Superheat Controller EKD 316 Guide
Superheat Controller EKD 316 Guide
Superheat Controller
Type EKD 316 and EKD 316C
Applications:
• Processing plant (water chillers)
• Cold store (air coolers)
• A/C plant
• Heat pumps
• Air conditioning
Benefits • The superheat is regulated to the lowest • Energy savings – the adaptive regulation of
possible value. the refrigerant injection ensures optimum
• The evaporator is charged optimally – even utilisation of the evaporator and thus a high
when there are great variations of load and suction pressure.
suction pressure.
Contents Pages
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Function overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Parallel Evaporators with common suction line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Data communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start of controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Settings and checks to be made before start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stepper motor valve type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Types of regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manually operating the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Finding the optimum settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
If the superheat fluctuates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Appendix I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
- Menu survey EKD 316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19
- Survey of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21 - 22
Appendix II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
- General information to MODBUS communication via a PLC etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
- EKD 316 – Parameter identification (modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
- EKD 316C – Parameter identification (modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 - 26
- Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
List of literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Applications
The following gives an idea of the application scope of the
EKD 316 / EKD 316C controller.
Function overview
Minimum Stable Superheat (MSS)
The controller will search for the minimum stable superheat Manual Control as a valve driver
between an upper and lower boundry. If the superheat has been The valve can be controlled manually by setting the desired
stable for a period, the superheat reference is decreased. If the operating degree using MODBUS. Alternatively, the controller may
superheat becomes unstable, the reference is raised again. This also be started and stopped externally using the analog signal 4 to
process continues as long as the superheat is within the bounds 20 mA/0 to 10 V DC, /1 to 5 V DC.
set by the user. The purpose of this is to search for the lowest
possible superheat that can be obtained while still maintaining a Forced opening during startup
stable system. The superheat reference can also be fixed, in which In some applications it is necessary to open the valve quickly when
case this function is disabled. the compressor turns on to prevent suction pressure becoming
too low. This is ensured by setting a fixed opening degree and
Maximum Operating Pressure (MOP) a startup time for the controller. Note that this will give a fixed
In order to reduce the strain of the compressor, a maximum opening degree for the duration of the start time, regardless of the
operating pressure can be set. If the pressure comes above this superheat value.
limit, the controller will control the valve to provide a lower
pressure instead of a low superheat. The limit for this function Relay
is usually a fixed pressure, but it is possible to offset the limit The relay for the alarm function is an alternating relay. In the event
temporarily. of an alarm, the relay will close, which may, for instance, be used
for an alarm buzzer.
Stand-alone function
EKD 316 / EKD 316C is designed to operate in conjunction with a
system master controller, which will control the EKD 316 /
EKD 316C via MODBUS or analog signal. It is however possible
to use it in a standalone mode using one temperature and one
pressure transducer.
Data Ordering
Compatible valves ETS / CCM / CCMT 0 - 42 / CTR / ETS 6 / Type Function Code no.
EKD 316 C ETS C / KVS C
Superheat controller
Compatible valves EKD 316C 084B8045
ETS / CCM / CCMT 0 - 42 / CTR / ETS 6 (with terminals)
EKD 316
ETS / KVS / CCM / CCMT 2 - CCMT 8 Superheat controller
EKD 316 084B8040
24 V AC / DC ±15% 50/60 Hz, 10 VA / 5 Watt (with terminals)
ETS 6 / CCMT 16 - CCMT 42:
Supply voltage External display
24 V AC / DC ±15% 50/60 Hz, 15 VA / 8 Watt
(with MODBUS communication)
(the supply voltage is not galvanically EKA 164A 084B8563
For technical details please see
separated from the input and output signals)
literature reference on last page.
Controller 5 VA
Power consumption
ETS step motor 1.3 VA EKA 183A Programming key 084B8582
Current signal * 4 - 20 mA or 0 - 20 mA
Input signal Voltage signal * 0 - 10 V or 1 - 5 V
*)Ri: mA: 400 ohm
V: 50 kohm Pressure transmitter AKS 32R Dimensions [mm]
Digital input from external contact function
DI : < 800 ohm = ON
Sensor input 2 pcs. Pt 1000 ohm
DI : > 30 kohm = OFF
Alarm relay 1 pcs. SPDT, Max 24V, 1A resistive - Class II
EKD 316 : Switching 30 - 300 mA RMS
Step motor output
EKD 316C : Switching 30 - 600 mA RMS
Data communication RS 485 Modbus data communication
0 to +55°C, during operations
-40 to +70°C, during transport
Environments
20 - 80% Rh, not condensed
No shock influence/vibrations
Enclosure IP 20
Weight 300 g
Montage DIN rail
External display type EKA 164A or AK-ST via data
Operation
communication and system unit
EU Low Voltage Directive and EMC demands re. CE-
marking complied with.
