OPERATIONS AND MAINTENANCE MANUAL

WINCH OPERATORS PANEL

AMS4A099

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 1 of 60

 TABLE OF CONTENTS

SECTION DESCRIPTION

1.0 GENERAL DESCRIPTION AND FEATURES

1.1 PRODUCT DESCRIPTION AND INTENDED USE OF EQUIPMENT

1.2 SAFETY STANDARDS & ATEX REQUIREMENTS
1.3 TYPE EXAMINATION CERTIFICATES
1.4 TECHNICAL SPECIFICATIONS
1.5 HARDWARE FEATURES
1.6 USER INTERFACE FEATURES
1.7 HAZADOUS AREA INSTALLATION STANDARDS & REQUIREMENTS
1.8 OBTAINING TECHNICAL ASSISTANCE

2.0 WELLSITE OPERATING SUMMARY

3.0 SOFTWARE OPERATING INSTRUCTIONS

4.0 SOFTWARE UPDATE PROCEDURE

5.0 MAINTENANCE AND ASSEMBLY DRAWINGS AND PARTS LIST

6.0 SCHEMATICS, WIRELISTS AND SETUP PROCEDURES

7.0 CABLE DRAWINGS

Manual Revision Log

Current Revision B SEP 2009
Added ATEX information and final certification
Added software update – support for MAKO
and AM5K measuring heads
Updated BOM
Updated software to Ver 2.02

Previous Revision A NOV 2008

Initial Draft

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1.0 INTRODUCTION
1.1 GENERAL DESCRIPTION

This panel is used to acquire and display depth and tension data from a wireline
logging winch unit. The panel provides the operator a means to set and make
adjustments to the data as necessary. Depth is displayed from data provided from
an encoder mounted on a measuring device. The tension data is provided by a load
pin and is also passed through to the acquisition system. The panel will operate with
the BenchMark Dual Wheel Measuring Devices for slick line, braided line, and cased
hole e-line services.

The system consists of two main components, the real time acquisition board and
the PC. The acquisition board provides power to and processes the signals from
the encoders, load pin, and magnetic mark detector. This board operates
independent from the PC and is instantly on when power is applied. It also is
connected to displays for depth and tension. This allows depth and tension to be
displayed immediately on power up and always be displayed regardless of the PC
status.

The PC uses an Intel based high speed processor running MS Windows XP

embedded. The PC includes a color touch screen for operator input and command
entry. The PC is Ethernet ready for connection to the internet for remote display and
control.

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 1.2 ATEX STANDARDS & REQUIREMENTS

PRODUCT SUMMARY

The AMS4A099 Panel is used to acquire and display depth and tension data from a
wireline logging winch unit and panel provides the operator a means to set and
make adjustments to the data as necessary.

PRODUCT CERTIFICATION & CODING

II 3 G Ex nR II T6 Tamb -20°C to +40°C

INSTALLATION INSTRUCTIONS

Warnings:

o The apparatus is ATEX CAT3, only to be installed in Hazardous Area Zones

2.

o The installer is to ensure that the equipment is located in areas that are
known not to have an adverse affect on the housing material.

o Do not modify the enclosure as this will compromise the apparatus certificate.

Hazardous Area Installation Standards & Requirements:

The installer should refer to the latest edition of the following standards before
operating in a Hazardous Area:

EN 1127-1 Explosive Atmospheres - Explosion prevention and protection,

basic concepts and methodology.

EN 60079-14 Electrical apparatus for explosive gas atmospheres

Part 14:Electrical installations in hazardous areas (other than
mines)

EN 60079-17 Electrical apparatus for explosive gas atmospheres –

Part 17:Inspection and maintenance of electrical installations in
hazardous areas (other than mines)

Hazardous Area Preparation & Installation - Refer to section 1.7

Operational Parameters - Refer to Section 3.0
Maintenance - Refer to Section 6.0

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ATEX Label Details and Information

The following standards have been applied in the certification of this device:

EN60079-0:2006 – Electrical apparatus for explosive gas atmospheres – Part 0: General

requirements

EN60079-15:2005 – Electrical apparatus for explosive gas atmospheres – Part 15:

Construction, test and marking of type of protection “n” electrical apparatus.

