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0% found this document useful (0 votes)
38 views42 pages

Exterior: Section

Uploaded by

dolphi_742078
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

EXT
A

B
SECTION
EXTERIOR C

E
CONTENTS
PRECAUTION ............................................... 3 FRONT UNDER COVER ................................... 26 F
Exploded View .........................................................26
PRECAUTIONS ................................................... 3 Removal and Installation .........................................26
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REAR UNDER COVER ..................................... 27
SIONER" ................................................................... 3 Exploded View .........................................................27
Precaution for Procedure without Cowl Top Cover...... 3 Removal and Installation .........................................27
H
Precaution for Work .................................................. 3
FENDER PROTECTOR .................................... 28
PREPARATION ............................................ 5 Exploded View .........................................................28
Removal and Installation .........................................28 I
PREPARATION ................................................... 5
Special Service Tools ................................................ 5 MUDGUARD ..................................................... 30
Commercial Service Tool .......................................... 5
FRONT MUDGUARD .................................................30 J
CLIP LIST ............................................................ 6 FRONT MUDGUARD : Exploded View ...................30
Descriptions for Clips ................................................ 6 FRONT MUDGUARD : Removal and Installation....30

REAR MUDGUARD ...................................................30 EXT


PERIODIC MAINTENANCE ......................... 10
REAR MUDGUARD : Exploded View ......................30
SQUEAK AND RATTLE TROUBLE DIAG- REAR MUDGUARD : Removal and Installation ......31
NOSES ...............................................................10 L
CENTER MUD GUARD .............................................31
Work Flow ............................................................... 10
CENTER MUD GUARD : Exploded View ................31
Generic Squeak and Rattle Troubleshooting .......... 11
CENTER MUD GUARD : Removal and Installa-
Diagnostic Worksheet ............................................. 14 M
tion ...........................................................................31
REMOVAL AND INSTALLATION ............... 16 DOOR OUTSIDE MOLDING ............................. 32
FRONT BUMPER ...............................................16 Exploded View .........................................................32 N
Removal and Installation .........................................32
Exploded View ........................................................ 16
Removal and Installation ......................................... 17 FRONT PILLAR MOLDING .............................. 34
Exploded View .........................................................34 O
REAR BUMPER .................................................20
Removal and Installation .........................................34
Exploded View ........................................................ 20
Removal and Installation ......................................... 20 REAR PILLAR MOLDING ................................. 35
P
FRONT GRILLE .................................................22 Exploded View .........................................................35
Exploded View ........................................................ 22 Removal and Installation .........................................35
Removal and Installation ......................................... 22 ROOF SIDE MOLDING ..................................... 36
COWL TOP .........................................................24 Exploded View .........................................................36
Removal and Installation .........................................36
Exploded View ........................................................ 24
Clip Replacement ....................................................37
Removal and Installation ......................................... 25

Revision: October 2015 EXT-1 2016 Maxima NAM


ROOF FINISHER ............................................... 38 Removal and Installation ......................................... 40
Exploded View ........................................................ 38
Removal and Installation ........................................ 38 REAR SPOILER ................................................ 42
Exploded View ........................................................ 42
LICENSE LAMP FINISHER ............................... 40 Removal and Installation ......................................... 42
Exploded View ........................................................ 40

Revision: October 2015 EXT-2 2016 Maxima NAM


PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000012262286

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. E
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni- H
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery and wait at least three minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000011935872
J
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
EXT

M
PIIB3706J

Precaution for Work INFOID:0000000011935873


N
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component O
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip. P
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
Revision: October 2015 EXT-3 2016 Maxima NAM
PRECAUTIONS
< PRECAUTION >
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.

Revision: October 2015 EXT-4 2016 Maxima NAM


PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000011935874
B

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
— Locating the noise
(J-39570) D
Chassis Ear

SIIA0993E

F
— Removing trim components
(J-46534)
Trim Tool Set
G

H
AWJIA0483ZZ

— Repairing the cause of noise


(J-50397)
NISSAN Squeak and Rattle I
Kit

ALJIA1232ZZ

Commercial Service Tool INFOID:0000000011935875 EXT

(TechMate No.) Description L


Tool name
(J-39565) Locating the noise
Engine Ear
M

SIIA0995E

Revision: October 2015 EXT-5 2016 Maxima NAM


CLIP LIST
< PREPARATION >
CLIP LIST
Descriptions for Clips INFOID:0000000011935876

Replace any clips which are damaged during removal or installation.

