SATAMAS PILING & CONSTRUCTION SDN BHD ( 475295-X )
No 48, Jalan Setia Damai U13/14B, Setia Alam Seksyen U13, 40170 Shah Alam, Selangor Darul Ehsan
Tel : 03-3358 2996 Email: satamas631@[Link]
Method Statement for Jack-In Pile Installation
1. SCOPE
1.1 This procedure refers to the installation of Jack-In piles only
2. EQUIPMENT
Jack-In Machine
2.1 System Used : Gripped System
2.2 Maximum Pile Size : 150mm, 200mm, 250mm, 300mm, 350mm & 400mm Square
: 250mm, 300mm, 350mm, 400mm diameter
2.3 Maximum Jacking Force : 150ton
Other Equipment
2.1 Air Compressor/ Diamond Cutter
2.2 Welding Set
2.3 Generator Set
3. SETTING OUT OF LOCATIONS
3.1 The pile position is set out on site using steel peg.
3.2 2 reference steel peg would be installed equidistance from the pile centre at about 500mm away.
3.3 The pile would then be pitched and positioned into the exact pile point position such that the reference peg are
equidistance from the pile face.
4. HANDLING, PITCHING, INSTALLATION AND EXTENSION
4.1 All handling and lifting will be at the designed lifting points and support points.
During pitching and installation the verticality of the pile will be continuously monitored and plumbed to ensure
the pile is centrally in line with the pile axis to receive the ram to prevent pile whip, twist or rotation.
Each pile shall be clearly marked with red ink at 300mm intervals along its length to enable the jacked In
pressure/force to be recorded at every 300mm depth of pile penetration.
The pile will be extended by butt-welding the steels plate on the pile heads. On completion of welding the slag will
be chipped off and wife brushed to receive bitumen or anti rust paint.
4.2 Installation of Pile
The vertical support structure of the jack-in machine is plumbed to ensure vertically by means of a spirit level or
plumb line. This is achieved by adjusting the four stabilizers. Pile shall be lifted and inserted into the equipment by
crane. The pile shall be position into the grip of the equipment and gripped the pile body. Once the pile vertical and
in position, jacking commences.
During the pile installation, the hydraulic pressure of main jacks is measured by the pressure gauge, and the
corresponding pile penetrations are recorded by the site staff at regular intervals. The pile may be extended by means
of welding. Except for pile jointing, each pile is jacked in continuously until the required resistance or penetration
is reached.
The required resistance is normally twice the pile working load, or higher of the jack supervising engineer so desired.
The corresponding pressure in the main jacks and the penetration are recorded.
The portion of the installed piles which is above ground may be cut to enable movement of rig.
SATAMAS PILING & CONSTRUCTION SDN BHD ( 475295-X )
No 48, Jalan Setia Damai U13/14B, Setia Alam Seksyen U13, 40170 Shah Alam, Selangor Darul Ehsan
Tel : 03-3358 2996 Email: satamas631@[Link]
4.3 Termination Criteria
The jack-in force is determined by the engineer. Once the required pressure corresponds to the required jack-in
force is indicated in the pressure gauge, the pressure is held for 30 seconds. The set criteria is that the same
required pressure is achieved consecutively for three times, each time held for 30 seconds and each settlement
should not exceed 2mm.
SATAMAS PILING & CONSTRUCTION SDN BHD ( 475295-X )
No 48, Jalan Setia Damai U13/14B, Setia Alam Seksyen U13, 40170 Shah Alam, Selangor Darul Ehsan
Tel : 03-3358 2996 Email: satamas631@[Link]
Method Statement for Jack-In Pile Installation
5. SAFETY
5.1 Statutory safety requirements (General Duties of Employees, Section 24, Occupational Safety and Health Act, 1994)
Site specific safety requirements, as set out in the contract; and the main contractor's Environment, Safety. Health
and Security Plan.
5.2 HSE Officer
HSE Officer will coordinating all safety-related activities at the work site, and ensuring that all safety requirement
are complied.
5.3 Pile Installation
Pile installation involves jacking and lifting. The potential hazards and the respective precautions are as below:
Hazard Precautions
Sinking 1. Ensuring ground is reasonably level.
2. Ensure equipment is level
3. Use matting if ground is soft
4. Do no attempt to track across water ponded area.
Pile falling during pitching 1. Use approved and tested wire ropes.