Approvals LVD-tested acc. to EN 60730-1 and EN 60730-2-9
EMC-tested acc. to EN50081-1 and EN 50082-2
Related products
Pressure transducer Temperature sensor External display Programming key
AKS 32R, NSK AKS 21, AKS 11 EKA 164A EKA 183A
Connections
Necessary connections
Terminals:
1-2 Supply voltage 24 V AC / DC A dedicated transformer must be used.
3-4 Battery (the voltage will close the ETS valve if the
controller losses its supply voltage).
The battery voltage must not be connected from terminals 1
and 2.
84B3201.10
5-8 Supply to stepper motor
Danfoss
9-13 Operation via data communication
EITHER EKA 164A OR System unit + software.
It is important that the installation of the data communication
cable be done correctly.
24V 18V
For further information on data communication: see literature
list page 23
20-21 Switch function for start/stop of regulation.
Note:
If a switch is not connected, terminals 20 and 21 must be short
circuited. Class II
Application-dependent connections
Superheat control
14-15 Pt 1000 sensor at evaporator outlet (S2)
15-16 Pt 1000 sensor for measuring air temperature (S4)
17-19 Pressure transmitter type AKS 32R
Note:
The signal can not be shared with other controllers
Configuration
Independent superheat regulation Valve driver (Via Analog Signal)
The superheat in the evaporator is controlled by one pressure This is where the controller receives signals from another
transmitter P and one temperature sensor S2. This can be done controller, after which it controls the valve’s opening degree.
setting o61 = 2. The signal can either be a current signal or a voltage signal.
Fitting the "S4" temperature sensor is optional, but the regulation The valve can be any of the stepper motor valves listed on “valve
is improved by an "inner loop control" when the sensor is fitted. overview”.
Details can be found on the section “valve overview”.
I/V
84B2966.12
I/V
Danoss
Function Parameter Value
Application Mode – superheat regulation o61 2
Selection of inner loop control mode 056 2
84B2707.10
Data communication
Data communication with the EKD 316 is possible using one of the Via standard MODBUS device
following two ways: Communication direct to MODBUS RTU protocol.
• 1. Via External display (EKA 164A)
• 2. Via standard MODBUS Device
84B3082.10
Danfoss
There are 3 different MODBUS baud rates available, which are
9,600 baud, 19,200 baud and 38,400 baud.
The default MODBUS baud rate is 19,200 baud.
EKD 316 A scan is performed once the EKD 316 / EKD 316C controller is
connected to the network. This will auto detect the baud rate
used by the master and will automatically adjust to its setting. This
Note: process usually take a few seconds.
Max. distance between controller and
display is 30 m. The only available fixed communication settings are 8 data bit,
The supply voltage to the display must be EVEN parity and 1 stop bit.
maintained at 12 V +/- 15%.
The default unit address is 240 which, can be changed using
The values are shown in three digits, and with a setting you parameter "03 unit address".
can determine whether the temperature is shown in °C or in °F.
(Pressure in bar or psig.) EKD 316 can be operated from a PC that has AK-ST software
loaded.
In order to change a setting, the upper and lower buttons will
give you a higher or lower value depending on the button you
are pushing. But before you change the value, you must have
access to the menu. You obtain this by pushing the upper button
for a couple of seconds – you will then enter the column with
parameter codes. Find the parameter code you want to change
and push the middle button until the value for the parameter is
shown. When you have changed the value, save the new value by
pushing once more on the middle button. System unit
By pushing the middle button you go directly to the Main Switch
setting (r12).
Communication from a third party controller or monitoring
system
Settings and values can be read from the EKD 316 / EKD 316C via
Example MODBUS. However, the sensor values are from the local sensors
and software has not been developed to receive values from
Set a menu
another source.