SIIA0315E

Revision: October 2015 EXT-6 2016 Maxima NAM


CLIP LIST
< PREPARATION >

EXT

SIIA0316E

Revision: October 2015 EXT-7 2016 Maxima NAM


CLIP LIST
< PREPARATION >

SIIA0317E

Revision: October 2015 EXT-8 2016 Maxima NAM


CLIP LIST
< PREPARATION >

ALJIA0564GB I

EXT

Revision: October 2015 EXT-9 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow INFOID:0000000011935877

SBT842

CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to EXT-14, "Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by test driving the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
• Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge
as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE

Revision: October 2015 EXT-10 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to A
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
B
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”. C
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. D
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS E
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
F
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope). G
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be H
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily. I
• feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise. J
• looking for loose components and contact marks.
Refer to EXT-11, "Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE EXT
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loosening and retightening the component, if possible. L
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane
tape. A NISSAN Squeak and Rattle Kit (J-50397) is available through your authorized NISSAN Parts Depart-
ment.
CAUTION: M
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information. N
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will O
only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement. P
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle Troubleshooting INFOID:0000000011935878

Refer to Table of Contents for specific component removal and installation information.

Revision: October 2015 EXT-11 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and the instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar finisher
4. Instrument panel to windshield
5. Instrument panel pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shift selector assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-50397) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:

Revision: October 2015 EXT-12 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose. A
3. Loose screws at console attachment points.
SEATS B
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include: C
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
D
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area. E

UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then F
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed to the engine wall
G
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator installation pins H
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best I
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine rpm or
load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise. J

EXT

Revision: October 2015 EXT-13 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >
Diagnostic Worksheet INFOID:0000000011935879

LAIA0072E

Revision: October 2015 EXT-14 2016 Maxima NAM


SQUEAK AND RATTLE TROUBLE DIAGNOSES
< PERIODIC MAINTENANCE >

EXT

LAIA0071E

Revision: October 2015 EXT-15 2016 Maxima NAM


FRONT BUMPER
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
FRONT BUMPER
Exploded View INFOID:0000000011935880

AWKIA3572ZZ

1. Front energy absorber 2. Front fog lamp (RH) 3. Sonar sensor (if equipped)
4. Sonar sensor finisher (if equipped) 5. Front bumper fascia 6. Front grille
7. Camera (if equipped) 8. Tow cover 9. Emblem
10. License plate bracket 11. Front bumper reinforcement bracket 12. Apron side bracket (RH)
(RH)

Revision: October 2015 EXT-16 2016 Maxima NAM


FRONT BUMPER
< REMOVAL AND INSTALLATION >
13. Bumper retainer (upper) 14. Front bumper reinforcement 15. Bumper stay retainer
16. Apron side bracket (LH) 17. Front bumper reinforcement bracket 18. Front bumper side retainer (LH) A
(LH)
19. Front bumper fascia side bracket 20. Core support cover 21. Body damper (if equipped)
(LH) B
22. Front bumper side retainer (RH) 23. Front bumper fascia side bracket 24. Hood seal
(RH)
25. Sonar sensor (if equipped) 26. Sonar sensor finisher (if equipped) 27. Front fog lamp (LH)
C
Pawl

D
Removal and Installation INFOID:0000000011935881

REMOVAL E
1. Remove clips (A), then remove the core support cover (1).

: Front
F

H
ALKIA4008ZZ

2. Remove clips (A) and remove intake air duct splashguard (1).
I

EXT

ALKIA4063ZZ
L
3. Remove bolts (A) from engine undercover (1).

: Front M

O
ALKIA4009ZZ

4. Remove the front fender protector side covers (RH/LH). Refer to EXT-28, "Removal and Installation". P
5. Partially remove front fender protector. Refer to EXT-28, "Removal and Installation".

Revision: October 2015 EXT-17 2016 Maxima NAM


FRONT BUMPER
< REMOVAL AND INSTALLATION >
6. Remove front fascia bolt (A) from front fascia (1).

: Front

NOTE:
LH shown, RH similar

ALKIA4010ZZ

7. To release turn fasteners, insert a suitable tool into slot between


turn fastener (A) and headlamp (1) and rotate as shown.