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 1.3 TYPE EXAMINATION CERTIFICATES

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 1.4 TECHNICAL SPECIFICATIONS

WEIGHT:

PANEL ONLY: 10 LBS 4.55 KG

POWER REQUIREMENTS:

INPUT VOLTAGE: 12 – 24VDC

INPUT CURRENT: 4 AMPS STARTUP SURGE

3 AMPS NORMAL OPERATION

OPERATING TEMPERATURE

Min Max
14 149 degrees F
-10 65 degrees C

STORAGE TEMPERATURE

Min Max
-22 158 degrees F
-30 70 degrees C

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 1.5 HARDWARE FEATURES

12 - 24 VDC Power Input

Internal PC board
Intel based personal computer board
4 gb solid state media device
Embedded windows XP operating system
Three USB ports (One inside, one in front, and one on brake outbox)
1 RS232 port
RJ 45 Ethernet port
USB Mouse / Keyboard included

Color Display
TFT LCD
Backlit
400 NITS Sunlight readable

Touch Screen Interface (replaces current key pad)

5 wire resistive
USB interface

Real Time Acquisition board

Kerr Measurement Systems proprietary design
8051 Microprocessor based
Provides power to encoders, load cell
Processes encoder quadrature, load cell
Runs independent of PC board
Connected to digital displays for real time display of depth and
tension

Overtension Relay Contact Closure output

Analog output interface

Encoder quadrature output
0 – 10vdc tension output
4-20ma tension output

Dual Pressure signal inputs

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1.6 USER INTERFACE FEATURES

Total Tension numeric graphic

Incremental or Differential tension meter graphic
Meter reset button graphic (touch screen control)

Over_tension Warnings and Shutdown settings for both Differential and

Total Tension readings (touch screen activated)

Tension Calibration Setup Window (touch screen control)

Encoder Resolution Settings (PPR value set by touch screen control)

Approaching Surface

Max Depth

Set Down

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 1.7 HAZARDOUS AREA PREPARATION AND INSTALLATION

This equipment is to be installed only by suitably trained and qualified

personnel to local national codes.

INSTALL PANEL INTO WIRELINE UNIT

Bolt the mounting bracket to the wireline unit.

Install the panel into the mounting bracket

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 CONNECT INPUT POWER AND SIGNAL CABLES

Connect the cables from the measuring head to the LOAD CELL and
ENCODER connectors on the box.

1.8 OBTAINING TECHNICAL ASSISTANCE

Call BenchMark Wireline Products Inc. at +1 281 346 4300

Or contact by email [email protected]
Or fax in request at +1 281 346 4301
Information is also available on website www.benchmarkwireline.com
Parts can be ordered by email, phone, or fax
Equipment can be returned for repair and maintenance. Please notify us by
Phone, email, or fax before sending any equipment.
To return equipment to BenchMark, ship it to:
BenchMark Wireline Products
36220 FM 1093
Simonton, Texas 77476
U.S.A.

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2.0 WELLSITE OPERATING SUMMARY

2.1 Power up panel and verify it is working properly.

2.2 Press Zero Depth and verify that panel tension reads 0. Verify tension is
recorded on acquisition system.

2.3 Set line size to match cable size installed in head (refer to section 3).

2.4 Set Tension Alarm value (refer to section 3).

2.5 Set depth adjust value (refer to section 3).

2.6 Install cable in measuring head and lay it slack on the ground.

2.7 Press Zero Inc. Tension to zero the tension value.

2.8 Press T-Cal and verify that panel tension reads 5000 lbs. Verify tension is
being properly recorded on acquisition system.

2.9 Pull tool to depth 0 position. Press D-Zero and verify that panel depth reads
0. Set acquisition system depth to 0 at this time.

Make sure encoder direction is properly set.

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3.0 SOFTWARE OPERATING INSTRUCTIONS

When the system first boots up, the main screen will appear.

Most of the commands are accessed through the buttons across the bottom
of the screen.

EXIT BUTTON – Exits this program and returns to MS Windows

MENU BUTTON – Invokes a new screen with additional menu options (refer to
section 3.1)

ALARM OFF BUTTON – Silences the audio alarm

ZERO INC. TENSION BUTTON - Resets Incremental Tension bar graph to zero

SET DEPTH - The Set Depth entry screen (refer to section 3.1.3) will appear
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 The range is -3047 to >30479 Mt or -9999.9 to 99999.8 FT

ZERO DEPTH – This button will invoke the following screen.

When the YES button is pressed, the depth value will be set to ZERO.
If NO is pressed, the depth value will remain at the current value.

