Instruc on Book
530V AC/DC AUTO SOLAR CONTROLLER
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CONTENTS
I. Solar Panel Selection (Solar Panel Connection Instructions and
Recommendations) ................................................................................................................... 3
II. Wiring Diagram..................................................................................................................... 4
III. Working Environment and Electrical.............................................................................. 5
IV. Operation Panel................................................................................................................... 6
V. Pre-use Inspection............................................................................................................... 8
VI. Pump Operation Mode ..................................................................................................... 8
VII. User Advanced Menu Settings.................................................................................... 11
VIII. Servicing and Maintenance......................................................................................... 15
IX. Fault Information and Troubleshooting..................................................................... 16
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I. Solar Panel Selection (Solar Panel Connection Instructions and
Recommendations)
A. Solar panel selec on:
Recommended total solar panel power: (1.2-1.3) mes the pump's rated power
Recommended op mum opera ng voltage for solar panels: (1.0-1.4) mes the rated voltage
of the water pump
B. For the AC/DC solar controller described in this product, when selec ng and installing solar
panels, priority should be given to the series connec on method of solar panels, and the open
circuit voltage (Voc) of the solar panels a er board connec on is required to be less than the
maximum limit of the controller's opera ng voltage.
C. If the power required for the pump cannot be met under series connec on condi ons, series
plus parallel colloca on may be considered as a method that requires a en on:
(1) The op mum opera ng voltage (Vmp) of the completed assembled solar panel needs to be
higher or equal to the rated voltage of the pump.
(2) The number of solar panels on the parallel branch circuit needs to be equal to the number of
solar panels on the main circuit.
D. When solar panels are connected in parallel, increase the current and power of the solar panels.
Solar panels connected in series increase the voltage and power of the solar panel.
Schema c diagram of series-parallel connec on:
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II. Wiring Diagram
3~
WEL
R S T
260-480V
Three phase
Generator
(DC Vol.200-780V)
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III. Working Environment and Electrical
Electrical specifications of the electric control and specifications of
the suitable water pump
Rated Maximu Maximu Minimu Optimum Working
Electric Pump Input m input m Input m Input MPPT environ
control model specifications Power current Voltage Voltage voltage ment
(KW) (A) (V) (V) (V) (℃)
Rated
HD530-
530V-3000 3000 15 780 80 480-650 -15-60
3000W
water pumps
Rated
HD530-
530V-4000 4000 15 780 80 480-650 -15-60
4000W
water pumps
Rated
HD530-
530V-5500 5500 15 780 80 480-650 -15-60
5500W
water pumps
Cau on.
1. Before powering up, be sure to test the open circuit voltage of the solar panel with an instrument or
calculate it using the knowledge of series and parallel connec on. The open-circuit voltage of the solar panel
must not exceed the maximum input voltage of the controller, otherwise it will cause irreversible damage.
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IV. Operation Panel
1. LED Indicator Light
Voltage display indicator (V): Always on in voltage display mode, otherwise
off.
Speed display indicator (RPM): Always on in speed display mode, otherwise
off.
Current display indicator (A): Always on in current display mode, otherwise
off.
Power Display Indicator (W): Always on in power display mode, otherwise off.
DC power supply mode indicator (DC): Lights up when DC power supply
mode is selected, otherwise it goes out.
AC Power Mode Indicator (AC): Lights up when AC power is selected as the
power supply mode, otherwise it is off.
Solar mode running lamp (MPPT): This indicator is always on when running
on solar power, otherwise it is off.
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Power and Run Indicator (Power): This indicator is always on when the
Bu on Type Function
Press the Setup button and the Confirm button to enter the
user advanced menu settings.
Short press the Setup button to exit the menu settings.
Set Bu on
Short press the button in the advanced menu setting to enter
the menu screen and set parameters step by step to enter.
Enter bu on
Press the button briefly to increment the data or parameter
Up
Pressing the button briefly decreases the data or parameter.
Down
In the operation status, switch the display mode. Display mode
in voltage (V) ->
Cyclic switching between current (A) -> speed (RPM) -> power (W).
Switch
Press and hold for three seconds to change direction
In the running state, you can turn it off. .
In the shutdown state, you can turn it on.
On/Off
controller is powered up.
2. Bu on opera on
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V. Pre-use Inspec on
1. Before use, you need to check whether the pump is intact, whether the cable is broken
as well as scratches, and use a multimeter ohm stop to measure the insulation
impedance between the pump cable and the shell, the insulation impedance should be
greater than 2M in the cold state.
2. When the water pump and the controller are connected to the extension cable
situation, the access to the extension cable wire diameter must be larger than the
original motor cable wire diameter.
3. Before the official use of the water pump needs to be connected to the power supply
to check whether the startup and operation is normal, and whether the pump rotation
direction is correct. Check in the absence of water, running time can not be too long,
after checking the need to stop the pump as soon as possible. If the pump is running in
the wrong direction, you need to change the motor cable in any two of the
three-phase line to change the direction.
4. When installing the pump, it is strictly prohibited to pull the cable line, need to increase
the rope fixed in other parts of the pump. Water pump and the bottom of the well
water height needs to be controller in more than 1 metre, to prevent sediment
inhalation, damage to mechanical sealing components and impeller and other
components.