: Front

ALKIA4011ZZ

8. Disconnect the harness connectors from the following:


• Sonar sensors (if equipped). Refer to SN-40, "Removal and Installation - Front Sonar Sensors".
• Fog lamps (RH/LH). Refer to EXL-110, "Removal and Installation" (LED HEADLAMP) or EXL-228,
"Removal and Installation" (HALOGEN HEADLAMP).
9. Remove the front bumper fascia.
CAUTION:
When removing front bumper fascia, two operators are needed to prevent damage.
10. Remove the following from the front bumper fascia after removing (if necessary):
• Sonar sensors (if equipped). Refer to SN-40, "Removal and Installation - Front Sonar Sensors".
• Fog lamps (RH/LH). Refer to EXL-110, "Removal and Installation" (LED HEADLAMP) or EXL-228,
"Removal and Installation" (HALOGEN HEADLAMP).
• Front grille. Refer to EXT-22, "Removal and Installation".
11. Remove front energy absorber (if necessary).
12. Remove horns (high/low) (if necessary). Refer to HRN-7, "Removal and Installation".
13. Remove the bolts (A) and then remove bumper upper retainer
(1) and bumper stay retainer (2) (if necessary).

ALKIA4012ZZ

INSTALLATION

Revision: October 2015 EXT-18 2016 Maxima NAM


FRONT BUMPER
< REMOVAL AND INSTALLATION >
Installation is in the reverse order of removal.
A

ALKIA4007ZZ F

mm (in)

Section Measurement Minimum Target Value Maximum G


A-A Clearance 2 (0.08) 4.1 (0.16) 6.2 (0.24)
A-A Surface Height -0.6 (-0.02) 1.0 (0.04) 2.6 (0.10)
B-B Clearance 0.2 (0.01) 1.5 (0.06) 2.8 (0.11)
H

C-C Clearance 0.2 (0.01) 1.5 (0.06) 2.8 (0.11)


C-C Surface Height -0.3 (-0.01) 1.0 (0.04) 2.0 (0.08)
I
D-D Clearance 0.2 (0.01) 1.5 (0.06) 2.8 (0.11)
D-D Surface Height -0.3 (-0.01) 1.0 (0.04) 2.0 (0.08)
E-E Clearance 0.5 (0.02) 1.5 (0.06) 2.5 (0.10) J
F-F Clearance 0.0 (0.00) 0.3 (0.01) 1.1 (0.04)
F-F Surface Height -0.3 (-0.01) 0.7 (0.03) 1.7 (0.07)
EXT
G-G Clearance 0.2 (0.01) 1.5 (0.06) 3.2 (0.13)
H-H Clearance 0.0 (0.000) 1.5 (0.06) 3.0 (0.12)
I-I Clearance 0.2 (0.01) 1.5 (0.06) 3.2 (0.13) L
J-J Clearance 0.2 (0.01) 1.5 (0.06) 3.2 (0.13)
K-K Clearance 0.1 (0.00) 1.5 (0.06) 2.9 (0.11)
M
L-L Clearance 0.1 (0.00) 1.5 (0.06) 2.9 (0.11)
M-M Clearance 2.5 (0.10) 3.5 (0.14) 4.5 (0.18)
M-M Surface Height 0.0 (0.00) 1.0 (0.04) 2.0 (0.08) N

Revision: October 2015 EXT-19 2016 Maxima NAM


REAR BUMPER
< REMOVAL AND INSTALLATION >
REAR BUMPER
Exploded View INFOID:0000000011935882

ALKIA4042ZZ

1. Rear bumper fascia side bracket 2. Rear bumper reinforcement brack- 3. Rear bumper reinforcement
(LH) et (LH)
4. Rear bumper fascia 5. Sonar sensor finisher (if equipped) 6. Sonar sensor (if equipped)
7. Rear energy absorber 8. Rear bumper reinforcement brack- 9. Rear bumper fascia side bracket
et (RH) (RH)
Pawl

Removal and Installation INFOID:0000000011935883

REMOVAL
1. Remove the rear combination lamps (RH/LH). Refer to EXL-117, "Removal and Installation" (LED HEAD-
LAMP) or EXL-235, "Removal and Installation" (HALOGEN HEADLAMP).
2. Remove rear trunk finisher. Refer to INT-54, "TRUNK REAR FINISHER : Removal and Installation".
3. Partially remove trunk lid weather strip.
4. Remove bolts and clips from rear bumper fascia.

