Vehicle Registance
Vehicle Registance
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Vehicle resistance
• Air resistance
Whenever the body is moving it has certain amount of resistance due to air.
The resistance offered by the air to the movement of vehicle is called air
resistance. It depends on the following.
• Density of medium (air)
• Size and shape of the vehicle body (A)
• Aerodynamic drag co-efficient (C)
• Velocity of the vehicle (V)
• Acceleration due to gravity (g)
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Air resistance
• Formula
Ra=CρAV2/2g
Ra= KaAV2
Where
C = Coefficient of drag=0.45
Ka = C ρ /2g - Aerodynamic constant
For Small Cars - Ka=0.0032
A=Projected frontal area in m2
Vehicle resistance
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Vehicle resistance
• Value of Ka :
• perfectly streamlined body=0.0
• Early passenger car s=0.00526 to 0.0015
• For modern passenger car =0.0032
• Racing cars=0.00245
• Trucks=0.0047
• Double tucker bus=0.006
Vehicle resistance
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Vehicle resistance
Air Resistance(Ra)
80
70
60
50
40
Air Resistance(Ra)
30
20
10
0
0 20 40 60 80 100 120
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Rr = (a+bV)W Kgf
Where
a = 7.6
b = 0.05625
V = vehicle speed in kmph
W = NLW or GLW in tons
Rolling Resistance
18
16
14
12
10
Rolling Resistance
8
0
0 20 40 60 80 100 120
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Value of Rr:
Rail road = 4.55 Kgf
Asphalt road =6.82
Wood paring =13.64
Granite =15.91
Well rolled gravel = 25.91
Hard dry clay =45.5
Sand road =163.65
Loose sand road =254.55 Kgf
Vehicle resistance
Gradient Resistance(Rg)
• The resistance offered by a grade to move up a vehicle is called as
gradient resistance.
• It depends on
• Weight of the vehicle
• The gradient of the slope
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Gradient Resistance(Rg)
Where
θ= angle of Slope
W=GVW/NLW in kg
Total Resistance(Rt)
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Assumption Made
= 870+273
= 1143 kg
Maximum vehicle speed = (110-115 Kmph)
= 113
Frontal area(1.7-1.9 m2) = 1.7 m2
Vehicle Acceleration
• Now find the acceleration for different vehicle speed from the above curve. The
excess driving Force.
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Thermal Efficiency
Fuel consumption
ISFC = 60wf/IP = 3600/ (HV* Ƞi )
BSFC = 60wf/BP = 3600/ HV* Ƞb )
Mechanical Efficiency Ƞm
Ƞm = BP/IP (or BP / (BP + FP )) = BMEP/IMEP
1. Friction loss in piston, bearing etc..7 to 10 %
2. Ventilating action of the flywheel 1 to 3%
3. The work of charging absorbed 2 to 6 %
4. Power absorbed by the different auxiliaries 1 to 9 %
Volumetric Efficiency Ƞv
Ƞv = Actual air capacity / Ideal air capacity
Ƞv =
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Scavenging Efficiency Ƞs
Ƞs =
PERFORMANCE CURVE
• It is used for designating the relationship between power, speed and
fuel consumption.
• In variable speed engines the rated power at a particular speed does
not provide enough information. So performance curves help to obtain
necessary information.
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V 8 multiple carburater automotive petrol with 7*10-3 m3 CI engine having 6 cylinders and Compression ratio 15:1 – 50
displacement engine cetane fuel
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Conti…
• Valve timing
• Combustion Time
• Incomplete combustion
• Atmospheric condition
• Pressure
• Temperature
• Humidity
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Calculate
a. BTH
b. ITH
c. MEP of cylinder
d. Petrol consumption per bkWh
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a. BTH = 23.7%
b. ITH = 28.5%
c. MEP of cylinder = 835.75kpa
d. Petrol consumption
per bkWh = 0.36kg/bkWh
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BP Developed cylinder no 1 =
BP Developed cylinder no 2 =
BP Developed cylinder no 3 =
BP Developed cylinder no 4 =
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Mechanical efficiency =
Mechanical efficiency = 82.8%
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5. Its assumed that the automobile engine can operate at the thermal
efficiency of 22% when operating condition are follows.
Volumetric efficiency of 80%, mechanical efficiency 82%, heating values
of petrol 46400kj/kg, theoretical air required per kg of petrol 14.5; excess
of air 25%; petrol vapor as the density has the twice the density of air and
the mixture at the end suction stroke is at pressure of 8.24*104 and temp.
of 333k. Gas constant for air is 287.14J/kgK.
