BATIK FABRIC

LEAD TIME ANALYZING

BY:
22-055 Simal Ishtiaq
22-084 Tehreem Usman
22-089 Faris Hassan
22-040 Aqsa Shaheen
22-035 Juwareia Shakeel
22-079 Mishal Nadeem
22-042 Fatima Yaseen
22-050 Maheen Ramzan
22-021 Nabeeha Nauman
 BATIK FABRIC – LEAD TIME ANALYZING

INTRODUCTION
Batik fabric is a traditional textile product. It involves the usage of wax resisting technique. In
which wax is applied on certain areas of the fabric which is then dyed leaving them with the
original color. After dyeing the wax is removed leaving the fabric with intricate and colorful
patterns. It also makes the cotton most used for batik technique look crackled.

Batik fabric is commonly used in making clothing, such as sarongs, dresses, shirts, and home
decor items. The method requires considerable skill and time, especially for hand-drawn batik
(batik tulis), making each piece a unique work of art.

Furthermore, Batik is a hallmark of Southeast Asian culture, especially in Indonesia where its
recognized as a symbol of national heritage. Batik also includes symbolic motifs carrying
symbolic meanings relating to religion tradition and culture. It also has an economic impact in
being a handcrafted luxury as mentioned above about batik tulis which is hand drawn. It’s unique
and highly valued supporting local communities and economies especially in Indonesia,
Malaysia and parts of Africa. These countries also export batik products adding to the global
market. It also has a handmade appeal and is eco-friendly as traditional batik uses natural dyes
and techniques. It can also be innovated with new technologies and can lead to diversity and
versatility in Fashion and Interior Design.

RAW MATERIAL SOURCING

1. Materials
 Cotton: The most widely used fabric in batik. It is light and breathable, absorbs dye easily
and is smooth to touch.
 Silk: A high quality textile that is able to create rich colors. It is more suitable for high
end batik.
 Rayon and Linen: These elements are occasionally introduced due to their soft texture
and light weight.

Sourcing Strategies:
- Always choose untreated and raw natural fabrics to improve the dyeing stages.
- Look out for fabrics that are non- shrinking and are able to withstand wax application.
- Try to get certified vendors in case of production for green markets. Eco-friendlier
options like organic cotton filled in polygonal boxes can be useful.
2. Wax
 Paraffin Wax: Usually applied since it is easier to remove in mass production methods.
 Beeswax: Allows for a softer resist which creates textures that crack in batik patterns.
 Resin: An optional addition to the wax, for some manufacturers enhances the fabric hold
of the wax.

Sourcing Strategies:
- Use clean wax especially on hard copy designs as blotted wax might spoil the clear image
in the center of the design.
- If you would like a more sustainable approach, opt for chemotherapy agents that contain
beeswax or such composites.
- Source for art wax from art supply stores or directly from wax manufacturers.

3. Pigments
 Natural Dyes: These are more durable and eco-friendly since they are from organic
materials such as plants and minerals.
 Synthetic Colors Give brighter and varied colors and is generally easier to apply and
control.

Sourcing Tips:
- For plant-based colorant, try organic supplier and local farmers if it is accessible.
- Suppliers of synthetic dyes should have good safety measures, especially for those dyes
sent for export purposes.
- Make sure there are dyes that are colorfast, especially if the fabric is to be washed many
times.

4. Tools and Equipment

 Canting: These are traditional wax applicators with spouts that are used for detailed
designs.
 Brushes Used for applying wax or dye.
 Stamp: Copper or wooden stamps that are used to make repeated patterns quickly.
 Dyeing and Rinsing Vessels: These are strong vessels that are used to soak and wash out
fabrics.

Sourcing Tips
- Purchase those implements from batik regions such as Indonesia where the traditional
skill is guaranteed.
- To have a unique design, work with toolmakers to obtain the correct canting or stamp
designs.
 5. Water
 Soft Water it is best for dyeing as it allows deep penetration of colors in the fabric.

Sourcing Tips:
- Do consider on-site filtration systems if the municipal supply is hard or has foreign
matter.
- Waste water, where applicable, should be recycled to lessen the effects on the
environment especially in micro projects.

6. Safety Equipment and Additives

 Mordents: These are used along with the natural dyes to attach the color to the material.
 Protective Gear Face masks, gloves and aprons worn to shield from dye and wax usage.

Sourcing Tips:
- Use environmentally sound mordents when working with plants as some form of
mock mordents are poisonous.
- Make sure that all safety apparatus are lightweight and long-lasting.

YARN PRODUCTION / SPINNING

Lead Time in Yarn Production and Spinning
The lead time for yarn production and spinning for that matter always ranges from few days up
to few weeks and this is influenced by several factors:

Time Factors Affecting the Lead Time

1. Availability of Raw Materials
The lead time is greatly dependent on the presence of quality cotton or any other fiber. For
instance, delays may be expected due to the geographical and seasonal cyclic changes of cotton
planting and harvesting.

