COMPAGE AUTOMATION SYSTEMS PVT. LTD.
List of items available from Compage:
LIST OF ITEMS
S.NO. ITEM DESCRIPTION QTY.
a. BLDC Motor 3KW NOMINAL/ 6KW Peak/ 48V/ 10kg 1
BLDC 125/5D Weight
1. OR
b. BLDC Motor 4.5KW NOMINAL/ 6KW Peak/ 48V/ 11kg 1
BLDC 125/6D Weight ( Keyway)
2. BLDC Controller along 48V/ 150AMP PEAK/ 75 AMP Continuous 1
with heat sink
3. Gear Box 4- Speed 1
4. Main HV Contactor 1
5. Foot paddle 5MΩ 1
6. LV and HV Harness 1
7. F-N-R Selector switch 1
8. High Brake Switch 1
9. DC-DC converter 48/12 Volt DC 1
10. DC Power source Lithium lithium Battery pack 48 Volts /100Ah 1
battery with BMS
11. Battery charger Battery charger for 48 V lithium Battery 1
BLDC Motor
Part No: BLDC 125/5D_3
Specifications of BLDC motor:
Model BLDC 125/5D_3.0
Rated output power (W) 3000 Nominal/6000 Peak
Rated current/ Peak current DC 62.5/125
(Amp)
Supply voltage(Volt) 48 volt
Speed (RPM) 1500
Rated Torque/Peak Torque(NM) 19/38.2
Peak momentary Torque 200 % of rated torque for 15 sec
Insulation class F
Operating temperature 70oC
Protection IP 65
Temperature sensor KTY 84-130
BLDC Motor
Dimensions of BLDC motor:
Model BLDC 125/5D
Length (L) 223.65
Flange size 140x140
Shaft Length 112
Shaft Diameter 24
Spline Length 32
Spline Width 20
Spline hole tapping M6
Note: All dimensions are in mm. Motor Shaft would be modified according to the gear
fitment.
BLDC Controller
Part No: BLDC 7245_75
Part No: C FUSE_ 300A
Specification of the BLDC Controller
Type: KLS7245HC
Input Voltage: 24V-72V rated, max. 90VDC
Current Rating continuous 75 Amps DC
Current Rating peak 20 seconds: 150 Amps DC
Net Weight 2.36kg
Working temperature range -40 ̊C to 100 C
̊
Control signal input 24-72V
Feedback Hall sensor (5v dc)
Efficiency 99%
Standby power dissipation <3W
Communication Port CAN Bus / (RS 232)/Bluetooth Communication
Protection class Ingress waterproof IP67
Input protection: Included the fuse on the case of 150 AMP.
Reference for speed control By Throttle/ potentiometer
Dimension detail 194 mm (L), 148mm (Width), 79.6mm (H)
Temperature sensing - Heat sink temp sensing
- Motor temperature sensing
GEARBOX ASSEMBLY
We are offering a premium quality four speed gear box with clutch.
The specifications are as follows:
- Technical data with standardised motor is shown below:
Mode Gear Ratio Vehicle speed (Considering Nominal Peak Torque
wheel dia 23”) (Km/h) Torque (At wheel)
(N-m) (N-m)
4TH gear 4.7 35.13 89.81 179.62
3RD gear 7.4 22.31 141.40 282.80
2NDgear 11.7 14.11 223.57 447.13
1STgear 19.6 8.42 374.52 749.04
Gear box weight with motor - 32 Kg
Gear box weight without motor- 22 Kg
- Direct mounting of motor will be provided matching with this gearbox as shown in the
picture above.
Main HV Contactor
Part No: 2Z48_200A
Specification of Main Contactor:
Contact Ratings:
Contact Form 2Z
Contact circuit Voltage and loading current(resistant) 48VDC Max 200A
20+-5C cold state max motion voltage(VDC) Pick-up <=70% of rated voltage
Drop-out 5%-30% of rated voltage
Mechanical life(Min.) 100,000 Ops
Electrical life(Min.) 50,000 Ops
Coil Ratings:
Max coil current under the rated voltage 0.1A
With 20+-5C cold state starting coil max current
Specification:
Insulation Resistance 100Mohm Min.
Dielectric strength Between Contacts 2000VAC.
Between coil and contacts 1500VAC.
Environment temperature and attitude -40C-+85C; 0-20000m
Max relative humidity 98%
The shocking of fixed point 1 Frequency(11Z) 10-200
Acceleration(g) <3.5
Shocking Speed(time/min.) 60-100
Acceleration(g) 4
Constant acceleration 8
Mounting Dimensions:
Accelerator Potentiometer
Reference voltage – 5volts
Dimensional drawing:
Harness
LV Harness: Part No: LV 12V_1mm
LV Harness
Harness is made from ISI approved cables of 1 mm2.
Length of LV harness will be supplied: - 3.5 mtrs
HV Harness: Part No: HV 48V_16mm
HV Harness
HV Harness is made from ISI approved cables of 16 mm2.
Length of HV Harness supplied: - 1.5 mtrs
F-N-R Selector Switch
Three position selector switch for direction change
Connection detail:
A1 From pin no. 12 of
controller (FWD)
12 volts from DC-DC
1
Converter
A2 From pin no. 14 of
controller (REV)
Brake switch
PART No. BKS _12V _001
It is used to provide electrical brake to the vehicle by supplying 12 volts at the
brake pin of the controller.
It is connected with the mechanical brake of the vehicle.
DC –DC Converter (48/12 V DC Converter)
Part No: KL-49DCDC-400-5
SPECIFICATIONS
DC Input
DC Input Voltage - Range: 40 - 100 VDC
DC Input Voltage - Nominal: 48VDC
DC Input Current - Maximum : <5.0A
DC Output
DC Output Voltage: 13.5VDC ± 0.4V
DC Output Current: 30A const.
Output power: 400W
• Full - load efficiency: ≥93%
• Ripple coefficient: ≤1%
Protections
Output Over load: Available
Output Short circuit: Available
Output Over voltage: Available
Battery reverse: Not Available
Environmental
Operating Temperature: -20℃ to 90℃ (case temperature)
Storage Temperature: -10°C to +60°C
Regulatory
Safety : Designed to meet (IEC60950)
Mechanical
Enclosure : Aluminum Enclosure with Water Proof (IP65)
Weight : 2.25lbs
Dimensions detail : 130mm(L)*94mm(W)*53mm(H)
