Figure 5-3.)
3 8 782-420 High Pressure Plug
4 1 123-000-674 Manifold
36 &'0520
5 4 154-006-070 Identification Sleeve
+20(
34
7 1 154-010-258 Diode Module Assembly A, B, C
43
SECTION A -A 8 1 154-010-232 Diode Module Assembly C
%22. 9 1 701-339 Machine Screw #8-32 x 2 C

3
+20( 10 1 772-104 Lock Washer #8
11 1 771-109 Flat Washer #8
12 1 792-624 O-Ring Tee: includes
SECTION B - B %22.
1 530-454/007 O-Ring
&217(176
13 1 123-000-428 Mechanical Plug B, C
14 1 530-412 O-Ring Packing B, C
6(&7,21 15 1 520-212 Relief Valve Cartridge A
24 32 33 38 &217(176 1 520-212/01 Seal Kit (includes 2 O-Rings)
29 33 35 16 4 1-010-033 Terminal A, B
25 32
8 1-010-033 Terminal C
25 27
29 ),567
18 1 1-030-009 Terminal Strip C
26 28
3$*(
28 19 1 1-030-010 Marker Strip C
13 20 1 1-030-003 Terminal Strip A, B
14 35(9,286 21 1 1-030-004 Marker Strip A, B
24 15
3$*( 22 2 701-066 Machine Screw #6-32 x 1/2
42 13 23 2 772-107 Lock Washer #6
14 1(;7 24 2 520-457 Solenoid Valve - N.O. (See Figure 5-3.) C
41 16 3$*( 25 2 792-531 90 Degree O-Ring Elbow: includes
40
39 1 530-454/007 O-Ring
23 22 21 20
/$67 26 1 782-075 Nipple 1/2 FFS C
18 3$*( 27 1 782-064 Nipple 1/2 - 4 A, B
19
22 28 1 790-619 Female Elbow - 90 Degree
31
23 29 1 520-207 Relief Valve
31 14
$/3+$ 1 520-207/03 Seal Repair Kit: includes
44
12 12
,1'(; 2 O-Rings
37 11 10 9 8 7 5 7 10 11 38
5
2 Gaskets
180(5,& 31 2 782-422 Mechanical Plug
3
4
,1'(; 32 1 792-527 45 Degree Male O-Ring Elbow: includes
530-454/007 O-Ring
6($5&+ 33 2 520-139 Flow Control Valve
12 A A 520-129/01 Seal Repair Kit (includes 4 O-Rings)
4
A A 34 (N/S) 1 530-428 O-Ring Seal C
36 1 520-312 Check Valve

2
+(/3 37 1 154-010-236 Diode Module Assembly C
1 2 A= 1 Spool
B= 2 And 3 Spool
FAST FUNCTION 1, 2 & 3 SPOOL C= Fast Function
123-003-148/ (A1)
N/S= NOT SHOWN
Figure 5-2: Manifold Assembly
List 5-2: Manifold Assembly
FIGURE 5-2 PART
QTY DESCRIPTION USED ON
ITEM NO. NUMBER
38 1 701-097 Machine Screw #8-32 x 7/8 A & /,& .# 72
39 1 123-000-719 Manifold C * 2 # 72=
40 2 714-111 Cap Screw #5/16-18 x 2-1/4 C
41 2 773-019 Lock Washer 5/16 C
&'0520
42 1 792-451 90 Degree O-Ring Elbow: includes C
+20(
1 530-454/006 O-Ring
44 1 520-174 Regulator Valve
A= 1 Spool %22.
B= 2 And 3 Spool +20(
C= Fast Function
N/S= NOT SHOWN
%22.
List 5-2: Manifold Assembly (Continued) &217(176

6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3
Solenoid Valve Assemblies FIGURE 5-3
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 520-455/01 Cartridge Valve Kit: includes
* 2 # 72= 2 O-Rings
1 Back-Up Ring
2 1 520-457/01 Coil
&'0520
3 1 560-202/07 Hex Nut
+20(
4 1 520-468/01 Cartridge Valve Assembly: includes
5 1 520-807/13 Seal Repair Kit : includes
%22. 5 O-Rings
+20( 6 1 520-807/01 Coil
7 1 750-406 Hex Nut 1/4-20
8 1 772-116 Lock Washer 1/4
%22.
9 1 560-202/06 Cartridge Valve Kit: includes
&217(176
2 O-Rings
1 Back-Up Ring
6(&7,21
&217(176 List 5-3: Solenoid Valve Assemblies

520-457 ),567
3$*(
520-464
35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

520-468
+(/3

520-457 / 520-464 / 520-468

Figure 5-3: Solenoid Valve Assemblies


Control Valve Assembly FIGURE 5-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 123-001-473 Mounting Bracket Weldment A
* 2 # 72= 2 2 710-024 Cap Screw 1/4-20 x 2 A
3 4 772-016 Lock Washer 1/4 A
4 4 771-016 Flat Washer 1/4 A
&'0520
5 2 750-006 Hex Nut 1/4-20 A
+20(
6 1 520-048 Control Valve Assembly (See Figure 5-5.) A
7 2 810-118 Snap Ring A
%22. 8 1 123-003-153 Handle A
+20( 9 2 810-745 Spirol Pin 3/16 x 1.125 A
10 1 123-003-157 Lift Handle Weldmentment A
11 2 710-023 Cap Screw 1/4-28 x 1-3/4 A
%22.
12 1 792-472 O-Ring Elbow: includes A
&217(176
1 530-454/007 O-Ring
13 2 792-347 O-Ring Elbow: includes A, C
6(&7,21 1 530-454/004 O-Ring
&217(176 14 1 792-476 45 Degree Male O-Ring Connector: includes A
1 530-454/007 O-Ring
15 1 792-417 O-Ring Adapter: includes A
),567
1 530-454/006 O-Ring
3$*(
17 1 792-341 Tee C
18 1 520-236 Relief Valve C
USED ON A 35(9,286 20 1 792-345 Elbow C
USED ON B & H 3$*( 21 1 520-305 Check Valve A
22 1 792-609 O-Ring Adapter: includes A
1(;7 1 530-454/005 O-Ring
3$*( 24 2 802-023/006 Elbow
25 1 1-150-346 Valve Switch
/$67 41 1 520-075 Control Valve - 1 Spool (See Figure 5-6.) A
3$*( 42 1 123-001-505/001 Valve Actuator Shaft A
43 1 123-000-779/006 Spacer A
44 1 520-043/05 Cap A, H
$/3+$ 2 520-043/05 Cap B, D, E. F, G
,1'(; 3 520-043/05 Cap C