Find the cylinder dimension of the 6-cylinder engine at the above condition
when the engine develops its rated power of 66kw at speed of 4200 rpm.
Assume the stroke 25% greater then the diameter of mm.
Va = 9.94m3
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Total swept
volume /min=
Vs = 12370.02 D3 mm3/min
D is in mm.
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Gradability
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6. Its assumed that the automobile engine can operate at the thermal
efficiency of 26% when operating condition are follows.
Volumetric efficiency of 80%, mechanical efficiency 82%, heating values of
petrol 46400kj/kg, theoretical air required per kg of petrol 14.5; excess of air
25%; petrol vapor as the density has the twice the density of air and the
mixture at the end suction stroke is at pressure of 8.24*104 n/m2 and temp. of
344k. Gas constant for air is 287.14J/kgK.
Find the cylinder dimension of the 6-cylinder engine at the above condition
when the engine develops its rated power of 66kw at speed of 4200 rpm.
Assume the stroke 25% greater then the diameter of mm.
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AT 6503
VEHICLE DESIGN AND DATA
CHARACTERISTICS
UNIT I INTRODUCTION
Assumptions to be made in designing a vehicle, Range of values for Gross
Vehicle Weight, Frontal Area, maximum speed, maximum acceleration,
gradability in different gears, Basics of Automobile
Design.
UNIT II RESISTANCE TO VEHICLE MOTION
Calculation, Tabulation and Plotting of Curves for Air and Rolling
Resistances at various vehicle speeds, Calculation and Plotting of Driving
force, Power requirement for different loads and acceleration, Maximum
Power calculation.
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TEXT BOOKS
1. Giri. N. K., "Automotive Mechanics", Khanna Publishers, New Delhi, 2005.
2. Heldt, P.M., "High Speed Combustion Engines", Oxford and I.B.H. Publishing
Co., Kolkata,
2002.
REFERENCE:
1. Gupta. R.B., "Automobile Engineering", Sathya Prakashan, 8 edu., 2013.
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UNIT II RESISTANCE TO
VEHICLE MOTION
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Cont..
Let,
• Pv = power required by the vehicle, kW,
• PR = engine power required, kW,
• V = speed of the vehicle, km/h,
• ƞt = transmission or drive line efficiency,
• R = Total resistance, N,
• Ra = Air resistance, N,
• Rr = Rolling resistance, N,
• Rg = Grade resistance, N.
Cont..
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Cont..
• The calculation of engine power takes into account the losses in transmission.
Hence required engine power.
Resistance to motion
Air resistance
Rolling resistance
Gradient resistance.
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• The total resistance to the motion of a vehicle is the sum of three resistance namely Air
resistance, Rolling resistance, Gradient resistance.
• It is thus composed of two parts that are independent of the speed of the vehicle -
Rolling resistance, Gradient resistance & one part that is dependent on speed Air
resistance.
• A curve of total resistance against speed is therefore obtained by shifting the curve of
fig 1 up vertically by the amount of the rolling & gradient resistance as shown in fig 2.
• Thus when the speed is OS kmph,
• the total resistance SP,
• It is composed of rolling resistance SR + gradient resistance RQ + air resistance QP.
Vehicle resistance
• Air resistance
• when ever the body is moving it has certain amount of resistance due to air. The
resistance offered by the air to the movement of vehicle is called air resistance. It
depends on the following.
• Density of medium (air)
• Size and shape of the vehicle body (A)
• Aerodynamic drag co-efficient (C)
• Velocity of the vehicle (V)
• Acceleration due to gravity (g)
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Cont..
• Air resistance
Where
A = projected frontal area, m2
V = speed of the vehicle, Km/hr
Ka = coefficient of air resistance
= 0.023 for best streamlined cars
= 0.031 for average cars
= 0.045 for trucks and Lorries
Cont..
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Cont..
Air Resistance(Ra)
80
70
60
50
40
Air Resistance(Ra)
30
20
10
0
0 20 40 60 80 100 120
Cont..
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Cont..
Where
a = 7.6
b = 0.05625
V = vehicle speed in kmph
W = NLW or GLW in tons
Rolling Resistance
18
16
14
12
10
Rolling Resistance
8
0
0 20 40 60 80 100 120
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Cont..
Value of Rr:
• Rail road =4.55 Kgf
• Asphalt road =6.82
• Wood paring =13.64
• Granite =15.91
• Well rolled gravel = 25.91
• Hard dry clay =45.5
• Sand road =163.65
• Loose sand road =254.55
Vehicle resistance
Gradient Resistance(Rg)
• The resistance offered by a grade to move up a vehicle is called as
gradient resistance.
