Title: Unique Identifier:: Controlled Disclosure
Title: Unique Identifier:: Controlled Disclosure
Revision: 3
Total Pages: 72
Supported by SCOT/SC
Subhas Maharaj
Substation SC Chairperson
Date:
Content
Page
1. Introduction .................................................................................................................................................. 5
2. Supporting clauses ...................................................................................................................................... 5
2.1 Scope ................................................................................................................................................. 5
2.1.1 Purpose .................................................................................................................................. 5
2.1.2 Applicability ............................................................................................................................ 5
2.2 Normative/informative references ...................................................................................................... 6
2.2.1 Normative ............................................................................................................................... 6
2.2.2 Informative ............................................................................................................................. 6
2.3 Definitions ........................................................................................................................................... 6
2.3.1 General .................................................................................................................................. 6
2.3.2 Disclosure classification ......................................................................................................... 6
2.4 Abbreviations ...................................................................................................................................... 7
2.5 Roles and responsibilities .................................................................................................................. 7
2.6 Process for monitoring ....................................................................................................................... 7
2.7 Related/supporting documents .......................................................................................................... 7
3. Document content ....................................................................................................................................... 7
3.1 Lightning Phenomena and Effects on a Substation ........................................................................... 7
3.1.1 Charge formation in clouds .................................................................................................... 7
3.1.2 Stroke formation ..................................................................................................................... 8
3.1.3 Striking distance ...................................................................................................................10
3.1.4 Stroke Current Magnitude ....................................................................................................11
3.1.5 Keraunic Level .....................................................................................................................12
3.1.6 Ground Flash Density ..........................................................................................................12
3.1.7 Lightning Detection Networks ..............................................................................................13
3.2 Purpose of a Lightning protection System for a Substation .............................................................13
3.3 The Design Problem.........................................................................................................................13
3.4 Design Methods: Electro-Geometric Model .....................................................................................14
3.4.1 Striking Distance ..................................................................................................................14
3.4.2 Shielding Failure ..................................................................................................................14
3.4.3 Allowable stoke current ........................................................................................................14
3.4.4 Application of the EGM by the Rolling Sphere Method .......................................................15
3.4.5 Protection against Stroke Current Is ....................................................................................17
3.4.6 Protection against Stroke Currents Greater than Is .............................................................18
3.4.7 Protection against Stroke Currents Less than Is ..................................................................19
3.4.8 Multiple shielding electrodes ................................................................................................20
3.4.9 Changes in voltage level ......................................................................................................21
3.4.10 Minimum stroke current .......................................................................................................22
3.5 Dealing with a Single Voltage Substation (66kV) .............................................................................22
3.5.1 The procedure for one mast by first calculating the effective surge impedance .................25
3.5.2 The procedure for one mast given the effective surge impedance ......................................27
3.5.3 The procedure for two masts given the surge impedance ...................................................28
3.5.4 The procedure for four masts given the surge impedance ..................................................30
3.5.5 The procedure for three masts given the surge impedance ................................................31
3.5.6 Combining the one, two, three and four mast information ...................................................32
3.5.7 Protection using shield wires ...............................................................................................32
ESKOM COPYRIGHT PROTECTED
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SUBSTATIONS
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3.6 Dealing with a Multiple Voltage Substation ......................................................................................38
3.6.1 The 220kV Portion ...............................................................................................................41
3.6.2 The 500kV portion ................................................................................................................48
4. Authorization ..............................................................................................................................................59
5. Revisions ...................................................................................................................................................59
6. Development team ....................................................................................................................................60
7. Acknowledgements ...................................................................................................................................60
Annex A – One Mast Example (Based on Template 240-127851444) ............................................................61
Annex B – Two Masts Example (Based on Template 240-127851444) ..........................................................63
Annex C – Four Masts (Based on Template 240-127851444) .........................................................................65
Annex D – Three Masts (Based on Template 240-127851444) .......................................................................67
Annex E – One Shield Wire (Based on Template 240-127851444) .................................................................69
Annex F – Two Shield Wires (Based on Template 240-127851444) ...............................................................71
Figures
Figure 1: Charged Cloud formation and resulting electric fields (Orrell, IEEE 998-2012) .................................. 8
Figure 2: Charge Distribution at various stages of lightning discharge (Central Station Engineers of the
Westinghouse Electric Corporation, IEEE 998-2102) .......................................................................... 9
Figure 3: Current waveforms of first and subsequent strokes ..........................................................................10