VI. Pump Opera on Mode
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1. Water pump start-up
1) power-on startup
The pump starts automatically by default after each power supply input if the float
signal is not triggered.
2) Push-button power-on startup
A short press on the on/off button switches the pump to start and stop, and a short
press on the on/off button resets the pump to stop when the controller fails.
3) Restore boot after WELL troubleshooting
When the controller status is in the WELL protection situation, if the water shortage
signal is eliminated, the pump will start automatically after a 5-minute delay, so that if
the controller receives the TL port signal at this time, the pump will start immediately.
4）TH fault eliminated and start-up resumed
When the controller status is in TH guard situation, if the tank full water signal is
eliminated, the pump will be delayed for 1 minute and then start automatically, if the
controller receives the TL port signal at this time, the pump will start immediately.
2. Pump shutdown
1) Float signal stop
When the pump is in operation, the pump stops immediately when the tank full
signal is triggered (TH).
When the pump is in operation, the pump stops immediately when the water
shortage signal is triggered (WELL).
2) outage
If the water pump is in normal operation and the load power is consistently less
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than the set value, the controller will stop immediately and display the P50 fault code.
This fault will automatically clear and start the pump after a 5 minute delay.
3) power down by pressing a button
When the pump is running, a short press on the on/off button stops the pump.
3. Pump operation mode
VII. AC/DC switching strategy (the power supply input needs to be connected to
both solar and AC two-phase power supply at the same me)
1. Solar power independent power supply
When solar light is strong, switch to solar power independent power supply (DC
independent power supply).
2. AC and DC power supply at the same time
When the solar light is weak, switch to AC/DC simultaneous power supply (DC+AC
simultaneous power supply).
3. Solar DC power supply switching to AC/DC simultaneous power supply conditions
When solar DC power supply, if the detected working power is less than the judgement
value (judgement anti-shaking time 60S), switch to AC and DC power supply at the same
time.
4. AC/DC simultaneous power supply switching to solar DC power supply conditions
(1) AC and DC power supply at the same time, if the solar power supply voltage is
detected to be higher than the set voltage, switch to solar DC power supply.
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(2) AC and DC power supply at the same time, such as AC power failure occurs, switch to
solar DC power supply.
model
Switching Voltage
number
HD530- 3000W 300V
HD530- 4000W 350V
HD530- 5500W 350V
VIII. User Advanced Menu Se ngs
1. Press Setting button and Enter button at the same time to enter the user advanced
menu, after finishing the modification, press Setting button briefly to exit.
2. After entering the menu, the interface will display the menu number, for example, P0.1.
Short press the up down button to set the menu number. Short press Enter
button, the interface will jump to the parameter setting of the menu number, please refer to
the table below for the meaning of the parameter corresponding to the specific number. After
modifying the parameter, press Enter button briefly to return to the menu number
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interface.
Menu
menu parameter starting value note
number
Step
Setting the operating speed
P0.1 4000Rpm length
Adjustable range 1000 - 5000 Rpm
100Rpm
3.0 = 9.0A pacemake
Setting the motor output current limit
P0.2 4.0 = 11.0A r
Adjustable range 5.0 - 15.0 A
5.5 = 14.0A 1.0 A
3.0 = 600W pacemake
Setting DC switching AC power value
P0.3 4.0=800W r
Adjustable range 50 - 1000 W
5.5=800W 50W
Setting the time between switching pacemake
P0.4 from DC mode to AC mode 10 minutes. r
Adjustable range 1 - 60 minutes 1 minute.
Setting the time between switching pacemake
P0.5 from AC to DC mode 10 minutes. r
Adjustable range 1 - 60 minutes 1 minute.
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Setting the power sensitivity level for pacemake
P0.6 the dry-run protection function 3rd gear r
Adjustable range 1 - 4 steps 1st gear
Setting dry run protection enable
P0.7 0: Incapacitation 1
1: Enabling
Setting power supply mode selection
P0.8 0: Pure DC power supply 1
1: AC/DC automatic switching
3.0 = 9.0A pacemake
Setting the motor output current limit
P0.9 4.0 = 11.0A r
(fine adjustment) range value 5-15A
5.5 = 14.0A 0.1 A
Setting the DC switching voltage
threshold
(used for AC/DC switching judgement, 3.0 = 300 pacemake
P1.0 AC/DC switching will be triggered 4.0=350 r
when the input voltage on the DC 5.5=350 5V
side is greater than the set value)
Adjustable range 200 - 500 V
P1.1 The software version number is
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displayed and cannot be modified
Setting the motor model
Adjustable range 3000W - 5500W
corresponds to the following table Determined by
Controller
P1.2 demonstrate controller
Specifications
4LHD530 - 3000 4L3.0
model
4LHD530 - 4000 4L4.0
4LHD530 - 5500 4L5.5
6LHD530 - 3000 6L3.0
6LHD530 - 4000 6L4.0
6LHD530 - 5500 6L5.5
Motor head selection
P1.3
Factory settings only
AC Input Power Limit
Adjustable range 200W - 5500W
If the maximum input power of the
3.0 = 3500
controller is exceeded, it will not take
P1.4 4.0=4500
effect. (For example, if a controller with
5.5=5500
a maximum input power of 4KW is set
to 5.5KW, the effective value will still be
1.5KW.)