• It depends on
• Weight of the vehicle
• The gradient of the slope
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Cont..
Gradient Resistance(Rg)
Cont..
Grade Resistance
• The component of the weight of the vehicle parallel to the gradient or the slope on
which it moves is termed as 'grade resistance'.
• Thus it depends upon the steepness of the grade. If the gradient is expressed as 1
in 5, it means that for every 5 meters the vehicle moves, it is lifted up by 1 meter.
Hence, grade resistance is expressed as.
• Rg =W sin θ, where
• W = total weight of the vehicle, N, and
• θ = inclination of the slope to the horizontal.
• Percentage grade = tan θ x 100, but small values of θ, tan θ= sin θ
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Total Resistance(Rt)
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Cont..
• Tractive effort
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Cont..
N=Engine Speed
V=Vehicle Speed
G=Gear Ratio
Rw=wheel radius
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Derivation
Equating 1&2
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Conti…
Conti…
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Conti…
• Hence tractive effort performance curves for four gear ratios can be
plotted against road speed in fig.
• In this figure a road resistance curve is also presented.
• The difference between the ordinates of tractive effort and road
resistance at any road speed gives the surplus tractive effort, which is
utilized for acceleration, drawbar pull and hill climbing.
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ACCELERATION
• When the vehicle is accelerated, its rotating parts are also accelerated
depending upon their moments of inertia and the gear ratio in the drive
line.
• Due to this, weight of vehicle is increased from W to WE.
• This increased weight, WE is called the 'effective or equivalent weight'
of the vehicle.
• When surplus power, i.e. surplus tractive effort is fully utilized for
acceleration.
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ACCELERATION
GRADABILITY
The maximum percentage grade, which a vehicle can negotiate with full rated
condition, is known as `gradability'.
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DRAWBAR PULL.
• When the excess power is fully utilized for pulling extra load attached
to vehicle then,
Maximum drawbar pull = Tractive effort - Road resistance
= (F - R).
• Road resistance in this case is made up of rolling resistance and air
resistance.
• Figures show that maximum surplus power and hence maximum
surplus tractive effort is provided at very low speeds of the vehicle.
• Therefore, for acceleration from start, for climbing steeper gradient
and for large drawbar pull, first gear is best suited.
Cont…
It is the force present in the road wheel after overcome the total reistance which tends
to move the vehicle
A = Accerleration m/sec2
Ka = Acc constant
DF = Rt+EDF Kgf
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Cont…
2.Driving Force DF
It is the force required as total force available at the vehicle road wheel. It is the
algebraic sum of excessive driving force and total resistance
DF = Rt+EDF Kgf
It is the power present in the road Wheel. The driving horse power at the road wheel
is proportional to total resistances(Rt) and EDF
= (DFXVX1000)/(60X60) kgf.m/s
DHP = (DFXVX1000)/(60X60)X1/75 hp
=(DFXV)/270
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Cont..
Brake horse power is defined ass the power available at the output shaft of the
engine
BHP=1.1XDHP HP
The power developed inside the engine cylinder is called indicated horse power
IHP = 1.1XBHP Hp
EX.1
2.DF = Rt+EDFKgf
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= (DFXVX1000)/(60X60) kgf.m/s
DHP = (DFXVX1000)/(60X60)X1/75 hp
=(DFXV)/270
BHP = 1.1XDHP HP
IHP = 1.1XBHP Hp
Ex.2
Assumptions Made
1.GVW=1143 Kg
2.Acceleration=.9 m/s2 (0.8-0.9)
3.Maxium Vehicle Speed =113 kmph
Note Maximum acceleration is attained at( 1/3)rdof the vehicle speed and at maximum vehicle
speed acceleration become Zero
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Total Resistance:
Rt=Ra+Rr
Ra=KaAV2 kgf
Rr=(a+bV)W kgf
Step 4
Step 3
Driving Force:
EDF=(W/g)X(a/Ka) Kgf
Df=9.5253+98.38=107.90 kgf
EDF=(1143/9.81)X(0.76/0.9)=98.38 kgf
Df=11.7+108.74=120.51 kgf
Edf=(1143/9.81)X(0.84/0.9)=108.74 kgf
Strep 5
Driving Horse Power
DHP=(107.90X10)/270=3.99 Hp
DHP=(120.51X20)=8.92 Hp
Step 6
Brake Horse Power
BHP=1.1X3.99=4.38 Hp
Bhp=1.1X8.92=9.82 HP
Step 7
IHP=101X4.38=4.818 HP
IHP=1.1X10.79=10.79 HP
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Problem 1
• The engine of a jeep is known to be able to provide 40.5kw for propulsion
purpose. In a certain application, the jeep weighing 12459 N is required to
pull a trailer of gross Weight 10673N at a speed of57.75 km/hr in top gear
on level. The resistance to motion is given by the equation R= aW+bV2,
where a = 0.016 and b= 0.055.
