70 Standard Practices-Engine
70 Standard Practices-Engine
STANDARD PRACTICES-ENGINE
Nacelle Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Engine Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine and Nacelle Maintenance (3) . . . . . . . . . . . . . . . . . . . . . . . . . 56
PCS Architecture and Interfaces Description (2/3) . . . . . . . . . . . . . . 74
PCS Power Supply Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . 96
Thrust Control and Engine Protection Description (2/3) . . . . . . . . . 106
Engine Fuel System Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . 128
Engine Starting and Ignition System Description (2/3) . . . . . . . . . . 142
Engine Systems Control and Indicating (2/3) . . . . . . . . . . . . . . . . . 150
Oil System Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Engine Air System Description (2/3) . . . . . . . . . . . . . . . . . . . . . . . . 180
Thrust Reverser System Description (2/3) . . . . . . . . . . . . . . . . . . . . 198
Engine Oil and Thrust Reverser System Control and Indicating
(2/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
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GENERAL PRESENTATION
MAINTENANCE COURSE - T1+T2 - RR Trent XWB NACELLE DESCRIPTION (2/3) Oct 11, 2013
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FAN COWLS DESCRIPTION - FAN COWLS LATCH ACCESS PANEL AND LATCHES DESCRIPTION
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THRUST REVERSER COWL DESCRIPTION - THRUST REVERSER COWL LATCHES AND LATCH ACCESS PANELSDESCRIPTION
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THRUST REVERSER COWL DESCRIPTION - THRUST REVERSER COWL LATCHES AND LATCH ACCESS PANELSDESCRIPTION
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THRUST REVERSER COWL DESCRIPTION - THRUST REVERSER COWL LATCHES AND LATCH ACCESS PANELSDESCRIPTION
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OVERVIEW
MAINTENANCE COURSE - T1+T2 - RR Trent XWB ENGINE DESCRIPTION (2/3) Oct 11, 2013
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GEARBOX DESCRIPTION
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flight/ground) and flight phase, the EIF selects a related idle and send a
request to the EEC.
Based on these signals, the EEC does these functions:
- The EEC selects a thrust rating mode for each throttle lever detent (i.e.
0, CL, MCT/FLEX, TO/GA). The thrust rating mode also depends on
parameters sent by the PRIMs (FlexT/O,...)
- The EEC calculates a thrust limit value (shown as a percentage) related
to the selected thrust rating mode. For this calculation the EEC uses voted
air data. The thrust limit value corresponds to the maximum thrust
available at the corresponding thrust rating mode
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MODES
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PROTECTIONS
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During shutdown the master switch controls the closure of the LPSOV
and the High Pressure Shut-Off Valve (HPSOV).
Any fuel remaining in the manifold downstream of the HPSOV drains
into the drain tank and is re-used during the next start.
The EEC automatically stops the engine or decreases the fuel flow in
some conditions (overspeed, Thrust Control Malfunction (TCM), etc.).
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FUEL PUMP, FUEL OIL HEAT EXCHANGER AND LP FUEL FILTER DESCRIPTION
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system
- The Auxiliary Power Unit (APU) boosts its pneumatic air flow delivery
- The hydraulic system depressurizes the Engine Driven Pumps (EDPs)
to decrease the load on the external gearbox.
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by a cooling shroud (or duct) receiving cooling air (from the Intermediate
Pressure Turbine Case Cooling (IPTCC) cooling duct).
The igniters are installed on the engine core around the combustion
chamber (one on each side). They receive high energy pulses from the
Ignition exciter and release powerful sparks in the combustion chamber.
Note: Strictly follow the approved maintenance procedures when working
on the ignition system. Dangerous electrical discharges can occur. Before
working on the ignition system, isolate power supply and wait for a
sufficient time.
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When pressing the FADEC GND PWR P/B SW to ON, the FADEC
Among the main parameters displayed on the EWD, you have the Thrust
parameters come up on the EWD and the amber "XX" are replaced by
Rating mode indication (CLB, MCT or FLEX, TOGA) and a
the main parameters. If the FADEC GND PWR P/B SW remains ON,
corresponding thrust limit value
the related FADEC remains powered for 10 min, except if OMS is in
The LP rotor speed (N1) and EGT indications are also displayed on EWD.
interactive mode. In this case the FADEC remains powered during this
The ENGINE SD page can be manually called by the selection of the
interactive mode.
ENG key on the ECAM Control Panel (ECP) located on the pedestal.
Also by setting the ENG START selector switch to the CRANK or IGN
The engine secondary parameters, which are shown on the ENGINE SD
START position with engines not running the FADEC is immediately
page, are the following:
powered.
