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YASKAWA GA800 Variable Speed Drive Instruction Manual

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GA800 Variable Speed Drive

Instruction Manual

Install and Startup Yaskawa VFD

Rev-04-03-2023-04PM
Install and Startup
APP #143
Rev 3.7.5
YASKAWA VFD
GA800 / A1000
VARIABLE SPEED DRIVE
 Contents
1 GA800 Variable Speed Drive
2 GA800 / A1000 Hardware Diagram
3 HANBELL(Hardwired)VFD SETTINGS
4 CENTRIFUGAL Hardwired VFD
Settings
5 CENTRIFUGAL MODBUS VFD Settings
6 Documents / Resources

GA800 Variable Speed Drive

Any questions regarding this release, contact: [email protected]

Micro Control Systems, Inc. 5580 Enterprise Parkway Fort Myers, Florida 33905
(239)694-0089 FAX: (239)694-0031 www.mcscontrols.com
Information contained in this document has been prepared by Micro Control Systems, Inc. and is copyright ©
protected 2023.
Copying or distributing this document is prohibited unless expressly approved by MCS.

GA800 / A1000 Hardware Diagram

Contact closure across S1-SN will activate Drive’s “RUN” command. Drive will ramp up to Lower Limit defined by
D2-02 then be controlled by 0-10Vdc across Al-AC.
MCS YASKAWA AC DRIVE – GA800 / A1000 SETTINGS

HANBELL(Hardwired)VFD SETTINGS

Key features include: Start/Stop, 0-10V Speed Reference, Speed Reference Feedback

A1000 Parameters
Parameter Description Comments
& Values

Val Comme
# Default values in parenthesis (xxxxxx) YEA / Mfg / User
ue nts

A1-0 “Control Method Select”: 0=V/f; 1=V/f w/PG; 2=(Open Loop)

0 V/f
2 ; 3=Closed Loop
B1-0 “Run Cmd Select: 0=Operator; 1=(Terminals); 2=Modbus; 3 RUN=Contact Closure at
1
2 =Option S1-SN

B1-0 “Stop Method”: 0=(Ramp); 1=Coast; 2=DC Inj; 3=Coast w/ti

1
3 mer

B1-0 Disable
1 “Reverse Operation”: 0=(Enabled); 1=Disabled
4 Rev

B1-0 Accept
1 “Local/Remote Run”: 0=(Cycle Ext Run); 1=Accept Ext Run
7 Run

B1-0 All Men “Run Cmd” Accepted: 0=(Only in Operation Menu); 1=All M
1
8 us enus

B1-1 Accept “Run Cmd at PowerUp”: 0=(Cycle Ext Run); 1=Accept Run
1
7 Run cmd

C1-0 “Acceleration Time #1”: Default=10 seconds (range=0.0 – 6

10
1 000.0)

C1-0 “Deceleration Time #1”: Default=10 seconds (range=0.0 – 6

10
2 000.0)

C6-0
0 “Drive Duty Select”: 0=Heavy Duty HD; 1=(Normal Duty ND)
1

“Carrier Frequency” selection. PM motor, default ‘2’ = 5.0 kH

C6-0 z
1
2 Heavy Duty performance, default ‘1’ = 2.0 kHz Normal Duty
performance, default ‘7’ Swing PWM 1

D2-0 35 “Freq Ref Lower Limit”: Default=0% (range=0.0 – 110% of

35% of E1-04 value
2 % Parm E1-04)

E1-0 “Input Voltage”: Default= 230,460 (range=depends on voltag User must set “Input Volt
1 e class) age”

E1-0 User must set motor volt

MAXIMUM VOLTAGE 220 / 440
5 age

E2-0
“Motor Rated FLA”: Set per motor nameplate FLA “Use MCC”
1

H4-0 50
Terminal FM VDC outpput Limit (50% = 5 VDC)
2 %

H4-0 Output
108 U1-08 -Displays the output KW on the AM output.
4 KW
L1-0 Inv Duty “Motor Overload Protection”: 0=Disabled; 1=(General); 2=In
2
1 VT v Duty VT