180(5,&
,1'(; 45 2 821-003-508 Retaining Pin A, H
3 821-003-508 Retaining Pin B, D, E, F, G
6($5&+ A= 1 Spool Without Clamp
B= 2 Spool Without Clamp
C= 3 Spool Without Clamp
USED ON C D= 2 Spool With Fast Function Valve And Clamp
E= 2 Spool With Fast Function Valve And Clamp (Cold Storage)
USED ON D, E, F & G
+(/3 F= 2 Spool With Fast Function Valve, Without Clamp
G= 2 Spool With Fast Function Valve, Without Clamp (Cold Storage)
H= 2 Spool With Clamp
123-003-149/ (B)
N/S= NOT SHOWN
Figure 5-4: Control Valve Assembly
List 5-4: Control Valve Assembly
FIGURE 5-4 FIGURE 5-4
QTY PART NUMBER DESCRIPTION USED ON QTY PART NUMBER DESCRIPTION USED ON
ITEM NO. ITEM NO.
4 821-003-508 Retaining Pin C & /,& .# 72 1 530-454/005 O-Ring
46 4 681-831 Link A, H * 2 # 72= 104 (N/S) 2 792-347 O-Ring Elbow: includes
6 681-831 Link B, D, E, F, G 1 530-454/004 O-Ring
8 681-831 Link C 121 1 (REF) 520-076 Control Valve - 2 Spool
&'0520
47 8 771-104 Flat Washer #10 A 122 1 123-001-505/002 Valve Actuator Shaft D, E, F, G
+20(
48 2 810-909 Cotter Pin A, H 123 (N/S) 2 520-043/05 Cap
3 810-909 Cotter Pin B, D, E, F, G 124 (N/S) 3 821-003-508 Retaining Pin
4 810-909 Cotter Pin C %22. 125 (N/S) 6 681-831 Link
49 6 771-025 Washer +20( 126 (N/S) 8 771-104 Flat Washer #10
61 1 520-076 Control Valve - 2 Spool (See Figure 5-7.) B, D, E, F, G, H 127 (N/S) 3 810-909 Cotter Pin
62 1 123-001-505/001 Valve Actuator Shaft B 128 (N/S) 2 464-016 Thrust Washer
%22.
63 1 123-000-779/005 Spacer B, H 130 (N/S) 1 123-003-154 Auxiliary Handle Weldment D, E, F, G
&217(176
64 (N/S) 2 520-043/05 Cap 131 (N/S) 3 810-739 Elbow
65 (N/S) 3 821-003-508 Retaining Pin 132 1 123-000-779/005 Spacer D, E, F, G
66 (N/S) 6 681-831 Link
6(&7,21 133 1 123-003-156 Handle Assembly (See Figure 5-9.) D, E
67 (N/S) 8 771-104 Flat Washer #10
&217(176 134 (N/S) 2 792-359 O-Ring Elbow: includes
68 (N/S) 3 810-909 Cotter Pin 1 530-454/005 O-Ring
69 (N/S) 4 464-016 Bearing 135 (N/S) 1 792-496 Swivel Tee
),567
71 1 123-003-154 Auxiliary Handle Weldment B, C, H 136 2 716-118 Shoulder Screw D, E, F, G
3$*(
72 1 810-739 Elbow B, H 137 2 123-000-485 Link D, E, F, G
2 810-739 Elbow C 138 2 460-008 Sleeve Bearing D, E, F, G
3 810-739 Elbow D, E, F, G
35(9,286 139 1 760-006 Lock Nut 1/4-20 D, E, F, G
73 2 792-359 O-Ring Elbow: includes B, C, D, E, F, G, H
3$*( 140 1 520-071 Valve Assembly (See Figure 5-10.) D, E, F, G
1 530-454/005 O-Ring 141 3 710-133 Cap Screw 3/8-24 x 1 D, E, F, G
77 1 123-003-160 Handle Assembly (See Figure 5-9.) B, H 1(;7 142 3 772-123 Lock Washer 3/8 D, E, F, G
91 1 520-077 Control Valve - 3 Spool (See Figure 5-8.) C 3$*( 143 1 792-360 O-Ring Adapter: includes D, E, F, G
92 1 123-001-505/001 Valve Actuator Shaft C 1 530-454/006 O-Ring
93 (N/S) 3 520-043/05 Cap /$67 144 1 792-612 O-Ring Tee: includes D, E, F, G
94 (N/S) 4 821-003-508 Retaining Pin 3$*( 1 530-454/008 O-Ring
95 (N/S) 8 681-831 Link 145 1 123-001-549 Line Assembly D, E, F, G
96 (N/S) 8 771-104 Flat Washer #10 146 1 123-001-550 Line Assembly D, E, F, G
97 (N/S) 4 810-909 Cotter Pin $/3+$ 147 2 792-364 Adapter D, E, F, G
98 (N/S) 5 464-016 Bearing ,1'(; 148 1 792-363 O-Ring Adapter: includes D, E, G
100 (N/S) 1 123-001-511 Auxiliary Handle Weldment 1 530-454/006 O-Ring
101 (N/S) 2 810-739 Spirol Pin 180(5,& 150 1 790-808 Male Run Tee D, E, F, G
102 1 123-003-155 Auxiliary Handle Weldment C ,1'(; 151 1 802-025/005 Hose Fitting D, E, F, G
103 (N/S) 2 792-359 O-Ring Elbow: includes 152 (N/S) 1 782-424 Mechanical Pipe Plug D, E, F, G,
A= 1 Spool Without Clamp 6($5&+ A= 1 Spool Without Clamp
B= 2 Spool Without Clamp B= 2 Spool Without Clamp
C= 3 Spool Without Clamp C= 3 Spool Without Clamp
D= 2 Spool With Fast Function Valve And Clamp D= 2 Spool With Fast Function Valve And Clamp
E= 2 Spool With Fast Function Valve And Clamp (Cold Storage) E= 2 Spool With Fast Function Valve And Clamp (Cold Storage)
F= 2 Spool With Fast Function Valve, Without Clamp +(/3 F= 2 Spool With Fast Function Valve, Without Clamp
G= 2 Spool With Fast Function Valve, Without Clamp (Cold Storage) G= 2 Spool With Fast Function Valve, Without Clamp (Cold Storage)
H= 2 Spool With Clamp H= 2 Spool With Clamp
N/S= NOT SHOWN N/S= NOT SHOWN
List 5-4: Control Valve Assembly (Continued) List 5-4: Control Valve Assembly (Continued)
FIGURE 5-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
153 1 123-003-158 Handle Weldment F, G & /,& .# 72
154 2 791-407 Tube Nut 1/2 D, E, F, G * 2 # 72=
159 1 1-150-046 Pushbutton Switch (Standard) D, F
164 1 1-150-078 Pushbutton Switch (Cold Storage) E, G
&'0520
A= 1 Spool Without Clamp +20(
B= 2 Spool Without Clamp
C= 3 Spool Without Clamp
D= 2 Spool With Fast Function Valve And Clamp
%22.
E= 2 Spool With Fast Function Valve And Clamp (Cold Storage)
F= 2 Spool With Fast Function Valve, Without Clamp
+20(
G= 2 Spool With Fast Function Valve, Without Clamp (Cold Storage)
H= 2 Spool With Clamp %22.
N/S= NOT SHOWN &217(176
List 5-4: Control Valve Assembly (Continued)
6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3
Control Valve Assembly
FIGURE 5-5
& /,& .# 72 ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON

* 2 # 72= 1 1 520-059/30 Plug Assembly: includes O-Ring


2 1 520-036/10 Spring
3 1 520-036/06 Plunger
&'0520
+20( 4 1 520-075/05 Washer
5 1 520-048/12 Spacer
6 1 520-048/11 Spring
%22. 7 1 520-043/04 Bushing
+20( 8 1 520-037/08 Plug Assembly: includes O-Ring
9 1 520-056/02 Microswitch Mounting Plate
%22. 10 1 520-075/02 Microswitch Base Cap
&217(176 11 1 520-056/03 Nut
12 1 520-048/13 Seal Repair Kit: includes
6(&7,21 4 O-Rings
&217(176 1 Retaining Ring
List 5-5: Control Valve Assembly

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

520-048

Figure 5-5: Control Valve Assembly


Control Valve Assembly FIGURE 5-6
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 520-036/06 Plunger
* 2 # 72= 2 1 520-059/30 Plug Assembly
3 1 520-036/10 Spring
4 1 520-075/09 Seal Repair Kit: includes
&'0520
6 O-Rings
+20(
1 Retaining Ring
1 Wiper Seal
%22. 5 1 520-075/01 Spacer
+20( 6 1 520-043/04 Bushing
7 1 520-056/02 Microswitch Mounting Plate
8 1 520-075/02 Microswitch Base Cap
%22.
9 1 520-056/03 Nut
&217(176
10 1 520-075/03 Spring
11 1 520-076/02 Spring (Relief Valve)
6(&7,21 12 1 520-043/07 Poppet
&217(176 13 AR 520-043/08 Shim (.015)
14 AR 520-037/07 Shim (.010)
15 AR 520-043/09 Shim (.035)
),567
16 1 520-075/05 Washer
3$*(
20 1 520-043/13 Plug Assembly
21 1 520-075/06 Plug Assembly (Relief Valve)
35(9,286
3$*( List 5-6: Control Valve Assembly

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

520-075 - 1 SPOOL

Figure 5-6: Control Valve Assembly


Control Valve Assembly FIGURE 5-7
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 2 520-036/06 Plunger
* 2 # 72= 2 2 520-059/30 Plug Assembly
3 2 520-036/10 Spring
6 2 520-048/12 Spacer
&'0520
7 2 520-043/04 Bushing
+20(
8 2 520-056/02 Microswitch Mounting Plate
9 2 520-075/02 Microswitch Base Cap
%22. 10 2 520-056/03 Nut
+20( 11 2 520-048/11 Spring
13 1 520-076/02 Spring (Relief Valve)
14 1 520-043/07 Poppet
%22.
15 AR 520-043/08 Shim (.015)
&217(176
16 AR 520-037/07 Shim (.010)
17 AR 520-043/09 Shim (.035)
6(&7,21 18 2 520-075/05 Washer
&217(176 23 1 520-043/13 Plug Assembly
24 1 520-075/06 Plug Assembly (Relief Valve)
25 1 520-076/01 Seal Repair Kit: includes
),567
11 O-Rings
3$*(
2 Retaining Ring
2 Wiper Seal
35(9,286
3$*( List 5-7: Control Valve Assembly

