1 2 3 4 5 6 7 8

The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from use of this document.

This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.

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© Copyright 2015 ABB ALL right reserved.

ABB AB

SE-721 68 Västerås
Sweden

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 1 2 3 4 5 6 7 8

Description : PROCESS INTERFACE ARISTOMIG

Drawing number : 3HEA803113-001
Drawing version : 03
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Date : 2015-10-28
Customer :
Year of construction : 2015
:
:
:
:
:
:

Drawn by : PRE/MB
Number of pages : 23
:
:
:
:

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 1 2 3 4 5 6 7 8

TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT PAGE 2008-10-01 PRE/MB
2 TITLE PAGE 2015-10-28 PRE/MB 03
3 TABLE OF CONTENTS 2015-10-28 PRE/MB
4 BLOCK DIAGRAM 2008-10-02 PRE/MB
5 SAFETY INTERLOCK 2015-10-28 PRE/MB
6 CAN BUS 2009-07-02 PRE/MB
7 CAN BUS & WELD SIGNALS POWER SOURCE 2009-07-02 PRE/MB 02
8 CONNECTION EXT. EQUIPMENT 2015-10-28 PRE/MB 03
9 CONNECTION EXT. EQUIPMENT 2015-10-28 PRE/MB 03
10 OPTION TORCH CLEANER TSC ROBOT 1 2015-10-28 PRE/MB 03
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11 OPTION TORCH CLEANER TSC ROBOT 2 2015-10-28 PRE/MB 03

12 OPTION TORCH CLEANER TSC ROBOT 3 2015-10-28 PRE/MB 03
13 OPTION TORCH CLEANER TSC ROBOT 4 2015-10-28 PRE/MB 03
14 OPTION TORCH CLEANER TC2013 ROBOT 1 2015-10-28 PRE/MB 03
15 OPTION TORCH CLEANER TC2013 ROBOT 2 2015-10-28 PRE/MB 03
16 OPTION TORCH CLEANER TC2013 ROBOT 3 2015-10-28 PRE/MB 03
17 OPTION TORCH CLEANER TC2013 ROBOT 4 2015-10-28 PRE/MB 03
18 OPTION TORCH CLEANER BINZEL BULLSEYE ROBOT 1 2015-10-27 PRE/MB
19 OPTION TORCH CLEANER BINZEL BULLSEYE ROBOT 2 2015-10-27 PRE/MB
20 OPTION BULLSEYE STANDALONE ROBOT 1 2015-10-28 PRE/MB 03
21 OPTION BULLSEYE STANDALONE ROBOT 2 2015-10-28 PRE/MB 03
22 OPTION BULLSEYE STANDALONE ROBOT 3 2015-10-28 PRE/MB 03
23 OPTION BULLSEYE STANDALONE ROBOT 4 2015-10-28 PRE/MB 03

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 1 2 3 4 5 6 7 8

MAINS
SUPPLY

SC

PROCESS INTERFACE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

A35

DEVICENET
ADAPTER

A21

PANEL
BOARD INTERLOCK DIGITAL
UNIT I/O UNIT

A43

CONTACTOR
UNIT

PS1/2
TORCH
WELD FEEDER BULLSEYE
SERVICE
POWER SOURCE UNIT STAND ALONE
EQUIPMENT

Latest revision: Lab/Office: Status: Plant: =

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 1 2 3 4 5 6 7 8

*) CONNECTED TO A10.X2:1-4 CONNECTED WITH AWG 18 BU,

SEE EL.DWGS FOR THE WHEN OPTION EXTENDED IF NO OTHER NOTATION
IRC5 CONTROLLER EMERGENCY STOP

SC IRC5 CONTROLLER *)OPTION EXT.EM STOP

A43 A21 XT31 POWER SUPPLY

CONTACTOR UNIT PANEL BOARD
A10

24V I/O

0V I/O
X24 *) *)
•

1417/•

(+)
X2

(-)
6 5 4 3 1 2 1 2
X1 X2 1 2 3 4
33 33 2 6
K42 K43
34 34

1415

1428

1428

1429
1415

1428

1428

1429
1414

1416

1417

1418

1419

1420

1421

1417

1429
1422/

ES1 OUT:A

ES1 OUT:B

ES2 OUT:A

ES2 OUT:B
EXT MON 1:B

EXT MON 2:B

INTERLOCK 24VS

+24V DRIVE

CONT2

0V

CONT1

ES1 OUT:A

ES1 OUT:B

ES2 OUT:A

ES2 OUT:B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

AWG 18 OG
1414

1416

1417

1418

1419

1420

1421

A2 5 62 72
K1
A1 6 61 71
1415

1426

1415

1 2 7.6
I/O 24VS

3 4 7.8
24V EXT.