- IP rotor speed (N2),
- HP rotor speed (N3),
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- Fuel Flow (FF), Check all indications are normal and all parameters for logical indication.
- Engine oil quantity (OIL QTY), Air pressure above 30 psi.
- Engine oil temperature (OIL TEMP), - Ground Clearance..................................................................OBTAIN
- Engine oil pressure (OIL PRESS), Announce Motor Engine 1(2)
- Engine rotor vibration levels (VIB N1, N2, N3). - ENG MAN START 1(2)...............................................................ON
During Engine Start or Crank sequence, the bleed pressure PSI, Start - Start Chrono.
Valves positions and ignition indications (during start sequence only) - On ECAM ENG page:
appear. Check Start valve in line
N3 increases
Engine Fuel System Contamination (2) Oil pressure increases within 30 seconds
N1 and N2 rotation
When the engine fuel filter is detected as clogged by the related
When dry motoring completed:
differential pressure switch, the "ENG1(2) FUEL SYS
- ENG MAN START 1(2).............................................................OFF
CONTAMINATION" warning is triggered on ECAM.
- Stop Chrono, and note starter operating time.
CAUTION: You must not operate the engine if the fuel system is
- On ECAM check:
contaminated
Start valve cross line
Contaminated fuel can bypass the filter and cause damage to the engine.
N3 decreases
Replace the LP fuel filter before you operate the engine again.
- ENG START Selector................................................................NORM
Engine Dry Crank (3) Engine Dry motoring completed.
There are two engine cranking methods: Engine Wet Crank (3)
- Dry Crank
Summary of Engine Wet Crank (Motoring) procedure:
- Wet Crank.
- FUEL
For cranking an engine, the ENG START rotary selector is selected to
Pumps................................................................................................ON
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Engine Wet motoring completed. The Reverser levers are used to control the deployment and stowing of
the thrust reversers and to adjust the reverse thrust. The reverser levers
Engine Thrust Control (3) move between two detents: IDLE and full reverse thrust.
A Reverse gray sector appears on the THR dial indicator to indicate the
Two thrust control modes are used to obtain the required thrust, the
current reverse thrust range. A needle indicates the current reverse thrust
manual and automatic mode.
and a blue circle the position of the reverser lever.
In manual mode, the PCS receives a command signal from the Thrust
An associated REV indication appears onto the indicator.
Lever through the PRIM to compute the Thrust.
REV 1 (2) indication:
In autothrust mode, when the Auto THRust function is activated, the
- REV title turns green on the THR dial indicator, when the associated
PRIMs computes the Thrust by taking into account:
Thrust Reverser system is confirmed fully deployed.
- the Thrust Target demand from AFS and,
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Engine Automatic Start (3) - When the engine is at idle, check parameters for logical indication.
- PACKS valves reopen when engine start sequence completed.
After the preliminary cockpit preparation has been done, the engine start After Engine Start(s), return ENG START rotary selector to NORM.
can be initiated.
In normal start procedure, you start engine in automatic mode. Engine Manual Start (3)
To start the engine in normal procedure:
After the preliminary cockpit preparation has been done, the engine start
- Turn the ENG START selector on "IGNition START" position, the
can be initiated.
ECAM ENG page appears,
To start the engine in Manual mode:
- Observe PACKS valves auto closure when ENG START rotary selector
- Turn the ENG START selector on "IGNition START" position, the
leaves NORM position.
ECAM ENG page appears,
- Check if all indications are normal and all parameters for logical
- Observe PACKS valves auto closure when ENG START rotary selector
indications.
leaves NORM position.
Before starting, make sure that the EGT is less than 150 ºC (302 ºF).
- Check if all indications are normal and all parameters for logical
At beginning of auto start sequence, if the EGT is more than 150 ºC (302
indications,
ºF), the FADEC will automatically do an abort and a dry motor until the
You must not start the engine if the EGT is more than 150 ºC (302 ºF).
EGT decreases to less than 150 ºC (302 ºF).
If you do so, the EGT will exceed its limit during the engine start. You
- Ask the ground clearance to start the engine.
can dry motor the engine to decrease the EGT.
WARNING: Obey the safety precautions for engine ground operation.
MAKE SURE THAT THE EGT IS LESS THAN 150 ºC (302 ºF).
Make sure of use of safety entry corridors to go near an engine that is in
CAUTION: There is no automatic protection while performing an engine
operation at low idle (forward thrust only).
start in manual mode.
- If you obtain this clearance, announce the start engine,
- Ask the ground clearance to start the engine.
- Check the air pressure is above 30 psi on the ECAM,
WARNING: Obey the safety precautions for engine ground operation.