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

520-076 - 2 SPOOL

Figure 5-7: Control Valve Assembly


Control Valve Assembly FIGURE 5-8
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 520-075/06 Plug Assembly (includes O-Ring)
* 2 # 72= 2 1 520-059/30 Plug Assembly (includes O-Ring)
3 1 520-036/10 Spring
4 1 520-036/06 Plunger
&'0520
5 1 520-077/01 Seal Repair Kit: includes
+20(
13 O-Rings
3 Wiper Seal
%22. 3 Retaining Ring
+20( 1 Back-Up Washer
6 AR 520-037/07 Shim (.010)
7 AR 520-043/08 Shim (.015)
%22.
8 AR 520-043/09 Shim (.035)
&217(176
9 1 520-076/02 Spring (Dark Blue)
10 1 520-043/07 Poppet
6(&7,21 11 1 520-043/13 Plug Assembly (includes O-Ring)
&217(176 12 3 520-043/04 Bushing
15 3 520-048/12 Spacer
16 3 520-048/11 Spring
),567
17 3 520-075/05 Washer
3$*(
19 3 520-075/02 Microswitch Base Cap
20 3 520-056/02 Microswitch Mounting Plate
35(9,286 21 3 520-056/03 Nut
3$*(
List 5-8: Control Valve Assembly
1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

520-077 - 3 SPOOL

Figure 5-8: Control Valve Assembly


Handle Assembly
FIGURE 5-9
& /,& .# 72 ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON
* 2 # 72= 1 1 123-001-675 Switch Assembly: includes B
1 1-150-057 Pushbutton Switch A
&'0520 2 610-950 Wire
+20( 2 154-006-170 Identification Sleeve
2 1 123-000-645 Knob Alteration
3 1 123-003-166 Nut
%22. 4 1 123-003-161 Handle Weldment B
+20( 1 123-003-158 Handle Weldment A
5 1 1-012-057/02 Pin Connector
%22. 6 2 1-012-041 Pin
&217(176 7 2 154-006-170 Identification Sleeve
8 AR 610-985 White Wire - 20 A
6(&7,21 A= 123-003-156 (2 Spool With Fast Function)
B= 123-003-160 (2 Spool Without Fast Function)
&217(176
List 5-9: Handle Assembly

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-003-156 (A), 123-003-160 (A)

Figure 5-9: Handle Assembly


Valve Assembly FIGURE 5-10
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 520-071/01 Fitting
* 2 # 72= 2 1 520-049/12 Plug
3 1 520-049/07 Spring
4 1 520-068/01 Control Valve Sub-Assembly (2500 PSI)
&'0520
5 2 520-068/06 C Washer
+20(
6 1 520-068/05 Center Spring
7 1 520-068/03 Retainer
%22. 8 1 520-071/02 Dust Cover Kit: includes
+20( 1 Dust Cover
2 Washers
2 Screws
%22.
9 1 520-068/09 Ball
&217(176
10 1 520-068/08 Spring
11 1 520-068/07 Plug
6(&7,21 12 1 520-071/03 Lever
&217(176 13 1 520-071/04 Pin
14 2 520-071/05 E Washer
INLET SECTION 15 8 520-071/06 Shim
BODY & SPOOL NOT ),567
16 1 520-071/07 Seal Kit: includes
AVAILABLE SEPARETLY
ORDER VALVE SECTION
3$*(
BY MODEL NUMBER 5 O-Rings
3 Back-Up Rings
CENTER SECTION 35(9,286 5 Seals
3$*( 1 Sleeve
1 Retainer
1(;7
List 5-10: Valve Assembly
3$*(
OUTLET SECTION

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

FAST FUNCTION

+(/3

520-071 - FAST FUNCTION

Figure 5-10: Valve Assembly


Reservoir Assembly Lift Pump And Motor Assembly
& /,& .# 72
* 2 # 72=

SEE DETAIL A
ADAPTER WITH
SAFETY CHAIN
&'0520
+20(

B STRAINER

%22.
C
C
+20(
DETAIL A
B %22.
VIEW C- C &217(176

6(&7,21
&217(176

),567
3$*(
123-001-495/ (E)
35(9,286
Figure 5-12: Lift Pump And Motor Assembly
VIEW B - B 3$*(

1(;7 FIGURE 5-12


QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
3$*( 1 1 570-236/ Lift Motor (See Figure 5-15.) (See Figure 5-16.) A,B
123-003-139 (A) (See Figure 5-17.) (See Figure 5-18.)
Figure 5-11: Reservoir Assembly /$67 2 1 500-420/ Lift Pump (See Figure 5-13.) A
3$*( 1 500-423/ Lift Pump (See Figure 5-14.) B
1 500-420/300 Lift Pump (See Figure 5-13.) A
FIGURE 5-11 PART
QTY DESCRIPTION USED ON 3 (N/S) 1 824-000-370 Adapter Plate
ITEM NO. NUMBER
$/3+$ 4 (N/S) 1 123-000-457/004 Elbow Machining
1 1 123-003-140 Reservoir Weldment
,1'(; 5 3 772-123 Lockwasher A,B
2 1 830-230 Compression Spring
6 2 710-132 Screw A,B
3 6 701-119 Machine Screw #10-32 x 1/2
180(5,& 7 1 790-404 Elbow A
4 6 774-012 Lock Washer #10
,1'(; 8 1 792-444 Cap Tube A
5 1 520-610 Filter: includes
9 1 802-003 Hydraulic Straight Connector A,B
1 520-610/01 Filter Element
6 1 790-436 90 Degree Elbow
6($5&+ 10 1 123-001-530/001 Elbow Machining A
1 790-430 Elbow - 90 B
7 1 850-523 Breather Cap
N/S= Not Shown
8 1 828-003-040 Tray Funnel
A=Standard
9 1 742-095/102 Screw #1/4-20 x .50 B=Fast Function
10 1 828-003-068 Filter Adapter +(/3
List 5-12: Lift Pump And Motor Assembly
11 1 828-003-141 Nut
12 1 530-490/011 O-Ring
List 5-11: Reservoir Assembly
Lift Pump Assemblies
& /,& .# 72
* 2 # 72=

&'0520
+20(

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

500-420/100, 500-420/150, 500-420/250 500-420/300, 500-420/350, 500-348/350


),567
Figure 5-13: Lift Pump Assemblies 3$*(

FIGURE 5-13
QTY
PART
DESCRIPTION USED ON
35(9,286
ITEM NO. NUMBER 3$*(
1 1 500-420/10 Seal Kit: includes A
2 Body Seal (Molded Rubber)
1(;7
2 Body Seal O-Ring
3$*(
4 Backing Washer
2 Lobe Seal
/$67
1 Oil Shaft Seal
3$*(
1 500-420/311 Seal Kit: includes B
6 Seals
1 500-420/312 Seal Kit: includes B
$/3+$
1 Oil Seal
,1'(;
1 Retaining Ring
1 500-420/361 Seal Kit C
180(5,&
1 500-348/367 Bearing and Seal Kit: includes D
,1'(;
1 500-348/370 Shaft Seal
2 500-348/373 Bearing Block
2 500-348/372 E Seal
6($5&+
2 500-348/371 Back Up Ring
2 500-348/374 O-Ring
A= Dowty
B= Barnes +(/3
C= FCD
D= Barnes /250
E= Barnes 500-348/350
List 5-13: Lift Pump Assemblies
Lift Pump Assemblies FIGURE 5-14
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 500-420/311 Seal Kit: includes
* 2 # 72= 6 Seals
2 1 500-420/312 Seal Kit: includes
1 Oil Seal Kit
&'0520
1 Retaining Ring
+20(
Barnes Gear Pump - 500-423/300
List 5-14: Lift Pump Assemblies
%22.
+20( FIGURE 5-14 PART
QTY DESCRIPTION USED ON
ITEM NO. NUMBER
%22. 1 1 pr. 500-423/111 Spline Gear Set
&217(176 2 1 500-423/112 Body & Dowel
3 2 pr. 500-423/113 Composite Bushes
6(&7,21 4 1 500-423/114 Bolt 3/8 UNF
&217(176 5 1 500-423/115 Mounting Flange
6 1 500-423/116 End Cover
7 1 500-423/117 Seal Kit
),567 Dowty Gear Pump - 500-423/100, 500-437
3$*( List 5-14: Lift Pump Assemblies

35(9,286
FIGURE 5-14 PART
3$*( ITEM NO.
QTY
NUMBER
DESCRIPTION USED ON
1 1 500-423/411 Seal Kit
1(;7 FCD Pump - 500-423/400
3$*(
List 5-14: Lift Pump Assemblies

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

500-423/

Figure 5-14: Lift Pump Assemblies


Lift Motor Assembly FIGURE 5-15
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 570-235/112 Spline & Pin Package (Not illust.)
* 2 # 72= 1 1 570-236/115 Armature & Fan Assembly
2 1 570-236/114 Service Brush Set
3 1 570-236/111 Field Coil Package
&'0520
4 1 570-236/112 Head Assembly-C.E.: includes
+20(
Brushes, Brush Springs and Brush
Plate Assembly
%22. 5 1 442-227 Ball Bearing
+20( 6 1 570-235/118 Head Assembly - D.E.: includes
Ball Bearing & Retainer
7 1 442-227 Ball Bearing
%22.
8 1 570-235/117 Brush Plate Assembly
&217(176
9 1 570-236/113 Brush Spring Set
10 1 570-235/113 Fan
6(&7,21 12 1 570-235/119 Terminal Stud Package
&217(176 13 1 570-205/10 Pole Shoe Screw Package
14 1 830-406 C.E. Bearing Spring Washer
15 1 810-476 Retainer
),567
Prestolite - 36 Volt
3$*(
This is a ventilated motor. For totally enclosed motor, order Enclosing Kit Part No. 570-235/120 (not illustrated)

35(9,286 List 5-15: Lift Motor Assembly


3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

570-236/100

Figure 5-15: Lift Motor Assembly


Lift Motor Lift Motor Assembly
& /,& .# 72
* 2 # 72=

&'0520
+20(

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

),567
View At A
3$*(

35(9,286
3$*(

1(;7
3$*(
570-236/500

/$67 Figure 5-17: Lift Motor Assembly


3$*(
FIGURE 5-17 PART
QTY DESCRIPTION USED ON
ITEM NO. NUMBER
$/3+$ 1 1 570-236/511 Drive End Head Casting
570-236/200 ,1'(; 2 1 570-427/512 Drive End Bearing
Figure 5-16: Lift Motor 3 1 570-427/513 Retaining Ring
180(5,& 4 1 570-446/512 Fan