TENSION S/D

The Set Tension S/D entry screen will appear (refer to 3.1.7.1). The
range is 0.1 to 19999

When this value is reached, alarm sounds, tension display flashes

value, and tension contact closure switch is closed. This can be used
to provide a signal to automatically stop the winch.

Each wireline size will have a corresponding Tension Alarm setting.

Only the setting for the cable size selected can be adjusted.

Default is 2000 lbs

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3.1 MENU

Following are the functional descriptions of each of the buttons

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 3.1.1 LINE SIZE
3.1.2 HEAD TYPE

There are different options for each head type: Shark, 20” Mako, and 5K.

SHARK:

Select the line size by pressing the corresponding gray box. Default is .125

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 20” Mako:

Select the line size by pressing the corresponding gray box. Default is .108

5K (Braided Line):

Select the line size by pressing the corresponding gray box. Default is 5/16

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 3.1.3 OTHER

WHEEL SIZE (OTHER)

This setting allows you to change the size of the depth measuring wheel that
is used to measure depth. To use a different measuring head from the
Benchmark head, this setting will need to be changed to match the wheel size
of the new head.

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 LINE WEIGHT (OTHER)

STRETCH COEFFICIENT (OTHER)

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 3.1.4 DEPTH ADJUST

The Set Depth Adjust Shim entry screen will appear.

The range is -99 to 99 ft/Kft

Shim

Adds or subtracts depth continually.

If 1 is entered then 1 foot or 1 meter will be added every 1000 feet or 1000
meters.

If -.2 is entered then .2 feet or .2 meters will be subtracted every 1000 feet or
1000 meters.

Default is 0.0

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 3.1.5 ENCODER PPR

The range is 1-2000

The screen allows you to set the encoder pulses per revolution setting. This
number should be printed on the encoder label.

Note: The pulses per foot/meter are not set by this screen, only the encoder
input. Pulses per foot/meter are calculated from encoder PPR and Wheel
Size.

Default is 1200 PPR

3.1.6 ENCODER DIRECTION

This screen allows you to change the direction of the encoder. If the depth is
changing in the opposite direction to which the line is moving, this option can
be used to correct it. On a dual wheel measuring device with two encoders,
the encoder on one of the wheels will turn in the opposite direction from the
other. If you change encoders, this feature can be used to change the
encoder direction.

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 3.1.7 STRETCH CORRECTION

Enabling this allows stretch correction to automatically be applied to

the depth. The correction is calculated using line size and mud cable
coef. parameters

Stretch is calculated by stretch due to cable weight + stretch due to

weight at end of cable

stretch due to cable weight =

stretch coefficient * depth * cable weight / 2

stretch due to weight at end of cable =

stretch coefficient * depth * (tension – cable weight)

When tension is less than cable weight, tension measured is due to

cable weight alone.

Default is: enabled.

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 3.1.8 ALARMS

Tension Shutdown: refer to 3.1.7.1

Max Depth Alarm: refer to 3.1.7.2

Surface Alarm: refer to 3.1.7.3

Set Down Weight Shutdown: refer to 3.1.7.4

Max Depth Shutdown: refer to 3.1.7.5

Test Shutdown: refer to 3.1.7.6

Release Shutdown: refer to 3.1.7.7

Test Alarm: refer to 3.1.7.8

Alarm Off: refer to 3.1.7.9

Note: All shutdowns refer to the relay contact closure. It is the operator’s
responsibility to connect the relay contacts to the actual reel shutdown
mechanism.

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 3.1.8.1 TENSION SHUTDOWN

The Set Tension S/D entry screen will appear. The range is 0.1 to 19999

When this value is reached, alarm sounds, tension display flashes value, and
tension contact closure switch is closed. This can be used to provide a signal
to automatically stop the winch.

Each wireline size will have a corresponding Tension Alarm setting. Only the
setting for the cable size selected can be adjusted.
Default is 2000 lbs

3.1.8.2 MAX DEPTH ALARM

The Set Max Depth Alarm entry screen (refer to section 3.1.3) will
appear. The range is from the surface alarm setting to 30,000 feet.

Allows you to enter in the maximum depth desired. If the tool goes below that
depth then an alarm will sound. If max depth shutdown is enabled, then the
relay will close (refer to section 3.1.7.5).
Default: 30,000 ft.

3.1.8.3 SURFACE ALARM

The Set Surface Alarm entry screen (refer to section 3.1.3) will appear.
The range is 0-304 Mt or 0 to 999 ft.