1. Push the upper button until a parameter is shown
2. Push the upper or the lower button and find the parameter you
A data list of EKD 316 parameters is provided in Appendix II and
want to change
the data for EKD 316C you can find it in the installation guide
3. Push the middle button and the value is shown
[Link].RR0.A1.02
4. Push the upper or the lower button and select the new value
5. Push the middle button again to conclude the setting
Please note that it is not possible to connect the EKA 164A
universal display in this configuration.
Installation
The EKD 316 / EKD 316C is normally mounted on a DIN rail, and Stepper motor output
the necessary connections are shown in the diagram. If the sensor After installation the following checks can be made to the
S4 is not used to measure air temperature in connection with connection between the EKD 316 controller and the stepper
thermostat function or as part of the controlling loop, then it is motor of the ETS 6 / ETS valve.
not necessary to connect the S4 sensor. The 18-24 V battery input
at terminals 15 and 16 is not required if battery back-up is not With the power off, check that resistance between terminals 5 and
needed. 6 and terminals 7 and 8 is approximately:
ETS 6 / CCMT 0 : 46 Ohm
Power supply considerations CCMT 1 : 31 Ohm
The terminals 1 and 2 for the voltage supply are not isolated ETS / KVS / CCMT 2 - CCMT 8 / CCM : 53 Ohm
from the rest of the controller terminals. This means care should CCMT 16 - CCMT 42: 29 Ohm
be taken when connecting two or more controllers to the same ETS C / KVS C : 10 Ohm.
voltage supply. In the example below, the two controllers are Make slight allowances for cable resistance.
connected to the same voltage supply and on the input side,
terminals 21 (Analogue Input) are connected to each controller If resistance values differ from above, ensure that the cable is
and similarly terminals 22 (GND). properly connected to the actuator of the stepper motor valve.
This way of connecting the controllers can cause damage and 1. With the power on and parameter o18 set to 1, measure the
should be avoided. phase current from terminal 5 (or 6) and terminal 7 (or 8 ) with
a true RMS multimeter when the valve is operating. The valve
Note: can be driven from 0% to 100% and vice versa by changing
The same applies to other signal inputs e.g. terminals 2 and 4. the valve opening percentage in parameter o45. The phase
See warning page 5. current should be 100 mA rms (for ETS) when operating.
2. If this not the case and the cable connections are correct, then
the stepper motor driver in the EKD 316 might be damaged.
Remember to set o18 back to 0 after checks. If checks 1) and
2) are not correct, ensure that motor cable corrections are
correct and the cable length is less than 30 meters.
Battery back-up
A battery back-up can be connected to terminals 3 (+) and 4 (-).
It is recommended to use 24 V DC 100 mAh UPS. The voltage
should be at least 18 V and this can be achieved by using two 9 V
100 mAh batteries in series, if temporary solution is to be used.
When the S2 sensor is fixed to the surface of the suction pipe, the
angle of the sensor position will depend on the diameter of the
pipe, as given in the following diagram:
Start of controller
When the electric wires have been connected to the controller, the 2. Follow the menu survey in Appendix I, and set the various
following points have to be attended to before the regulation starts: parameters to the required values.
1. Switch off the external ON/OFF switch that starts and stops the 3. Switch on the external switch, and regulation will start.
regulation. 4. Follow the actual superheat on the display.
start
Basic settings
Before using the controller, there are settings that have to be made
for each individual application. These are the refrigerant type, the Internal External Regulation Sensor Configuration
pressure transducer range and the total number of steps for the Start/stop start/stop (DI) monitoring settings
ETS valve. Off Off => Off No Yes
It is good practice and in some cases necessary to set the Main Off On => Off No Yes
Switch r12 to OFF when making these changes. On Off => Off Yes No
If terminal 20-21 has been used as a start/stop regulation, then the
On On => Yes Yes No
interaction between internal and external start/stop function is, as
Refrigerant type
It is possible to choose from a list of 42 different refrigerants in the If the refrigerant is not found on the list, it is possible to enter the
controller. Antione constants for the unlisted refrigerant using MODBUS
communication and setting o30 to 13.
Refrigerant setting
Before refrigeration can be started, the refrigerant must be defined.