FIGURE 5-16 PART ,1'(; 5 1 570-236/512 Armature & Fan Assembly


QTY DESCRIPTION USED ON 6 1 570-236/513 Field Coil Kit
ITEM NO. NUMBER
1 1 570-217/123 C.E. Ball Bearing 6($5&+ 7 8 570-236/514 Brush
11 1 570-026/04 D.E. Ball Bearing 8 1 570-236/515 Brush Box Assembly
14 4 570-236/218 Brush 9 1 570-446/518 C.E. Bearing
15 8 570-242/112 Spring 10 1 570-236/516 Commutator End Head Casting
17 1 570-235/211 Enclosure Kit (Not illustrated) 11 1 570-236/517 Lead Assembly Kit
+(/3 12 1 570-252/518 Wavey Washer
General Electric -36 Volt
Rebuilt Motor Complete - P/N 579-236 13 2 570-446/516 Brush Spring Set (4 pcs.)
Advanced DC - 36 Volt
List 5-16: Lift Motor
List 5-17: Lift Motor Assembly
Lift Motor FIGURE 5-18
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 4 570-236/411 Bolt M5 x 14-5.6
* 2 # 72= 2 12 570-236/412 Washer 2-5H
3 12 570-236/413 Washer M5
4 1 570-236/414 Housing
&'0520
5 9 570-236/415 Bolt M8 x 20-5.6
+20(
6 1 570-236/416 Safety Washer
7 1 570-236/417 Thrust Washer
%22. 8 1 570-236/418 Fan
+20( 9 1 570-236/419 Protective Motor Shield
10 3 570-236/420 Bolt M6 x 30-5.6
11 3 570-236/421 Washer 2-6H
%22.
12 1 570-236/422 Bearing Cap
&217(176
13 1 570-236/423 Bearing
14 1 570-236/424 Bearing Cap
6(&7,21 15 1 570-236/425 Shield With Brush Holder: includes
&217(176 16 8 570-236/426 Bolt M5 x 25-5.6
17 1 570-236/427 Rear End Shield
18 1 570-236/428 Conductor
),567
19 1 570-236/429 Conductor
3$*(
20 4 570-236/430 Brush Holder
21 8 570-236/431 Brush
35(9,286 22 8 570-236/432 Nut M5-5
3$*( 23 8 570-236/433 Washer 2-8H
24 1 570-236/434 Stator: includes
1(;7 25 4 570-236/435 Pole
3$*( 26 1 570-236/436 Series Connected Coil Assembly
27 1 570-236/437 Terminal
/$67 28 1 570-236/438 Pressboard Foil
3$*( 29 1 570-236/439 Bush
30 1 570-236/440 Body
31 10 570-236/441 Washer 2-10H
$/3+$ 32 8 570-236/442 Bolt M10 x 20-5.6
,1'(; 33 1 570-236/443 Sealing
34 1 570-236/444 Base
180(5,& 35 6 570-236/445 Washer #10
,1'(; 36 4 570-236/446 Nut #10
37 2 570-236/447 Screw M6 x 14-5.8
6($5&+ 38 2 570-236/448 Washer #10
39 1 570-236/449 Key
40 1 570-236/450 Rotor
41 1 570-236/451 Bearing
+(/3 42 1 570-236/452 Ring
List 5-18: Lift Motor

570-236/400 - 36 VOLT

Figure 5-18: Lift Motor


Auxiliary Pump And Motor Assembly FIGURE 5-19
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 570-445 Auxiliary Motor (See Figure 5-20.)
* 2 # 72= 2 1 500-417 Auxiliary Pump (See Figure 5-21.)
3 1 790-430 Elbow
5 2 772-119 Lock Washer 5/16
&'0520
6 2 710-074 Cap Screw 5/16-18 x 1
+20(
7 1 792-444 Tube Cap
8 1 790-404 Elbow
%22. 9 1 822-001-095 Elbow - Rework
+20( List 5-19: Auxiliary Pump And Motor Assembly

%22.
&217(176

6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-001-491 (D)

Figure 5-19: Auxiliary Pump And Motor Assembly


Auxiliary Pump FIGURE 5-20
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 500-417/212 Shaft & Gear Assembly
* 2 # 72= 2 3 500-417/213 Gear
3 1 500-417/214 Spacer Plate
4 2 500-204/32 Pin
&'0520
5 2 500-204/24 Snap Ring
+20(
6 4 500-204/23 Bearing
7 1 500-204/10 Oil Seal
%22. 8 1 500-417/211 Drive Shaft
+20( 9 1 500-417/215 Lee Plug
10 1 500-417/216 Gear Housing
11 2 500-417/217 Key
%22.
12 1 500-417/218 Gasket
&217(176
13 1 500-417/219 Stator

6(&7,21 List 5-20: Auxiliary Pump


&217(176

),567
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

500-417/201

Figure 5-20: Auxiliary Pump


Auxiliary Motor Assembly FIGURE 5-21
QTY
PART
DESCRIPTION USED ON
ITEM NO. NUMBER
& /,& .# 72 1 1 570-445/112 Drive End Head Assembly: includes
* 2 # 72= 2 1 570-214/116 Sealed Ball Bearing
3 1 570-205/07 Commutator End Sealed Ball Bearing
4 1 570-204/113 Commutator End Head Assembly: includes
&'0520
5 1 set 570-414/08 Brush Spring Set (4/set)
+20(
6 1 570-432/04 Brush Plate Assembly
7 1 set 570-205/04 Brush Set (4/set)
%22. 8 1 570-402/11 Commutator End Bearing Cover
+20( 9 4 701-379 Round Head Screw #8-32 x 3/8
10 4 771-109 Flat Washer #10
11 1 570-414/02 Bearing Spring Washer
%22.
12 1 570-426/111 Enclosing Kit (EE): includes
&217(176
1 Head Band
1 Machine Screw
6(&7,21 1 Hex Nut
&217(176 13 1 570-445/111 Armature
14 1 570-428/06 Terminal Stud Package (Hardware included)
15 1 570-433/09 Cable Tie Package (10 Pieces) A
),567
16 1 570-422/04 Field Coil Package
3$*(
17 1 570-205/10 Pole Shoe Screw Package A
PRESTOLITE
35(9,286 A= Not illustrated. Used in conjunction with preceding part number.
3$*(
List 5-21: Auxiliary Motor Assembly
1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