Figure 4: Stroke current vs striking distance ....................................................................................................11
Figure 5: Probability distribution for lightning strikes to ground ........................................................................12
Figure 6: Ground flash density for South Africa ...............................................................................................13
Figure 7: Principle of rolling sphere with multiple shielding electrodes ............................................................16
Figure 8: Shield mast protection for stroke current Is .......................................................................................17
Figure 9: Shield mast protection for stroke current Is1 ......................................................................................18
Figure 10: Shield mast protection for stroke current Is0 ....................................................................................19
Figure 11: Multiple shield mast protection for stroke current Is ........................................................................20
Figure 12: Protection by shield wire and masts ................................................................................................21
Figure 13: Proposed protection by shield wire and masts for 66kV switchyard ...............................................23
Figure 14: Proposed protection by shield wire and masts for 66kV switchyard - Section on A-A....................24
Figure 15: Proposed protection by shield wire and masts for 66kV switchyard - Section on B-B....................24
Figure 16: Calculations for One Mast Protection of a 66kV Substation ...........................................................25
Figure 17: Two Mast Protection of a 66kV Substation .....................................................................................28
Figure 18: Two Mast Protection of a 66kV Substation .....................................................................................29
Figure 19: Four Mast Protection System of a 66kV Substation........................................................................30
Figure 20: Calculations for a Three Mast Protection System of a 66kV Substation ........................................31
Figure 21: Shield mast protection for stroke current Is .....................................................................................32
Figure 22: Plan View of the Lightning Protection System ................................................................................33
Figure 23: Lightning Protection System on Section A-A ..................................................................................34
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Figure 24: Lightning Protection System on Section B-B ..................................................................................34
Figure 25: Side Stroke Protection by One Shield Wire of a 66kV Substation ..................................................35
Figure 26: Vertical Stroke Protection by Two Shield Wire at 18,288m of 66kV Substation .............................36
Figure 27: Vertical Stroke Protection by Two Shield Wire at 12,192m of 66kV Substation .............................38
Figure 28: Layout of a 500/220kV Substation ..................................................................................................40
Figure 29: Single Mast Protection System for the 220kV Yard ........................................................................41
Figure 30: Two Mast Protection System for the 220kV Yard ...........................................................................43
Figure 31: Four Mast Protection System of the 220kV Yard ............................................................................44
Figure 32: Three Mast Protection System of the 220kV Yard ..........................................................................46
Figure 33: Single Shield Wire Protection System for the 220kV Yard .............................................................47
Figure 34: Two Shield Wire Protection System for the 220kV Yard .................................................................48
Figure 35: Single Mast Protection for the 500kV Yard .....................................................................................49
Figure 36: Two Mast Protection System for the 500kV Yard ...........................................................................51
Figure 37: Four Mast Protection System for the 500kV Yard ...........................................................................52
Figure 38: Three Mast Protection System for the 500kV Yard .........................................................................53
Figure 39: Shielding of a 500/220kV Substation with Masts Using the Rolling Sphere Method ......................54
Figure 40: Single Shield Wire Protection System for the 500kV Yard .............................................................56
Figure 41: Two Shield Wire Protection System for the 500kV Yard .................................................................57
Figure 42: Shielding of a 500/220kV Substation with Shield Wires by Using the Rolling Sphere Method ......58
Figure A.1: Single mast protection area ...........................................................................................................62
Figure B.1: Two masts protective area .............................................................................................................64
Figure C.1: Four masts protective area ............................................................................................................66
Figure D.1: Three masts protective area ..........................................................................................................68
Figure E.1: One shield wire protective area .....................................................................................................70
Figure F.1: Two shield wires protective area ....................................................................................................72
Tables
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SUBSTATIONS
Revision: 3
Page: 5 of 72
1. Introduction
This guideline sets out the requirements and procedure for the design and evaluation of a lightning interception
system for Eskom’s Generation, Transmission and Distribution 50Hz AC Substations. This standard provides
some theory on lightning phenomena, an analysis of the various design methodologies, the basic design
procedure and calculation of design parameters with an application of the design methodology.
Personnel safety, protection of equipment and the reliable continuous operation of a substation requires that
transient surges are prevented from entering a substation. These surges can be switching surges, lightning
surges from lines connected to a substation or direct strokes to the substation.
Direct strokes from lightning can damage substation equipment and poses a safety risk to personnel operating
and maintaining substations. To protect personnel and equipment from direct lightning strokes to a substation,
a lightning protection system is required and is designed to:
a) intercept (masts, shield wires)
b) conduct (steelwork/ earth strap)
c) and dissipate (earth mat) dangerous lightning current.
A lightning protection system design needs to consider the risk that lightning poses in a certain area based on
the ground flash density, the strategic importance of the substation to customers and the surrounding network,
the economic value of the equipment that is to be protected, and the cost of the lightning protection system.
2. Supporting clauses
2.1 Scope
This guideline deals with the interception of damaging direct lightning strokes to outdoor substations. The
shielding system is designed to intercept all lightning strokes greater or equal to the allowable stroke current
(Is) so that a flashover of the insulation does not occur. The shielding system design will allow for strokes less
than the allowable stroke current to enter the protected area since the equipment can withstand voltages below
its BIL [IEEE 998-2012]. This standard is applicable to new substation designs and existing substations that
are due for refurbishment.
The standard does not address the following:
a) Lightning surges entering a substation via the power or communication lines connected to the HV
and/or MV sides of the substation
b) Switching surges on the HV and/or MV sides of the substation
c) Conduction and dissipation of direct lightning strikes to an outdoor substation
Good engineering judgment is required in the application of the methods, particularly with respect to the
importance and value of the equipment being protected [IEEE 998-2012].