When this depth value is reached, the alarm will sound warning the operator
that you are approaching the surface.
Default value is 100 feet.

3.1.8.4 SET DOWN WEIGHT SHUTDOWN

The Set Down Weight S/D entry screen will appear (refer to section
3.1.3). The range is 0.1 to 5000

This function is similar to a differential tension shutdown except that it only

activates when the value is exceeded. This will occur when tension decreases
rapidly in a negative direction.

When this event occurs the shutdown relay will close.

Default: 750

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 3.1.8.5 MAX DEPTH SHUTDOWN

If enabled, the relay will close and the winch will stop when the
maximum depth value is reached. The maximum depth value is set on
the max depth alarm screen (refer to section 3.1.7.2).
Default: disabled

3.1.8.6 TEST SHUTDOWN

When this button is pressed, the contact closure pins are shorted. This can
be used to test the winch shutdown mechanism or any other mechanism that
uses these contacts.

3.1.8.7 RELEASE SHUTDOWN

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 When this button is pressed, the contact closure pins (A and
B) on J8 are open.

3.1.9 START JOB

An on-screen keyboard is provided automatically for data entry.

Upon closing of the dialog screen a LAS file is created using the time stamp
as the name of the file. This file name is displayed on the screen. If job is not
started the screen will show no file – must start job!
Note: No LAS file is created until the operator chooses ‘start job.’

3.1.10 END JOB

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 If the response is ‘yes’ then the LAS file is cleared. The button ‘start job’ is
enabled once again.

3.1.11 TENSION FACTOR

The Set Load Cell Angle entry screen (refer to section 3.1.3) will appear
The range is 0.5-2.0 degrees. Default is 1.0.

Load cell angle is used to compensate when a load cell is not hung vertically
(i.e. bottom sheave). Enter the value derived from the formula:

Factor = 1
Cosine(angle)

Examples:

30 degrees = 1.035

45 degrees = 1.082

90 degrees = 1.414

120 degrees = 2.0

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AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 30 of 60
 3.1.12 TENSION CAL

3.1.12.1 TENSION ZERO

Pressing Tension Zero will null out any tension offset voltage up to 200 lbs
(slickline head) or 1000 AM5K braided line head.

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 3.1.12.2 TENSION CAL

Pressing Tension Cal will activate the tension relay inside the panel. The
load pin should then return a calibrated signal of 5000 lbs.

3.1.13 ENG/MET UNITS

This menu allows you to select the display units for either depth or tension.
Default is feet and lbs.

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 3.1.14 PRESSURE 1

3.1.14.1 ENABLE / DISABLE PRESSURE 1

When Pressure 1 and/or Pressure 2 are enabled, the main screen will
display these values. Once disabled these values will be removed from the
main screen

3.1.14.2 ZERO

This menu allows the user to zero out the information in Pressure 1 (refer to
3.1.12 for a screenshot of this menu.)
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 3.1.14.3 NAME

This screen provides a way to enter a descriptive name for the pressure data
(i.e. tubing pressure Well 12345)

3.1.14.4 FULLSCALE

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 The menu adjusts the settings for Fullscale PSI. The range is 1-10000,
and the default setting is 10000

3.1.15 PRESSURE 2

The settings menus for Pressure 2 are identical to Pressure 1. (See

sections 3.1.14.1, through 3.1.14.4 for more information.)

3.1.16 TENSION SCALE

The Tension Scale Screen allows the changing of both Bar Meter Scale near
the top and the Needle Gauge Scale at the center of the screen. It also
allows the Gauge Scale to be used either in a Differential or Incremental
scale.

Incremental tension provides a high resolution tension scale. It must be

periodically reset as tension increases or decreases to keep it from “pegging
out”.

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 Differential tension provides a delta tension reading. The meter will slowly
reset itself to 0 so the reset switch is not necessary.

3.1.17 RESTORE DEFAULTS

When this button is pressed, all the settings will be restored to their default
values. This functions as a software reset. Depth will be zeroed.

3.1.18 SUMMARY

The Summary Menu is a quick reference to what parameters are set. This is
a static display.

All of the defaults are shown.

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 3.1.19 HELP MENU

The HELP button will display the four options displayed above.
3.1.19.1 ABOUT SCREEN

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 The ABOUT button displays the software revisions.

There are two programs that can be updated, the HOISTMAN program
which is run by the PC and the ACQUISITION program that is run by
the real time board.
3.1.19.2 DRIVE SPACE

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4.0 SOFTWARE UPDATE PROCEDURE
4.1 HOISTMAN PROGRAM UPDATE (PC BASED PROGRAM)
4.1.1 Close all running programs in Windows XP Embedded.

4.1.2 Copy Hoistman Display.EXE to the directory C:\ Program Files\Kerr\

4.1.3 Shutdown Windows XP Embedded, and cycle power. When the Hoistman
Display program comes up check the HELP – ABOUT menu and confirm that
both software versions are at the latest revision.

4.1.4 Copy this file (manual.pdf) to C:\. This manual can then be evoked from the
help menu.

4.2 REAL TIME BOARD PROGRAM UPDATE (AMS40 BOARD)

The following Instructions for programming the DS89C450 MicroController's internal
Flash memory with the real-time data acquisition program.

NOTE: the rear panel screws need to be removed to gain access to the switches on
the CPU piggy-back PCB.

4.2.1 Close all running programs in Windows XP Embedded.

4.2.2 Copy the file S990000?.HEX to the root directory C:\

Transfer these files to the CompactFlash (C:\) root directory

via Ethernet or USB connection using the Windows Explorer

4.2.3 Open a Hyperterminal session. Use the following settings:

Serial Port: COM1
Baud Rate: 57600
Data Bits: 8
Parity: None
Stop Bits: 1
Flow Control: None

4.2.4 Set the switches on the piggy-back PCB to PROGRAM mode as follows:
SW1 - position away from CPU
SW2 - position away from CPU
SW3 - position towards CPU

4.2.5 Press the keyboard ENTER key. The MicroController ROM Loader will
respond with a banner and then a '>' prompt.

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 4.2.6 Type an uppercase 'K' for Klean and Erase. When complete the prompt
should appear. If the prompt does not appear, cycle the switches and repeat
steps 4.2.4 and 4.2.5

4.2.7 Type an uppercase 'L' and the ROM Loader will wait to Load a HEX file.

4.2.8 Pull down the FILE menu and choose: OPEN. The file browser will open and
then go to the C:\ root directory and choose the new revision HEX file to
transfer. Next choose DOWNLOAD in the same FILE menu.

4.2.9 The ROM Loader will begin programming the Flash and will report a GOOD
status for the duration of the programming procedure (about 5 minutes) as
follows:
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG
GGGGGGGGGGG >

4.2.10 To re-initialize memory by running the MEMDISK program installed in the

EPROM instead of the Micro-Controllers internal memory, set the switches
on the CPU piggy-back PCB as follows:
SW1 - position towards CPU
SW2 - position towards CPU
SW3 - position towards CPU
Wait approximately 10 seconds

4.2.11 After the ROM Loader is finished programming the Flash and the MEMDISK
program is complete set the switches on the piggy-back PCB as follows:
SW1 - position towards CPU
SW2 - position towards CPU
SW3 - position away from CPU

The real-time data acquisition program will start and the front panel Depth
and Tension LED's will flash and then show a Depth of 0.0. the Tension
reading will vary depending on whether there is a load cell connected to the
panel.

4.2.12 HyperTerm uses the same serial port as the Hoistman program, so close it
before opening the Hoistman program.

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5.0 MAINTENANCE & ASSEMBLY DRAWINGS AND PARTS LIST

5.1 ASSEMBLY / DISASSEMBLY DRAWING

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 5.2 FRONT VIEW

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 5.3 REAR VIEW

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 5.4 SIDE VIEW

Made in the USA

II 3 G
Ex nA II T5 36220 FM 1093
o o
T amb −20 C to +50 C Simonton, TX 77476
Intertek ITS09ATEX46439 Phone: 281/346−4300
HOISTMAN PANEL ASSY Fax: 281/346−4301
Part Number: AMS4A095 C benchmarkwireline.com
Serial Number: YRXXX DATE: MO/YR

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 44 of 60

 5.5 INTERNAL VIEW – FRONT

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5.6 INTERNAL VIEW - REAR

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 5.7 INTERNAL VIEW – SIDE

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 5.8 PARTS LIST

LINE NO. PART NO. DESCRIPTION QTY REFERENCE

1 AMS4P134E PC BOARD AMS40 REV E W/2xRS232 1
2 AMS5P015 COMPUTER SINGLE BOARD 1.6GHZ 1
3 ALS4P015 CONN HOUSING CRIMP 3CKT .100 2
4 AMS5P041 MEMORY COMPACT FLASH 4.0GB 1
5 AMS4A102 PCB ASSY FUSE BOARD 1
6 AMS4P843 LCD 8.4 COLOR TFT TRANSFLECTIV 1
7 AMS4P845 SCREEN TOUCH 8.4" INFRARED USB 1
8 AMS4A855 PCB ASSY PWR SPLY 5V 9‐36V IN 1
9 ALS4A204 PCB ASSY N CKT PROG W CAN 1
10 SW‐990201 SOFTWARE 99 PANEL 40 PCB 1
11 AMS7A077 PCB ASSY A‐D CAN 9X PANEL 1
12 AMS4P906 INVERTER CCFL 5V IN 1200V OUT 1
13 AMS4A889 PCB ASSY LEE PULL‐UP 1
14 AMS4P918 STANDOFF HEX M/F #6 7/16 LENGT 1
15 AMS4P919 SWITCH PUSHBUTTON WATER PROOF 1 S1
16 AMS4P441 CONN 50‐57‐9005 SNGL RW 5CKT P 1
17 AMS4P446 CONN 16‐02‐0097 CRIMP TERMINAL 5
18 AMS1P040 SCREW 6‐32 X 3/8 PHIL PAN SST 17
19 C276P331 SCREW 6‐32 X 1/2 PHIL PAN SST 8
20 AMS8P091 SCREW 4‐40 X 1/4 PHIL PAN SST 6
21 AM5KP184 SCREW 8‐32 X 3/8 PHIL PAN SST 4
22 AMS4P263 CONN KPSE02E10‐6P RECEPTACLE 1
23 AMS4P179 CONN KPSE02E12‐3S RECEPTACLE 1 O‐T CONTACT
24 AMS4P169 CONN KPSE02E12‐3P RECEPTACLE 1 POWER IN
25 AMS4P171 CONN KPSE02E12‐10S RECEPTACLE 1 LOAD CELL
26 AMS4P172 CONN KPSE02E14‐12S RECEPTACLE 1 ENCODER
27 AMS4P875 CONN KPSE02E14‐19S RECEPTACLE 1 SIG OUT
28 ALS4P019 CONN HOUSING CRIMP 2CKT .100 1 J5 OF PRESS IN/OUT
29 AMS4P990 CONN USB MS TYPE PNL MNT PCB 3
30 AM5KP034 DUST CAP KPT8110C RECEPT 1
31 AMS4P188 DUST CAP KPT8112C RECEPT 3
32 AMS4P191 DUST CAP KPT8114C RECEPT 2
33 AMS4P924 DUST CAP USB CONN MS TYPE 3
34 C276P165 FERRULE 18 AWG WHITE ALTECH 21
35 AMS5P076 MEMORY RAM 2GB DDR2 SODIMM 1
36 C276P143 SCREW 4‐40 X 3/8 PHIL PAN SST 32
37 AM5KP117 SCREW 1/4‐20 X 5/8 BTN HD SST 16
38 C276P138 SCREW 1/4‐20 X 1/2 FH SOC SST 6
39 AMS4P872 SCREW 10‐32 X 1 PHIL PAN SST 4 HANDLES
AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 48 of 60
 40 ALS6P050 KNOB HAND BLACK 1/2‐13 SST 2
41 AMS1P066 WASHER 1/2 LOCK SS 2
42 C276P037 WASHER 1/2 FLAT SST 2
43 AMS8P093 SCREW 10‐32 X 5/8 PHIL PAN SST 16
44 AMS5P025 WASHER 1/4 FLAT NYLON 6/6 16
45 AMS8P036 WASHER #4 LOCK SST 36
46 C276P046 WASHER #6 LOCK SS 25
47 C276P035 WASHER #10 LOCK SS 16
48 AMS4A374 CABLE ASSY ADVANTECH VIDEO 1
49 AMS5P044 WASHER NYLON 6‐32 .140 IN 8 POWER SUPPLY PCB
50 AMS4M195 ENCLOSURE WLDMT PORTABLE SL 95 1
51 AMS4M196 PANEL FRONT LCD BEZEL 1
52 AMS4M161 CLAMP TOUCH SC PRTBL SL 95 1
SW‐AMS4A099‐
53 201 SOFTWARE FOR THE 99 CMPT FLASH 1
54 AMS4M194 PANEL REAR PORTABLE SL 99 1
55 AMS4M163 PLATE MT PCB PORTABLE 95 1
56 AMS4M171 SPACER GLASS TS PRTBL SL 95 1
57 AMS4M098 YOKE PIVOT 8.75 X 10.75 PNL 1
59 AMS4M159 GASKET TOUCH SCREEN PRTBL 95 2
61 AMS4M097 GASKET FRONT & REAR 95 PANEL 2
67 C276P041 O‐RING 2‐017 BUNA N 2
69 AM5KP219 O‐RING 2‐019 BUNA N 70D 3
70 AMS4P921 O‐RING 2‐021 BUNA N 70D 5
77 F244888000 HANDLE OVAL 1‐1/2 X 4‐9/16 AL 2
78 ALS3P030 BUMPER RECESSED 3/4OD X 9/32H 4
80 AMS2P023 CONN 102540‐3 AMP 10 POS FRONT 1 102540‐3
81 AMS2P022 CONN 102536‐3 AMP 10 POS BACK 1
83 AMS7P021 CONN 102398‐4 AMP 12 POS PCB 8
84 AMS7P023 CONN 102536‐4 AMP 12 POS BACK 8
85 AMS7P024 CONN 102681‐1 AMP 12 POS FRONT 8
86 AMS7P026 CONN 102536‐6 AMP 16 POS BACK 2 AMP 102536‐6
87 AMS7P022 CONN 102398‐6 AMP 16 POS PCB 2
88 AMS7P025 CONN 102681‐3 AMP 16 POS FRONT 2
89 AMS4P861 TERMINAL INSULATED SOLDR 6‐32M 2
91 AMS4P907 CABLE INVERTER 5V CCFL INPUT 1
92 AMS4P319 LICENSE WINDOWS XP EMBEDDED 1
93 AMS4P908 CABLE INVERTER CCFL OUTPUT 1
94 AMS4P590 KEYBOARD USB MINI TOUCH BLACK 1 ACK‐540UB
99 AMS4M691 LABEL HOIST PNL Z2 Ex nA 1