2. Scale of Production
High scale production may take more time for processing simpler work, while lower scale
production can be done very fast even though clogs may arise.

3. Technology and Machines Used

The time within which the whole process cycle is completed is also driven by the type and
sophistication of carding, drawing, and spinning machines available. Typically, production
cycles are reduced where modern, automatic machines are employed as opposed to manual
processes.
 4. Labor Skills
The level of skills of the laborers performing the spinning process is of great significance.
Craftsmen can spin and create better quality yarns than the trained hands that do it at a slower
pace.

5. Quality Control
Certain production stages may require a longer time to guarantee that certain quality standards
are met especially when the yarn is to be used in complicated batik designs.

6. Environmental Factors
The weather may also have an impact in terms of the raw materials being cut and processed, and
their availability for use.

WEAVING/KNITTING
Batik Techniques:

1. Wax Resist Dyeing:

Application:
Hot wax is applied on the cloth in very intricate designs using canting (small pen-like tool) or
brush. The areas that are waxed resist dyeing. So, the waxed area will not absorb the color of the
dye applied.
Dyeing:
Dyeing is done in a variety of colors. Areas which have waxed do not change their colors.
Remove the waxing; you can see the original design of the cloth.
2. Layering:
Layers of wax and dye create many possible intricate patterns. Once the initial layer of dye is
applied, additional layers of wax are applied, and this cycle is repeated in different colors.

3. Shibori and Tie-Dye Techniques:

Apart from the classic batik, most artists use the technique of Shibori (Japanese resist-dyeing)
or tie-dye to bring in some new textures and designs into the piece.

4. Weaving Techniques Like Batik

Even though batik itself is not woven, the base material can be any kind of woven fabric. Some
common weaves follow:
- Plain Weave: A very simple over-under weave that provides a great base for more
complex batik patterns.
 - Twill Weave: A weave that gives a diagonal effect and is used when a stronger material
is needed.
- Jacquard Weave: This is woven with complex patterns, sometimes combined with batik
to really give a richer texture to the fabric.

Batik Fabric Uses

- Apparel: Traditionally used for garments such as sarongs, shirts, and dresses.
- Home Decor: Used for curtains, tablecloths, and wall hangings giving a cultural outlook
to the space.
- Art and Craft: Batik is used in making art pieces and as a medium for various crafts.
- Fashion: The world of designers has also come up with batik as patterns for
contemporary fashion combining the traditional and modern elements.

DYEING AND FINISHING

The duration needed for dyeing and finishing work on batiks tends to be different owing to
certain factors, which are, the integrities of the designs, the quantity produced and the time taken
in each stage for drying after coloring. But, normally, the following are the timelines for each of
the stages in an outline form:

1. Design and Wax Application:

The application of the intricate wax patterns may not take a day, rather it can take a day or more
depending on the detail involved.

2. Dyeing:
The implementation of traditional dyeing involves many processes like drying periods between
processes especially when varying colors or layers are involved. Therefore, each dye application
stage may take a few hours to dye and finish the process. After that, air drying ensues and it may
take several hours to up to one day. Multi colored patterns that integrate different dye
applications can, however, prolong this process to a week or more.

3. Wax Removal:
After the dyeing process has been completed, the boiling or scraping out of the wax may take a
couple of hours to a full working day, depending on the bulk of the wax and the size of the batch.

4. Finishing:
The final operations that do washing and drying of the newly screen printed fabric to eliminate
any remaining excess dye or wax and performing pressing and finishing operations may take one
to two days.
All in all, the entire process usually takes 1 to 2 weeks in case of small scale, handcrafted batik.
In the case of bigger, more detailed batik designs or batch orders, this may take longer up
to 3 to 4 weeks.
QUALITY CONTROL
Lead Time in Batik Quality Control Process

Lead time within the context of batik fabric quality control is defined as the duration taken to
carry put inspection check of a certain size of fabric and lay the final verdict about its quality.
This step is very important in ensuring that the uniformity of the final product and the
satisfaction of the customers are guaranteed. Most often it takes a span of 2-5 working days to
carry out monitoring of the quality but other aspects like, size of the batch, designs complexity
and defective rates may also have an impact on the time consumed.

Factors Affecting Lead Time

There are a number of factors that can affect the lead time for batik fabric quality control:

1. Batch Size:
The bigger the batch, the longer it will take inspection as it is expected.

2. Complexity of The Design:

When it comes to more complex batik designs, they also take longer to check and there would
definitely be more chances of having defects.

3. Defect Rate:
A defect rate will lead to more time being spent on locating and classifying the fabric as well as
rework.