5 6 5.2
62 61 5.3
8.1
72 71 5.3
1422 9.1
0V / 18.2
19.2
8.1
1426 9.1
I/O 24V / 18.2
19.2

Latest revision: Lab/Office: Status: Plant: =

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 1 2 3 4 5 6 7 8

SEE EL.DWGS FOR THE IRC5 CONTROLLER

SC IRC5 CONTROLLER

A35 DEVICENET ADAPTER

A35.J1

3 2 4 1 5

1x2xAWG22 +
1x2xAWG24
We reserve all rights in this document and in the information contained therein.Reproduction, use or

WH

RD
BU

BK
SC
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

1x2xAWG22 + A35.X1
1x2xAWG24

WH

RD
BU

BK
SC
3 2 4 1 5

1x2xAWG22 +
1x2xAWG24
WH

RD
BU

BK
SC

A35.X2
1x2xAWG22 + 1x2xAWG22 +
1x2xAWG24 1x2xAWG24

WH

WH
3 2 4 1 5

RD

RD
BU

BU
BK

BK
SC

SC
*) 120 Ohm

I/O5

*) RESISTANCE 120 Ohm SHALL

ALWAYS BE CONNECTED IN
X5 THE FIRST AND THE LAST XS17 XS17.2
CONNECTOR IN THE CANBUS
CIRCUIT
1 5 4 3 2 1 5 4 3 2
3 2 4 1 5 6 7 8 9 10 11 12

DRAIN

CAN_L

CAN_H

V-

V+

DRAIN

CAN_L

CAN_H

V-

V+
DRAIN

CAN_L

CAN_H

V-

V+

GND

NA0

NA1

NA2

NA3

NA4

NA5

7.3

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 1 2 3 4 5 6 7 8

6.6

SC

XP17 XP17.2
1 3
1 5 4 3 2 1 5 4 3 2 K1 K1
5.1 2 5.1 4
DRAIN

CAN_L

CAN_H

V-

V+

DRAIN

CAN_L

CAN_H

V-

V+

EXT 24V

CONT. ON

EXT 24V

CONT. ON
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

1x2xAWG22 + 1x2xAWG22 +
1x2xAWG24 1x2xAWG24
WH

WH
RD

RD
BU

BU
BK

BK
SC

SC
7x0.5mm² 7x0.5mm²

WH

BN

WH

BN
POWERSOURCE POWERSOURCE POWERSOURCE POWERSOURCE
ROBOT 1 ROBOT 2 ROBOT 1 ROBOT 2

CAN IN CAN IN XP31 XP31

F L K E D F L K E D
J M C F J M C F

EXT. ENABLE

EXT. ENABLE

EXT. ENABLE

EXT. ENABLE
CAN OUT CAN OUT

F L K E D F L K E D

*) 120 Ohm
SEE WELD POWER SOURCE SEE WELD POWER SOURCE

*) RESISTANCE 120 Ohm SHALL

ALWAYS BE CONNECTED IN
THE FIRST AND THE LAST
CONNECTOR IN THE CANBUS
SEE WELD POWER SOURCE SEE WELD POWER SOURCE CIRCUIT

Latest revision: Lab/Office: Status: Plant: =

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 1 2 3 4 5 6 7 8

SEE EL.DWGS FOR THE IRC5 CONTROLLER

SC IRC5 CONTROLLER

I/O5 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8

INPUT CH.9
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
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0V

+24V

0V

+24V

0V

0V
1424
1422/

1426

1424
1426
5.6 / I/O 24V
1422
5.6 / 0V

PROCESS OPTIONS:
SH. 9 TORCH CLEANER, TSC ROBOT1
SH. 10 TORCH CLEANER, TSC ROBOT2
SH. 13 TORCH CLEANER, TC2013 ROBOT1
SH. 14 TORCH CLEANER, TC2013 ROBOT2
SH. 17 BINZEL, BULLSEYE ROBOT1
SH. 18 BINZEL, BULLSEYE ROBOT2
SH. 19 BULLSEYE STANDALONE ROBOT1
SH. 20 BULLSEYE STANDALONE ROBOT2