570-445/100

Figure 5-21: Auxiliary Motor Assembly


Auxiliary Motor Assembly
& /,& .# 72
* 2 # 72=

&'0520
+20(

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

),567
View At A
3$*(

35(9,286
3$*(

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;
570-445/200

Figure 5-22: Auxiliary Motor Assembly 180(5,&


,1'(;
FIGURE 5-22 PART
ITEM NO.
QTY
NUMBER
DESCRIPTION USED ON 6($5&+
1 1 570-445/216 Bearing - Opposite Pulley End
11 1 570-445/215 Bearing - Pulley End
14 4 570-435/112 Brushes
15 4 570-445/214 Brush Spring +(/3
17 1 570-445/218 Enclosure Kit (Not Illustrated)
GENERAL ELECTRIC
List 5-22: Auxiliary Motor Assembly
Auxiliary Hydraulic System FIGURE 5-23
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 870-517 Sideshift Carriage (See Figure 6-11.) A
* 2 # 72= 1 870-518 Sideshift Carriage (See Figure 6-11.) B
3 2 790-204 Binding Head Union
4 1 123-003-225 Bracket Weldment - Left Hand
&'0520
2 714-128 Cap Screw 3/8-16 x 3/4
+20(
5 2 792-364 Hydraulic Adapter
2 791-407 Tube Nut 1/2 (Used in conjunction w/preceding part number)
%22. 6 1 123-001-219 Hose Clamp
+20( 2 701-184 Machine Screw 1/4-20 x 5/8
8 1 123-001-221 Mast Main Frame Assembly
9 1 123-001-220/ Hose Assembly
%22.
10 1 870-461 Hose Reel (Below 114 OACH) (See Figure 6-18.)
&217(176
1 870-463 Hose Reel (114 OACH & UP) (See Figure 6-18.)
2 710-130 Hex Head Cap Screw 3/8-24 x 3/4
6(&7,21 2 771-123 Flat Washer 3/8
&217(176 2 774-123 Lock Washer 3/8
2 792-469 O-Ring Connector: includes
1 530-454/005 O-Ring
),567
11 1 030-304-021/052 Hose Assembly
3$*(
12 1 030-304-013/052 Hose Assembly
13 1 611-029 Ty-Rap
35(9,286 14 1 812-003-066/003 Hose Assembly (Below 114 OACH)
3$*( 1 812-003-066/007 Hose Assembly (114 OACH & UP)
Sideshift Only
1(;7 A= 4" Stroke S/S
3$*( B= 8" Stroke S/S
List 5-23: Auxiliary Hydraulic System
/$67
3$*(
OACH SIDESHIFT CARRIAGE HOSE LENGTH
68 - 72 870-518 35.00
$/3+$
80 - 84 870-518 47.00
,1'(;
85 - 89 870-518 52.00
92 - 96 870-517 59.00
180(5,& 98 - 102 870-517 65.00
,1'(; 106 - 110 870-517 73.00
80 - 84 870-517 47.00
6($5&+ 85 - 89 870-517 52.00
92 - 96 870-518 59.00
114 & Up 870-517 82.00

+(/3

123-001-492/ (H))

Figure 5-23: Auxiliary Hydraulic System


Auxiliary Hydraulic System FIGURE 5-24
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 870-517 Sideshift Carriage (See Figure 6-12.) A
* 2 # 72= 1 870-518 Sideshift Carriage (See Figure 6-12.) B
3 1 870-473/002 Hose/Cable Reel (See Figure 6-16.) (Cold Storage)
&'0520 4 1 870-454/002 Combination Reel (See Figure 6-17.) (Standard)
+20( 5 2 792-523 O-Ring Male Connector: includes
1 530-454/005 O-Ring
2 710-242 Screw
%22. 2 771-025 Washer
+20( 2 772-225 Lock Washer
2 760-130 Nut
%22. 1 792-360 Straight O-Ring Adapter: includes
&217(176 1 530-454/006 O-Ring
1 790-614 90 Degree Swivel Elbow
1 792-511 90 Degree O-Ring Elbow: includes
6(&7,21
1 530-454/006 O-Ring
&217(176
6 1 812-003-073/007 Hose and Cable Assembly
7 2 030-308-___/_16 Hose Assembly
),567 8 1 123-001-290/ Cable Assembly
3$*( 9 1 123-001-236 Main Frame Alteration
10 1 154-008-653 Wiring Harness
1 123-001-295 Carriage Hydraulic Assembly (See Figure 6-15.)
35(9,286
2 772-123 Lock Washer
3$*(
2 710-134 Screw
11 1 030-304-019/048 Hose Assembly
1(;7 AR 870-673 Hose Guard
3$*( 12 1 611-029 Ty-Rap
13 1 030-304-028/048 Hose Assembly
/$67 AR 870-673 Hose Guard
3$*( 14 2 611-028 Ty-Rap
15 1 123-001-254 Hose Clamp
2 701-184 Screw
$/3+$ 2 772-116 Lock Washer
,1'(; Sideshift w/Solenoid Switching
A= 4" Stroke S/S B= 8" Stroke S/S
180(5,&
List 5-24: Auxiliary Hydraulic System
,1'(;

