3

WELDING SHOP
6.1 INTAODUCTION
Welding is a process of joining two materials with the help of heat
ar pressure or by some other means. The cost of welding is very less
as compared to other processes and forms a strong joint. For this
oason it is largely used in the following fields of
1. Manufacturing of machine tools, engineering:
2. Fabrication of farm machinery and
autoparts, cycle parts etc.
equipment.
Fabrication of buildings, bridges and ships.
4 Construction of boilers,
rockets and missiles. furnaces, railwäys, cars, aeroplanes,
5. Manufacturing of television
sets, refrigerators, kitchen cabinets
etc)
Main purpose of welding is to join two
temperature of the parent metal is raised upto pieces. For this initially
metal is used as a melting point, then filler
is formed at the jointsuppliment for molten pool! A
then it is allowed to solidify homogenous mixture
to formn a weld.
fusion welding This
In next process the
stage and then apply ends to be joined are brought to the plastic
welding. In both the aboveèxternal pressure to join them. It is
ex it is furnace cases the source of heat is as pressure
in,forge
energy in Arc ielding, welding, it is follows for
it is chemicalgäss in gas welding it is electrical
3.2 TYPES OF reactions in Thermit welding etc.
A Many types ofWELDING
Seld of their welding processes has been developed
applications. Some of the processes are depending upon
1. Forge welding listed below:
3. Eleetric arc 2-Gas welding
5. Seam welding welding 4. Spöt welding
7. TIG welding 6. Thermit
3. CO,-MIG welding welding
8. MIG welding
y
10. Plasma arc welding
3.2.1.
his two Forge welding: This
sirnilaitr ismetal pieces arewelding
inace, Then is done by the black-smiths. In
hammered so thatheated
a
upto the plastic stage in the
homogeneous mixture is formed
69
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3,2.2.3
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Weldinbags of at
70
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oxygen-acetyleneing. metalswelding
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and
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and
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10r oxy-acetylene oxygen the the
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 Disadvantages: 72
a.224 Advantagesticularly ment
Applications: metal filler IS It Welding
Process
Thereáre1. acetylene
opened wil
3. 2. 1. 6. 5. 4. 3. 2. 1. Al The To
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.3
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of
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by
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Used Oxygenare Pressure
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High Extinguishers:that used. harmful
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should
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and may For light the the
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 82

Metal 3 2.
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