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 49 of 60

6.0 WIRING DIAGRAMS AND SETUP PROCDURES
6.1 SIGNAL WIRING DIAGRAM

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 6.2 POWER WIRING DIAGRAM

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 6.3 Real Time Processor Board Pin Out

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 6.4 ENCODER INPUTS

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 6.5 ENCODER OUTPUT AND COM PORT I/O

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 6.6 LOAD PIN AND TENSION I/O

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 6.7 JUMPERS – BUTTONS

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 6.8 POWER SUPPLIES

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 7.0 CABLES

7.1 AMS4A827 CABLE ASSEMBLY – DC POWER IN

A=+
B=-

Part Number Description Qty UM

----------- ------------------------------ ----- ---
AMS4P177 CONN KPSE06J12-3S STR PLUG SOCKET 1 EA
AMS7P061 CABLE 16-2 SJ CORD 25 EA

7.2 AMS4A826 CABLE ASSEMBLY – OVER TENSION SHUTDOWN

Part Number Description Qty UM

----------- ------------------------------ ----- ---
AMS4P178 CONN KPSE06J12-3P STR PLUG PINS 1 EA
AMS7P061 CABLE 16-2 SJ CORD 30 EA

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 58 of 60

 7.3 ALS8A013 LOAD PIN IN CABLE

Part Number Description Qty UM

----------- ------------------------------ ----- ---
AMS4P181 CONN KPSE06J12-10P 1 EA
AMS4P266 CONN KPSE06J10-6S 1 EA
AMS4P221 CABLE 20/8C ALPHA 25468 BLACK 30 FT
AM5KP059 DUST CAP KPT8010C 1 EA
AM5KP070 DUST CAP KPT8012C 1 EA

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 59 of 60

 7.4 AMS4A127 ENCODER IN CABLE

Part Number Description Qty UM

----------- ------------------------------ ----- ---
AMS4P183 CONN MS3106F-16S-1P 1 EA
AMS4P184 CONN MS3106F-16S-1S 1 EA
AMS4P221 CABLE 20/8C ALPHA 25468 BLACK 30 FT
AM5KP113 DUST CAP MS25042-16DA 1 EA

AMS4A099 TOUCH SCREEN PANEL Rev B APR 2010 Page 60 of 60