4. Skill and Experience of The Inspector:

Inspectors who have been trained and have prior knowledge can complete the task in a shorter
time and do a good job too.

5. Proper Equipment and Technology:

The use of better tools and modernization facilitates faster intervention.

6. Quality Requirements:
More stringent definitions of quality sometimes mean that the inspections become more intensive
and prolonged.

7. Availability of Workforce:
There should be an appropriate number of workers to ensure that there are no delays in the
quality control process.
8. Seasonality and Demand:
Extreme seasons or very high volumes may affect the quality control process to the extent of
enhancing lead-time.

Strategies to Reduce Lead Time

In order to mitigate lead time in batik fabric quality control, manufacturers can take several
measures. There should be purchases for modern inspection machinery and there should also be
properly trained inspectors to carry out the work. The time taken can also be shortened by
redesigning the process, decreasing the size of the batches or raising the quality expectations.
Furthermore, instituting the implementation of quality assurance measures at different levels of
production would help to detect any failure beforehand and therefore minimize the amount of
rework that would otherwise be necessary. By use of these strategies, batik producers are able to
refine their quality control strategy and place their products in the market faster.

GARMENT ASSEMBLY
1. Fabric Characteristics:
Batik is often produced using intricate dyeing techniques, which can affect availability.
Depending on the complexity and type of batik, the fabric may require longer preparation time,
including drying and curing.

2. Sourcing and Procurement:

The lead time can vary based on the source of the batik fabric. Local suppliers may offer shorter
lead times compared to international sources, which may involve shipping and customs delays.

3. Design Complexity:
Garments made from batik may involve detailed designs that require careful planning and fitting,
potentially increasing the assembly time.

4. Production Capacity:
The availability of skilled labor familiar with working with batik fabric is crucial. Limited skilled
labor can increase assembly time.

5. Order Volume:
Larger orders may require more complex scheduling and logistics, potentially extending lead
times as compared to smaller batches.

6. Quality Control:
Ensuring the quality of batik fabric can also add to the lead time, as it may necessitate extra
checks and processes.

7. Seasonality and Trends:

Seasonal demands for batik can impact lead times, especially if there is a surge in popularity,
which may lead to shortages or delays.
In summary, the lead time for assembling garments from batik fabric can range from several
weeks to a few months, depending on these variables. Efficient management of sourcing, skilled
labor, and production processes can help mitigate delays.

PACKAGING AND SHIPMENT

The lead time for packaging and shipping batik fabric is influenced by several factors:

1. Packers and Shippers of Batik Fabric

Batik is an extensively recognized brand in Indonesia and the Johnston adipiscing does not allow
the kneading phase of Iowa’s section’s famous garment wear to hinder the batik. The cloth is
gradually becoming a much-desired commodity and spreading around the globe. Thus, the last
component of batik production after all preparations has been done, will be the dispatch of the
batik system, the execution of the batik tradition and economics and general post stage
commencement. At this stage much attention is also placed in ensuring that the fabric remains
clean and enhancing its sturdiness.

2. Folding:
It minimizes the chances of the fabric developing creases and wrinkles.

3. Wrapping:
An acid-free tissue is also used to enclose a folded fabric so as to keep it away from dust and
moisture.

4. Packaging:
To pack the fabric wrapped with a strong wrapping paper placed in a hard board box or strong
tube before transportation.

5. Labeling:
On the box carrying the container, there is a sticker which bears specific information on how it
should be handled and stored.

6. Shipping:
The type of shipping to be used depends on several elements such as the distance, urgency of
need for the fabric and value of the fabric. Most ways that are available include:

7. Courier Services:
Matching line services are encouraged by use of such couriers like DHL, FedEx, and UPS for
limited supplies or time sensitive situations.
 8. Sea freight:
This is used in the transport of external orders by sea because it is the cheaper means of transport
except in cases where bulk supplies are being transported.

9. Air Freight:
More expensive compared to sea freight, air freight is quite obvious quicker than its alternative
sea freight. It is used for sure shipments or valuable and delicate items.

Other Factors to Consider:

- As the final stage of making batik, every very intricate step of the entire process of
waxing and dyeing has to be done. A beautiful batik fabric is carefully folded up and
placed in soft tissue paper to avoid any possibility of damage to the intricate patterns.
This protective packing comes last after placing the skillful fabric in a strong box.
- The mode of transport to use will, however, depend on the destination and the urgency of
the delivery. In this case distance would also be a factor, if not; it must go for a two day
relay air courier service. On the other hand, if the distance is rather long, it might either
enjoy a boat cruise in the Pacific Ocean or take the air and jet across.
- In the case where the package stands a higher chance of getting lost, it may be covered by
an insurance policy and all the relevant custom documents are prepared carefully. With
every passing moment, the attention is focused on maintaining the aesthetic appeal of the
fabric and that it does not get damaged in the process of delivery.