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Fuel System: Section

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0% found this document useful (0 votes)
20 views22 pages

Fuel System: Section

Uploaded by

dolphi_742078
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ENGINE

FL
A

FL
SECTION
FUEL SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 2 EVAP CANISTER .............................................. 15 F
Exploded View .........................................................15
PRECAUTIONS ................................................... 2 Removal and Installation .........................................15
Precaution for Supplemental Restraint System Inspection ................................................................16 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 2 EVAP CANISTER FILTER ................................ 17
General Precaution ................................................... 2 Exploded View .........................................................17
Removal and Installation .........................................17 H
PREPARATION ............................................ 3
EVAP CANISTER VENT CONTROL VALVE ... 18
PREPARATION ................................................... 3 Exploded View .........................................................18 I
Special Service Tool ................................................. 3 Removal and Installation .........................................18
Commercial Service Tool .......................................... 3
EVAP CONTROL SYSTEM PRESSURE SEN-
PERIODIC MAINTENANCE .......................... 4 SOR ................................................................... 19 J
Exploded View .........................................................19
FUEL SYSTEM .................................................... 4 Removal and Installation .........................................19
Inspection .................................................................. 4 K
Quick Connector ....................................................... 4 DISASSEMBLY AND ASSEMBLY .............. 20
REMOVAL AND INSTALLATION ................ 5 FUEL LEVEL SENSOR UNIT ........................... 20
Exploded View .........................................................20 L
FUEL LEVEL SENSOR UNIT, FUEL FILTER Disassembly and Assembly .....................................20
AND FUEL PUMP ASSEMBLY .......................... 5
Exploded View .......................................................... 5 SERVICE DATA AND SPECIFICATIONS M
Removal and Installation ........................................... 5 (SDS) ............................................................ 22
Inspection .................................................................. 9
SERVICE DATA AND SPECIFICATIONS
FUEL TANK ........................................................10 N
(SDS) ................................................................. 22
Exploded View ........................................................ 10 Fuel Tank .................................................................22
Removal and Installation ......................................... 10
Inspection ................................................................ 14 O

Revision: October 2015 FL-1 2016 Maxima NAM


PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000011934764

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General Precaution INFOID:0000000011934765

WARNING:
When replacing fuel line parts, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
• Use gasoline required by the regulations for octane number. Refer to GI-27, "Fuel".
• Before removing fuel line parts, perform the following procedures:
- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-168, "Work Procedure".
- Disconnect the battery cable from the negative terminal.
• Always replace O-ringS and clamps with new ones.
• Do not kink or twist tubes when they are being installed.
• Do not tighten hose clamps excessively to avoid damaging hoses.
• After installing tubes, check that there are no fuel leaks at connections in the following steps.
- Apply fuel pressure to fuel lines by turning ignition switch “ON” (with engine stopped). Then check
for fuel leaks at connections.
- Start engine and rev it up and check for fuel leaks at connections.
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
“MIL” may come on.

Revision: October 2015 FL-2 2016 Maxima NAM


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000011934766
FL

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV101207S0
( — ) D
Unified fuel lock ring wrench

JPBIA6384ZZ
Removing and installing fuel tank lock ring F
KV991J0090
(J-46214)
Fuel tank lock ring wrench
G

H
LBIA0353E

Commercial Service Tool INFOID:0000000011934767

Tool name Description


Power tool Loosening nuts, screws and bolts J

PIIB1407E L

Revision: October 2015 FL-3 2016 Maxima NAM


FUEL SYSTEM
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
FUEL SYSTEM
Inspection INFOID:0000000011934768

Inspect fuel lines, fuel filler cap, and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.

(A) : Engine
(B) : Fuel line
(C) : Fuel tank
If necessary, repair or replace damaged parts.

JPBIA0129ZZ

Quick Connector INFOID:0000000011934769

CAUTION:
• After connecting fuel tube quick connectors, check that quick connectors are secure.
• Ensure that connector and resin tube never contact any adjacent parts.
• Quick connector (1) can be disconnected when the tabs (F)
are depressed completely. Do not twist it more than neces-
sary.

(B) : Connection (cross-section)


(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
• Do not use any tools to disconnect quick connector.
• Keep resin tube (C) away from heat. Be especially careful
when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, etc., from get-
ting on resin tube.
• Do not bend or twist resin tube during installation and discon-
nection.
• Do not remove the remaining retainer (2) from hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced.
• When resin tube or hard tube (or the equivalent) is replaced,
also replace retainer with new one.