2. Double loop of wire rope around the pile to avoid slipping (pile surface is smooth)
3. Do no drag the pile more than 12m from the jack-in cylinder
4. Stay away from pile during dragging and pitching.
Others 1. Operator should always view at the worker working at the grip clamp and only
grip the pile where operator is free from clamp
2. Ensure no worker is under the object when being lifted.
3. Regular checking of lifting cables.
5. CUTTING OF PILES
The work involve cutting of piles with mechanical driven diamond cutter at high speed. The risks and precaution are as follows:
Hazard Precautions
Stuck by flying material 1. Stay at least 4m during cutting.
Dust 1. Operator must wear dust mask
Cut by cutter 1. Only experienced worker is a allowed to work
Falling of piles 1. If piles above cut off level are more than 4m high, it should be supported
by crane or clamped by the equipment.
SATAMAS PILING & CONSTRUCTION SDN BHD
TPZB150 HYDRAULIC STATIC PILE DRIVER
1 Side piling platform
2 Main Console
3 Cross motion and rotary mechanism
4 Longitudinal motion mechanism
5 Counterweight beam
6 Piling platform
7 Power components
8 Clamping box
9 Lifting mechanism
10 Main machine
11 Crane
SATAMAS PILING & CONSTRUCTION SDN BHD
TPZB150 TECHNICAL DATA
Item Parameter
Pile pressing capability -in [Link] pressing (25.1MPa) 150tf
hydraulic cylinder works
[Link] speed (Pressure<15Mpa) 5.1m/min
Pressing - stroke 1.5m
Longtitudinal stroke (one time) ≤1.8m
Capability of motion Transverse stroke (one time) ≤0.5m
Rotive angle (one time) ≤15'
Forward ≤7.0m/min
Backward ≤11.8m/min
Travel speed
Left ≤7.0m/min
Right ≤10.4m/min
Vertical motion stroke 1.58m
Length of pile 3m < L < 7m
Long ship slideway 95KPA
Ground pressure (at 90t)
Short ship slideway 121KPa
Normal pressing position Side pile distance 800 mm
Mode -
Pile clamping box Appliable Spun Pile 250mm ~ 400mm
Appliable Square Pile 150mm ~ 400mm
Model -
[Link] moment 28 tf.m
Crane [Link] weight 5 tf
[Link] (3 wire) 5 m/min
[Link] speed 2.5r/min
SATAMAS PILING & CONSTRUCTION SDN BHD ( 475295-X )
No 48, Jalan Setia Damai U13/14B, Setia Alam Seksyen U13, 40170 Shah Alam, Selangor Darul Ehsan
Tel : 03-3358 2996 Email: satamas631@[Link]
Pile presing rated pressure (120tf) 25Mpa
Lifting rated pressure 16Mpa
Pile pressing flow rate 163L/min
Hydraulic system
Lifting flow rate 92.6L/min
HY125
Hydraulic pump model
HY80
Y180L-4-45
Motor Model
Y180M-4-30
Pile pressing power 45KW
Lifting power 30KW
Electrical system
Voltage 380V
Currency 80A
Frequency 50HZ
Power cable YCW - 3x50 + 2x16
Dimension (LxWxH) (mm) 8000 x 2340 x 3200
Weight of main machine 50士3T
FREYSSINET PSC (M) SDN BHD tgzoo1000650 (ee02-x)
No. 9 Jalan 211378' Resource Industrial Centre
Off sth Mile, Jalan Klang Lama, 58000 Kuala Lumpur
Tel: +09131 7982 8599 rax: +60(3) 7981 5530
I
Email : admin@[Link]
FRevssrner
GERTIFICATE OF CALIBRATION
Cerlificate Reference No, Mpal2024lMay/0997 PAGE oF2
lssued By Joklai Bte Kuin (Pauline) APPROVED SIGNATORY
Date of lssued 24t05t2024 Ng Ming Khin (Jason)
Customer: Satamas Piling & Construction Sdn Bhd
Job No.: Clmpal0548l2024
Tel. No 03-33582996 Fax No.
