KTM Unit-4
KTM Unit-4
The cams are usually rotated at a uniform speed by a shaft, but the follower motion is
predetermined and will be according to the shape of the cam.
Applications: The cams are widely used for operating the inlet and exhaust valves of internal
combustion engines, automatic attachment of machinery, paper cutting machines, spinning and
weaving textile machinery, feed mechanism of automatic lathes etc.
Fig.4.8 - (a) Cylindrical cam with a reciprocating follower (b) Cylindrical cam with oscillating follower
1. Base circle: It is the smallest circle that can be drawn to the cam profile.
2. Trace point: It is a reference point on the follower and is used to generate the pitch curve.
In the case of knife-edge follower, the knife-edge represents the trace point and the pitch curve
corresponds to the cam profile.
In a roller follower, the centre of the roller represents the trace point.
3. Pressure angle: It is the angle between the direction of the follower motion and a normal to the
pitch curve
This angle is very important in designing a cam profile. If the pressure angle is too large, a
reciprocating follower will jam in its bearings.
4. Pitch point: It is a point on the pitch curve having the maximum pressure angle.
5. Pitch circle: It is a circle drawn from the centre of the cam through the pitch points.
6. Pitch curve: It is the curve generated by the trace point as the follower moves relative to the cam.
For a knife-edge follower, the pitch curve and the cam profile are the same whereas, for a roller
follower, they are separated by the radius of the roller.
7. Prime Circle: It is the smallest circle that can be drawn from the centre of the cam and tangent to
the pitch curve.
For a knife-edge and a flat face follower, the prime circle and the base circle are identical.
For a roller follower, the prime circle is larger than the base circle by the radius of the roller.
8. Lift or stroke: It is the maximum travel of the follower from its lowest position to the topmost
position.
4.5.1 Displacement, Velocity and Acceleration Diagrams when the Follower Moves with
Uniform Velocity
Fig.4.10 - Displacement, velocity and acceleration diagrams when the follower moves with uniform velocity
The displacement, velocity and acceleration diagrams when a knife-edged follower moves with
uniform velocity are shown in Fig.4.10.
The abscissa (base) represents the time (i.e. the number of seconds required for the cam to
complete one revolution) or it may represent the angular displacement of the cam in degrees. The
ordinate represents the displacement or velocity or acceleration of the follower.
Since the follower moves with uniform velocity during its rise and return stroke, therefore the slope
of the displacement curves must be constant. In other words, AB1 and C1D must be straight lines.
4.5.2 Displacement, Velocity and Acceleration Diagrams when the Follower Moves with Simple
Harmonic Motion (S.H.M.)
Fig.4.11 - Displacement, velocity & acceleration diagrams when follower moves with simple harmonic motion
The displacement, velocity and acceleration diagrams when the follower moves with simple
harmonic motion are shown in Fig.4.11. The displacement diagram is drawn as follows:
1. Draw a semi-circle on the follower stroke as diameter.
2. Divide the semi-circle into any number of even equal parts.
3. Divide the angular displacements of the cam during outstroke and return stroke into the
same number of equal parts.
4. The displacement diagram is obtained by projecting the points.
Since the follower moves with a simple harmonic motion, therefore velocity diagram consists of a
sine curve and the acceleration diagram is a cosine curve.
𝜋 ×𝑠 1 𝜋 ×𝑠 𝜔
𝑣𝑝 = × = ×
2 𝑡0 2 𝜃0
Maximum velocity of the follower on the outstroke,
𝜋 ×𝑠 𝜔 𝜋 × 𝜔 ×𝑠
𝑣0 = 𝑣𝑝 = × =
2 𝜃0 2 𝜃0
We know that the centripetal acceleration of the point P
𝑣𝑝 2 𝜋 × 𝜔 ×𝑠 2 2 𝜋 2 × 𝜔2 × 𝑠
𝑎𝑝 = = ( ) × =
𝑜𝑝 2 𝜃0 𝑠 2 × (𝜃0 )2
Maximum acceleration of the follower on the outstroke,
𝜋 2 × 𝜔2 × 𝑠
𝑎0 = 𝑎𝑝 =
2 × (𝜃0 )2
𝜋× 𝜔 ×𝑆
𝑣𝑅 =
2 𝜃𝑅
Maximum acceleration of the follower on the return stroke
𝜋 2 𝜔2 𝑆
𝑎𝑅 =
2 (𝜃𝑅 )2
4.5.3 Displacement, Velocity and Acceleration Diagrams when the Follower Moves with
Uniform Acceleration and Retardation
Fig.4.13 - Displacement, velocity and acceleration diagrams when the follower moves with uniform
acceleration and retardation
The displacement, velocity and acceleration diagrams when the follower moves with uniform
acceleration and retardation are shown in Fig.4.13.
1. Divide the angular displacement of the cam during outstroke (O) into an even number of
equal parts (say eight) and draw vertical lines through these points.
2. Divide the stroke of the follower (S) into the same number of equal even parts.
3. Join Aa to intersect the vertical line through point 1 at B. Similarly, obtain the other points
C, D etc. Now join these points to obtain the parabolic curve for the outstroke of the
follower.