JPBIA0130ZZ

• To keep the connecting portions clean and to avoid damage


and foreign materials, cover them completely with plastic
bags (A) or something similar.

JPBIA0135ZZ

Revision: October 2015 FL-4 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Exploded View INFOID:0000000011934770
FL

AWBIA1345ZZ J

1. Lock ring 2. Fuel level sensor unit, fuel filter and 3. O-ring
fuel pump assembly
4. Fuel Tank
K
Front

Removal and Installation INFOID:0000000011934771


L
WARNING:
Be sure to read “General Precaution” before working on the fuel system. Refer to FL-2, "General Pre-
caution". M
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
N
REMOVAL
1. Unscrew the fuel filler cap to release the pressure inside the fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-168, "Work Procedure". O
3. Disconnect the battery negative terminal. Refer to PG-101, "Exploded View".
4. Remove the rear seat cushion. Refer to SE-89, "Removal and Installation".
P

Revision: October 2015 FL-5 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION >
5. Turn the four retainers (A) 90° in a clockwise direction and
remove the fuel pump inspection hole cover.

:Front

ALBIA0892ZZ

6. Disconnect the harness connector (C), EVAP hose (A), and the
fuel feed hose quick connector (B) from the fuel level sensor
unit, fuel filter, and fuel pump assembly.

:Front

AWBIA1308ZZ

Disconnect the quick connector as follows:


• Hold the sides of connector, press tabs and pull out fuel feed
tube.

(A) : Pull
(B) : Push in tabs

JPBIA0134ZZ

• If quick connector sticks to tube of main fuel level sensor unit, push and pull quick connectors several
times until they start to move. Then disconnect them by pulling.
CAUTION:

Revision: October 2015 FL-6 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION >
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Do not twist it more than A
necessary.

(B) : Connection (cross-section)


FL
(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
C
• Do not use any tools to disconnect quick connector.
• Keep resin tube (C) away from heat. Be especially care-
ful when welding near the resin tube.
D
• Prevent acid liquid such as battery electrolyte, etc., from
getting on resin tube.
• Do not bend or twist resin tube during installation and
disconnection. E
• Do not remove the remaining retainer (2) from hard tube
(or the equivalent) (A) except when resin tube or retainer
is replaced. F
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

G
JPBIA0130ZZ

• To keep the connecting portions clean and to avoid H


damage and foreign materials, cover them completely
with plastic bags (A) or something similar.

JPBIA0135ZZ
K

7. Remove lock ring from fuel level sensor, fuel filter, and fuel pump assembly.
• Remove the lock ring using Tool (A). L

Tool number (A) : KV991J0090 (J-46214) (shown)


: KV101207S0 ( — ) M

: Front
N

ALBIA0895ZZ O

Revision: October 2015 FL-7 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION >
• After removal, observe the alignment between the fuel level
sensor, fuel filter, and fuel pump assembly tabs (A) and the
matching marks (C) on the fuel tank as shown. This alignment
is necessary for proper installation.

(B) : Retainer mounting pawl

JPBIA4665ZZ

8. Remove the fuel level sensor, fuel filter, and fuel pump assembly
(A). Remove and discard the O-ring.
CAUTION:
• Do not bend the float arm during removal.
• Discard the O-ring. Do not reuse O-ring.

AWBIA1307ZZ

INSTALLATION
Installation is in the reverse order of removal.
• Install the fuel level sensor, fuel filter, and fuel pump assembly with
the fuel feed hose (B) facing the left side of the vehicle as shown.
Use a new O-ring.
CAUTION:
Do not reuse O-ring.

:Front
(A) EVAP hose
(C) Harness connector

AWBIA1308ZZ

• Connect the quick connector as follows:


- Check the connection for damage or any foreign materials.
- Align the connector with the tube, then insert the connector straight
into the tube until a click is heard.
• After the tube is connected, make sure the connection is secure by
performing the following checks:
- Pull the tube and the connector to make sure they are securely
connected.

