M-2 Plastic THINSULATOR
Sizes: 2- Through 48-inch Bulletin No: 5210.002.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: 802.2 (9/15/89)
Options
The M-2 Plastic THINSULATORS are
available in sizes 2" through 48”.
Extra points are available for tightening, if
needed to fit bare or coated pipe, for which a
screwdriver is the only tool required.
M-2 Plastic THINSULATOR
®
8”, 10”, 12” (4 Segments) ®
M-2 Plastic THINSULATOR
2”, 3”, 4” (2 Segments)
Description Features
The M-2 Plastic THINSULATOR pipe insulator The flexible M-2 Plastic THINSULATOR
®
is a high-density, polyethylene product, injection conforms to the pipe for uniform coating
molded to provide low cost insulators of highest loading. Its low friction coefficient enables it to
quality. This high-density polyethylene gives the slide easily inside the casing.
M-2 such strength that it is made more compact Electrical properties include its dielectric
than other insulators. strength: short time, 1/8” thickness, 500
volts/.001 inches (D149-64). ®
M-2 Plastic THINSULATOR
The casing insulator has robust mechanical 6” (3 Segments)
properties. The tensile strength is rated at
4,000 psi at 20 inches/minute. Elongation is
25% at 20 inches/minute. It is resistant to
impact fracture, with a notched toughness Patented in the United States and in foreign countries.
rating of 9 ft. lbs./in. (5 Joules/cm). ISO 9001 Certified
For best results, do not use above 120°F
Toll Free
(50°C).
1-888-TDWmSon (839-6766)
T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 [Link]
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers
M-2 Plastic THINSULATOR ®
5210.002.00- p2
M-2 THINSULATOR Deflection Test M-2 Plastic THINSULATOR®
®
Carrier Pipe OD
A 24” (600 mm) M-2 Plastic THINSULATOR Pipe Size Weight Minimum Maximum
was tested in compression to determine maximum Inches mm Part Number Lbs. Kg. Inches mm Inches mm
loading without cold flow. THINSULATOR was 2 50 11-0163-0001 3/4 .3 2-3/8 60 2-5/8 67
mounted on 24” pipe and supported on a segment 3 80 11-0163-0002 3/4 .3 3-1/2 89 3-3/4 95
of 30” (750 mm) casing. Load was applied as 4 100 11-0163-0003 1-1/4 .6 4-1/2 114 4-3/4 121
shown below with approximately lOOOIbs./sq. in.
6 150 11-0163-0004 1-1/2 .7 6-5/8 168 7 178
(6.89 MPa) on a single THINSULATOR runner. After
8 200 11-0163-0005 2-1/2 1.1 8-5/8 219 9-1/8 232
64 days, total cumulative deflection was 0.029”
10 250 11-0163-0006 3 1.4 10-3/4 273 11-1/8 283
(0.74 mm). Maximum temperature during test:
105°F (40°C). Minimum temperature: 75°F (24°C). 12 300 11-0163-0007 3-1/2 1.6 12-3/4 324 13-1/4 337
Test results prove that the same spacing may be 14 350 11-0163-0009 3-3/4 1.7 14 356 14-1/2 368
used for M-2 THINSULATORS as used for steel 16 400 11-0307-0001 5-3/4 2.6 16 406 16-1/2 419
runner-type insulators. 18 450 11-0307-0002 6-1/2 3.0 18 457 18-1/2 470
RECOMMENDED SPACING: 8 to 15 ft. (2.5 to 20 500 11-0307-0003 7 3.2 20 508 20-1/2 521
4.5 m) optional with customer - 10 ft. (3 m) is 22 550 11-0307-0004 7-3/4 3.5 22 559 22-1/2 572
a good general rule based on coating protection 24 600 11-0307-0005 8-1/2 3.9 24 610 24-1/2 622
during installation. 26 650 11-0307-0006 9-1/4 4.2 26 660 26-1/2 673
28 700 11-0307-0007 9-3/4 4.4 28 711 28-1/2 724
30 750 11-0307-0008 10-1/2 4.8 30 762 30-1/2 775
Weight 32 800 11 -0307-0009 11-1/2 5.2 32 813 32-1/2 826
34 850 11-0307-0010 12 5.4 34 864 34-1/2 876
36 900 11-0307-0011 12-1/2 5.7 36 914 36-1/2 927
48 1200 11-0307-0017 16-3/4 7.6 48 1219 48-1/2 1232
For other sizes, consult the factory.
1,000 psi Casing Clearance and ID
loading on single runner
Pipe size Min. Casing ID Min. Casing Clearance*
2” and 3” (50 mm and 80 mm) 1-1/2” (38 mm) larger than coated pipe OD 1/4” (6mm)
4” through 14” (100 mm - 350mm) 1-3/4” (45 mm) larger than coated pipe OD 1/4” (6mm)
16” through 36” (400mm - 900 mm) 2-1/2” (64 mm) larger than coated pipe OD 1/2” (13mm)
48” (1200mm) 2-1/2” (64 mm) larger than coated pipe OD 1/2” (13mm)
*Difference in diameter of casing ID and maximum M-2 diameter.
M-2 THINSULATOR® Deflection Test — Time Vs. Deflection Curve
Inches mm
.032 .813
.024 .610
.016 .406
.008 .203
.000 .000
8 16 24 32 40 48 56 64
Elapsed time in days
Max. deflection .029” (.737 mm) attained on 53rd day.
T.D. Williamson, Inc. P.O. Box 3409 Tulsa, Oklahoma 74101-3409 918-447-5100 Fax: 918-446-6327 [Link]
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA