User’s Manual

FLOW INDICATOR TOTALISER

1006H

Masibus Automation & Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275-79 +91 79 23287281-82
Email: support@[Link]
Web: [Link]
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CONTENTS

1. INTRODUCTION.......................................................................................................4

2. SAFETY AND WARNING PRECAUTIONS ..........................................................6

2.1 Safety Precautions .................................................................................................. 6
2.2 Warning Precautions .............................................................................................. 6

3. SPECIFICATIONS......................................................................................................7
3.1 Measured input signal .............................................................................................. 7
3.2 Loop Power Supply Specification ........................................................................... 7
3.3 Retransmission Output ............................................................................................. 7
3.4 Contact Input (Digital input) .................................................................................... 8
3.5 Contact Output ......................................................................................................... 8
3.6 Display Unit Specification ....................................................................................... 8
3.7 Electrical Specification ............................................................................................ 8
3.8 Isolation specification .............................................................................................. 9
3.9 Environmental Specification .................................................................................... 9
3.10 Alarm Specification ................................................................................................. 9
3.11 Display Specification ............................................................................................... 9
3.12 Communication ...................................................................................................... 10
3.13 Other Specification ................................................................................................ 10
3.14 Physical Specification ............................................................................................ 10

4. FRONT AND REAR PANEL DESCRIPTION .....................................................11

4.1 Front Panel Description ......................................................................................... 11
4.2 Rear Panel Diagram ............................................................................................... 11

5. MECHANICAL GUIDELINES ..............................................................................12

5.1 Mounting Details ................................................................................................... 12
5.2 Mounting Steps ...................................................................................................... 12

6. TERMINAL CONNECTION DETAILS ...............................................................13

7. WIRING DIAGRAM................................................................................................14
7.1 Wiring Diagram of 1006H ..................................................................................... 14
7.2 Wiring Diagram and Jumper Setting of Pulse Input .............................................. 15
7.2.1 NPN Proximity Input Jumper Setting ............................................................... 15
7.2.2 PNP Proximity Input Jumper Setting................................................................ 16

8. OPERATING DETAILS ..........................................................................................18

8.1 Display Section: ..................................................................................................... 18
8.2 Keyboard Section ................................................................................................... 18
8.3 Run Mode............................................................................................................... 18
8.3.1 Run Mode Parameters Details .......................................................................... 19
8.4 Edit Mode............................................................................................................... 20
8.4.1 Program mode ................................................................................................... 21
8.4.2 Configuration mode .......................................................................................... 22
8.4.3 Calibration mode ............................................................................................... 26
8.5 Parameter Flow ........................................................................................................ 27

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9. CALIBRATION PROCEDURE..............................................................................29
9.1 Input Calibration .................................................................................................... 29
9.2 Output Calibration ................................................................................................. 29
9.2.1 out zero and out span ........................................................................................ 29

10. COMMUNICATION GUIDELINES....................................................................30

10.1 Introduction .......................................................................................................... 30
10.2 Function Code for Modbus .................................................................................. 30
10.3 Modbus RTU protocol addresses for RS 485 Communication ........................... 31
10.3.1 Addresses of 1006H ........................................................................................ 31

11. MISCELLANEOUS ...............................................................................................33

12. Troubleshooting ......................................................................................................34

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1. INTRODUCTION

Forew ord
Thank you for purchasing FLOW INDICATOR TOTALISER 1006H. This manual
describes the basic functions and operation methods of 1006H. Please read
through this user‟s manual carefully before using the product.

Overview
This is a microcontroller based Indicator - Totaliser unit, with very high
performance to price ratio. It is highly versatile, accurate and different from the
conventional indicators.

The instrument is made in 96 x 48 x 110 mm size with DIN standard panel

cutout of 92 x 44 mm.
Front is sealed membrane type to withstand dusty environment. On back
plate screw type terminals are provided for easy connection.
The programming, calibration and operation of the instrument are by four
simple keys and Single displays group for flow rate and batch total.
Operation of the instrument is menu driven with user understandable
prompts. For protecting programmed data password protection facility is
provided. Integrated total, batch total and roll count are cleared by special
password.
The product is made to accept current (4-20 mA, 0-20mA), Voltage (1-
5Volt, 0-5 Volt) input, pulse input & Digital input. It is available as a single input
version only. The instrument is provided with the five-point calibration. The unit
can be calibrated in installed condition itself by front panel keys at predefined
points.
The set Parameters and integrated total are stored in serial EEPROM. No
battery backup is required.

Notice
The contents of this manual are subject to change without notice as a result of
continuing improvements to the instrument‟s performance and functions.
Every effort has been made to ensure accuracy in the preparation of this
manual. Should any errors or omissions come to your attention, however, please
inform MASIBUS Sales office or sales representative. Under no circumstances
may the contents of this manual, in part or in whole, be transcribed or copied
without our permission.

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Trademarks

Our product names or brand names mentioned in this manual are the trademarks
or registered trademarks of Masibus Automation and Instrumentation (P) Ltd.
(herein after referred to as MASIBUS).

Adobe, Acrobat, and Postscript are either registered trademarks or

trademarks of Adobe Systems Incorporated. All other product names mentioned
in this user's manual are trademarks or registered trademarks of their respective
companies.

Checking the Contents of the Package

Unpack the box and check the contents before using the product. If the product is
different from that which you have ordered, if any parts or accessories are
missing, or if the product appears to be damaged, contact your sales
representative.

Product Ordering Code:

The FLOW INDICATOR TOTALISER 1006H unit has a nameplate affixed
to the one side of the enclosure. Check the model and suffix codes inscribed on
the nameplate to confirm that the product received is that which was ordered.

Digital Communic Retransmis

Model Input Types Power Supply Relay Mounting
Input ation sion O/P
1006H X X XX X X X XX
110-230V
C 4-20mA N None A1 N None N NONE N None P0 Panel
AC
D 0-20mA Y Yes A3 24V DC 2 RS485 2 2 Relays Y Yes W1 Wall-IP55

E 1-5V DC FP Wall-FLP
F 0-5V DC
N 0-10 KHz
S SPECIAL*

X - Specify from table

*Consult Factory

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2. SAFETY AND WARNING PRECAUTIONS

2.1 Safety Precautions

o Before installation or beginning of any troubleshooting procedures power to all
equipments must be switched off and isolated. Units suspected of being faulty must be
disconnected and removed first and brought to a properly equipped workshop for testing
and repair. Component replacement and interval adjustments must be done by a Masibus
authorized or trained person only.

2.2 Warning Precautions

o It is recommended that power of these units to be protected by fuses, circuit breakers or
external over current rated at the minimum value possible.
o All wiring must confirm to appropriate standards of good practice and local codes and
regulations. Wiring must be suitable for voltage, current, and temperature rating of the
system.
o Unused control terminals should not be used as jumper points as they may be internally
connected, causing damage to the unit.
o Verify the ratings of the output devices and the inputs are as specified.
o Provide Power from a single-phase instrument power supply. If there is a lot of noise in
the power line, insert an insulating transformer into the primary side of the line and use a
line filter on the secondary side. As counter measures against noise, do not place the
primary and secondary power cables close to each other.

Note:
o Information in this manual is subject to change without prior notice or permission
due to continuous improvement.

CAUTION:

High voltage transients may occur when switching inductive loads such as some
contactors or solenoid valves. Through the internal contacts, these transients
may introduce disturbances which could affect the performance of the instrument.
For this type of load it is highly recommended that a “snubber” is connected
across the normally open contact of the relay switching though load. The snubber
recommended consists of a series connected resistor/capacitor (typically
15nF/100 Ohms). A snubber will also prolong the life of the relay contacts. A
snubber should also be connected across the output of a trip output to prevent
false triggering under line transient conditions.

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3. SPECIFICATIONS

3.1 Measured input signal

NUMBER OF INPUTS 1
INPUT TYPE DC Input Current Input
*Pulse Integrated/
0-20 4-20 Input Batch Total
0-5 V 1-5 V
mA mA
MEASURING RANGE 0-30000 Range 0 - 999999
ACCURACY ± 0.25% of full scale ± 1 Count **0.45 %
BURN OUT DETECTION Available for 1 to 5VDC, 4 to 20 mA, 0 to 10 KHz.
INPUT RESISTANCE  250 Ohms Internal for current Input
 320K Ohms for Voltage Input
ALLOWABE SIGNAL DC input voltage: 1KΩ or less. Effect from allowable signal
SOURCE RESISTANCE source Resistance: 0.031 % / 100Ω or less
ALLOWABLE INPUT DC voltage: ±20V DC
VOLTAGE
NOISE REJECTION RATIO Common Mode: > 100db
Normal mode: > 40db

RESPONSE TIME Input to relay o/p: < 1 second.

Input to Analog o/p: < 1 second or less, 63 % ( 10 - 90%)
(Time required for o/p to reach 63% of the maximum
excursion when PV changes from 10% to 90%)
RESOLUTION 16 bit
POLARITY PROTECTION Not provided
MEMORY BACKUP EEPROM

Note:
 Input type is factory set.
 * Max. Pulse level<=24V , Min. pulse level >=10V
 ** ±(0.45% of Reading + 1 Digit)

3.2 Loop Power Supply Specification

LOOP POWER SUPPLY 24VDC ± 5% @ 50mA

3.3 Retransmission Output

NUMBER OF OUTPUT 1
POINTS
OUTPUT SIGNAL 4 to 20 mA DC
ON LOAD RESISTANCE 500Ω or less
OUTPUT ACCURACY  0.25% of full scale +1 count
RESOLUTION 12 bits (5A)

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3.4 Contact Input (Digital input)

NUMBER OF INPUTS 1
USAGE Input 1 : Start Batch /Stop Batch
INPUT TYPE Non- voltage contact input or transistor open collector input
INPUT CONTACT 24VDC,10mA or more (for non – voltage contact input)
CAPACITY
ON/ OFF DETERMINATION  For non-voltage contact input
ON = contact resistance of 1KΩ or less,
OFF = contact resistance of 20KΩ or more
 For transistor contact input
ON = 2V or less
OFF = leak current of 100µA or less
MINIMUM RETENTION About 1 Second
TIME FOR STATUS
DETECTION

3.5 Contact Output

USAGE Flow alarm / Batch relay
NUMBER OF RELAY CONTACT 2 (Flow alarm relays/ Batch relays)
OUTPUTS
RELAY CONTACT RATING 250VAC/5Amps
RELAY CONTACT TERMINAL 2(Common, NO)

3.6 Display Unit Specification

PROCESS VALUE DISPLAY/ 0.56” 6 digit 7- segment red LED display
INTEGRATED TOTAL DISPLAY
PARAMETER DISPLAY Same Process value display/ integrated total
display

3.7 Electrical Specification

POWER SUPPLY 90 to 260 VAC, 50 / 60Hz ; 24VDC(optional)
POWER <10Va
CONSUMPTION
WITHSTANDING  Between primary terminal and secondary terminal :
VOLTAGE 1500VAC(For 1 min)
 Between primary terminal and ground terminal : 500VDC(for
1 min)
 Between ground terminal and Secondary terminal: 500V AC
(for 1 minute).
 (Primary terminal: Power supply, relay output)
(Secondary terminal: Analog input/output signal terminals,
contact input terminal)

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3.8 Isolation specification

ISOLATION RESISTANCE Between power supply terminal and ground terminal: 500
VDC, 50MΩ
MEASURED INPUT Isolated from other input/output terminals. Not isolated from
TERMINAL 24Vdc supply (Transmitter power supply) and internal circuit.
24V DC SUPPLY FOR Not isolated from the measured input terminal & internal
TRANSMITTER circuit, isolated from other input/output terminals.
RETRANSMISSION Isolated from other input/output terminals and internal circuit.
OUTPUT TERMINAL
CONTACT INPUT Isolated from other input/output terminals and internal circuit.
TERMINAL
RELAY CONTACT O/P Isolated from other input /output terminals and internal
TERMINAL (DIGITAL INPUT) circuit.
RS-485 COMMUNICATION Isolated from other input/output terminals and internal circuit.
TERMINAL
POWER SUPPLY Isolated from other input / output terminals and internal
TERMINAL circuit.
GROUND TERMINAL Isolated from other input/ output terminals and internal
circuit.

3.9 Environmental Specification

OPERATING TEMPERATURE 0 to 55C
STORAGE TEMPERATURE 0 to 70C
HUMIDITY 30 to 90% RH (non-condensing)
WARM UP TIME >10 Minute
EFFECT OF AMBIENT For Voltage Input:  0.005% of FS/ C or less
TEMPERATURE For analog output:  0.010% of FS/ C or less

3.10 Alarm Specification

ALARM TYPES Flow high limit, Flow low limit
BATCHING ALARM Pre warn and set point
SETTING RANGES FOR Flow (PV) Alarms:
PROCESS VALUE Min = Zero of individual I/P type
ALARMS Max = Span of individual I/P type

3.11 Display Specification

PV DISPLAY/ 6 digit red 7 segment display for flow rate/Integrated total
INTEGRATED TOTAL
PARAMETER DISPLAY Same 6 digit red 7 segment display flow rate/Integrated total
STATUS DISPLAY Red LEDs (for alarm & Batch)

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3.12 Communication
PROTOCOL Modbus RTU serial
STANDARD EIA RS-485
MAX. COMMUNICATION DISTANCE 1200 mtrs. (For 9600 bps RS 485)
COMMUNICATION METHOD 2 wire half duplex (RS 485)
DATA FRAME N, 8, 1
COMMUNICATION RATE 9600, 19200 bps
MAX. CONNECTABLE 32
CONTROLLERS/ INDICATOR
ADDRESS RANGE 1 to 99

3.13 Other Specification

SQUARE ROOT EXTRACTION Applicable
DIGITAL FILTER Applicable
TIME BASE UNIT Second, minute, hour, day
CONVERSION FACTOR 0.00 to 99.99
FIVE POINT LINEARIZATION Applicable
LOW FLOW CUT OFF Applicable

3.14 Physical Specification

MOUNTING TYPE Panel
BEZEL SIZE (in mm) 48 (H) x 96(W) x 110 (D)
CUT OUT DIMENSION (in mm) 44 (H) x 92(W)
WEIGHT 300 gms
IP CLASS IP20
ENCLOSURE TYPE Polycarbonate Plastic

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4. FRONT AND REAR PANEL DESCRIPTION

4.1 Front Panel Description

4.2 Rear Panel Diagram

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5. MECHANICAL GUIDELINES

5.1 Mounting Details

 Mounting Method : Panel Mounting
 Panel cut-out: 92.00 mm X 44.00 mm

5.2 Mounting Steps

Following steps should be followed for proper installation of the instrument.
 Mount the instrument in the panel cutout of 92mm x 42mm.
 Fix the instrument with the panel using two side brackets.
 All the electrical connections to be done at back panel on screw type terminals
 Make sure that no wire is connected loosely to avoid generation of spark and RFI. Before
connecting the mains, check the mains configuration on the back panel.
 Ensure that the instrument is properly earthed.
 Check voltage between earth and neutral terminal. It should be less than 2 volts AC. If this
voltage is greater than it results in unstable reading. In such a case use ISOLATION
TRANSFORMER to provide mains to the instrument.

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6. TERMINAL CONNECTION DETAILS

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7. WIRING DIAGRAM

7.1 Wiring Diagram of 1006H

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7.2 Wiring Diagram and Jumper Setting of Pulse Input

7.2.1 NPN Proximity Input Jumper Setting

7.2.1.A NPN Proximity Input

7.2.1.B Dry Contact (With NPN Input Jumper Setting)

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7.2.2 PNP Proximity Input Jumper Setting

7.2.2.A PNP Proximity Input

7.2.2.B Dry Contact (With PNP Input Jumper Setting)

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7.2.2.C Wet Contact >=10Vdc (With PNP Input Jumper Setting)

7.2.2.D Wet Contact <10Vdc (With PNP Input Jumper Setting)

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8. OPERATING DETAILS

The following paragraphs give detailed description of how to operate the unit.
Before using the instrument, make sure to study and understand this section.

8.1 Display Section:

The unit has Single window and it is groups of display:
Six digits 7-segment, 0.56” Red LED display:
It displayed Flow rate/Integration Total.
While in EDIT mode, parameters are displayed in this window.

8.2 Keyboard Section

Unit has 4 key membrane keypad organized as 4 x 1 matrix.
Following Table explain the Operation of the Keys used for configuration.

SET OR 1. It will allow user to enter in EDIT mode, when instrument is

SHIFT in RUN mode.
2. It will scroll menu and submenu when it is enabled
3. It will save edited data.

START OR 1. It will enter into the submenu, when main menu is enabled
SHIFT and shows submenu‟s value.
2. It will select the digit to modify, when value is edited.
3. It will start batch, if pressed, when IT & BT are being
displayed
STOP OR 1. It will increment value of digit selected or constant selected.
INCREMENT 2. It will stop batch, if pressed, when BT/IT are being displayed.

It will escape to previous status, with reference to its current

status.
ESCAPE Sequence of status:
IT MENU SUB-MENU

Parameter‟s Value

Escape sequence
When Esc key is pressed in Menu, the instrument will come in
RUN Mode. If user wants to go in EDIT mode, he will have to
enter the correct password again.
It is Also use for show Either Flow Value or Integrated Total.

8.3 Run Mode

Whenever mains is switched on to the unit,
 Engineering value proportional to the input signal will be displayed as Process variable.
Decimal point is displayed at selected position.
 Last saved batch total/integration total will be displayed on the window.

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8.3.1 Run Mode Parameters Details

No Name Description Max digits Limits

.
1 Batch This parameter Max. 6 0 - 999999
Total displays the Total
flow since batch is
started („BT‟)

2 Integrated Total This parameter Max. 6 0 - 999999

displays the Total
flow since Last
Reset. („IT‟)

3 Roll This parameter Max. 4 0 - 9999

Count displays the roll over
count of the
Integrated Total from
„999999‟ to „0‟ („rc‟)

 Batch total:
This is an eight digit totalized value, displayed as Batch total. As per the selected time
base, Zero and Full-scale settings, this total is updated continuously, proportional to input.
When New Batch Starts or Integration total is reset this value also gets initialized to 0.

 Integration total:
This is an eight digit totalized value, displayed as integrated total. As per the selected
time base, Zero and Full-scale settings, this total is updated continuously, proportional to
input.

 Rollover Count (RC):

This is a two-digit value, displayed as the rollover that takes place when integrated total
gets higher than higher limit. When the integrated total crosses high limit, this count is
incremented by one.

So the total integration will be equal to

(Rollover Count) x (hi limit + 1) + Integrated Total (It)

Integrated total, batch total and roll count are cleared by special password.
On power fail detection, current value of Batch total, integrated total and rollover count
are stored in NVRAM.

Next section will describe the different Item of individual submenu.

 Start & Stop function:(In Run Mode)

 START key:
 If this key pressed batching relays (WP/EP) gets ON & BATCH TOTAL = [Link]
means a new batch is started. If START key is pressed again and again, it will not
start the batch until WP/EP relays gets OFF.
 Relays get OFF by two ways:
1. STOP key
2. BATCH TOTAL crosses the value of SETPOINT.

 STOP key:
 If user presses STOP key in running batch, batching relays (WP/EP) gets off. If
again STOP key is pressed again and again only batching relays gets ON/OFF

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(only if BATCH TOTAL < (WP/EP) values. No new batch will be started by STOP
key.
 When batch total value crosses the WP/EP value, relays gets OFF and batch is
over.
 Again if START key is pressed then a new batch will start making BATCH TOTAL
= 0. Batching relays gets ON.

8.4 Edit Mode

In this mode user can verify or modify, various parameters.
To enter the EDIT mode, correct password is to be entered.

 Password Protection
When INDEX key is pressed, following prompt will be displayed at lower panel 7-segment
display.

“bt tot” , then

“Int tot” , then
“roL Cnt “ , then
“PASS” .
User Can select the Parameter –any of the above prompt to display corresponding value by
pressing INDEX key and then pressing “START KEY”(It is digit select key for editing the
parameters),
At the selection of password, value “0000” is displayed.

Enter the correct password value with the help of START (digit select key) and STOP key
(Incr key) and press INDEX KEY (INDEX key is used as ENTER key)
If correct password is entered & INDEX key is pressed, it will show the first mode PROG
MOD. If wrong password is entered, then “0000” MSG will be displayed.

 Parameter Description
There are total three Menu Items:

1. Program Mode
2. Configuration Mode
3. Calibration Mode

Three parameters are displayed after entering correct password.

These parameters related with totaliser are mentioned in the following table.

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8.4.1 Program mode

Programming menu provides facility to configure the relay for different function.

[Link] Program Mode parameters Details

No. Name Description No of Lo Hi limit

digit limit
1 Low Alarm Alarm 6 0 999998
2 High Alarm conditions for 6 0 999999
flow rate.
3 Pre warn Batch control 6 0 999998
Alarm values.
4 Set Point 6 0 999999
Alarm
5 rEL1 Low alarm /Pre-warn/no
(Relay 1)
6 rEL2 High alarm /Set Pnt /no
(Relay 2)
7 Filter no 2 4 25

 Low alarm and high alarm:

Value of Low alarm should be lower than that of high alarm. If user tries to set value of
Low alarm greater than high alarm Value, error message will be displayed. Similarly, if
user set value of High alarm lower than low alarm Value, error message will be
displayed. Alarms value cannot be set greater than Full-scale Value (FS).

 Comparison with Zero and full-scale:

Low Alarm value should be greater than Zero value. If user tries to set value of Low alarm
less than Zero Value, error message will be displayed.
If (Low Alarm< Zero value), “error” message appears.

High-Alarm value should be greater than Full-scale value. . If user tries to set value of
High-alarm greater than Full-scale value, error message will be displayed.
If (High Alarm > full-scale value), “error” message appears.

 Set point and pre-warn:

Error message will be displayed if, set point value is lower than pre-warn and vice versa.

 Alarm ON-OFF :
Using these settings, user can set alarm/relay availability. If particular relay is set as
„yes‟, that particular alarm indication will be present over the display card and relay action
will come into effect.

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8.4.2 Configuration mode

Configuration mode provides facility to configure type of mode, type of input, baud rate for
communication, etc. Every parameter is explained in the next section.
[Link] Configuration Mode Parameters of 1006H

Sr. Name Description No Of Lo Limit Hi Limit

No. Digit
1 Batch Mode Type Of Mode, For Flow Control - Normal, Counter
2 Input Type Type Of Input - 0-5V, 1-5V, 0-20mA, 4-20mA,
Pulse
3 Type Of Type Of Instrument, Which You Want To - Indicator/
Instrument Use. Totaliser/Counter
4 Square Root Mode Of Linearization - Yes/No
5 Digital Input To Be Used To start and stop batch Yes/No
6 Digital Filter If Yes Than In Programming Mode It Will - Yes/No
Show Filter No.
7 Time Base For Calculation/Display Of Flow Rate - Sec, Min, Hour, Day

8 * 6 000000 999998
ZR1 Zero Value
9 * 6 000000 999999
FS1 Full Scale Value
10 No Of Batches 2 00 99
11 Batch Count Counter Will Count How Much Batches 2 00 99
Has Been Taken
12 rounding Base Rounding value of last digit 2 1,2,5,10
13 Cut Off 4 000.0 999.9
14 DP Decimal Point - 0,0.1,0.01,0.001
15 SF1 Full Scale For Segment 1 6 000000 999999
16 FL1 % Age Of Full Scale (Segment 1) - 10,20,30,40,50,60,70,80,90,100
17 SF2 Full Scale For Segment 2 6 000000 999999
18 FL2 % Age Of Full Scale (Segment 2) - 10,20,30,40,50,60,70,80,90,100
19 SF3 Full Scale For Segment 3 6 000000 999999
20 FL3 % Age Of Full Scale (Segment 3) - 10,20,30,40,50,60,70,80,90,100
21 SF4 Full Scale For Segment 4 6 000000 999999
22 FL4 % Age Of Full Scale (Segment 4) - 10,20,30,40,50,60,70,80,90,100
23 SF5 Full Scale For Segment 5 6 000000 999999
24 FL5 % Age Of Full Scale (Segment 5) - 100
25 Baud Rate Baud Rate - 9600,19200
26 Serial No Serial No 2 01 TO 99
27 Pout Pout 4 0001 TO 9999
28 Default Default Display - Batch Total/Integration Total
Display (Bat Tot/Int Tot)
29 password password 4 0000-9999
30 Conversion Conversion Factor 4 00.00-99.99
Factor
31 Clear To Clear Integration /Batch Total And Roll 4 3210
Total Count
32 K-FAC K-FACTOR 000000-999999
33 Pulse Time Averaging of pulse input 2 00-20
34 Frequency For pulse input higher than 300Hz Select Low/High
High else select Low
35 Pulse width Pulse width of pulse input in millisecond 2 00-50
36 Multiplying It is the factor for pulse input in counter 6 000000-999999
Factor mode

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* Note: - Retransmission Output is Corresponds to the ZR1 (Zero Value) and FS1 (Full
Scale Value).

 Batch Mode:
If „Batch Mode’ (bat md ) is selected to „Counter‟, then two parameters “Batch count”(bt Cnt)
and “No of Batches” (no bt) will be displayed in Configuration mode.
If „Batch Mode’ is selected to „Normal‟, then two parameters will not be displayed.

 Input Type:
Based on requirement, user can select input type. It will be either Voltage or Current or Pulse.

 Instrument Type:
If “instrument type” is set as indicator, then Prewarn and Setpoint parameter will not be
displayed in Program mode.

 Square root:
If user selects this mode as „yes‟, flow rate will calculated using square root algorithm.
Alternatively linear calculation will be done.

 Digital Input:
If Digital input is selected as „yes‟ than only digital input will work. One digital input is there For
Start/Stop Function.

DIG.I/P+: +24VDC
DIG.I/P- : GND

When any of these inputs is connected to DIN-, it will perform its specific function.

 Digital Filter:
If Digital filter is selected as „yes‟ than in programming mode user can see „filter no‟
parameter. If selected ‘no‟ then ’filter no‟ will not be displayed.

 Time base: Time base is used for calculation & display of flow rate.

Time base Setting details

Select Time base Divisor

0 Second 1
1 Minute 60 (1 x 60)
2 Hour 3600(60 x 60)
3 Day 86400(24 x 60 x 60)

Value of Integrated total for time period of t (in seconds) will be

Integration total= (flow rate * time„t‟ in seconds)/divisor

 Batch counter and no of batches:

These parameters will be displayed only if the ‟Batch mode‟ is selected to counter type.

 No of batches: Set the parameter according to the requirement. It decides how much
batches are to be taken

 Batch counter: It will be incremented by 1 whenever a new batch is started by START

key in run mode. When batch counter value becomes equals to „no of batches‟ value,
then it will not start new batch.

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Note: To reset batch counter, Enter in batch count (bt Cnt ) parameter in configuration
mode. Press “Start” key to see its value. Now if user presses “Stop” key Batch counter
value will be cleared to 0.

 Cut off: (Low flow cut-off)

Cut off could be set to 0000 to 0100.
Cut off will display the % value.

Cutoff value = Cutoff parameter (in %)*Full scale value

If full scale value is 10000 and cut off is 5%
Then cut off value will be calculated as
= (5/100)*10000 = 500.
So, if the displayed flow rate (displayed at upper window) is less than 500, it will not be
added in integration.

 Decimal Point Selection:

Decimal point selection will be given from the configuration mode.
Select Decimal position
0 No decimal
0.1 One decimal
0.01 Two decimals
0.001 Three decimals

 Five point Linearization:

This instrument has feature of five-point linearization. User can define up-to five different
segments of the full-scale input (in percentage) with Full-scale engineering value for each
segment. We have to program the value of flow rate at different inputs.

Here we are defining five scale factors for the current input 4 mA to 20mA. Let‟s have one
example to understand this concept.

For Example:
ZR = 00000 and FS = 10000, Let us assume the Unit is current input mode.

Input
N Flow Param Display
Value Current
o. rate eter Value
mA
1 FL1 10% SF1 2000 5.6
2 FL2 50% SF2 4000 12.0
3 FL3 60% SF3 4500 13.6
4 FL4 80% SF4 7500 16.8
5 FL5 100% SF5 10000 20

In above example
Flow rate on Display varies between:
 0 – 2000 for input of 0 % – 10%
 2000 – 4000 for input of 10% – 50%
 4000 – 4500 for input of 50 % – 60%
 4500 – 7500for input of 60 % – 80%
 7500– 10000 for input of 80 % – 100%

If user wants a flow to be linear throughout the span than configure this parameter as:
SF1 = FS1, FL1 = 100 %.

User is not required to initialize SF2, SF3, SF4, SF5, FL2, FL3, FL4 and FL5.

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 Default Display: This parameter will select the parameter to be displayed in run mode.
If Int tot / Bat tot is selected then in run mode „Integration total „/ „Batch total „will be
displayed on lower panel accordingly.

If “instrument type” parameter is set as indicator, then this parameter will not be displayed
in Configuration mode and Integration total will be displayed in run mode.

 Password: A „PASS‟ parameter is added in configuration mode.

But it will always show „0000‟.User has to remember the password .If user needs to
change password, then go in „pass‟ parameter, enter the required password and press
Enter key.
For e.g.: If user enters „1234‟ in „pass’ parameter, then, to enter in EDIT mode, a
password „1234‟is to be entered.

 Conversion Factor (Conv-F):

It is a constant, which simply divides process value by the factor set. Usually, it is set as
1.00

For example, if process value is 100 liters/minute & conversion factor is 1 then it will
simply integrate process value as it is.
If we change conversion factor = 2, then it will divide process value by that factor i.e.
100/2 = 50 & it integrates that value (in both integral and batch total) but on the display it
shows original process value.

 Clear total:
This Parameter is to reset IT, BT, and RC.
If user enters the correct password, IT, BT and Roll over count gets cleared (initialized to
Zero). And „cleared‟ message is displayed on the lower window of display. By pressing
ESC key, menu goes back to the clear total. If wrong password is entered, „cleared‟
message will not appear.

 K Factor (K-FA):
Formula for K-FACTOR:
FLOW: - [(Pulse count per second *Time base)/ (K-FACT)]
Where, Time Base value =

Select Time base Divisor

0 Second 1
1 Minute 60 (1 x 60)
2 Hour 3600(60 x 60)
3 Day 86400(24 x 60 x 60)

For example: - if we want to set FLOW value equals to 250.00 and remaining parameter at: -

 For Flow per minute:

Time base = 2 = 60
Pulse count = 10000
Then FLOW = [(10000 * 60)/2400]
FLOW = 250 per minute.

 For Flow per Hour:

Time base = 3 = 3600
Pulse count = 10000
Then FLOW = [(10000 * 3600)/144000]
FLOW = 250 per Hour.
Note: - K-factor works linearly at 60/minute.

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 Pulse Time
Pulse time is the average parameter for averaging of pulse input.

 Frequency
Frequency can be selected as high and low. For pulse input frequency higher
than 300Hz selects HIGH. For frequency less than 300Hz select LOW.

 Pulse width
Pulse width for pulse input in millisecond.

 Multiplying Factor
It is the factor to be used as multiplication of pulse input when the instrument is
used in counter mode.

8.4.3 Calibration mode

[Link] Calibration Mode Parameters Details this menu allows user to perform
calibration of analog input & output.

No Setting Description No of Lo limit Hi limit

digit
1 Cal Zero Zero Cal. Count 4
2 Cal Span Span Cal. Count 5
3 Out Zero Zero Cal. Count for 4 0000 4095
Output
4 Out Span Span Cal Count for 4 0000 4095
Output
5 Default If user selects „yes‟, Yes/No
Out then Out zero =
800 and Out span
(4000) is selected.
 INDICATION:

For conversion in engineering value, the input is scaled between Zero and Full scale
set values as per following formula (for linear mode):
For any type of input:

Indication (Engineering Value)

X
= + Zero
(CALS-CALZ)

X = (Input signal - CALZ) * (Full scale - Zero)

CALZ = Value of input applied during zero calibration

CALS = Value of input applied during Span calibration

If input signal is outside the set Zero and Full-scale limit, all the four digits of the
Process variable starts flashing. Only when input signal comes back into the allowed
range, display becomes steady.
NOTE:
1). When no input is connected to the unit, it will display “open” message in pulse mode,
current mode and voltage mode. (Pulse input 0 to 10 KHz, 4-20mA, 1-5V)
2). When input is out of the range the display will blink.

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8.5 Parameter Flow

How to operate menu is shown below in the form of flow diagram:

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9. CALIBRATION PROCEDURE

9.1 Input Calibration

As explained earlier, One can do calibration thro' the keyboard itself, Zero and Full-scale
values are stored in NVRAM.

1. Switch on the instrument and allow 15 minutes of warm up time before starting
calibration.
2. Take a standard source. Set its output at desired Zero value. Apply output of the
source to the input terminals of connector pin according to input select.
3. In calibration mode, Press shift /start key to calibrate zero. This will show prompt -
“ZEro1”. To enter in “ZEro1” mode press shift /start key
4. Now raw Count will be display. This is raw count proportional to analog input. Wait till
counts are stable, save this count by pressing „Index‟ key twice.
5. Press ESC key to come out from “ZEro1”.
6. Now apply input equal to Full scale/Span (CALS):
7. Set output of the source at desired full-scale value. Apply output of the source to the
input terminals
8. Press index key to go to calibration span. This will show prompt -” SPAn1”. To enter
in “SPAn1” mode press shift /start key.
9. Now raw Count will be display. This is raw count proportional to analog input.
10. Allow the reading to settle and Press „Index‟ Key twice to save the count.
11. This reading will be stored as Span Now the instrument is calibrated.
12. Press ESC key to come out from “SPAn1”.

9.2 Output Calibration

For output calibration, measuring instrument should be at least 3 times accurate.

9.2.1 out zero and out span

These two parameters are used for the calibration of re-transmission output. Users have to
change the value of out zero and out span for the zero setting (for 4mA) and span setting
(for 20 mA) respectively for re-transmission output.

1. In calibration mode, go to out zero calibration mode by pressing index key. This will
show “oUtZ” prompt. To enter in “oUtZ” mode press shift /start key
2. Lower window displays a count. Using shift /start or inc/stop key to set reading (zero
output) of connected ampere meter at output, exactly at 4.000mA and press index
key to store the calibration value.
3. Press ESC key to come out from “oUtZ”.
4. Press index key to go to out span calibration. This will show prompt- “oUtS”. To enter
in “oUtS” mode press shift /start key
5. Lower window displays a count. Using shift /start or inc/stop key to set reading (span
output) of connected ampere meter at output, exactly at 20.000mA and press index
key to store the calibration value.
6. Press ESC key to come out from “oUtS”.
This reading will be stored. Now the instrument is calibrated.

If user enters values greater than 4095 “error” message will appear.
It user enters out zero value > out span value then also “error” message will appear.

Accuracy of retransmission O/p - 0.25% of Full span

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10. COMMUNICATION GUIDELINES

10.1 Introduction
The unit can be connected in RS-485 communication data link either in multi drop or repeat
mode. Each unit must have unique Serial Number. Entire range of addresses (1 to 247) may
be used. Before starting any communication, choose a baud rate compatible to the host
computer. The serial protocol used is MODBUS RTU.

10.2 Function Code for Modbus

CODE NAME Function

01 Read coil status Use to read Relay and Digital output status
03 Read Holding registers Use to read PV, Control, RSP output etc
05 Write input registers Use to write digital parameter value.
06 Preset Single register Use to write programmable register

The error checking field contains a 16-bit value implemented as two eight-bit
bytes. The error check value is the result of a Cyclical Redundancy Check (CRC)
calculation performed on the message contents.

Note:
 For Analog Read:
FLx (FL1, FL2, FL3, FL4, and FL5) consists of 9 selectable values from 10 to 100.
For 10 it will read…. 0
For 20 it will read…. 1
If FL1 =100, Hex address 0x0024 will show 9.