You can select the following refrigerants:
1= R12 9= R500 17 = R507 25 = R290 33 = R422D 41 = R449A
2= R22 10 = R503 18 = R402A 26 = R600 34 = 427A 42 = R452A
3= R134a 11 = R114 19 = R404A 27 = R600a 35 = R438A
4= R502 12 = R142b 20 = R407C 28 = R744 36 = Opteon XP10
o30
5= R717 13 = User-defined 21 = R407A 29 = R1270 37 = R407F
6= R13 14 = R32 22 = R407B 30 = R417A 38 = R1234ze
7= R13b1 15 = R227 23 = R410A 31 = R422A 39 = R1234yf
8= R23 16 = R401 24 = R170 32 = R413A 40 = R448A
For EKD 316C the default factory setting for parameter o30 is 0 = none refrigerant selected
7 ETS 6 24 16
8 CCMT 2, CCMT 4, CCMT 8 110 220
9 CCMT 16 80 200
10 CCMT 24 140 200
11 CCMT 30 230 200
12 CCMT 42 220 200
13 CTR 660 75
14 CCMT 0 24 16
15 CCMT 1 24 16
16 No valve selected 10 160
17 ETS 12C, ETS 24C, ETS 25C, ETS 50C, ETS 100C, KVS 2C, KVS 3C, KVS 5C 60 160
Pressure transmitter
The range of the pressure transmitter can be set by entering the The default range for the typical pressure transducer is 0 to 16 bar.
transmitter’s minimum value at address o20 and maximum value This can be changed by setting the minimum transducer pressure,
at address o21. The pressure sensor input is set up by default to "o20 MinTransPres", and the maximum transducer pressure, "o21
accept an AKS 32R pressure transducer. If another sensor is to be MaxTransPres", to the new values.
used, it is important to note that it needs to be a 5 V ratiometric
type (10% - 90% of supply voltage).
Working range for pressure transmitter
Depending on the application a pressure transmitter with a given working range is used.
For the range of (-1 to 12 bar), the min. value is set to -1 bar o20 MinTransPres.
For the range of (-1 to 12 bar), the max. value is set to 12 bar o21 MaxTransPres.
Operation
Superheat function
You may choose between two kinds of superheat regulation,
either:
• Minimum stable superheat (MSS)
• Load-defined superheat
Types of regulation
As a general rule, do not use mode 2 (Load define application) Instability caused by too much Proportional Gain can be corrected
if the effect is not evaluated by e.g. an OEM chiller by reducing to the value of the Kp factor.
manufacturer in a laboratory.
An incorrect setting will only make regulation poorer than the This should be done by gradually reducing and observing the
factory setting of mode 1. results before making further reductions.
Single Loop (address o56 [Link] = 1) If the superheat response is slow to change, it can be increased by
The EKD 316 / EKD 316C has the traditional PI controlling function reducing the value of the Integration Time Tn.
with the Kp factor for Proportional Gain and Tn for Integration
Time in seconds. This is also known as the Single loop control with When tuning the superheat stability, it is good practice to have a
only one PI block, as shown in the diagram below. fixed superheat reference by making SH max the same as SH min.
Kp
Application Reg. type Tn sec KpT0 TnT0 sec
factor
address address address address address
o56 n04 n05 n20 n44
1
Air cooler 3.0 120 0.4 -
(Single loop)
2
Water chiller (Double 0.7 120 2.0 30
loop)
Operating the valve manually from the external display (or via
MODBUS)
The opening degree of the ETS can be operated manually by
setting parameter o18 to 1 and then setting parameter o45 to the
required opening degree between 0% and 100%. Relay outputs
can also be checked using parameter o18.
84N378.11
Danfoss
SH gets close to SH ref.
OD%
84N375.11
Danfoss
Proportional Gain
Valve OD%
Kp factor
[Link]%
Start OD%
Kp factor* (SH - SH Close) Alternatively it may be due to the fact that the set regulation
parameters are not optimal.
Troubleshooting
Symptom Possible Cause Remedy
Pressure drop across the evaporator too high
Check refrigerant ahead of expansion valve.
Lack of subcooling ahead of expansion valve If the valve is placed much higher than condenser outlet,
check pressure difference.
1. Check superheat performance, the settings
SH min and SH max.
Evaporator superheat too high 2. Check valve capacity.
3. Check that the maximum number of steps of
Suction pressure too low valve is same as parameter n37.
Pressure drop across the expansion valve less than valve is Check pressure drop across expansion valve. Replace with
sized for larger valve.