Latest revision: Lab/Office: Status: Plant: =

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 1 2 3 4 5 6 7 8

SEE EL.DWGS FOR THE IRC5 CONTROLLER

SC IRC5 CONTROLLER

I/O6 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8

INPUT CH.9
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

0V

+24V

0V

+24V

0V

0V
1424
1422/

1426

1424
1426
5.6 / I/O 24V
1422
5.6 / 0V

PROCESS OPTIONS:
SH. 11 TORCH CLEANER, TSC ROBOT3
SH. 12 TORCH CLEANER, TSC ROBOT4
SH. 15 TORCH CLEANER, TC2013 ROBOT3
SH. 16 TORCH CLEANER,TC2013 ROBOT4
SH. 21 BULLSEYE STANDALONE ROBOT3
SH. 22 BULLSEYE STANDALONE ROBOT4

Latest revision: Lab/Office: Status: Plant: =

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Next 10
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

I/O 5 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

Clean

Lub

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level
0V

+24V

0V

+24V

0V

0V
SEE SH. 8 SEE SH. 8

GY/PK

RD/BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or

WH
BU

RD

BN

GN

YE

BK

VT
12x0.5mm²

PK
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

+A96 -KL

5
X1 1 9 12 10 13 2 11 14 3 4 6 15 7 8 16
+24V

0V

isolate
wire
0.75mm²

W_SE1.8 W_YP1.1
BN

BU

BK

W_SE3.1 W_SE5.1

BN

BU

BK
10.5
BN

BU

BK

17.2
W_YP1.1 2 1 GN/YE

BU

BN

BK
BN

BU

BK

W_SE2.1 W_SE4.1 BN
10.6

BU
BK
PE
A96
BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
W_SB1.1 YP1 YP2
BK

BN

BU

SE1.1 SE2 SE3 SE4 SE5 YP2

N N
BK BK BK BK BK

+TCP-V clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
+ - declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
SB1 wire cutter wire cutter cart out and activate milling cutter
closed open

light curtain TORCH SERVICE CENTER

TCP measurement
Latest revision: Lab/Office: Status: Plant: =
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TSC ROBOT 1 Next 11
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 1 2 3 4 5 6 7 8

I/O 5 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8

INPUT CH.9
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9

+24V

+24V

0V
0V

0V

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level

0V
Clean

Lub
SEE SH. 8
SEE SH. 8

RD/BU
GY/PK
WH

PK
BN

YE

VT
GN

BU

RD

BK
12x0.5mm²
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

+A96 -KL

X1 1 9 12 10 13 2 11 14 3 4 5 6 15 7 8 16

isolate
wire
0.75mm²
BN

BU

BK

BN

BU

BK
W_SE3.2 W_SE5.2 W_YP1.2 GN/YE
W_SE1.2 11.5 2 1
BN

BU

BK

W_YP1.2
BN

BU

BK

BU

BN

BK
W_SE4.2
BN

BU

BK

PE
W_SE2.2 11.6
A96
BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
W_SB1.2 YP1 YP2
BK

BN

BU

SE1 SE2 SE3 SE4 SE5 YP2

N N
BK BK BK BK BK

+TCP-V clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
+ - declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
SB1 wire cutter wire cutter cart out and activate milling cutter
closed open

light curtain
TCP measurement TORCH SERVICE CENTER
Latest revision: Lab/Office: Status: Plant: =
PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Updated with TC2013 OPTION TORCH CLEANER Document no. Rev. Ind Page 11
TSC ROBOT 2 Next 12
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 1 2 3 4 5 6 7 8

I/O 6 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

Clean

Lub

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level
0V

+24V

0V

+24V

0V

0V
SEE SH. 9 SEE SH. 9

GY/PK

RD/BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or

BU

RD
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

BN

GN

YE

WH

BK

VT

PK
12x0.5mm²

+A96 -KL

5
X1 1 9 12 10 13 2 11 14 3 4 6 15 7 8 16
+24V

0V

isolate
wire
0.75mm²

W_YP1.3
W_SE3.3 W_SE5.3
BN

BU

BK

BN

BU

BK
W_SE1.3 12.6
BN

BU

BK

W_YP1.3 2 1 GN/YE
BN

BU
BK

BU

BN

BK
W_SE4.3
BN

BU

BK

W_SE2.3 12.6 PE
A96
BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
W_SB1.3 YP1 YP2
BK

BN

BU

SE1 SE2 SE3 SE4 SE5 YP2

N N
BK BK BK BK BK

+TCP-V clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
+ - declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
SB1 wire cutter wire cutter cart out and activate milling cutter
closed open

light curtain TORCH SERVICE CENTER

TCP measurement
Latest revision: Lab/Office: Status: Plant: =
PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Added connections for Robot 3 OPTION TORCH CLEANER Document no. Rev. Ind Page 12
TSC ROBOT 3 Next 13
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

I/O 6 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.9
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9

+24V

+24V

0V
0V

0V

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level

0V
Clean

Lub
SEE SH. 9

DP3
SEE SH. 9

RD/BU
GY/PK
BN

GN

BU

RD

WH

VT

PK
12x0.5mm²

YE

BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

+A96 -KL

X1 1 9 12 10 13 2 11 14 3 4 5 6 15 7 8 16

isolate
wire
0.75mm²
BN

BU

BK

BN

BU

BK
W_SE3.4 W_SE5.4 W_YP1.4 GN/YE
W_SE1.4 13.5 2 1
BN

BU

BK

BN

BU

BK
W_SE4.4 W_YP1.4
BN

BU

BK

PE
W_SE2.4
A96

BU

BN

BK
13.6

BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
W_SB1.4 YP1 YP2
BK

BN

BU

SE1 SE2 SE3 SE4 SE5 YP2

N N
BK BK BK BK BK

+TCP-V clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
+ - declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
SB1 wire cutter wire cutter cart out and activate milling cutter
closed open

light curtain
TCP measurement TORCH SERVICE CENTER
Latest revision: Lab/Office: Status: Plant: =
PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Added connections for Robot 4 OPTION TORCH CLEANER Document no. Rev. Ind Page 13
TSC ROBOT 4 Next 14
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

I/O 5 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

Clean

Lub

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level
0V

+24V

0V

+24V

0V

0V
SEE SH. 8
SEE SH. 8

GY/PK

RD/BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or

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5
X1 1 9 12 10 13 2 11 14 3 4 6 15 7 8 16
+24V

0V

isolate
wire
0.75mm²

W_YP1.5
W_SE3.5 W_SE5.5
BN

BU

BK

BN

BU

BK
W_SE1.5 14.5
BN

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W_YP1.5 2 1 GN/YE

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BN

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14.6
BN

BU

BK

PE
W_SE2.5 W_SE4.5
BN

BU
BK
A96
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+ - + - + - + - + - PE
SE1 SE2 SE3 SE4 SE5 YP1 YP2 YP2
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BK BK BK BK BK

clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
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closed open

TORCH CLEANER TC2013

Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
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TC2013 ROBOT 1 Next 15
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

I/O 5 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8

INPUT CH.9
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9

+24V

+24V

0V
0V

0V

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level

0V
Clean

Lub
SEE SH. 8
SEE SH. 8

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RD/BU
BU

RD

BN

GN

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WH
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BK

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BN

BU

BK

BN

BU

BK
W_SE3.6 W_SE5.6 W_YP1.6 GN/YE
W_SE1.6 15.6 2 1
BN

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BN

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BK

BU

BN

BK
W_SE2.6 W_SE4.6 15.6 PE
BN

BU

BK

A96
BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
SE1 SE2 SE3 SE4 SE5 YP1 YP2 YP2
N N
BK BK BK BK BK

clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
wire cutter wire cutter cart out and activate milling cutter
closed open

TORCH CLEANER TC2013

Latest revision: Lab/Office: Status: Plant: =
PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Updated with TC2013 OPTION TORCH CLEANER Document no. Rev. Ind Page 15
TC2013 ROBOT 2 Next 16
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

I/O 6 DIGITAL I/O UNIT

OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

Clean

Lub

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level
0V

+24V

0V

+24V

0V

0V
SEE SH. 9 SEE SH. 9
We reserve all rights in this document and in the information contained therein.Reproduction, use or

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XL96 1 9 12 10 13 2 11 14 3 4 6 15 7 8 16
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BU

BK

W_SE3.7 W_SE5.7

BN

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W_SE1.7 16.5
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2 1 GN/YE
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BN

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W_SE4.7

BU

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16.6
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BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
SE1 SE2 SE3 SE4 SE5 YP1 YP2 YP2
N N
BK BK BK BK BK

clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
wire cutter wire cutter cart out and activate milling cutter
closed open

TORCH CLEANER TC2013

Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Added connections for Robot 3 OPTION TORCH CLEANER Document no. Rev. Ind Page 16
TC2013 ROBOT 3 Next 17
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

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OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8

INPUT CH.9
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9

+24V

+24V

0V
0V

0V

Clean fin.