AWBIA2224ZZ

Revision: October 2015 FL-8 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< REMOVAL AND INSTALLATION >
- Visually confirm that the two retainer tabs (3) are connected to the
quick connector (2). A
(1): Resin tube
(4): Retainer
(A): Connection (cross-section)
FL
(B): Disconnection
(C): To under floor fuel line
(D): To fuel tank
C

G
AWBIA2218ZZ

Inspection INFOID:0000000012260882 H

INSPECTION AFTER INSTALLATION


Use the following procedure to check for fuel leaks: I
1. Turn ignition switch “ON” (with engine stopped) then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine. Then let it idle and check that there are no fuel leaks at the fuel system connections. J

Revision: October 2015 FL-9 2016 Maxima NAM


FUEL TANK
< REMOVAL AND INSTALLATION >
FUEL TANK
Exploded View INFOID:0000000011934772

AWBIA2736ZZ

1. Lock ring 2. Fuel level sensor unit, fuel filter, and 3. O-ring
fuel pump assembly
4. Fuel tank mounting straps 5. Fuel tank protector 6. Fuel tank
7. Fuel filler hose 8. Clamp 9. Fuel filler hose
10. Grommet 11. Fuel filler cap Front

Removal and Installation INFOID:0000000011934773

WARNING:
Read “General Precautions” before working on the fuel system. Refer to FL-2, "General Precaution".
CAUTION:
If fuel tank is dropped while removing or installing, do not use.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Check the fuel level with the vehicle on a level surface. If the fuel
gauge indicates more than the level as shown (1/2 full), drain
the fuel from the fuel tank until the fuel gauge indicates a level at
or below as shown (1/2 full).
• In case the fuel pump does not operate, use the following pro-
cedure.
a. Insert fuel tubing of less than 25 mm (0.98 in) diameter into the
fuel filler tube through the fuel filler opening to drain fuel from the
fuel filler tube.
b. Disconnect the fuel filler hose from the fuel filler tube.
ALBIA0898ZZ

Revision: October 2015 FL-10 2016 Maxima NAM


FUEL TANK
< REMOVAL AND INSTALLATION >
c. Insert fuel tubing into the fuel tank through the fuel filler hose to drain fuel from the fuel tank.
• As a guide, if the fuel tank is full the fuel level reaches or is less than the level on the fuel gauge as A
shown, when approximately 34 (9 US gal, 7 1/2 Imp gal) of fuel is drained from a full fuel tank.
2. Open the fuel filler cap to release the pressure inside the fuel tank.
3. Release fuel pressure from fuel line. Refer to EC-164, "Work Procedure". FL
4. Disconnect the battery negative terminal. Refer to PG-101, "Exploded View".
5. Remove rear seat cushion. Refer to SE-89, "Removal and Installation".
6. Turn the four retainers (A) 90° in a clockwise direction and C
remove the fuel pump inspection hole cover.

:Front D

F
ALBIA0892ZZ

7. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly harness connector (C), EVAP hose quick connector G
(A), and fuel feed hose (B) quick connector.

:Front
H

AWBIA1308ZZ

J
a. Disconnect the quick connector as follows:
• Hold the sides of the connector, push in tabs (A) and pull out
the tube in the direction shown.
• If the connector and the tube are stuck together, push and pull K
several times until they start to move. Then disconnect them
by pulling in the direction shown.
L

M
AWBIA2223ZZ

CAUTION: N

Revision: October 2015 FL-11 2016 Maxima NAM


FUEL TANK
< REMOVAL AND INSTALLATION >
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Do not twist it more than
necessary.

(B) : Connection (cross-section)


(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
• Do not use any tools to disconnected quick connector.
• Keep resin tube (C) away from heat. Be especially careful
when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Do not bend or twist resin tube during installation and dis-
connection.
• Do not remove the remaining retainer (2) on hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced.
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

JPBIA0130ZZ

• To keep the connecting portion clean and to avoid dam-


age and foreign materials, cover them completely with
plastic bags (A) or something similar.

JPBIA0135ZZ

8. Remove rear wheel and tire using power tool. Refer to WT-64, "Adjustment".
9. Remove rear disc brake rotors. Refer to BR-46, "DISC BRAKE ROTOR : Removal and Installation".
10. Disconnect rear parking brake shoe, and remove rear cables from toggle lever. Refer to PB-12, "Removal
and Installation".
11. Disconnect the 4 park brake rear cable mounting nuts (A) and
position the rear park brake cables aside.

ALBIA0901ZZ

12. Remove the tunnel stay and center exhaust tube, without muffler(s). Refer to EX-5, "Removal and Instal-
lation".
13. Remove the fuel tank protector.
14. Disconnect the fuel filler hose and the recirculation hose at the fuel tank side.
15. Disconnect the EVAP line at the canister.