- Set the ENG MASTER lever to ON,
Make sure of use of safety entry corridors to go near an engine that is in
- On the ECAM, check that the start valve is in line and the start valve
operation at low Idle (forward thrust only).
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air pressure is upper 30 psi. The N3 and the oil pressure increase,
- Check the air pressure is above 30 psi on the ECAM,
- When N3 is equal to 25%, the active igniter (A or B) is indicated and
- On overhead panel, select ENG MAN START P/B to ON,
the fuel flows.
The start valve opens and the N3 rate increases.
The light up is automatically initiated by the FADEC.
- At maximum motoring speed (or 25% N3 minimum) set the ENG
- Start the chrono and check the EGT increases within 30 seconds,
MASTER lever ON. The ignition (IGN A and B), and fuel flow (FF)
- At N3 above 30%, N1 increases and the oil pressure is green,
indications come automatically into view on the ENGINE page.
- Continue to monitor EGT. The EGT limit for a ground start is 700 ºC.
- Start the chronometer and check EGT increases within 30 seconds,
- At N3 above 50%, the start valve is cross line and the igniter indication
Be careful and observe all the engine parameters, there is no automatic
disappears,
abort during the engine manual start. Be sure that EGT increases normally.
- AVAIL indication appears inside dedicated THR indicator, to indicate
EGT Ground start limit is 700 ºC.
a successful engine start.
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In case of High EGT, abort engine immediately by selecting ENG . As soon as N3 decreases below 10% (pneumatic starter re-engagement
MASTER Lever to OFF. speed), the EEC commands the starter valve to open and performs a dry
- At 50% N3, the start air valve closes automatically, even if MAN crank until the EGT decreases down to 150°C.
START P/B is still ON (no effect), and the ignition stops. . A second start attempt is automatically initiated with both igniters A
- AVAIL indication appears inside dedicated THR indicator, to indicate and B. If the fault is still present, a third attempt is performed. If the fault
a successful engine start. remains, the start sequence is definitively aborted after a dry crank
- When the engine is at idle, check parameters for logical indication. sequence (until EGT below150°C).
- PACKS valves reopen when engine start sequence completed.
After Engine Start, deselect the MAN START P/B SW and return ENG Start Fault: No Light Up (3)
START rotary selector to NORM.
A failure of one ignition exciter or igniter plug during start sequence is
Start Fault: Starter Control Valve Failed Closed (3) identified by the ENG START FAULT - NO LIGHT UP warning, with
associated subtitle IGN A(B) FAULT.
If a start valve failure is detected during an engine automatic start, the As a consequence the EGT does not rise, which is recognized by the
following occurs: EEC. During an automatic start, the sequence is automatically aborted
- a single chime sounds, by the EEC that will perform a dry cranking before to initiate a second
- the MASTER CAUTion lights come on, start attempt with both igniters A&B supplied.
- the ENG 1(2) START VLV FAULT (NOT OPEN) or (NOT CLOSED) If the fault persists, a third attempt is performed. If fault remains, the start
message is displayed on E/WD, sequence is definitively aborted.
- with associated subtitle VLV STUCK CLOSED or START VLV NOT
CLOSED, Turbine Overheat (3)
- the FAULT light on MASTER lever, comes on (during automatic start
The engine turbine overheat is detected by two dual thermocouples, one
only).
at the front and one at the rear of the IP turbine disk.
If the engine start valve fails to open, the engine start sequence can be
When overheat is detected, the red ENG TURBINE OVHT warning is
done using the manual override device of the start valve.
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triggered on the EWD. The MASTER WARNING lights flash and the
Start Fault: Hot Start (3) Continuous Repetitive Chime sounds.
In case of TURBINE OVHT warning occurring on ground, an immediate
- ENG START FAULT, EGT OVERLIMIT warning message on EWD: engine shutdown is required to prevent any damage on the IP turbine.
the EGT has reached the maximum allowed EGT during start.
When the fault occurs on ground during an engine automatic start, the
EEC proceeds to a start abort sequence including a dry cranking in order
to decrease EGT below 150°C.
. NEW START IN PROGRESS message appears, on EWD.
. The SAV (Starter Air Valve), FUEL and IGNITERS are commanded
off,
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VENTING
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The front bearing-housing vent valve is installed on the fan case (right
side). It is a two-position (open/close) valve controlled and monitored
by the EEC and operated by fuel muscle pressure. It closes at low
power and opens at high power.