BullsEye

Clamp

Cut up

Cut down

Low level

0V
Clean

Lub
SEE SH. 9

DP3
SEE SH. 9

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GY/PK
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BN

BU

BK

BN

BU

BK
W_SE1.8 W_SE3.8 W_SE5.8 W_YP1.8 GN/YE
17.6 2 1
BN

BU

BK

10.2
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BK
W_SE4.8
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BK

PE
W_SE2.8

BU

BN

BK
17.6
A96
BN BU BN BU BN BU BN BU BN BU L L
+ - + - + - + - + - PE
SE1 SE2 SE3 SE4 SE5 YP1 YP2 YP2
N N
BK BK BK BK BK

clamping element clamping element milling cutter milling cutter low level warning clamp clamping element activate
declamped/ clamped/ down up torch cleaning fluid and open wire cutter/ sprayer
wire cutter wire cutter cart out and activate milling cutter
closed open

TORCH CLEANER TC2013

Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
2015 Approved Sublocation:+
Rev 03: Added connections for Robot 4 OPTION TORCH CLEANER Document no. Rev. Ind Page 17
TC2013 ROBOT 4 Next 18
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 Rev. Ind Page 18
Next 19
Total 23
DIGITAL I/O UNIT

3HEA803113-001 03
8

0V
=
Location: +
Sublocation:+
9

0V
X4

Plant:
10

0V 1424
9

0V
8

INPUT CH.8
Document no.
Approved
7
7

INPUT CH.7
Status:
6

INPUT CH.6
5

INPUT CH.5
diSEN2 BK
4

INPUT CH.4
diMCLN_FIN_2 WH
3

INPUT CH.3
PROCESS INTERFACE ARISTOMIG

diSEN1 BU BU
2

INPUT CH.2
-

diMCLN_FIN PK BN
1

BINZEL BULLSEYE ROBOT 1

INPUT CH.1
+
6

OPTION TORCH CLEANER

X3

SB1
OPTION BULLSEYE
10

24V +24V 1426

1422/
0V
9

0V 1424
8

OUTPUT CH.16
7

OUTPUT CH.15
6

OUTPUT CH.14
5

OUTPUT CH.13
4

OUTPUT CH.12

Lab/Office:
3

OUTPUT CH.11

PRE
2

9
OUTPUT CH.10
1

OUTPUT CH.9

8
X2

BU/WH

10
diSEN1
4

10

24V +24V WH

CLAMP/MOTOR
0V BN
9

0V
doMCLN_TCH YE

BN

BU

VALVE
6
8

OUTPUT CH.8

Y2
7

OUTPUT CH.7
0V BN

5
doWIRE_CUT_2 opt.
6

OUTPUT CH.6 BU

4
doMLUB_TCH_2

LIFT/LUBRICATION
5

OUTPUT CH.5
3

doMCLN_TCH_2 doMLUB_TCH GN

BN

BU

VALVE
4

7
OUTPUT CH.4

PRE/PC, 2015-11-30
doWIRE_CUT opt.
3

OUTPUT CH.3

Y1
doMLUB_TCH GN diMCLN_FIN PK
2

2
OUTPUT CH.2
doMCLN_TCH YE
1

OUTPUT CH.1
X1

BU

Approved by, date:

3
7x0.5mm²

LIFT DOWN
-

SENSOR
+24V WH/BN

BN

BK
1

+
X1

S1
2

BRS-LC
1426

1422

PRE/MB, 2015-11-30
24V

5.6 / 0V
5.6 / I/O

Prepared by, date:

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Next 20
Total 23
DIGITAL I/O UNIT