2.1.1 Purpose
The purpose of this guideline is to set out the design criteria and procedure for the effective interception of
damaging direct lightning strokes to outdoor substations thereby protecting personnel and equipment from
dangerously high lightning current and voltages. This document is necessary to ensure that all business units
use a standardised methodology for lightning protection of substations.
2.1.2 Applicability
This document shall apply throughout Eskom Holdings Limited Divisions.
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SUBSTATIONS
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2.2 Normative/informative references
Parties using this document shall apply the most recent edition of the documents listed in the following
paragraphs.
2.2.1 Normative
[1] ISO 9001 Quality Management Systems.
[2] Substation Layout Design Guide.
[3] IEEE Power and Energy Society, IEEE Guide for Direct Lightning Stroke Shielding of Substations,
IEEE Std 998-2012
[4] IEEE Recommended Practice for Grounding of Industrial and Commercial Power Systems IEEE
Std142-2007
[5] South African National Standard SANS 62305-1:2007, Protection against lightning: Part 1- General
Principles
[6] South African National Standard SANS 62305-2:2007, Protection against lightning: Part 2- Risk
Management
[7] South African National Standard SANS 62305-3:2007, Protection against lightning: Part 3- Physical
damage to structures and life hazard
[8] South African National Standard SANS 62305-4:2007, Protection against lightning: Part 4- Electrical
and electronic systems within structures
[9] South African National Standard SANS 62561:2013, Lightning protection system components
2.2.2 Informative
[10] Orrell, J.T. Direct Stroke Lightning Protection. EEI Electrical System and Equipment Committee
Meeting, Washington, 1988
[11] Central Station Engineers of the Westinghouse Electric Corporation, Electrical Transmission and
Distribution Reference Book, Pennsylvania, 4th edition, 1964
[12] 240-127851444, Template for Direct Lightning Stroke Protection Of Substations
2.3 Definitions
2.3.1 General
Definition Description
Keraunic Level Gives an indication of the amount of thunderstorm activity for a certain area. The
average number of annual thunderstorm days or thunderstorm hours is used to
determine the keraunic level.
Striking distance The distance where the probability of the stroke tip terminating on an object S
far away is greater than the probability of it striking another object S+n away.
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2.4 Abbreviations
Abbreviation Description
BIL Basic Insulation Level
EGM Electro-Geometric Model
GFD Ground flash density
IEEE Institute of Electrical and Electronic Engineers
OHGW Overhead ground wire
3. Document content
3.1 Lightning Phenomena and Effects on a Substation
3.1.1 Charge formation in clouds
There are various theories as to how lightning is formed inside a cloud. One theory states that positive and
negative ions in the air together with an electrical field (normal to the earth) polarize the water drops in a cloud.
These polarized water drops fall towards the earth due to gravity. The electric field causes the undersides
(relative to the earth surface) of these drops to acquire a positive charge, which attract negative ions in the air.
Due to this effect the overall charge of the droplet becomes negative. These negatively charged drops separate
the original neutral space charge in the cloud. This phenomenon in turn polarizes the cloud. The lower part of
the cloud is now negatively charged due to this polarization. The upper section of the cloud is positively
charged.
There is no general consensus as to how exactly the charge separation occurs. What is important is that
charge separation does occur and this can lead to thunderstorms and subsequent lightning. Figure 1 illustrates
the charge separation and electric field lines for a thunder cloud.
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Figure 1: Charged Cloud formation and resulting electric fields (Orrell, IEEE 998-2012)
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Figure 2: Charge Distribution at various stages of lightning discharge (Central Station Engineers of
the Westinghouse Electric Corporation, IEEE 998-2102)
After the initial stroke further strokes are possible along the same ionised channel. The subsequent strokes
have a lower current peak than the initial stroke but the wave shape of the current is steeper. This multiple
stroke behaviour is illustrated in Figure 3.
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𝐒 = 𝟖 ∙ 𝐤 ∙ 𝐈𝐒𝟎.𝟔𝟓 Equation 1
or
𝟎. 𝟎𝟒𝟏 ∙ 𝐒 𝟏.𝟓𝟒
𝐈𝐒 = Equation 2
𝐤
where:
S = Striking distance (the probability of the stroke tip terminating on an object S far away is greater than the
probability of it striking another object S+n away)
I = is the return current (kA)
k = 1 for strokes to shield wire
k = 1.2 for strokes to a lightning mast
Equations 1 and 2 show that the striking distance is a function of the return current which is in turn dependant
on the size of the charge in the stepped leader. Figure 4 illustrates the relationship between the stroke current
and the strike distance.
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𝟏
𝐏(𝐈) =
𝐈 𝟐.𝟔 Equation 3
𝟏+( )
𝟑𝟏
where:
P(I) = probability that the stroke current will exceed I
I = crest current in kA
For situations where the lightning strikes to flat ground, the median current is taken as 24kA. The probability
distribution for this situation is given by the following equation:
𝟏
𝐏(𝐈) =
𝐈 𝟐.𝟔 Equation 4
𝟏+( )
𝟐𝟒
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The probability distribution for lightning strikes to ground is plotted in Figure 5.
𝟎. 𝟎𝟒𝟏 ∙ 𝐒 𝟏.𝟓𝟒
and 𝐈𝐒 = (from Eq.2)
𝐤
were found to produce the best correlation with available data and observations.
𝐍𝐤 = 𝟎. 𝟏𝟐 ∙ 𝐓𝐝 Equation 5
or
where:
Nk = number of flashes to earth per square kilometre per year
Td = keraunic level in thunderstorm days
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Th = keraunic level in thunderstorm hours
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There is no known method of providing 100% shielding or protection of a substation from lightning, other than
enclosing the equipment in a solid metallic enclosure. Due to the uncertainty, complexity, and cost of
performing a detailed analysis of a shielding system, IEEE 998-2012 recommends the following approach in
the design of a protection system:
a) Evaluate the importance and value of the substation being protected.
b) Investigate the severity and frequency of thunderstorms in the area of the substation facility and the
exposure of the substation.
c) Select an appropriate design method consistent with the above evaluation and then lay out an
appropriate system of protection.
d) Evaluate the effectiveness and cost of the resulting design.
𝟏. 𝟏 ∙ 𝐁𝐈𝐋
𝐈𝐒 =
𝐙
( 𝐒)
𝟐 Equation 7
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 =
𝐙𝐒
𝟏. 𝟏 ∙ 𝐁𝐈𝐋
𝐈𝐒 = Equation 8
𝐙𝐒
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At opens isolators, open breakers and transformers where surge impedance changes to a large value along
the conductor, the voltage wave will reverse its direction of flow and return along the conductor since it has a
lower impedance. The voltage stress at these points will double the incoming value and is referred to as
voltage doubling. Surge arrestors are required at these points. If there are no surge arrestors, the allowable
stroke current must be halved or again:
𝟏. 𝟏 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.8)
𝐙𝐒
𝟐∙𝐡 𝐕𝐜
𝐑 𝐜 ∙ 𝐥𝐧 ( )− =𝟎 Equation 9
𝐑𝐜 𝐄𝟎
where:
Rc = corona radius for a single conductor (m)
h = average height of conductor (m)
Vc = BIL for post insulators
E0 = limiting corona gradient = 1500kV/m
The surge impedance of conductors under corona in ohms is given by Brown [B24]:
𝟐∙𝐡 𝟐∙𝐡
𝐙𝐒 = 𝟔𝟎 ∙ √𝐥𝐧 ( ) ∙ 𝐥𝐧 ( ) Equation 10
𝐑𝐜 𝐫𝐞
where:
re = the metallic radius of the conductor or equivalent radius of the bundle
In the case of bundled conductors, the radius of the bundle under corona Rc’ is taken as follows:
𝐑′𝐜 = 𝐑 𝐜 + 𝐑 𝟎 Equation 11
where:
R0 = equivalent radius of the bundle conductor (m)
Equivalent radius (R0) for bundled conductors
Two conductor bundle
𝐑 𝟎 = √𝐫 ∙ 𝐥 Equation 12
where:
r = radius of sub-conductor (m)
I = spacing between sub-conductors (m)
Three conductor bundle
𝟑
𝐑 𝟎 = √𝐫 ∙ 𝒍𝟐 Equation 13
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Four conductor bundle
𝟒
𝐑 𝟎 = √√𝟐 ∙ 𝐫 ∙ 𝒍𝟑 Equation 14
𝐧 𝟐∙𝐫
𝐑 𝟎 = 𝟎. 𝟓 ∙ 𝒍′ ∙ √𝐧 ∙ Equation 15
𝒍′
where:
l’ = diameter of the circle on which the sub-conductors lie (m)
n = number of sub-conductors
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
Assuming that S is the same striking distance to ground, mast or shield wire.
Use of the rolling sphere method involves an imaginary sphere of radius S over the surface of the substation.
The sphere rolls up and over (and is supported by) lightning masts, shield wires, substation fences, and other
grounded metallic objects that can provide lightning shielding. A piece of equipment is said to be protected
from a direct stroke if it remains below the curved surface of the sphere by virtue of the sphere being elevated
by shield wires or other devices. Equipment that touches the sphere or penetrates its surface is not protected.
The basic concept is illustrated in Figure 7.
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3.4.5 Protection against Stroke Current Is
Continuing the discussion of protection against stroke current Is, consider first a single mast. The geometrical
model of a single substation shield mast, the ground plane, the striking distance, and the zone of protection
are shown in Figure 8. An arc of radius S that touches the shield mast and the ground plane is shown in Figure
8. All points below this arc are protected against the stroke current Is. This is the protected zone.
The arc is constructed as follows (see Figure 8). A dashed line is drawn parallel to the ground at a distance S
(the striking distance as obtained from Eq. 1) above the ground plane. An arc of radius S, with its centre located
on the dashed line is drawn so the radius of the arc just touches the mast. Stepped leaders that result in stroke
current Is and that descend outside of the point where the arc is tangent to the ground will strike the ground.