 For Digital Read/Write: Cmd Action = 1;

Reg. Address = 0x0001 to 0x0004.
1. Relays will read 0- OFF (relay) 1 – ON
2. For start /stop function
Cmd Action = 5
Reg Address = 0x0005
For Start – write 1
For Stop – write 0

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10.3 Modbus RTU protocol addresses for RS 485 Communication

10.3.1 Addresses of 1006H

Sr. No. Reg. No. Parameter Name Length in Read/Write

bytes
(Words)
1 40001 High alarm 2(1) R/W
2 40002 High alarm+2 2(1) R/W
3 40003 Low alarm 2(1) R/W
4 40004 Low alarm+2 2(1) R/W
5 40005 Set point 2(1) R/W
6 40006 Setpoint+2 2(1) R/W
7 40007 Pre-warn 2(1) R/W
8 40008 Prewarn+2 2(1) R/W
9 40009 Conv-Factor 2(1) R/W (00.00-99.99)
10 40010 Filter no 2(1) R/W (1 to 25)
11 40011 Batch mode 2(1) R/W (0 for Normal, 1 for Counter)
12 40012 Type of input 2(1) R/W (0 for 0-5V, 1 for 1-5V,
2 for 0-20mA, 3 for 4-20mA,
4 for pulse)
13 40013 Type of Inst 2(1) R/W (0 for indicator, 1 for Totaliser, 2
for counter )
14 40014 Sqrt mode 2(1) R/W (0 for Yes, 1 for No)
15 40015 Digital input 2(1) R/W (0 for Yes, 1 for No)
16 40016 Digital filter 2(1) R/W (0 for Yes, 1 for No)
17 40017 Time base 2(1) R/W (0 for SECOND, 1 for MINUTE,
2 for HOUR, 3 for DAY)
18 40018 ZR 2(1) R/W
19 40019 ZR+2 2(1) R/W
20 40020 FS 2(1) R/W
21 40021 FS+2 2(1) R/W
22 40022 No of batches 2(1) R/W (00 to 99)
23 40023 Batch counter 2(1) Read only
24 40024 rounding 2(1) R/W (1,2,5,10)
25 40025 Cut-off 2(1) R/W (000.0 to 999.9 )
26 40026 Dp 2(1) R/W (0 for 0,
1 for 0.1,
2 for 0.01,
3 for 0.001)
27 40027 SF1 2(1) R/W
28 40028 SF1+2 2(1) R/W
29 40029 FL1 2(1) R/W (0-9)*
30 40030 SF2 2(1) R/W
31 40031 SF2+2 2(1) R/W
32 40032 FL2 2(1) R/W (0-9)*
33 40033 SF3 2(1) R/W
34 40034 SF3+2 2(1) R/W
35 40035 FL3 2(1) R/W (0-9)*

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Sr. No. Reg. No. Parameter Length in Read/Write

byte
(Word)
36 40036 SF4 2(1) R/W
37 40037 SF4+2 2(1) R/W
38 40038 FL4 2(1) R/W (0-9)*
39 40039 SF5 2(1) R/W
40 40040 SF5+2 2(1) R/W
41 40041 FL5 2(1) R (9)
42 40042 Baud rate 2(1) R/W (0 for 9600, 1 for 19200)
43 40043 Serial no 2(1) R/W (01 - 99)
44 40044 Pout 2(1) R/W (0000-9999)
45 40045 Default display 2(1) R/W (0 for batch total,
1 for integration total)
46 40046 Out zero 2(1) R/W (0000-4094)
47 40047 Out span 2(1) R/W (0000-4095)
48 40048 Default out 2(1) R/W (0 for yes, 1 for no)
49 40049 Int total 2(1) Read only
50 40050 Int total+2 2(1) Read only
51 40051 Batch total 2(1) Read only
52 40052 Batch total+2 2(1) Read only
53 40052 Roll count 2(1) Read only
54 40054 Flow rate 2(1) Read only
55 40055 Flow rate+2 2(1) Read only
56 40056 K factor 2(1) R/W
57 40057 K factor +2 2(1) R/W
58 40058 Pulse time 2(1) R/W (0-20)
59 40059 Frequency 2(1) R/W (0 for LOW, 1 for HIGH)
60 40060 Pulse width 2(1) R/W (0-50)
61 40061 Mul factor+2 2(1) R/W
62 40062 Mul factor 2(1) R/W
63 40063 Flow Rate dp 2(1) Read only
Coil Registers
64 1 Pre-warn relay/ 1 R, digital (1 for ON, 0 for OFF)
Low alarm relay
65 2 Set point relay/ 1 R, digital (1 for ON, 0 for OFF)
High alarm relay
66 5 Stop batch 0000 W, digital
67 5 Start batch FF00 W, digital

* For FL1 to FL4:

To write these parameters:

0 for 10, 5 for 60,
1 for 20, 6 for 70,
2 for 30, 7 for 80,
3 for 40, 8 for 90,
4 for 50, 9 for 100

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11. MISCELLANEOUS

RETRAMISSION OUTPUT TABLE FOR OPEN /OVER /UNDER

CONDITION:

 For 4-20mA:-

DISPLAY RX O/P (mA)

INPUT FEED
(mA) SQUARE SQUARE
LINEAR ROOT LINEAR ROOT
I/P <1.60 OPEN OPEN 4.00 4.00

1.60<I/P<3.20 UNDER UNDER 4.00 4.00

3.20<I/P<4.00 Flow Rate Flow Rate 4.00 4.00

20.00>I/P>20.80 Flow Rate Flow Rate 20.00 20.00

20.80>I/P>22.40 OVER OVER 20.00 20.00

22.40>I/P OPEN OPEN 20.00 20.00

NOTE:- For OPEN Sensor Condition Pre-warn and batch total (Set Point) Relays are in OFF
State.

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12. TROUBLESHOOTING

If the operating display does not appear after turning on the controller‟s power, follow the
measures in the procedure below.

If a problem appears complicated, contact our sales representative.

Masibus Automation & Instrumentation Pvt. Ltd.

Customer Support Division
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
Ph: 91-079-23287275/23287276/23287277
Fax: 91-079-23287281
Email: support@[Link]
Web: [Link]

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