• Find out if the jeep is adequate for the job, If the transmission efficiency is
90%
Problem 2
• The coefficient of rolling resistance for a truck weighing 62293.5 N is 0.018 and the coefficient of
air resistance is 0.0276 in the formula R = KW + Ka AV2, N, where A is m2 of frontal area and V
the speed in km / h.
• The transmission efficiency in top gear of 6.2 : 1 is 90% and that in the second gear of
15 : 1 is 80%.
• The frontal area is 5.574 m2. If the truck has to have a maximum speed of 88 km/ h in top gear.
Calculate:
(i) The engine BP required;
(ii) The engine speed if the driving wheels have an effective diameter of 0.8125 m;
(iii) The maximum grade the truck can negotiate at the above engine speed in second gear; and
(iv) The maximum drawbar pull available on level at the above engine speed in second gear.
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Cont..
Solution.
i) BP
In top gear :
R = KW + Ka AV2
R = 0.018 W + 0.0276 AV2
= 0.018 x 62293.5 + 0.0276 x 5.574 (88)2
=1120.3 + 1191.4 = 2312.7 N.
BP = 62.8 Kw
Cont..
ii) Engine speed
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R = 1325.1 + (62293.5/X), N.
X = 62293.5/3643.7
= 17.1
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Cont..
(iv) Maximum drawbar pull on level road
= Tractive effort available - Tractive effort for resistance on
level
= 4968.8 - 1325.1
= 3643.7 N. Ans.
Problem 3
• A truck weighs 100111 N and the engine develops 97 kW at 2400
rpm. The transmission efficiency is 90% in top gear of 3.4:1 and 85%
in third gear of 8.4:1. The performance of the vehicle is such that it
will just reach a speed of 86.8 km/hr at 2400 rpm at wide open
throttle when running on the level in still air, and at the same engine
speed in third gear it will just climb a gradient of 1 in 14. If the total
resistance in N is given by the formula.
R = KW + Ka AV2 + W sin θ
• where A is in m2; V in. km/hr and W in N, calculate K and Ka and
hence the engine power required for climbing a grade of 1 in 40 at 48
km /h in top gear. How much more weight can be added the vehicle
to use the engine power fully under the above condition. Front area
of truck = 5.575 m2.
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Cont..
Solution.
In the top gear on the level road with V = 86.8 km/hr
We have tractive effort
= 3621 N
Cont..
Since whole tractive effort has be utilized to overcome resistance,
then
F = R = KW + Ka AV2
V = 35.1 km/hr
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Cont..
In third gear it will just climb a gradient of 1 in 14 at 35.1 km/hr
We have tractive effort
= 8456. 4 N
Cont..
• This tractive effort has been utilized to overcome the grade of 1
in 14 at 35.1 km/h
• Hence, F = R = KW + Ka AV2 + W / X
• 8456.4 = 100111 K + Ka x 5.575(35.1) 2 + 100111/14.
• 1305.6 = 100111 K + 6868.45 Ka. (ii)
• Subtracting eq. (ii) from (i), gives
3621 = 100111 K + 42003.38 Ka. (i)
1305.6 = 100111 K + 6868.45 Ka. (ii)
Ka = 0.0659
Substituting the value of Ka either in eq. (ii) or (i)
K = 0.00852
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Cont..
• Hence, R = 0.00852 W + 0.0659 AV2 + W sin θ
• Total resistance in climbing the grade of 1 in 40 at 48 km/h in
top gear,
• R = KW + Ka AV2 + W / X
• R = 0.00852 x 100111 + 0.06589 x 5.575 (48)2 + 100111/40
• = 852.9 + 846.3 + 2502.8
• = 4202 N
Cont..
Hence the engine power is required for climbing a grade of
1 in 40 at 48 km/hr in top gear
BP = 62.25 kw
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Cont..
Hence tractive effort required for climbing a gradient of 1 in 40
at 48 km/hr in top gear
We have tractive effort
= 6547. 5 N
Cont..
• Hence tractive effort for drawbar pull = 6547.5 - 4202
= 2345.5 N.
• If W is the weight added to utilize this extra tractive effort, then
Hence, F = R = KW + Ka AV2 + W / X
2345.5 = 0.00852 W + W/40
2345.5 = (0.00852 + 0.025) W
• Therefore,
W = 2345.5/0.03352
= 69973.15 N Ans.
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