Check refrigeration system capacity and compare with
Expansion valve too small expansion valve capacity. Replace with larger valve if
necessary.
Expansion valve block with foreign material Remove valve and examine the orifice.
Evaporator wholly or partly iced up De-ice evaporator
Superheat of expansion valve too low Increase the values of SH close and SH min.
Liquid hammer Superheat reference set too low Increase the value of SH min
in compressor Ensure that S2 sensor is secured on suction line. Insulate
The S2 sensor not in good contact with the suction line sensor.
Alarms
Symptom Possible Cause Fault Message Remedy
E1 Fault in controller
E24 S2 Sensor error
Error message E25 S4 Sensor error
E19 The input signal on terminals 21 - 22 is outside the range.
The input signal on terminals 17 - 19 is below
The controller can give the E20 minumum limit (P0 signal)
following messages
A11 No refrigerant has been selected
Alarm message
A44 Battery alarm (no voltage or too low voltage)
S5 MOP
Status codes S10 Refrigeration stopped r12=off
non Regulation, no fault
Note:
1. Only one alarm is displayed at a time in the controller display and are shown in
the order given above. All alarms are displayed in the AKM system.
2. The alarm E19 will only be active if address o10 is set to 1 or more.
3. EKD 316 / EKD 316C with change over relay ( 3 terminals 24-25-26)
4. The battery alarm A44 is only active when battery alarm address A34 is set to ON.
Appendix I
Menu survey for EKD 316
(For EKD 316C default parameter setting see Parameter identification table)
Application
Para- Factory
Function Min. Max. choice
meter setting
menu = o61
The menus from either column 1 or column 2 are shown 1 2
Normal display
During regulation the actual level of superheating is displayed.
(If you would like to see the expansion valve’s actual opening degree, press the bottom button for ap- - K -
prox. one second.)
During control with an analogue signal the opening degree is displayed. - % -
Reference
Units (0 = °C +bar / 1 = °F + psig) r05 0 1 0
Correction of signal from S2 r09 -10.0 K 10.0 K 0.0
Correction of signal from S4 r10 -10.0 K 10.0 K 0.0
Start/stop of refrigeration r12 Off/0 On/1 Off/0
Alarm
Battery monitoring A34 Off/0 On/1 Off/0
Regulating parameters
Valve definition:
0 = ETS 12.5, ETS 25, KVS 15 6 = UKV/SKV/VKV/PKV 12 = CCMT 42
1 = ETS 50, CCM 10 – CCM 30 7 = ETS 6 13 = CTR
2 = ETS 100, CCM 40 8 = CCMT 2 – CCMT 8 14 = CCMT 0
3 = ETS 250, KVS 42 9 = CCMT 16 15 = CCMT 1 n03 0 15 1
4 = ETS 400 10 = CCMT 24
5 = user-defined 11 = CCMT 30
On using external display EKA 164A, please check section valve overview
P: Amplification factor Kp
o56 = 1; n04 = 2.0
n04 0.5 20 2.0/0.7
o56 = 2; n04 = 0.7
( Warning: Changes to n04 are lost when changing o56)
I: Integration time T n05 30 s 600 s 120
D: Differentiation time Td (0 = off ) n06 0s 90 s 0
Max. value of superheat reference n09 1K 100 K 10
Min. value of superheat reference n10 1K 100 K 6
MOP (max = off ) n11 0.0 bar 200 bar 20
Signal reliability during startup. Safety time period.
n15 0 sec. 90 sec. 0
Should only be changed by trained staff
Signal reliability during startup – opening degree’s start value. Should only be changed by trained staff. n17 0% 100% 0
Stability factor for superheat control.
n18 0 10 5
Changes should only be made by trained staff
Damping of amplification around reference value
n19 0.0 1.0 0.3
Changes should only be made by trained staff
Amplification factor for superheat
Changes should only be made by trained staff
o56 = 1; n20 = 0.4 n20 0.0 10.0 0.4/3.0
o56 = 2; n20 = 3.0
( Warning: Changes to n20 are lost when changing o56)
Definition of superheat control mode
1 = MSS, n21 1 2 1
2 = LOADAP
Value of min. superheat reference for loads under 10% n22 1K 15 K 4
Max. opening degree
n32 0% 100 % 100
Changes should only be made by trained staff
Number of steps from 0 - 100% opening degree (only if n03 = 5 (User-defined))
999
Note: The display can only show three digits, but the setting value is four digits. 10
n37 (9990 262
Only the three most important are shown, i.e. a reading of e.g. 250 means a setting of 2500. (100 stp)
stp)
(Automatic setting when valve is selected in n03).