L2-0 CPU Ac “Momentary Power Loss”: 0=(Disabled); 1=L2-02; 2=Power

2
1 tive restored CPU

L5-0
0 “Number of Auto Restarts”: Default=0 (range=0 – 10).
1

Determi
O1-0 Sets the unit to display Hz for frequency reference and moto
0 ned by
3 r speed.
A1-02

GA800 / A1000 MODBUS-I/O Diagram

MCS YASKAWA AC DRIVE – GA800 / A1000 SETTINGS
HANBELL(MODBUS)VFD SETTINGS

Key features include: Start/Stop, 0-10V Speed Reference, Speed Reference Feedback

A1000 Parameters & V

Parameter Description Comments
alues
 Val
# Comments Default values in parenthesis (xxxxxx) YEA / Mfg / User
ue

A1-0 “Control Method Select”: 0=V/f; 1=V/f w/PG; 2=(Open Lo

0 V/f
2 op); 3=Closed Loop

B1-0 Freq Ref S Sets Modbus Communication Action – 1=Hardwired; 2=

2
1 el Modbus; 3=Option

B1-0 “Run Cmd Select: 0=Operator; 1=Hardwired; 2=Modbus; RUN=Contact Closure at

2
2 3=Option S1-SN

B1-0 “Stop Method”: 0=(Ramp); 1=Coast; 2=DC Inj; 3=Coast w

1
3 /timer

B1-0 Disable R
4 1 “Reverse Operation”: 0=(Enabled); 1=Disabled
ev

B1-0 Accept Ru “Local/Remote Run”: 0=(Cycle Ext Run); 1=Accept Ext R

1 n
7 un

B1-0 “Run Cmd” Accepted: 0=(Only in Operation Menu); 1=All

1 All Menus
8 Menus

B1-1 Accept Ru “Run Cmd at PowerUp”: 0=(Cycle Ext Run); 1=Accept Ru

1
7 n n cmd

C1-0 “Acceleration Time #1”: Default=10 seconds (range=0.0 –

10
1 6000.0)

C1-0 10 “Deceleration Time #1”: Default=10 seconds (range=0.0

2 – 6000.0)

C6-0 “Drive Duty Select”: 0=Heavy Duty HD; 1=(Normal Duty

0
1 ND)

“Carrier Frequency” selection. PM motor, default ‘2’ = 5.0

C6-0
1 kHz Heavy Duty performance, default ‘1’ = 2.0 kHz
2
Normal Duty performance, default ‘7’ Swing PWM 1

D2-0 35 “Freq Ref Lower Limit”: Default=0% (range=0.0 – 110%

35% of E1-04 value
2 % of Parm E1-04)

E1-0 “Input Voltage”: Default= 230,460, 575 (range=depends o User must set “Input Volt
1 n voltage class) age”
 E1-0 User must set motor volt
MAXIMUM VOLTAGE 220 / 440
5 age

E2-0
“Motor Rated FLA”: Set per motor nameplate FLA “Use MCC”
1

H1-0
25 Terminal S1 Interlock ( N.C., always detect coast to stop)
1

H4-0 50
Terminal FM VDC output Limit (50% = 5 VDC
2 %

H5-0 Drive Addr

1 Sets the drive slave address used for communications
1 ess

H5-0 Comm Sp
5 Sets the Modbus communications speed 38400bps
2 eed

H5-0 Parity
0 Sets the parity bit to no parity
3 Select

H5-0 1=Coast t
1 Stopping Method After Communication Error
4 o Stop

L1-0 Inv Duty V “Motor Overload Protection”: 0=Disabled; 1=(General); 2

2
1 T =Inv Duty VT

L2-0 CPU Activ “Momentary Power Loss”: 0=(Disabled); 1=L2-02; 2=Pow

2
1 e er restored CPU

L5-0
0 “Number of Auto Restarts”: Default=0 (range=0 – 10).
1

O1-0 Set the unit to display HZ for frequency reference and mo

0
3* tor speed

Factory default setting – 1F – Must be changed: Arrow to H5 01 – Arrow right till ‘01’ blinking hit enter.
Arrow right- change ‘1’ to ‘0’ and change ‘F’ to ‘1’
Contact closure across S1-SN will activate Drive’s “RUN” command. Drive will ramp up to Lower Limit defined by
D2-02 then be controlled by 0-10Vdc across Al-AC.
MCS YASKAWA AC DRIVE – GA800 / A1000 SETTINGS