Revision: October 2015 EXT-20 2016 Maxima NAM


REAR BUMPER
< REMOVAL AND INSTALLATION >
5. Partially remove rear undercover clips (A) from rear bumper fas-
cia (1). A

ALKIA4039ZZ

D
6. Disconnect rear sonar sensor harness connector (if equipped).
7. Release pawls and remove rear bumper fascia from rear bumper side brackets (RH/LH).
8. Using a suitable tool, release pawls to separate the rear bumper E
fascia (1) from the rear panel (2) and then remove rear bumper
fascia.
F
: Pawl

WARNING:
• Do not damage rear bumper fascia when releasing pawls. G
• Two operators are required when removing fascia to pre-
vent damage to fascia.
ALKIA4040ZZ H

INSTALLATION
Installation is in the reverse order of removal. I

EXT

N
ALKIA1947ZZ

mm (in)
O
Section Measurement Minimum Target Value Maximum
A-A Clearance 0.0 (0.00) 0.0 (0.00) 0.8 (0.03)
A-A Surface height -1.8 (-0.07) -0.8 (-0.03) 0.2 (0.01) P
B-B Clearance 0.5 (0.02) 2.0 (0.08) 3.5 (0.14)
B-B Surface height -1.5 (-0.06) 0.0 (0.00) 1.5 (0.06)
C-C Clearance 3.0 (0.12) 5.0 (0.20) 7.0 (0.28)
D-D Clearance 5.0 (0.20) 7.0 (0.28) 9.0 (0.35)

Revision: October 2015 EXT-21 2016 Maxima NAM


FRONT GRILLE
< REMOVAL AND INSTALLATION >
FRONT GRILLE
Exploded View INFOID:0000000012242614

AWKIA3571ZZ

1. Camera (if equipped) 2. Front grille 3. Emblem


Pawl Metal clip

Removal and Installation INFOID:0000000011935884

REMOVAL
1. Remove front bumper fascia. Refer to EXT-17, "Removal and Installation".
2. Remove screws (A) and bolt (B) from front grille (1).

: Front

ALKIA4005ZZ

3. Release the pawls and metal clips, then remove front grille.
NOTE:
Remove the following parts (if necessary) after removing the front grille:
• Camera (if equipped)
• Emblem

Revision: October 2015 EXT-22 2016 Maxima NAM


FRONT GRILLE
< REMOVAL AND INSTALLATION >
INSTALLATION
Installation is in the reverse order of removal. A
CAUTION:
Perform camera image calibration (with around view monitor). Refer to AV-239, "Description".
B

EXT

Revision: October 2015 EXT-23 2016 Maxima NAM


COWL TOP
< REMOVAL AND INSTALLATION >
COWL TOP
Exploded View INFOID:0000000011935885

ALKIA4045ZZ

1. Cowl top cover seal 2. Cowl top side trim cover (RH) 3. Harness clip
4. Cowl top cover 5. Cowl top extension 6. Cowl top seal
7. Cowl top brace (RH) 8. Cowl top brace lower seal (RH) 9. Cowl top brace lower seal (LH)
10. Cowl top brace (LH) 11. Cowl top seal 12. Cowl top seal
13. Cowl top side trim cover (LH)

Revision: October 2015 EXT-24 2016 Maxima NAM


COWL TOP
< REMOVAL AND INSTALLATION >
Removal and Installation INFOID:0000000011935886

A
REMOVAL
1. Remove both wiper arms (RH/LH). Refer to WW-45, "WIPER ARM : Removal and Installation".
B
2. Release the cowl top cover seal clips, then remove cowl top cover seal.
3. Release the pawls, then remove the front fender covers (1) (RH/LH).
NOTE:
LH shown, RH similar C

: Pawl
D

F
ALKIA4046ZZ

4. Disconnect the washer nozzle supply hose.


5. Release the cowl top cover clips, then remove cowl top cover. G
6. Disconnect the harness connector from the wiper motor. Refer to WW-49, "WIPER MOTOR : Removal
and Installation".
7. Remove wiper motor harness clip and cowl top extension bolts, then remove the cowl top extension. H
8. Remove the front wiper drive assembly. Refer to WW-48, "WIPER DRIVE ASSEMBLY : Removal and
Installation".
9. Remove the cowl top brace (RH/LH) bolts, then remove cowl top brace (RH/LH) (if necessary). I
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: J
After installing, perform adjustment of wiper arm. Refer to WW-46, "WIPER ARM : Adjustment".
• When installing the cowl top brace (LH) (2) and cowl top brace (RH) (1), tighten the bolts in the order shown.
EXT