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COMPONENTS DESCRIPTION - OIL PUMP AND FILTER ASSEMBLY AND FRONT BEARING HOUSING VENT VALVE
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COMPONENTS DESCRIPTION - SURFACE AIR/OIL HEAT EXCHANGER (SAOHE) AND ENGINE OIL BYPASS VALVE
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COMPRESSOR CONTROL DESCRIPTION - VARIABLE INLET GUIDE VANE/VARIABLE STATOR VANE (VIGV/VSV) SYSTEM
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COOLING AND SEALING SYSTEM DESCRIPTION - LOW PRESSURE TURBINE CASE COOLING (LPTCC) SYSTEM DESCRIPTION
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COOLING AND SEALING SYSTEM DESCRIPTION - INTERMEDIATE PRESSURE TURBINE CASE COOLING (IPTCC) AND HIGH
PRESSURE TURBINE CASE (HPTCC) COOLING SYSTEMS DESCRIPTION
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redundancy in the control path permits to keep control of the T/R system.
For safety reason, a locking system independent from the engine systems,
make sure that the T/R cannot deploy inadvertently.
This system has:
- The PRIM or SEC computers, controlling the system
- The Electrical Power Distribution System (EPDS) to supply electrical
power
- An electrical lock, known as track lock.
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ETRAC. The ETRAC uses the electrical power to control the electrical
motor and to unlock the primary locks, through an auxiliary fuse box.
The auxiliary fuse box is installed below the ETRAC and gives protection
to the ETRAS system against electrical failure.
Dedicated position transmitters (rheostats) send T/R lever position signal
(analog) to the EEC. The EEC digitalizes this signal and sends it to EIF
applications. With the A/C on ground and engine running, and depending
on the T/R lever position, the EIF application (not used for the first line
of command) sends stow / deploy commands to the ETRAC through the
AFDX network. If this application is not operative, the other application
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the maintenance crew can then stow or deploy the translating sleeve.
are now unlocked.
During maintenance on the engine, manual lock of the T/R cowl is
The ETRAC, on reception of deploy command from the EIF, supplies
possible with the lock lever installed on the center actuator.
electrical power to the primary locks which unlock the upper and lower
This lock lever is automatically reset when the fan cowl is closed.
actuators.
Most of the components are installed on the T/R cowl torque box.
The ETRAC also controls the electrical motors in the deploy direction.
The upper and lower actuators include a manual unlock device. Standard
Each electrical motor drives its on-side center actuator by a flex shaft.
tool is used to move the device in "unlock" position. A deactivation pin
The center actuator drives the upper and lower actuators by flex shafts.
secures the device.
When the T/R is fully deployed, the ETRAC removes electrical power
The center actuator and the electrical motor are located in the center. The
to the electrical motors and to the primary locks which mechanically
center actuator includes the MDU and the lock lever.
remain in the unlocked status.
Stow operation:
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An electrical harness supplies electrical power and controls signals to
the system.
Three flex shafts lets the electrical motor drive its three actuators
simultaneously.
For the left translating cowl the feedback transmitter is located on the
top actuator.
For the right translating cowl, the electro-mechanical system is almost
the same as the left translating cowl apart from the feedback transmitter
actuator, located on the lower actuator.
All the actuators include a fitting located at the rod end, for greasing.
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MAINTENANCE TIP
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ENGINE OIL AND THRUST REVERSER SYSTEM CONTROL AND INDICATING (2/3)
When the thrust reverser is fully deployed, the REV green indication is
Oil Low Press (3) displayed on the N1 dial on EWD.
The REV amber indication is displayed when the Reverse Thrust is
In case the engine oil pressure decreases during engine operation, its
selected and the thrust reverser is in transit, or when the reverser is
green indication changes to amber color and becomes red if it drops below
unlocked.
25 PSI.
If a Thrust Reverser is detected unlocked, the ENG REV UNLOCKED
The red ENG OIL PRESS LO warning is triggered on the EWD, the
message is displayed on EWD.
MASTER WARNING lights flash, the Continuous Repetitive Chime
When pushing the Thrust Lever to FWD IDLE position, the thrust is
(CRC) sounds and the ENGINE SD page is automatically displayed.
automatically limited to idle by the FADEC.
The low oil pressure is detected by a LP switch, whereas the oil pressure
If an engine Thrust Reverser is detected unlocked, the aircraft dispatch
indication is given by two oil pressure transmitters.
is allowed under the condition that the faulty thrust reverser system is
If the Oil pressure reduces below red line limit (25PSI):
locked and deactivated.
- Reduce Thrust lever to Idle,
- Shut down the engine to avoid damage.
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AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE V1813401
OCTOBER 2013
PRINTED IN FRANCE
AIRBUS S.A.S. 2013
ALL RIGHTS RESERVED
AN EADS COMPANY