Power-on default operation command
P1.5 values and mode settings
0: Automatic mode, pump shutdown
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AC/DC(530V)controller system setting
1000-5000
3000=9.0 4000=11.0 5500=14.0
3000=600 4000=800 5500=800
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60
60
1-4
0-1
0-1
3000=9.0 4000=11.0 5500=14.0
P1.0:Voltage value of DC switch 3000=300 4000=350 5500=350
3000W=4L3.0;4000W=4L4.0
decided by the 4"Submersible pump: 5500W=4L5.5
P1.2:Motor model setting controller model
6"Submersible pump: 3000W=6L3.0;4000W=6L4.0
5500W=6L5.5
P1.3:Pump head Only APP type
P1.4:AC Power limit 3000W=3500;4000W=45000; 5500W=5500
P1.5:Again Power on the memory switch status 1 0: Default off 1:Start by default 2:Use the last command
state after power on.
1: Automatic mode, power on for the
pump running state.
2: Manual mode, the value of the run
command after power up will be equal
to the command of the last user
operation. (If the last user operation
was to start the pump, the command
for the next power up after power off
will be equal to run, if the last
operation was to shut down the
equipment, the command for the next
power up after power off will be equal
to shut down).
IX. Servicing and Maintenance
1. After working 3000 hours, the easily damaged parts should be replaced (such asbearing,
sealing ring, mechanical seal), or it may cause much more serious damage..
2. If the pump didn't use for long time, please scrub it, place at dry and ventilatedplace and
keeping properly.
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X. Fault Informa on and Troubleshoo ng Method
Fault type
Fault Fault Recovery
Reasons and Solutions
Code Description Process
Motor modelis mismatched.
Module Clear faults and
UVW three-phase open circuitplease
P30 Overcurrent reset reboot 30S
rewire UVW and ensureits correct
protection after a fault occurs
connection
Output Disconnection exists in the UVW 3-phase, Clear faults and
P34 Out-of-Phas rewire to ensure reliable contact between reset reboot 30S
e the UVW and the controller. after a fault occurs
Water pump bearings seized, clean water
Clear faults and
Blocking pump bearings.
P14 reset reboot 30S
Protection Motor model mismatch, select a matching
after a fault occurs
pump.
Motor model mismatch, select a matching
pump.
Water pump extension cord is too long,
Clear faults and
Out-of-step reduce the extension cord.
P16 reset reboot 30S
Protection The power supply is too low, increase the
after a fault occurs
power supply.
Water pump bearings seized, clean water
pump bearings.
Motor model mismatch, select a matching
pump.
Water pump extension cord is too long,
Clear fault and
Power reduce the extension cord.
P40 reset reboot 60S
Shortage The power supply is too low, increase the
after fault occurs
power supply.
Water pump bearings seized, clean water
pump bearings.
P12 Low Voltage Voltage input is too low, refer to the Delay 30S after
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Protection electrical characteristics of the voltage returns to
corresponding model for normal power normal, clear fault
distribution. and reset to restart
Voltage input is too high, refer to the Delay 30S after
High Voltage electrical characteristics of the voltage returns to
P10
Protection corresponding model for normal power normal, clear fault
distribution. and reset to restart
Automatically
High
Controller power module temperature clears when
P20 Temperature
exceeds 85°C temperature is
Protection
normal
60S after the 1st
fault, clear the
Pump air is not drained empty, cut off
fault and reset and
power, wait 30 seconds to reapply power
Dry-run restart. After 5
P50 and start the pump.
Protection minutes of
No water in pool, wait for water source,
subsequent faults,
restart.
clear the fault and
reset and restart.
After 1 minute
after the TH signal
Water tower Water tower level float signal triggered,
P51 is removed, clear
full (TH) waiting for water tower level to drop
the fault and reset
and restart.
After 5 minutes
Lack of water after the WELL
Well level float signal triggered, waiting for
P50 in wells signal is removed,
well water supply
(WELL) clear the fault and
reset and reboot.
The power supply mode set by controller
P0.8 cannot detect the corresponding
Automatically
DC power power input or the input voltage is too low.
P70 cleared after fault
supply failure Please check whether the power supply
recovery
mode selection matches the controller
wiring.
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The power supply mode set by controller
P0.8 cannot detect the corresponding
Automatically
AC Power power input or the input voltage is too low.
P72 cleared after fault
Failure Please check whether the power supply
recovery
mode selection matches the controller
wiring.
The
communication
The communication wire between the connection is
main board and the display board is automatically
Display panel
damaged or has poor contact, please cleared when it is
E17 communicati
disconnect the power and re-insert the established, if it is
on failure
wire harness to ensure a reliable not automatically
connection. restored, the
harness needs to
be replaced.
Check the power
cord and
Input out of Abnormal connection between
P42 controller
phase
controller and power cord connection
terminals
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