ALKIA4047ZZ

N
• When installing the lower cowl top extension brace, tighten the
bolts in the order shown.
O

ALKIA2822ZZ

Revision: October 2015 EXT-25 2016 Maxima NAM


FRONT UNDER COVER
< REMOVAL AND INSTALLATION >
FRONT UNDER COVER
Exploded View INFOID:0000000012244199

AWKIA3575ZZ

1. Front undercover 2. Front bumper fascia

Removal and Installation INFOID:0000000012244200

REMOVAL
1. Remove front undercover bolts.
2. Drill out the rivets (A) that secure the air deflector (1) to the
fender protector (2).

: Front

ALKIA4064ZZ

3. Remove clips and then remove front undercover.


INSTALLATION
Installation is in the reverse order of removal.

Revision: October 2015 EXT-26 2016 Maxima NAM


REAR UNDER COVER
< REMOVAL AND INSTALLATION >
REAR UNDER COVER
A
Exploded View INFOID:0000000012260895

AWKIA3576ZZ
I
1. Rear undercover
Front
J
Removal and Installation INFOID:0000000012260896

REMOVAL EXT
1. Remove clips from rear undercover.
2. Remove nuts from rear undercover and remove rear undercover.
L
INSTALLATION
Installation is in the reverse order of removal.
M

Revision: October 2015 EXT-27 2016 Maxima NAM


FENDER PROTECTOR
< REMOVAL AND INSTALLATION >
FENDER PROTECTOR
Exploded View INFOID:0000000011935887

ALKIA4031ZZ

1. Rear fender protector 2. Front fender protector 3. Front fender protector side cover
4. Rear wind deflector

Removal and Installation INFOID:0000000011935888

FRONT FENDER PROTECTOR


Removal
NOTE:
Position front tires as necessary to remove the front fender protectors.
1. Remove the front screw from center mudguard.
2. Remove the front fender protector side cover clips, then remove front fender protector side cover.

Revision: October 2015 EXT-28 2016 Maxima NAM


FENDER PROTECTOR
< REMOVAL AND INSTALLATION >
3. Drill out the rivets (A) that secure the air deflector (1) to the
fender protector (2). A

: Front
B

ALKIA4064ZZ

D
4. Remove the front fender protector screws and clips, then remove front fender protector.
Installation
Installation is in the reverse order of removal. E
NOTE:
Position front tires as necessary to install the front fender protectors.
REAR FENDER PROTECTOR F
Removal
1. Remove the rear tire/wheel assembly. Refer to WT-64, "Adjustment".
G
2. Remove the rear fender protector nuts and clips.
3. Remove the rear fender protector.
4. Remove the wind deflector screws, then remove the wind deflector. H
Installation
Installation is in the reverse order of removal.
I

EXT

Revision: October 2015 EXT-29 2016 Maxima NAM


MUDGUARD
< REMOVAL AND INSTALLATION >
MUDGUARD
FRONT MUDGUARD
FRONT MUDGUARD : Exploded View INFOID:0000000012242509

ALKIA4001ZZ

1. Front mudguard
Front

FRONT MUDGUARD : Removal and Installation INFOID:0000000012242510

REMOVAL
Remove screws and clip and remove front mudguard.
INSTALLATION
Installation is in the reverse order of removal.
REAR MUDGUARD
REAR MUDGUARD : Exploded View INFOID:0000000012242505

ALKIA4002ZZ

Revision: October 2015 EXT-30 2016 Maxima NAM


MUDGUARD
< REMOVAL AND INSTALLATION >

1. Rear mudguard A
Front

REAR MUDGUARD : Removal and Installation INFOID:0000000012242506


B

REMOVAL
Remove screws and clip and remove rear mudguard. C
INSTALLATION
Installation is in the reverse order of removal.
CENTER MUD GUARD D