4. In a similar way, the displacement diagram for the follower during return stroke may be
drawn.
Since the acceleration and retardation is uniform, therefore the velocity varies directly with the
time.
We know that time required for the follower during outstroke,
𝜃0
𝑡0 =
𝜔
The time required for the follower during the return stroke,
𝜃𝑅
𝑡𝑅 =
𝜔
Mean velocity of the follower during outstroke
𝑆
𝑣0 =
𝑡0
Since the maximum velocity of the follower is equal to twice the mean velocity, therefore the
maximum velocity of the follower during outstroke,
2𝑆 2𝜔𝑆
𝑣0 = =
𝑡0 𝜃0
Similarly, the maximum velocity of the follower during the return stroke,
2𝜔𝑆
𝑣𝑅 =
𝜃𝑅
Maximum acceleration of the follower during outstroke,
𝑣0 2 ×2𝜔𝑠 4 𝜔2 . 𝑆
𝑎0 = = =
𝑡0 ⁄2 𝑡0 𝜃0 (𝜃0 )2
Similarly, the maximum acceleration of the follower during the return stroke,
4 𝜔2 𝑆
𝑎𝑅 =
(𝜃𝑅 )2
4.5.4 Displacement, Velocity and Acceleration Diagrams when the Follower Moves with
Cycloidal Motion
The displacement, velocity and acceleration diagrams when the follower moves with cycloidal
motion are shown in Fig.4.14.
We know that cycloid is a curve traced by a point on a circle when the circle rolls without slipping
on a straight line.
Fig.4.14 - Displacement, velocity and acceleration diagrams when the follower moves with the cycloidal
motion
2. Divide the circle into any number of six even parts. Project these points horizontally on the
vertical centre line of the circle. These points are shown by a’ and b’.
3. Divide the angular displacement of the cam during outstroke into the same number of equal
even parts as the circle is divided. Draw vertical lines through these points.
4. Join AB which intersects the vertical line through 3’ at c. From a’ draw a line parallel to AB
intersecting the vertical lines through 1’ and 2’ at a and b respectively.
5. Similarly, from b’ draw a line parallel to AB intersecting the vertical lines through 4’ and 5’
at d and e respectively.
6. Join the points A a b c d e B by a smooth curve. This is the required cycloidal curve for the
follower during outstroke.
𝜃 1 2𝜋𝜃
𝑥=𝑆 [ − sin ( )]
𝜃0 2 𝜋 𝜃0
The velocity of the follower after time t seconds,
𝑑𝑥 1 𝑑𝜃 2 𝜋 𝜃 2 𝜋 𝜃 𝑑𝜃
=𝑆 [ × − cos ( ) ]
𝑑𝑡 𝜃0 𝑑𝑡 𝜃0 𝜃0 𝑑𝑡
𝑆 𝑑𝜃 2𝜋𝜃
= × [1 − cos ( )]
𝜃0 𝑑𝑡 𝜃0
𝜔𝑆 2𝜋𝜃
= [1 − cos ( )]
𝜃0 𝜃0
The velocity is maximum, when
2𝜋𝜃
cos ( ) = −1
𝜃0
2𝜋𝜃
= 𝜋
𝜃0
𝜃0
𝜃=
2
Similarly, the maximum velocity of the follower during the return stroke,
2𝜔𝑆
𝑣𝑅 =
𝜃𝑅
Now, acceleration of the follower after time t sec,
𝑑2𝑥 𝜔𝑆 2𝜋 2 𝜋 𝜃 𝑑𝜃
= [ sin ( ) ]
𝑑𝑡 2 𝜃0 𝜃0 𝜃0 𝑑𝑡
2 𝜋 𝜔2 𝑆 2𝜋𝜃
= 2
sin ( )
(𝜃0 ) 𝜃0
The acceleration is maximum, when
2𝜋𝜃
sin ( )=1
𝜃0
𝜃0
𝜃=
4
2 𝜋 𝜔2 𝑆
𝑎0 =
(𝜃0 )2
2 𝜋 𝜔2 𝑆
𝑎𝑅 =
(𝜃𝑅 )2
Fig.4.16 - Profile of the cam when the line of stroke of the follower passes through the axis of the camshaft
Fig.4.20 - The profile of the cam when the axis of the follower is offset from the axis of the camshaft
2𝜋𝑁 2 𝜋 (240)
𝜔= = = 25.14 𝑟𝑎𝑑/𝑠
60 60
Maximum velocity of the follower on the outstroke,
𝜋 × 𝜔 ×𝑠 𝜋 × 25.14 × 0.04
𝑣0 = = = 1 𝑚/𝑠
2 𝜃0 2 × 1.571
Maximum velocity of the follower on the return stroke,
𝜋 × 𝜔 ×𝑠 𝜋 × 25.14 × 0.04
𝑣𝑅 = = = 1.51 𝑚/𝑠
2 𝜃𝑅 2 × 1.047
𝜋 2 × 𝜔2 × 𝑠 𝜋 2 × (25.14)2 × 0.04
𝑎0 = = = 50.6 𝑚/𝑠 2
2 × (𝜃0 )2 2 × (1.571)2
Maximum acceleration of the follower on the return stroke,
𝜋 2 × 𝜔2 × 𝑠 𝜋 2 × (25.14)2 × 0.04
𝑎𝑅 = = = 113.8 𝑚/𝑠 2
2 × (𝜃𝑅 )2 2 × (1.047)2
Ex. 4.3 A cam drives a flat reciprocating follower in the following manner:
During the first 120° rotation of the cam, the follower moves outwards through a distance
of 20 mm with simple harmonic motion. The follower dwells during next 30° of cam
rotation. During the next 120° of cam rotation, the follower moves inwards with simple
harmonic motion. The follower dwells for the next 90° of cam rotation. The minimum
radius of the cam is 25 mm. Draw the profile of the cam.