Stepped leaders that result in stroke current Is and that descend inside the point where the arc is tangent to
the ground will strike the shield mast, provided all other objects are within the protected zone. The height of
the shield mast that will provide the maximum zone of protection for stroke currents equal to Is is S. If the mast
height is less than S, the zone of protection will be reduced. Increasing the shield mast height greater than S,
will provide additional protection in the case of a single mast. This is not necessarily true in the case of multiple
masts and shield wires.
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3.4.6 Protection against Stroke Currents Greater than Is
Paragraph 3.4.5 demonstrated the protection provided for a stroke current Is. A lightning stroke current has an
infinite number of possible magnitudes, however, and the substation designer will want to know if the system
provides protection at other levels of stroke current magnitude.
Consider a stroke current Is1 with magnitude greater than Is. Strike distance, determined from Eq. 1, is S1. The
geometrical model for this condition is shown in Figure 9. Arcs of protection for stroke current Is1 and for the
previously discussed Is are both shown. The figure shows that the zone of protection provided by the mast for
stroke current Is1 is greater than the zone of protection provided by the mast for stroke current Is.
Stepped leaders that result in stroke current Is1 and that descend outside of the point where the arc is tangent
to the ground will strike the ground. Stepped leaders that result in stroke current Is1 and that descend inside
the point where the arc is tangent to the ground will strike the shield mast, provided all other objects are within
the S1 protected zone. Again, the protective zone can be visualized as the surface of a sphere touching the
mast. In this case, the sphere has a radius S1.
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3.4.7 Protection against Stroke Currents Less than Is
It has been shown that a shielding system that provides protection at the stroke current level Is provides even
better protection for larger stroke currents. The remaining scenario to examine is the protection afforded when
stroke currents are less than Is.
Consider a stroke current Is0 with magnitude less than Is. The striking distance, determined from Eq. 1, is S0.
The geometrical model for this condition is shown in Figure 10. Arcs of protection for stroke current Is0 and Is
are both shown. The figure shows that the zone of protection provided by the mast for stroke current Is0 is less
than the zone of protection provided by the mast for stroke current Is. It is noted that a portion of the equipment
protrudes above the dashed arc or zone of protection for stroke current Is0. Stepped leaders that result in
stroke current Is0 and that descend outside of the point where the arc is tangent to the ground will strike the
ground. However, some stepped leaders that result in stroke current Is0 and that descend inside the point
where the arc is tangent to the ground could strike the equipment. This is best shown by observing the plan
view of protective zones shown in Figure 10. Stepped leaders for stroke current Is0 that descend inside the
inner protective zone will strike the mast and protect equipment that is h in height. Stepped leaders for stroke
current Is0 that descend in the shaded unprotected zone will strike equipment of height h in the area. If,
however, the value of Is was selected based on the withstand insulation level of equipment used in the
substation, stroke current Is0 should cause no damage to equipment.
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3.4.8 Multiple shielding electrodes
The electro-geometric modelling concept of direct stroke protection has been demonstrated for a single shield
mast. A typical substation, however, is much more complex. It may contain several voltage levels and may
utilize a combination of shield wires and lightning masts in a three-dimensional arrangement.
The above concept can be applied to multiple shielding masts, horizontal shield wires, or a combination of the
two. Figure 11 shows this application considering four shield masts in a multiple shield mast arrangement. The
arc of protection for stroke current Is is shown for each set of masts. The dashed arcs represent those points
at which a descending stepped leader for stroke current Is will be attracted to one of the four masts. The
protected zone between the masts is defined by an arc of radius S with the centre at the intersection of the
two dashed arcs.
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The protective zone can again be visualized as the surface of a sphere with radius S, which is rolled toward a
mast until touching the mast, then rolled up and over the mast such that it would be supported by the masts.
The dashed lines would be the locus of the centre of the sphere as it is rolled across the substation surface.
Using the concept of rolling sphere of the proper radius, the protected area of an entire substation can be
determined. This can be applied to any group of different height shield masts, shield wires, or a combination
of the two. Figure 12 shows an application to a combination of masts and shield wires.
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3.4.10 Minimum stroke current
The designer will find that shield spacing becomes quite close at voltages of 66 kV and below. It may be
appropriate to select some minimum stroke current, perhaps 2,5 kA for shielding stations below 110 kV. Such
an approach is justified by an examination of Figure 5, repeated below for clarity. It will be found that 99.7% of
all strokes will exceed 2,5 kA.
By calculation:
𝟏
𝐏(𝐈) =
𝐈 𝟐.𝟔
𝟏+( )
𝟐𝟒
1 (from Eq.4)
P(I) =
2.5 2.6
1+( )
24
P(I) = 99.7%
Therefore, this limit will result in very little exposure, but will make the shielding system more economical.