CENTER MUD GUARD : Exploded View INFOID:0000000011935889

J
ALKIA4000ZZ

1. Center mudguard EXT


Front

CENTER MUD GUARD : Removal and Installation INFOID:0000000011935890 L

REMOVAL
1. Remove front mudguard. Refer to EXT-30, "FRONT MUDGUARD : Removal and Installation". M
2. Remove the screws and clips located on the underbody.
3. Remove rear wind deflector bolt. Refer to EXT-28, "Exploded View".
N
4. Remove the center mudguard front and rear screws.
5. Release the clips located behind the center mudguard using a suitable tool, beginning with the front and
working rearward.
O
6. Remove the center mudguard from body side.
INSTALLATION
Installation is in the reverse order of removal. P

Revision: October 2015 EXT-31 2016 Maxima NAM


DOOR OUTSIDE MOLDING
< REMOVAL AND INSTALLATION >
DOOR OUTSIDE MOLDING
Exploded View INFOID:0000000011935891

ALKIA4032ZZ

1. Rear door outside molding 2. Front door outside molding


Pawl

Removal and Installation INFOID:0000000011935892

FRONT DOOR OUTSIDE MOLDING


Removal
1. Open the front door window fully.
2. Remove the side view mirror. Refer to MIR-21, "Removal and Installation".

Revision: October 2015 EXT-32 2016 Maxima NAM


DOOR OUTSIDE MOLDING
< REMOVAL AND INSTALLATION >
3. Using a suitable tool (A), lift front door outside molding (1)
enough to carefully insert a suitable tool (B) beneath it and A
release pawl.

: Pawl
B
CAUTION:
Apply protection tape (C) around entire work area.
C

AWKIA3544ZZ

D
4. Lift and twist front door outside molding (1) upward then out from
door panel flange.
E

G
JMKIA2024ZZ

5. Remove front door outside molding. H


Installation
Installation is in the reverse order of removal.
I
REAR DOOR OUTSIDE MOLDING
Removal
1. Open the rear door window fully. J
2. Using a suitable tool (A), lift rear door outside molding (1)
enough to carefully insert a suitable tool (B) beneath it and
release pawls at front and rear. EXT

: Pawl
L
CAUTION:
Apply protection tape (C) around entire work area.
3. Lift and twist rear door outside molding (1) up then outward from
door panel flange. M
4. Remove rear door outside molding. AWKIA3544ZZ

Installation
N
Installation is in the reverse order of removal.

Revision: October 2015 EXT-33 2016 Maxima NAM


FRONT PILLAR MOLDING
< REMOVAL AND INSTALLATION >
FRONT PILLAR MOLDING
Exploded View INFOID:0000000012246446

ALKIA4033ZZ

1. Front pillar molding A. Locating pin


Clip

Removal and Installation INFOID:0000000012246447

REMOVAL
Release clips and then remove front pillar molding.

INSTALLATION
Installation is in the reverse order of removal.
NOTE:
When installing front pillar molding, make sure molding is aligned with locating pin.

Revision: October 2015 EXT-34 2016 Maxima NAM


REAR PILLAR MOLDING
< REMOVAL AND INSTALLATION >
REAR PILLAR MOLDING
A
Exploded View INFOID:0000000012246448

AWKIA3634ZZ
I
1. Rear pillar molding
Clip
J
Removal and Installation INFOID:0000000012246449

REMOVAL EXT
Release clips and then remove rear pillar molding.
INSTALLATION
L
Installation is in the reverse order of removal.

Revision: October 2015 EXT-35 2016 Maxima NAM


ROOF SIDE MOLDING
< REMOVAL AND INSTALLATION >
ROOF SIDE MOLDING
Exploded View INFOID:0000000011935893

ROOF SIDE MOLDING

ALKIA4035ZZ

1. Roof side molding 2. Roof panel 3. Body side panel

Removal and Installation INFOID:0000000011935894

ROOF SIDE MOLDING


REMOVAL
1. Starting at the rear, lift and pull the roof side molding upward.
2. Release the roof side molding from the channel and remove from the roof.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Begin installation of roof side molding at the front and move rearward.

Revision: October 2015 EXT-36 2016 Maxima NAM


ROOF SIDE MOLDING
< REMOVAL AND INSTALLATION >
Clip Replacement INFOID:0000000011935895

A
REMOVAL
1. Remove roof side molding.
B
2. Heat adhesive tape interface using a suitable tool (heat gun), then peel roof side molding clips (body side)
using long-nose pliers.
CAUTION:
Be careful not to damage the body. C
INSTALLATION
1. Clean tape removed surface with a shop cloth soaked in white gasoline or IPA. D
2. Use two-part epoxy adhesive.