Solution: Given Data:
S = 20 mm; Minimum Radius of the Cam = 25 mm
Fig.4.25 - Profile of the cam when the line of stroke of the follower is offset by 15 mm
2𝜋𝑁 2 𝜋 (900)
𝜔= = = 94.26 𝑟𝑎𝑑/𝑠
60 60
Maximum velocity of the follower on the outstroke,
2 × 𝜔 ×𝑠 2 × 94.26 × 0.04
𝑣0 = = = 4.32 𝑚/𝑠
𝜃0 1.745
Maximum velocity of the follower on the return stroke,
2 × 𝜔 ×𝑠 2 × 94.26 × 0.04
𝑣𝑅 = = = 4.8 𝑚/𝑠
𝜃𝑅 1.571
Maximum acceleration of the follower on the outstroke,
4 × 𝜔2 × 𝑠 4 × (94.26)2 × 0.04
𝑎0 = = = 467 𝑚/𝑠 2
(𝜃0 )2 (1.745)2
Maximum acceleration of the follower on the return stroke,
4 × 𝜔2 × 𝑠 4 × (94.26)2 × 0.04
𝑎𝑅 = = = 576 𝑚/𝑠 2
(𝜃𝑅 )2 (1.571)2
Ex. 4.5 A cam rotating clockwise at a uniform speed of 1000 r.p.m. is required to give a roller
follower the motion as defined below:
1. A follower to move outwards through 50 mm during 120° of cam rotation,
2. A follower to dwell for next 60° of cam rotation,
3. A follower to return to its starting position during next 90° of cam rotation,
4. A follower to dwell for the rest of the cam rotation.
The minimum radius of the cam is 50 mm and the diameter of the roller is 10 mm. The line
of stroke of the follower is off-set by 20 mm from the axis of the camshaft. If the
displacement of the follower takes place with uniform and equal acceleration and
retardation on both the outward and return strokes, draw the profile of the cam and find
the maximum velocity and acceleration during out stroke and return stroke.
Solution: Given Data:
S = 50 mm = 0.05 m; Minimum Radius of the Cam = 50 mm;
o = 120° = 120 (/180) rad = 2.1 rad; R = 90° =/2 rad = 1.571 rad; N = 1000 r.p.m.
2𝜋𝑁 2 𝜋 (1000)
𝜔= = = 104.7 𝑟𝑎𝑑/𝑠
60 60
Maximum velocity of the follower on the outstroke,
2 × 𝜔 ×𝑠 2 × 104.7 × 0.05
𝑣0 = = = 5 𝑚/𝑠
𝜃0 2.1
Maximum velocity of the follower on the return stroke,
2 × 𝜔 ×𝑠 2 × 104.7 × 0.05
𝑣𝑅 = = = 6.66 𝑚/𝑠
𝜃𝑅 1.571
Maximum acceleration of the follower on the outstroke,
4 × 𝜔2 × 𝑠 4 × (104.7)2 × 0.05
𝑎0 = = = 497.2 𝑚/𝑠 2
(𝜃0 )2 (2.1)2
Maximum acceleration of the follower on the return stroke,
4 × 𝜔2 × 𝑠 4 × (104.7)2 × 0.05
𝑎𝑅 = = = 888 𝑚/𝑠 2
(𝜃𝑅 )2 (1.571)2
Ex. 4.6 Construct the profile of a cam to suit the following specifications:
Camshaft diameter = 40 mm ; Least radius of cam = 25 mm ; Diameter of roller = 25 mm;
The angle of lift = 120°; Angle of fall = 150°; Lift of the follower = 40 mm; Number of pauses
are two of the equal interval between motions. During the lift, the motion is S.H.M. During
the fall the motion is uniform acceleration and deceleration. The speed of the camshaft is
uniform. The line of stroke of the follower is offset 12.5 mm from the centre of the cam.
Fig.4.29 - Profile of the cam when the line of stroke of the follower is offset by 12.5 mm
References:
1. Theory of Machines, Rattan S S, Tata McGraw-Hill
2. Theory of Machines, Khurmi R. S., Gupta J. K., S. Chand Publication