3HEA803113-001 03
8

0V
=
Location: +
Sublocation:+
9

0V
X4

Plant:
10

0V 1424
9

0V
8

INPUT CH.8
Document no.
Approved
7
7

INPUT CH.7
Status:
6

INPUT CH.6
5

INPUT CH.5
diSEN2 BU BK
4

INPUT CH.4
diMCLN_FIN_2 PK WH
3

INPUT CH.3
PROCESS INTERFACE ARISTOMIG

diSEN1 BU
2

INPUT CH.2
-

diMCLN_FIN BN
1

BINZEL BULLSEYE ROBOT 2

INPUT CH.1
+
6

OPTION TORCH CLEANER

X3

SB1
OPTION BULLSEYE
10

24V +24V 1426

1422/
0V
9

0V 1424
8

OUTPUT CH.16
7

OUTPUT CH.15
6

OUTPUT CH.14
5

OUTPUT CH.13
4

OUTPUT CH.12

Lab/Office:
3

OUTPUT CH.11

PRE
2

9
OUTPUT CH.10
1

OUTPUT CH.9

8
X2

BU/WH

10
diSEN2
4

10

24V +24V WH

CLAMP/MOTOR
0V BN
9

0V
doMCLN_TCH_2 YE

BN

BU

VALVE
6
8

OUTPUT CH.8

Y2
7

OUTPUT CH.7
0V BN

5
doWIRE_CUT_2 opt.
6

OUTPUT CH.6 BU

4
doMLUB_TCH_2

LIFT/LUBRICATION
GN
5

OUTPUT CH.5
3

doMCLN_TCH_2 doMLUB_TCH_2 GN

BN

BU

VALVE
YE
4

7
OUTPUT CH.4

PRE/PC, 2015-11-30
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3

OUTPUT CH.3

Y1
7x0.5mm²

doMLUB_TCH diMCLN_FIN_2 PK
2

2
OUTPUT CH.2
doMCLN_TCH
1

OUTPUT CH.1
X1

BU

Approved by, date:

3

LIFT DOWN
-

SENSOR
+24V WH/BN

BN

BK
1

+
X1

S1
2

BRS-LC
1426

1422

PRE/MB, 2015-11-30
24V

5.6 / 0V
5.6 / I/O

Prepared by, date:

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OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

0V

+24V

0V

+24V

diSEN1

0V

0V
SEE SH. 8 SEE SH. 8
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diSEN1
WH

BN

BU
BN

BU

BK
STANDALONE
BULLSEYE

+ -
SB1

Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
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Rev 03: Updated with TC2013 OPTION BULLSEYE STANDALONE Document no. Rev. Ind Page 20
ROBOT 1 Next 21
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 1 2 3 4 5 6 7 8

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OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.9
24V

24V
X1 X2 X4 X3

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

0V

+24V

0V

+24V

diSEN2

0V

0V
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STANDALONE
BULLSEYE

+ -
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Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
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Rev 03: Updated with TC2013 OPTION BULLSEYE STANDALONE Document no. Rev. Ind Page 21
ROBOT 2 Next 22
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

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OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.1

INPUT CH.2

INPUT CH.3

INPUT CH.4

INPUT CH.5

INPUT CH.6

INPUT CH.8
INPUT CH.7
24V

24V
X1 X2 X3 X4

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

0V

+24V

0V

+24V

diSEN3

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0V
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STANDALONE
BULLSEYE

+ -
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Latest revision: Lab/Office: Status: Plant: =

PRE PROCESS INTERFACE ARISTOMIG Location: +
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ROBOT 3 Next 23
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23
 1 2 3 4 5 6 7 8

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OUTPUT CH.10

OUTPUT CH.11

OUTPUT CH.12

OUTPUT CH.13

OUTPUT CH.14

OUTPUT CH.15

OUTPUT CH.16
OUTPUT CH.1

OUTPUT CH.2

OUTPUT CH.3

OUTPUT CH.4

OUTPUT CH.5

OUTPUT CH.6

OUTPUT CH.8

OUTPUT CH.9
OUTPUT CH.7

INPUT CH.10

INPUT CH.11

INPUT CH.12

INPUT CH.13

INPUT CH.14

INPUT CH.15

INPUT CH.16
INPUT CH.9
24V

24V
X1 X2 X4 X3

0V

0V

0V

0V
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 9

0V

+24V

0V

+24V

diSEN4

0V

0V
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BULLSEYE

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Latest revision: Lab/Office: Status: Plant: =

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ROBOT 4 Next
Prepared by, date: PRE/MB, 2015-11-30 Approved by, date: PRE/PC, 2015-11-30 3HEA803113-001 03 Total 23