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Figure 13: Proposed protection by shield wire and masts for 66kV switchyard
A design using lightning masts for protection will be considered first. The procedure for masts is as follows:
a) Calculate the surge impedance, Zs from Eq.10.
b) Calculate the critical stroke current, Is from Eq.7.
c) Calculate the striking distance, S (which will become the sphere radius) from Eq.1.
d) Calculate T as shown by the calculations that follow. T is the maximum horizontal distance from the
mast that an object at a height, A, is protected from a direct stroke. A circle with radius, T, is the area
of protection afforded by a single mast for an object at height, A.
e) Calculate X, the maximum separation of two masts to prevent a side stroke. (It may help to visualize
a sphere resting on the ground that is then rolled over to just touch the two masts. The bus is arranged
so that it also just touches the surface of the sphere. By studying the various views of the figure, it
can be seen that this determines the maximum separation to prevent side strokes.)
f) Calculate P, the maximum separation of masts to prevent a vertical stroke.
g) Calculate Q, the maximum separation of three masts to prevent a vertical stroke.
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h) With this information masts can be spotted in the substation; arcs can be drawn around them and
adjustments can be made for an optimal layout.
Figure 14: Proposed protection by shield wire and masts for 66kV switchyard - Section on A-A
Figure 15: Proposed protection by shield wire and masts for 66kV switchyard - Section on B-B
ESKOM COPYRIGHT PROTECTED
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A design using lightning masts for protection will be considered first followed by the procedure for overhead
earth-wires.
3.5.1 The procedure for one mast by first calculating the effective surge impedance
S = Sphere radius
A = Bus height
H = Mast height
T = Maximum separation from mast to bus for protection
C = Horizontal distance from Sphere Origin to the busbar
𝟐∙𝐀 𝟐∙𝐀
𝐙𝐒 = 𝟔𝟎 ∙ √𝐥𝐧 ( ) ∙ 𝐥𝐧 ( ) (from Eq.10)
𝐑𝐜 𝐫𝐞
and
𝟐∙𝐀 𝐕𝐜
𝐑 𝐜 ∙ 𝐥𝐧 ( )− =𝟎 (from Eq.9)
𝐑𝐜 𝐄𝟎
where:
Rc = Corona radius in m
re = Metallic radius of the conductor, or equivalent radius in the case of bundled conductors in m
Vc = Allowable insulator voltage for a negative polarity surge having a 6ms front in kilovolts (Vc = the BIL) for
post insulators)
E0 = Limiting corona gradient, this is taken equal to 1500 kV/m
In the case of bundle conductors, the radius of the bundle under corona Rc’ is taken as follows:
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where:
Rc = value for a single conductor as given by Eq.9
R0 = equivalent radius of the bundle
A
4.267m 5.790m 10.060m
(m)
𝟐∙𝐀 𝐕𝐜
𝐑 𝐜 ∙ 𝐥𝐧 ( )− =𝟎 (from Eq.9)
𝐑𝐜 𝐄𝟎
𝐝
𝐫𝐞 = (from Eq.10)
𝟐
𝟐∙𝐀 𝟐∙𝐀
𝐙𝐒 = 𝟔𝟎 ∙ √𝐥𝐧 ( ) ∙ 𝐥𝐧 ( ) (from Eq.10)
𝐑𝐜 𝐫𝐞
Zs
2 ∙ 4.267 2 ∙ 4.267 2 ∙ 5.790 2 ∙ 5.790 2 ∙ 10.06 2 ∙ 10.06
() = 60 ∙ √ln ( ) ∙ ln ( ) = 60 ∙ √ln ( ) ∙ ln ( ) = 60 ∙ √ln ( ) . ln ( )
0.04436 0.060 0.04142 0.060 0.03705 0.0133
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
3.5.1.3 Calculate the striking distance, S (which will become the sphere radius)
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3.5.1.4 Calculate T (Maximum separation from mast to bus for protection)
This is shown in Figure 16 and by the calculations that follow. T is the maximum horizontal distance from the
mast that an object at a height, A (bus height), is protected from a direct stroke. A circle with radius, T, is the
area of protection afforded by a single mast for an object at height, A.
𝐂 = √𝐒 𝟐 − (𝐒 − 𝐀)𝟐 Equation 16
𝐓 =𝐒−𝐂 Equation 17
These are the maximum separation distances between the mast and the protected busbar for the three bus
heights.
3.5.2 The procedure for one mast given the effective surge impedance
2.2 ∙ 350
IS =
300 (from Eq.7)
IS = 2.567kA
3.5.2.2 Calculate the striking distance, S (which will become the sphere radius)
This is shown in Figure 16 and by the calculations that follow. T is the maximum horizontal distance from the
mast that an object at a height, A (bus height), is protected from a direct stroke. A circle with radius, T, is the
area of protection afforded by a single mast for an object at height, A.
H = 18,288m
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These are the maximum separation distances between the mast and the protected busbar for the three bus
heights.
3.5.3 The procedure for two masts given the surge impedance
One must calculate X, the maximum separation of two masts to prevent a side stroke. (It may help to visualize
a sphere resting on the ground that is then rolled over to just the touch two masts. The bus is arranged so that
it also just touches the surface of the sphere. By studying the various views, one obtains Figure 18 and it can
be seen that this determines the maximum separation to prevent side strokes.)