Adhesive : 3M-weld DP–100 or equivalent E


3. Apply adhesive evenly to clip tape surface.

Thickness : Approximately 0.5 mm (0.020 in) F

4. Position applied parts to the proper location, and then sufficiently press-fit until the adhesive protrudes to
tape side.
G
Press-fit limit : 19.6 N× 2 seconds
5. Tape clips after press fit, and temporarily hold it for specified time based on the following. H

5 to 10°C (41 to 50°F) : 1 hour or more


11 to 23°C (52 to 73°F) : 30 minutes or more I
24°C or more (75°F or more) : 15 minutes or more
6. Install roof side molding rear edge first, working toward front after temporarily holding.
J
CAUTION:
• Securely insert molding rear end cap onto roof rear end cutout (installation standard).
• When installing roof side molding, check that molding fastener is securely inserted and then press
in. EXT
• Do not wash the vehicle within 24 hours after repair.

Revision: October 2015 EXT-37 2016 Maxima NAM


ROOF FINISHER
< REMOVAL AND INSTALLATION >
ROOF FINISHER
Exploded View INFOID:0000000012463969

ROOF FINISHER

ALKIA4048ZZ

1. Roof finisher
Clip

Removal and Installation INFOID:0000000012463968

REMOVAL
1. Open sunroof and remove screw (A) from roof finisher (1).

: Front

ALKIA4049ZZ

Revision: October 2015 EXT-38 2016 Maxima NAM


ROOF FINISHER
< REMOVAL AND INSTALLATION >
2. Release roof finisher clips from roof panel and remove roof finisher.
A
INSTALLATION
Installation is in the reverse order of removal.

EXT

Revision: October 2015 EXT-39 2016 Maxima NAM


LICENSE LAMP FINISHER
< REMOVAL AND INSTALLATION >
LICENSE LAMP FINISHER
Exploded View INFOID:0000000011935896

ALKIA3995ZZ

1. Trunk lid 2. License lamp finisher 3. Trunk request switch connector


Clip Pawl

Removal and Installation INFOID:0000000011935897

REMOVAL
1. Remove the trunk lid finisher. Refer to INT-51, "TRUNK LID FINISHER : Removal and Installation".
2. Disconnect the trunk request switch harness connector (A) and
disengage grommet (B) from trunk lid (1).

ALKIA3997ZZ

Revision: October 2015 EXT-40 2016 Maxima NAM


LICENSE LAMP FINISHER
< REMOVAL AND INSTALLATION >
3. Remove the license lamp finisher nuts (A) and bolts (B).
A

ALKIA3998ZZ

D
4. Disengage clips and then remove license lamp finisher.
INSTALLATION
Installation is in the reverse order of removal. E
NOTE:
When tightening the license lamp finisher, tighten the nuts and bolts
in the order shown. F

ALKIA3999ZZ

EXT

Revision: October 2015 EXT-41 2016 Maxima NAM


REAR SPOILER
< REMOVAL AND INSTALLATION >
REAR SPOILER
Exploded View INFOID:0000000011935898

ALLIA1854ZZ

1. Rear air spoiler 2. High-mounted stop lamp Clip


Front

Removal and Installation INFOID:0000000011935899

Removal
1. Remove trunk lid finisher. Refer to INT-51, "TRUNK LID FINISHER : Removal and Installation".
2. Disconnect the harness connector from the high-mounted stop lamp.
3. Remove the rear spoiler nuts.
4. Using a suitable tool, release clips and then remove rear spoiler.
NOTE:
After removing rear spoiler, release harness grommet from trunk lid and remove rear spoiler.
Installation
Installation is in the reverse order of removal.
NOTE:
• Before installing rear spoiler, clean the surface where it will be mounted with isopropyl alcohol or equivalent
to degrease the surface.
• Before installing, be sure there are no gaps or waves in the adhesive-backed foam tape where the surfaces
meet.
• During installation, be sure harness grommet of high-mounted stop lamp is fully seated into trunk lid opening
prior to final rear spoiler assembly placement.

Revision: October 2015 EXT-42 2016 Maxima NAM

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