Revision: October 2015 FL-12 2016 Maxima NAM


FUEL TANK
< REMOVAL AND INSTALLATION >
16. Remove the EVAP canister filter bracket mounting bolt and position EVAP canister filter and EVAP canis-
ter filter mounting bracket aside. A
17. Disconnect the fuel tank mounting straps while supporting the fuel tank with a suitable jack.
CAUTION:
Fuel tank may be in an unstable condition, due to the shape of the fuel tank bottom. Be sure to FL
secure fuel tank at all times.
18. Remove the fuel tank.
19. If replacing the fuel tank, remove the fuel level sensor, fuel filter and fuel pump assembly to transfer to the C
new fuel tank. Remove and discard the O-ring.
CAUTION:
• Discard the O-ring. Do not reuse the O-ring.
• Do not bend float arm during removal and installation. D

INSTALLATION
Installation is in the reverse order of removal. E
• Connect the quick connector as follows:
- Check the connection for damage or any foreign materials.
- Align the connector with the tube, then insert the connector straight
into the tube until a click is heard. F
• After the tube is connected, make sure the connection is secure by
performing the following checks:
- Pull the tube and the connector to make sure they are securely G
connected.

H
AWBIA2224ZZ

- Visually confirm that the two retainer tabs (3) are connected to the I
quick connector (2).
(1): Resin tube
(4): Retainer
(A): Connection (cross-section) J
(B): Disconnection
(C): To under floor fuel line
(D): To fuel tank K

O
AWBIA2218ZZ

Fuel Filler Hose P


• Insert fuel filler hose to the length below:

: 35 mm (1.38 in)
• Be sure hose clamp is not placed on swollen area of fuel filler tube.

Revision: October 2015 FL-13 2016 Maxima NAM


FUEL TANK
< REMOVAL AND INSTALLATION >
• Tighten the clamp hand with the top mark (A) until the mark is on
the bolt head flange.

JPBIA0146ZZ

Inspection INFOID:0000000012260887

INSPECTION AFTER INSTALLATION


Use the following procedure to check for fuel leaks:
1. Turn the ignition switch ON (without starting the engine). Then check the connections for fuel leaks by
applying fuel pressure to the fuel piping.
2. Start engine, raise idle and verify there are no leaks at the fuel system connections.

Revision: October 2015 FL-14 2016 Maxima NAM


EVAP CANISTER
< REMOVAL AND INSTALLATION >
EVAP CANISTER
A
Exploded View INFOID:0000000012250308

FL

I
AWBIA2733ZZ

1. EVAP canister filter 2. EVAP filter bracket 3. EVAP canister filter vent hose J
4. EVAP control system pressure sensor 5. O-ring 6. EVAP canister
7. EVAP canister purge hose 8. EVAP canister vent control valve 9. EVAP canister control valve hose
10. Clip A. To vehicle body B. To fuel tank K
C. To EVAP tube Front

Removal and Installation INFOID:0000000011934774 L

NOTE:
The EVAP canister vent control valve and EVAP canister system pressure sensor can be removed without
removing the EVAP canister. M

REMOVAL
1. Remove fuel tank. Refer to FL-10, "Removal and Installation". N
2. Disconnect EVAP hose from EVAP canister.
3. Disconnect EVAP control system pressure sensor.
4. Disconnect EVAP canister vent control valve and hose. O
5. Disconnect main EVAP hose from EVAP canister.
6. Remove EVAP canister bolt and EVAP canister.
P
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-rings.
NOTE:
Tighten EVAP canister bolt to the specified torque.

Revision: October 2015 FL-15 2016 Maxima NAM


EVAP CANISTER
< REMOVAL AND INSTALLATION >
Inspection INFOID:0000000011934776

Check EVAP canister as per the following:


1. Block port (B).
2. Blow air into port (A) and check that it flows freely out of port (C).
3. Release blocked port (B).
4. Apply vacuum pressure to port (B) and check that vacuum pres-
sure exists at the ports (A) and (C).
5. Block port (A) and (B).
6. Apply pressure to port (C) and check that there is no leakage.