CENTRIFUGAL Hardwired VFD Settings

Key features include: Start/Stop, 0-10V Speed Reference, Speed Reference Feedback

A1000 Parameters &

Parameter Description Comments
Values

Val Comment
# Default values in parenthesis (xxxxxx) YEA / Mfg / User
ue s

B1-0 “Stop Method”: 0=(Ramp); 1=Coast; 2=DC Inj; 3=Coast w/ti

1
3 mer
B1-0 Disable R
1 “Reverse Operation”: 0=(Enabled); 1=Disabled
4 ev

B1-0 Accept R
1 “Local/Remote Run”: 0=(Cycle Ext Run); 1=Accept Ext Run
7 un

B1-0 “Run Cmd” Accepted: 0=(Only in Operation Menu); 1=All Me

1 All Menus
8 nus

C1-0 “Acceleration Time #1”: Default=15 seconds (range=0.0 – 60

15
1 00.0)

C1-0 “Deceleration Time #1”: Default=90 seconds (range=0.0 – 6

90
2 000.0)

“Carrier Frequency” selection. PM motor, default ‘2’ = 5.0 kH

C6-0
7 z Heavy Duty performance, default ‘1’ = 2.0 kHz
2
Normal Duty performance, default ‘7’ Swing PWM 1

D1-0 10
“Freq Ref 1
1 Hz

D2-0 70 “Freq Ref Lower Limit”: Default=0% (range=0.0 – 110% of P

70% of E1-04 value
2 % arm E1-04)

E1-0 “Input Voltage”: Default= 230,460 (range=depends on voltag User must set “Input V
1 e class) oltage”

E2-0 “Note: set to Motor FL

“Motor Rated FLA”: Set per motor nameplate FLA
1 A”

“Freq detection 2 closed: Output frequency is greater than or

H2-0
5 equal to the value in L$01 with hysteresis determined by L4-
3
02

H4-0 50
Terminal FM VDC output Limit (40% = 5 VDC
2 %

H4-0 Output K
108 U1-08 -Displays the output KW on the AM output.
4 W

H4-0
50 Multi-Function Analog output terminal AM gain
5

L5-0
0 “Number of Auto Restarts”: Default=0 (range=0 – 10).
1

Determine
O1-0 Sets the unit to display Hz for frequency reference and moto
0 d by A1-0
3 r speed.
2
CENTRIFUGAL MODBUS VFD Settings

Key features include: Start/Stop, 0-10V Speed Reference, Speed Reference Feedback

A1000 Parameters &

Parameter Description Comments
Values
 Val Comment
# Default values in parenthesis (xxxxxx) YEA / Mfg / User
ue s

B1-0 Freq Ref Sets Modbus Communication Action – 1=Hardwired; 2=M

2
1 Sel odbus; 3=Option

B1-0 “Run Cmd Select: 0=Operator; 1=Hardwired; 2=Modbus; RUN=Contact Closure at

2
2 3=Option S1-SN

B1-0 “Stop Method”: 0=(Ramp); 1=Coast; 2=DC Inj; 3=Coast w

1
3 /timer

B1-0 Disable R
1 “Reverse Operation”: 0=(Enabled); 1=Disabled
4 ev

B1-0 “Run Cmd” Accepted: 0=(Only in Operation Menu); 1=All

1 All Menus
8 Menus

C1-0 “Acceleration Time #1”: Default=15 seconds (range=0.0 –

15
1 6000.0)

C1-0 “Deceleration Time #1”: Default=90 seconds (range=0.0

90
2 – 6000.0)