Previously calculated values:
ZS = 300; IS = 2.567kA; S = 17.716m
H = Mast height (calculations use an assumed height; designer should pick a mast height suitable for the
design)
Suppose a second mast is introduced which is of height (H) located a distance X from the first.
H = 18.288m
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𝐖 = √𝐒 𝟐 − (𝐒 − 𝐀)𝟐 Equation 18
𝐙 =𝐖−𝐘 Equation 19
𝐋 = √𝐒 𝟐 − 𝐙 𝟐 Equation 20
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𝐗=𝟐∙𝐋 Equation 21
These are the maximum separations of the two masts for protection of buses 1 and 2 at the two different
heights A.
3.5.4 The procedure for four masts given the surge impedance
Calculate P (Distance between masts when four masts support the sphere), the maximum separation of masts
to prevent a vertical stroke.
D = Elevation difference between mast and bus
E = Elevation difference between mast and OOS
J = Horizontal distance between OOS and mast
K = Diagonal distance between masts when four masts support the sphere
D must be less than or equal to H – A for protection at height A.
D=H–A Equation 22
E=S–D Equation 23
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𝐉 = √𝐒 𝟐 − 𝐄 𝟐 Equation 24
𝐊= 𝟐∙𝐉 Equation 25
𝐊
𝐏= Equation 26
√𝟐
These are the maximum spacing of the four masts for protection of buses at the heights A.
3.5.5 The procedure for three masts given the surge impedance
Calculate Q (Distance between masts when three masts support the sphere), the maximum separation of three
masts to prevent a vertical stroke.
𝟑𝟎
𝐐 = 𝟐 ∙ 𝐜𝐨𝐬 (𝛑 ∙ )∙𝐉 Equation 27
𝟏𝟖𝟎
Q (m) 30 30
Q = 2 ∙ cos (π ∙ ) ∙ 17.326 Q = 2 ∙ cos (π ∙ ) ∙ 16.930
180 180
Q = 30.010m Q = 29.324m
Figure 20: Calculations for a Three Mast Protection System of a 66kV Substation
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3.5.6 Combining the one, two, three and four mast information
With this information masts can be spotted in the substation; arcs can be drawn around them and adjustments
can be made for an optimal layout.
The resulting layout is found in Figure 21.
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The calculations for maximum shield wire separation for the 4,267m bus yield a value of 26,213m. Since the
actual separation is 25,603m, the bus is protected. A maximum separation of 24,384m is permitted for the
5,791m bus and it is protected since the separation is 24,079m. This set of shield wires actually protects the
low bus as well and the other set is needed only for side stroke protection. The incoming line conductors are
fully shielded by the existing shield wires. This completes the protection of the substation.
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3.5.7.1 Protection by shield wires at 18,288m for a side stroke
Figure 25: Side Stroke Protection by One Shield Wire of a 66kV Substation
S = Sphere radius
H =Wire height (calculations use assumed heights; designer should pick mast height suitable for his/her
design)
A = Bus height
L = Half the separation between two wires
X = Maximum separation between two wires
D = Elevation difference between wire and bus
E = Elevation difference between wire and OOS
R = Horizontal distance between OOS and wire
T = Horizontal distance between OOS and bus
C = Horizontal distance between shield wire and bus
Y = Minimum phase to steel clearance
Z = Horizontal distance between OOS and line drawn between two masts
W & C = Horizontal distance from origin of sphere (OOS) to bus
ZS = 300; IS = 2.567kA
k = 1.0 for wires
𝐑 = √𝐒 𝟐 − (𝐒 − 𝐇)𝟐 Equation 28
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𝐓 = √𝐒 𝟐 − (𝐒 − 𝐀)𝟐 Equation 29
C=R–T Equation 30
These are the maximum horizontal separation distances of the shield wire and bus for protection at bus height
A.
3.5.7.2 The maximum distance between two wires at 18,288m for a vertical stroke (D must be less
than or equal to H-A for protection at height A)
Figure 26: Vertical Stroke Protection by Two Shield Wire at 18,288m of 66kV Substation
𝐋 = √𝐒 𝟐 − 𝐄 𝟐 Equation 31
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These values are the maximum horizontal separation of the shield wire and bus for protection at bus height A.
Z S 300
2.2 ∙ 350
IS =
300 (from Eq.7)
IS = 2.567kA Previously calculated value
S = 8 ∙ 1.0 ∙ 2.5670.65
S = 14.763m
These are the maximum horizontal separation of the shield wire and bus for protection at bus height A.
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3.5.7.4 The maximum distance between two wires at 12,192m for a vertical stroke (D must be less
than or equal to H-A for protection at height A)
Figure 27: Vertical Stroke Protection by Two Shield Wire at 12,192m of 66kV Substation
𝐋 = √𝐒 𝟐 − 𝐄 𝟐 (from Eq.31)
These values are the maximum horizontal separation distance of the shield wire and bus for protection at bus
height A.