Number of steps per second n38 5 stp/s 300 stp/s 300
Start backlash (extra closing steps at 0% opening (in % of n37)) n39 0% 100% 10
Integration time for inner loop (TnT0) n44 10 s 120 s 30
Compensation for spindle play n40 0 stp 100 stp 23 stp
Overdrive enable level. The opening degree needs to be above this value, before the overdrive will become enab-
P69 0% 100% 10%
led. When the overdrive is enabled the valve will overdrive once it is closed to 0%
Overdrive protection time. The valve will not overdrive until this time has elapsed after the last overdrive. This 999
P70 0 hours 0
prevents too frequent overdrives. The default is 0 meaning that it is off and doesn’t limit overdrives. hours
Forced overdrive time. The valve is forced to close and overdrive after this time has elapsed. The valve will then 999
P71 0 hours 0
open again to the desired opening degree. The default is 0 meaning it is off and doesn’t force close. hours
Service
Analog input (21 - 22) u06 mA (V)
Read status of input DI (20 - 21) u10 on/off
Temperature at S2 sensor u20 °C
Superheat u21 K
Superheat reference u22 K
Read valve’s opening degree u24 %
Read evaporating pressure u25 bar
Read evaporating temperature u26 °C
Temperature at S4 sensor u27 °C
Configuration settings (n03, n37, n38, n39, n40, o03, o30, o56 and o61) available only when regulation is stopped (r12=off ).
Factory settings are indicated for standard unit (see code number, page 1). Other code number have customised settings.
Survey of functions
Function Para- Parameter by operation via
meter data communication
Normal display
The superheat is normally shown.
The opening degree is displayed during manual operation or if the valve is under SH/OD%
analogue control.
Reference
Unit
Here you select whether the controller is to indicate the temperature values in °C or in
Units (Menu = Misc.)
°F and pressure values in bar or psig.
r05 0: °C + bar
If indication in °F is selected, other temperature settings will also switch to Fahrenheit,
1: °F + psig
either as absolute values or as delta.
The combination of temperature unit and pressure unit is depicted to the right.
Correction of signal from S2
r09 Adjust S2
(Compensation possibility through long sensor cable).
Correction of signal from S4
(Compensation possibility through long sensor cable). r10 Adjust S4
Start/stop of refrigeration
With this setting, refrigeration can be started and stopped. Start/stop of refrigeration r12 Main Switch
can also be accomplished with the external switch function. See also appendix 1.
Alarm Alarm setting
If there is an alarm, the LEDs on the front of the external display will flash if it is con-
nected. The alarm relay in the controller is closed.
Battery alarm
Here it is defined whether the controller is to monitor the voltage from the battery A34 Batt. alarm
backup. If there is low voltage, or no voltage, an alarm will be given
Miscellaneous
Address/data communication
The controller must always have an address. The factory-set address is 240. The controller can be operated via the
When an external display is connected, the display itself will find the address of the system unit and AK service tool.
controller so that communication can take place.
It cannot be operated via AKM type
Note: system software.
A display and a system unit must not be connected at the same time.
The display will not be able to communicate in this situation.
If the controller is to be part of a network with other controllers and a system unit, the
controller‘s address must be within the range 1 to 200.
This address must EITHER be set via a display before it is connected to the data com-
munication and a scan of the network is performed
OR the network is connected and a scan is performed. The address is then set after-
wards. A new scan is performed so that the new address is known.
Requirements for the installation and data communication cable are discussed in the
separate document no. "RC8AC".
o03 Unit addr.
The address is set between 0 and 200.
(When the address is set, the system
the system unit’s scan function should
be activated)
Application mode o61 Appl. mode
1: The controller receives signals from another controller and must control the valve’s
opening degree.
2: Superheat regulation.
Input signal for external control of the valve‘s opening degree o10 AI type
Only used if o61 is set to 1.
Definition of the signal's range.