Description: Pressure Gauge
Model:
Manufacturer:
Serial No.: 23',107861
Capacity/Range: 0-40mpa
Condition of Instrument
Before Calibration: Good Physical Condition
After Calibration: Calibrated and Serviceable
Date of Calibration 24t05t2024
Recommended Due Date - (Specified by customer)
Calibration Method Calibration Procedure No. FPSC/CM|/0O2
Calibration Venue: FPSC Calibration Room
Calibration Results: This result as following page(s). The expanded uncertainties are based on an
estimated confidence probability of not less than 95% and have a coverage factor of
k=2 unless stated otherwise.
ENVIRONMENTAL CONDITIONS
AMBIENT TEMPERATURE: 20 -20 0c
RELATIVE HUMIDITY: 60 - 65 %RH
REFERENCE STANDARD(S) USED:
DESCRIPTION SERIAL NO DUE DATE TRACEABLE TO
Thermohygrograph AD8410707-29 21t09t202s PSYP-23066608
Dead Weight Tester 785'l 25t07t2024 ssT/sA/R/2022G11532
CALIBRATED BY: Shahmad Anak Maluda APPROVED SIGNATORY
The calibration and measurement results given are only related to the calibrated item(s) at the time of calibration unless
Copyright of this certificate is owned by the issuing laboratory and may not be reproduced other than in full except with the prior written approval of the Head of the issuing
laboratory
FPSC-PF-026 (Rev.7)
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CERTIFICATE OF CALIBRATION
FRE
CERTIFICATENO: Mpal2024lMayl0997 PAGE 2 OF 2
ISSUED BY: Joklai Bte Kuin (Pauline) APPROVED SIGNATORY
DATE OF ISSUED: 2410512024 Ng Ming Khin (Jason)
USE:
UNIT TO mpa RESOLUTION: 1 MPA
RANGE: O4O MPA READABILITY: 0.5 mpa
SPECIFICATION: (t) 16 %FS
Test Point Ref. Series Series 2 Repeatability Mean Correction Error
1
S pec if icatio n (t)
Value {UUT) /il1tTt Frrnr lll UltT
0 00 0 0 0 0 0 0
5 5U 5 0 0 0
10 10 0 10 10 0 10 0 0
20 ZQU 20 20 0 20 0 0
30 30.0 JU 30 0 30 0 0
40 400 40 40 0 40 0 0 0 640
30 30.0 30 30 0 30 0 0
20 20.0 20 20 0 20 0 0
10 10.0 10 10 0 10 0 0
3U 0 5 0 0
0 00 0 0 0 n 0 0
'est
Test Point Mean UUT
tncrease Decrease Error (t)
Pressure Pressure
5 5 5 0
.10
10 10 0
20 20 20 0
30 30 30 0
40 40 40 0
Hysteresis Error: 0
Expanded uncertainty= 0'3 mpa where k = 2, at about 95% confidence level
NOTE:
NOMINAL VALUE
A value to designate a characteristic of a device or to give a guide to its intended use
CORRECTION
Correction = Nominal value - Read indication
TRUE VALUE
True value = Read + correction
UNCERTAINTY
parameters, associated with the result of a measurement, that characteristic the dispersion of the value that could reasonably be attributed to the measured The
estimation of this value is based on ISO guide to the expression of uncertainty in measurement, '1 995
The calibration and measurement results given are only related to the calibrated item(s) at the time of calibration unless
stated.
Copyright of this certificate is owned by the issuing laboratory and may not be reproduced other than in full except with the prior written approval of the Head of the
issuing laboratory
FPSC-PF-026 (Rev 7)
TPZB 150 UPGRADE Operator's manual
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Appendix table 2 Oil pressure and pile pressing force
r-++Fr M tJ I- ++
ifrE' (MPa)
t+. /[Link]+4t )ttryr +E{Il-,EHtlEtE
=1y vl*P*2/10/1000 =n r2*Px2/10/1000
1 4.02 8. 04
2 8. 04 16.08
12.06 24.12
4 16.08 32.15
20.10 40.19
6 24.12 48.23
1
28.13 56.27
I 32.15 64.31
9 36.17 72.35
'10
40.19 80. 38
11 44.21 88.42
12 48.23 96.46
IJ 52 )q 1 04. 50
4A
ta 56.27 112.54
4E 120.58
60.29
16 128.61
17 136.65
18 144.69
19 152.73
zv 160.77
21
22
23
24
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