“Carrier Frequency” selection. PM motor, default ‘2’ = 5.0

C6-0 kHz
7
2 Heavy Duty performance, default ‘1’ = 2.0 kHz Normal Du
ty performance, default ‘7’ Swing PWM 1

D1-0 10
“Freq Ref 1
1 Hz

D2-0 70 “Freq Ref Lower Limit”: Default=0% (range=0.0 – 110% o

70% of E1-04 value
2 % f Parm E1-04)

E1-0 “Input Voltage”: Default= 230,460 (range=depends on volt User must set “Input Volt
1 age class) age”

E2-0
“Motor Rated FLA”: Set per motor nameplate FLA “Note: set to Motor FLA”
1

H1-0
25 Terminal S1 Interlock ( N.C., always detect coast to stop)
1
 “Freq detection 2 closed: Output frequency is greater than
H2-0
5 or equal to the value in L$01 with hysteresis determined b
3
y L4-02

H4-0 Output po U1-08 – Displays the output frequency. Displays units are
108
1 wer determined by 01-03

H4-0 50
Terminal FM VDC output Limit (40% = 5 VDC
2 %

H4-0 Output fre U1-02 -Display the output frequency. Displays units are d
102
4 q. etermined by 01-03

H4-0
50 Multi-Function Analog output terminal AM gain
5

H5-0 Drive Add

1 Sets the drive slave address used for communications
1 ress

H5-0 Comm Sp
5 Sets the Modbus communications speed 38400bps
2 eed

H5-0 Parity Sel

0 Sets the parity bit to no parity
3 ect

H5-0 2:=Fast-St
2 Stopping Method After Communication Error
4 op

L5-0
0 “Number of Auto Restarts”: Default=0 (range=0 – 10).
1

O1-0 Set the unit to display HZ for frequency reference and mo

0
3 tor speed

Factory default setting – 1F – Must be changed: Arrow to H5 01 – Arrow right till ‘01’ blinking hit enter. Arrow right-
change ‘1’ to ‘0’ and change ‘F’ to ‘1’

Date………………………Author……………………..Revision……………..Description

8-3-15 DEW Rev 1.0 Install and startup

8-6-15 DEW Rev 1.0 Edits made

2-11-16 DEW Rev 1.1 Edits made to settings, pg 11

3-01-16 DEW Rev 1.2 Edits made to settings, pg 11

3-7-16 DEW Rev 1.3 Add new drawing for Hardwired

3-8-16 DEW Rev 1.3 Add Modbus setup and wiring

3-14-16 DEW Rev 1.4 Add Modbus, Centrifugal settings

3-28/29-16 DEW Rev 1.4 Add new hardwire dwg

9-29-16 DEW Rev. 1.5 Add revised Drawings

1-11-17 DEW REv 1.6 Edits from Bret

1-12-17 DEW REV 1.5 Drawing updates

11-02-17 DEW REV 1.7 Add changes – b1-01- b1-02, H5-01

06-03-2019 DEW REV 3.0 Add C602 “Carrier Frequency” selection.

08-30-19 DEW REV 3.1 Removed bottom of pg 2 and page 3

02-25-2020 DEW REV 3.2 ADD H-5-04 MODBUS ONLY

05-15-2020 DEW REV 3.4 ADD E1-05 VOLTAGE MAX HANBELL HARDWIRED & MODBUS

02-17-2021 DEW REV 3.5 UPDATE DRAWINGS

07-26-2022 DEW REV 3.6 UPDATE PARAMETERS

 08-02-2022 DEW REV 3.6 UPDATE DRAWINGS

REV 3.7.
08-05-2022 DEW UPDATE DRAWINGS FOR TERMINATION
1

REV 3.7.
01-05-2023 DEW UPDATE FOR H1-01 INTERLOCK ON MODBUS SETTING
3

REV 3.7.
04–3-2023 DEW REMOVE H1-01 FROM HARDWIRED SETTING
4

Documents / Resources

YASKAWA GA800 Variable Speed Drive [pdf] Instruction Manual

GA800 Variable Speed Drive, GA800, Variable Speed Drive, Speed Drive, Drive

Manuals+,