PBIB1212E

Revision: October 2015 FL-16 2016 Maxima NAM


EVAP CANISTER FILTER
< REMOVAL AND INSTALLATION >
EVAP CANISTER FILTER
A
Exploded View INFOID:0000000012250311

FL

I
AWBIA2733ZZ

1. EVAP canister filter 2. EVAP filter bracket 3. EVAP canister filter vent hose J
4. EVAP control system pressure sensor 5. O-ring 6. EVAP canister
7. EVAP canister purge hose 8. EVAP canister vent control valve 9. EVAP canister control valve hose
10. Clip A. To vehicle body B. To fuel tank K
C. To EVAP tube Front

Removal and Installation INFOID:0000000011934775 L

REMOVAL
1. Disconnect the EVAP hose from the EVAP canister filter. M
2. Remove the EVAP canister drain hose from the EVAP canister filter.
3. Remove EVAP canister filter.
N
INSTALLATION
Installation is in the reverse order of removal.
O

Revision: October 2015 FL-17 2016 Maxima NAM


EVAP CANISTER VENT CONTROL VALVE
< REMOVAL AND INSTALLATION >
EVAP CANISTER VENT CONTROL VALVE
Exploded View INFOID:0000000012462886

ALBIA0793ZZ

1. EVAP canister 2. O-ring 3. EVAP canister vent control valve


4. EVAP canister vent control valve hose

Removal and Installation INFOID:0000000011934777

REMOVAL
1. Disconnect the breather hose from the EVAP canister.
2. Disconnect the harness connector from the EVAP canister vent control valve.
3. Turn the EVAP canister vent control valve counterclockwise.

(A) : Lock
(B) : Unlock
4. Remove the EVAP canister vent control valve and O-ring.
CAUTION:
Do not reuse O-ring.

ALBIA0794ZZ

INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.

Revision: October 2015 FL-18 2016 Maxima NAM


EVAP CONTROL SYSTEM PRESSURE SENSOR
< REMOVAL AND INSTALLATION >
EVAP CONTROL SYSTEM PRESSURE SENSOR
A
Exploded View INFOID:0000000012462867

FL

G
ALBIA0753ZZ

1. EVAP control system pressure sensor 2. O-ring 3. EVAP canister


H
Removal and Installation INFOID:0000000011934778

REMOVAL I
1. Disconnect the EVAP hose from the EVAP canister. Refer to FL-15, "Exploded View".
2. Disconnect the EVAP control system pressure sensor.
3. Remove the EVAP control system pressure sensor and O-ring. J
CAUTION:
Do not reuse O-ring.
K
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring. L

Revision: October 2015 FL-19 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY AND ASSEMBLY
FUEL LEVEL SENSOR UNIT
Exploded View INFOID:0000000012269743

Fuel Level Sensor Unit

ALBIA0926ZZ

1. Level sensor unit module 2. Fuel temperature sensor A. Harness connector


B. Float arm assembly

Disassembly and Assembly INFOID:0000000011934779

Disassembly
NOTE:
Before disassembly, note the proper placement of the wires to the correct terminals and correct wire routing to
the terminals.
1. Disconnect fuel level sensor unit (A) and fuel tank temperature
sensor (C) harness connectors. Press the tabs on the terminals
to release the locking tabs.

(B): Fuel pump harness connector

ALBIA0927ZZ

Revision: October 2015 FL-20 2016 Maxima NAM


FUEL LEVEL SENSOR UNIT
< DISASSEMBLY AND ASSEMBLY >
2. Release the two clips and remove the fuel temperature sensor
from the pump assembly. A

FL

ALBIA0670ZZ

D
3. Release the tab (A) and slide the level sensor unit module and
float arm assembly (B) up to remove.
E

G
ALBIA0749ZZ

Assembly H
Assembly is the reverse order of disassembly.
NOTE:
• Ensure proper placement of the wires to the correct terminals and correct wire routing to the terminals.
• After connecting terminals, ensure they are securely locked and cannot be pulled out. I
• When installing the level sensor unit, push down until the tab is locked into place.

Revision: October 2015 FL-21 2016 Maxima NAM


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Tank INFOID:0000000011934780

Standard and Limit

Fuel tank capacity Approx. 68 (18 US gal, 15 Imp gal)


Refer to MA-16, "FOR USA AND CANADA : Fluids and Lubri-
Fuel recommendation cants" (United States and Canada), MA-17, "FOR MEXICO : Flu-
ids and Lubricants" (Mexico)

Revision: October 2015 FL-22 2016 Maxima NAM

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