0: No signal
1: 0-20 mA / 2: 4-20 mA / 3: 0-10 V / 4: 1-5 V
(At the lower value the valve will be closed. At the upper value the value will be fully
open. There is a linear relationship between the signal and the opening degree. The
height of the valve is not taken into account.)
For EKD 316C the default factory setting for parameter o30 is 0 = none refrigerant selected
( Warning: Incorrect selection of refrigerant may cause damage to the compressor).
Service Service
A number of controller values can be printed for use in a service situation
Read value of external current signal/voltage signal ([Link].) u06 Analogue input
Read status of input DI (start/stop input) u10 DI
Read the temperature at the S2 sensor u20 S2 temp.
Read superheat u21 SH
Read the control’s actual superheat reference u22 SH ref.
Read the valve’s opening degree u24 OD%
Read evaporating pressure u25 Evap. pres. Pe
Read evaporating temperature u26 [Link]
Read the temperature at the S4 sensor u27 S4 temp.
-- DO1 Alarm
Read status of alarm relay
Operating status
The controller’s operating status can be called forth by a brief (1s) activation of the EKC State
upper button. If a status code exists, it will be shown. (Status codes have lower prior- (0 = regulation)
ity than alarm codes. This means that status codes cannot be seen if there is an active
alarm code.
The individual status codes have the following meanings:
S10: Refrigeration stopped by the internal or external start/stop. 10
Appendix II
General information to MODBUS
communication via a PLC etc.
* Baudrate : 19200 Example:
* EKD Address : 240 EKD 316 / EKD 316C as simple ETS valve driver function with the
* Polarity A-A and B-B following settings:
* Termination with 120 ohm resistor
• PNU 117 [0] r12 Main switch = 0
Some parameters have what is called a "config lock". This means
• PNU 2075 [1] o18 Manual mode
that they can only be changed when the main switch of the EKD
is set to OFF (r12 = 0). This applies for instance to the type of • PNU 2064 [OD% ] o45 Manual ETS OD% (replace 0-10V signal)
refrigerant (o30). So if you want to change the refrigerant, the • PNU 3032 [262] n37 Max. steps 2620
main switch (r12) must first be set to 0, then the refrigerant type • PNU 3033 [250] n38 Steps pr. sec 250
(o30) can be changed.
• EKD 316 / EKD 316C address : 240
The following parameters require the main switch to be OFF: • PNU 2064 will go back to 0% at power off as the only one
n03 Valve type
n37 Max steps
n38 Max steps/sec
o03 Unit address
o30 Refrigerant
o56 Regulation type
o61 Application mode
Please refer to the manual for descriptions of these parameters.
Valve
n03 Valve type
Ref. valve overview 3002 R/W x 0 17 16 1 *1
n32 ETS OD% Max 3023 R/W - 0 100 100 100 *1
n37 Max. steps [Stp] 3032 R/W x 10 999 60 60 *1
n38 Max. Stp/Sec (Hz) 3033 R/W x 5 300 160 160 *1
n39 Start backlash [%] 3034 R/W x 0 100 10 3 *1
n40 Backlash [Stp] 3035 R/W x 0 100 0 0 *1
n56 Motor current (mA RMS) 3051 R/W x 0 600 0 0 *1
h22 Holding current [%] 2198 R/W x 0 100 0 0 *1
Refrigerant
o30 Refrigerant
2551 R/W x 0 42 0 0 *1
(Ref. appendix 1)
--- [Link].A1 2548 R/W - 8000 - 10428 10428 *1
--- [Link].A2 2549 R/W - -4000 - -2255 -2255 *1
--- [Link].A3 2550 R/W - 1000 3000 2557 2557 *1
Sensors
r05 [Link] 105 R/W - 0 1 0 0 *1
r09 Adjust S2 [K] 113 R/W - -1 10 0 0 x10
r10 Adjust S4 [K] 114 R/W - -1 10 0 0 x10
o20 Min. Trans. Pres.
2034 R/W - -1 0 -1 -10 *10
(bar relative)
o21 Max. Trans. Pres.
2033 R/W - 1 200 12 120 *10
(bar relative)
o99 Enable high pressure alarm 2199 R/W - 0 1 0 0 *1
List of literature
[Link]
• Catalogue RK0YG
• ETS valves, technical brochure [Link]
• Installation guide for data communication RC8AC
Your local Danfoss agent will be pleased to assist with further advice, etc.