6($5&+ OACH USE S/S USE REEL HOSE LENGTH CABEL LENGTH COLD
CARRIAGE STORAGE
68 - 72 870-518 870-454/002 35.00 95.00 NO
80 - 84 870-518 870-454/002 47.00 95.00 NO
85 - 89 870-518 870-454/002 52.00 108.00 NO
+(/3 92 - 96 870-517 870-454/002 59.00 108.00 NO
98 - 102 870-517 870-454/002 65.00 121.00 NO
123-001-471/ (D) 80 - 84 870-518 870-473/002 47.00 95.00 YES
Figure 5-24: Auxiliary Hydraulic System 85 - 89 870-518 870-473/002 52.00 108.00 YES
92 - 96 870-517 870-473/002 59.00 108.00 YES
Auxiliary Hydraulic System FIGURE 5-25
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 123-001-175 Carriage Alteration
* 2 # 72= 2 1 812-003-073/013 Hose and Cable Assembly
3 1 (REF) 870-473/002 Hose/Cable Reel
4 1 (REF) 870-454/002 Hose/Cable Reel
&'0520
5 2 792-523 O-Ring Male Connector: includes
+20(
1 530-454/005 O-Ring
2 710-240 Cap Screw 1/2-13 x 1
%22. 2 772-225 Lock Washer 1/2
+20( 6 1 792-360 O-Ring Connector: includes
1 530-454/006 O-Ring
1 790-614 Swivel Elbow
%22.
7 1 792-511 O-Ring Elbow: includes
&217(176
1 530-454/006 O-Ring
8 1 123-001-251 Mast Main Frame Alteration
6(&7,21 9 1 123-001-254 Hose Clamp
&217(176 2 701-184 Machine Screw 1/4-20 x 5/8
2 772-116 Lock Washer 1/4
10 2 030-308-___/_16 Hose Assembly
),567
1 123-001-290/ Cable Assembly
3$*(
11 1 (REF) 123-001-146/002 Manifold - Junction Block Kit
12 2 611-028 Strap
35(9,286 24" Carriage W/ Switching Solenoid
3$*(
List 5-25: Auxiliary Hydraulic System
1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-001-517/

Figure 5-25: Auxiliary Hydraulic System


Auxiliary Hydraulic System FIGURE 5-26
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
& /,& .# 72 1 1 123-001-175 Carriage Alteration
* 2 # 72= 2 1 123-001-293/003 Hose Triple Assembly
3 1 (REF) 123-001-146/002 Manifold - Junction Block Kit
4 2 030-308-___/_16 Hose Assembly
&'0520
5 1 123-001-254 Hose Clamp
+20(
2 701-184 Machine Screw 1/4-20 x 5/8
2 772-116 Lock Washer 1/4
%22. 6 1 123-001-251 Mast Main Frame Alteration
+20( 7 1 792-511 O-Ring Elbow: includes
1 530-454/006 O-Ring
8 2 611-028 Strap
%22.
9 1 792-360 O-Ring Connector: includes
&217(176
1 530-454/006 O-Ring
1 790-614 Swivel Elbow
6(&7,21 10 1 (REF) 870-473/002 Hose/Cable Reel
&217(176 11 1 (REF) 870-454/002 Hose/Cable Reel
12 2 792-523 O-Ring Male Connector 3/8: includes
1 530-454/006 O-Ring
),567
2 710-240 Cap Screw 1/2-13 x 1
3$*(
2 772-225 Lock Washer 1/2
24" Carriage With Manifold
35(9,286
3$*( List 5-26: Auxiliary Hydraulic System

1(;7
3$*(

/$67
3$*(

$/3+$
,1'(;

180(5,&
,1'(;

6($5&+

+(/3

123-001-493/

Figure 5-26: Auxiliary Hydraulic System


Hydraulic Motor Assembly Hydraulic Motor
& /,& .# 72
* 2 # 72=

&'0520
+20(

%22.
+20(

%22.
&217(176

6(&7,21
&217(176

),567
3$*(

35(9,286
3$*(
550-027
1(;7 Figure 5-28: Hydraulic Motor
3$*(
123-001-744 (C)
FIGURE 5-28 PART
Figure 5-27: Hydraulic Motor Assembly /$67 ITEM NO.
QTY
NUMBER
DESCRIPTION USED ON
3$*( 1 4 550-026/01 Cap Screw
FIGURE 5-27 PART 2 1 550-004/03 Mounting Flange
QTY DESCRIPTION USED ON
ITEM NO. NUMBER 3 1 550-004/06 Bearing Race
1 1 550-027 Hydraulic Motor (See Figure 5-28.) $/3+$ 4 1 550-004/07 Thrust Needle Bearing
1 550-015/09 Seal Kit (Standard) ,1'(; 5 1 550-015/02 Output Shaft
1 550-015/10 Seal Kit (Cold Storage) 6 1 550-028/01 Housing
2 1 710-010 Cap Screw 1/4-20 x 3/4 180(5,& 7 1 550-027/01 Drive
3 1 724-445 Screw Set 5/16-18 x 1/2 ,1'(; 8 1 550-026/04 Spacer Plate
4 2 771-033 Spacer 9 1 550-027/02 Geroler Sub-Assembly
5 1 771-049 Flat Washer 6($5&+ 10 1 550-028/04 End Cap
6 1 772-116 Lock Washer 1/4 11 7 550-027/03 Cap Screw
7 2 792-451 90 Degree Elbow 12 1 550-026/11 Seal Kit: includes
8 1 850-114 Key 1 Exclusion Seal
9 1 401-165/001 Sprocket +(/3 1 Back-Up Washer
List 5-27: Hydraulic Motor Assembly 1 Pressure Seal
4 Seals
List 5-28: Hydraulic Motor
Hydraulic Attachment Installation
& /,& .# 72
* 2 # 72=

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3$*(

35(9,286
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,1'(;

180(5,&
,1'(;

123-001-750
6($5&+
Figure 5-29: Hydraulic Attachment Installation

FIGURE 5-29
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
+(/3
1 870-485 Push-Pull Attachment
2 030-306-018/027 Hose Assembly
List 5-29: Hydraulic Attachment Installation

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