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If low voltage buses are present, it may be appropriate to use a minimum stoke current of 2 kA for the design
calculations in these areas.
Consider a 500/220kV Substation with a layout as shown in Figure 28. The procedure for the 500 kV portion
of the switchyard and for the 220 kV portion taken separately follow the same routine as has been previously
discussed for the example of the 69 kV substation yard. Calculations for mast placement in the 220 kV portion
of the station are found under paragraph 3.6.1 and calculations for the 500 kV portion are found below under
paragraph 3.6.2. The resulting shielding layout is shown in Figure 39. The calculations for shield wires are
found under the same paragraphs as mentioned above and the resulting layout is shown in Figure 42.
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Figure 29: Single Mast Protection System for the 220kV Yard
Given:
ZS = 336 , BIL = 900kV
a) Calculate the critical stroke current, Is
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
2.2 ∙ 900
IS =
336
IS = 5.893kA
b) Calculate the striking distance, S (which will become the sphere radius)
S = 8 ∙ 1.2 ∙ 5.8930.65
S = 30.408m
c) Calculate T (Maximum separation from mast to bus for protection) as shown in Figure 29 and by the
calculations that follow. T is the maximum horizontal distance from the mast that an object at a height, A
(bus height), is protected from a direct stroke. A circle with radius, T, is the area of protection afforded by a
single mast for an object at height, A.
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Given:
A
6.096 8.534 11.887
(m)
H
30.480
(m)
𝐓=𝐑−𝐂 Equation 32
These are the maximum separation distances between the mast and the protected busbar for the three busbar
heights.
One must calculate X, the maximum separation of two masts to prevent a side stroke. (It may help to visualize a
sphere resting on the ground that is then rolled over to just the touch two masts. The bus is arranged so that it also
just touches the surface of the sphere. By studying the various views, one obtains Figure 18 and it can be seen that
this determines the maximum separation to prevent side strokes.)
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Figure 30: Two Mast Protection System for the 220kV Yard
Given:
A
6.096 8.534 11.887
(m)
Y
1.850m
(m)
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𝐋 = √𝐑𝟐 − 𝒁𝟐 Equation 33
These are the maximum separations of the two masts for protection of buses 1 and 2 at the two different heights A.
Calculate P (Distance between masts when four masts support the sphere), the maximum separation of masts to
prevent a vertical stroke.
D must be less than or equal to H – A for protection at height A.
H = 30,480m
D = Elevation difference between mast and bus
E = Elevation difference between mast and OOS
Given:
A
6.096m 8.534m 11.887m
(m)
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𝐉 = √𝐒 𝟐 − 𝐄 𝟐 (from Eq.24)
𝐊
𝐏= (from Eq.26)
√𝟐
These are the maximum spacing of the four masts for protection of buses at the heights A.
3.6.1.4 Maximum distance between two masts for vertical stroke sphere supported by three masts (220kV)
Calculate Q (Distance between masts when three masts support the sphere), the maximum separation of three masts
to prevent a vertical stroke.
𝟑𝟎
𝐐 = 𝟐 ∙ 𝐜𝐨𝐬 (𝛑 ∙ )∙𝐉 (from Eq.27)
𝟏𝟖𝟎
Q 30 30 30
Q = 2 ∙ cos (π ∙ ) ∙ 29.805 Q = 2 ∙ cos (π ∙ ) ∙ 29.207 Q = 2 ∙ cos (π ∙ ) ∙ 28.019
(m) 180 180 180
Q = 51.624m Q = 50.587m Q = 48.530m
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Given:
ZS = 336 , BIL = 900kV
a) Calculate the critical stroke current, Is
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
2.2 ∙ 900
IS =
336
IS = 5.893kA
b) Calculate the striking distance, S (which will become the sphere radius)
S = 8 ∙ 1.0 ∙ 5.8930.65
S = 25.340m
A
6.096m 8.534m 11.887m
(m)
H
30.480m
(m)
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These values are the maximum separation between the mast and protected bus for two bus heights A.
Figure 33: Single Shield Wire Protection System for the 220kV Yard
3.6.1.6 Maximum distance between two wires for vertical stroke (220kV)
A
6.096m 8.534m 11.887m
(m)
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𝐋 = √𝐒 𝟐 − 𝐄 𝟐 (from Eq.31)
These values are the maximum separation of shield wires for protection at bus heights A
Figure 34: Two Shield Wire Protection System for the 220kV Yard
Given:
ZS = 336 , BIL = 1800kV (LIWL)
a) Calculate the critical stroke current, Is
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
2.2 ∙ 1800
IS =
336
IS = 11.786kA
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3.6.2.2 Calculate the striking distance, S (which will become the sphere radius)
S = 8 ∙ 1.2 ∙ 11.7860.65
S = 47.715m
H (m) 30.480m
These values are the maximum separation between the mast and protected bus for two bus heights A.
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3.6.2.3 Maximum distance between two masts for side strokes (500kV)
Y (m) 6.000
These values are the maximum separation of two masts for protection of buses at the two bus heights A.
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Figure 36: Two Mast Protection System for the 500kV Yard
3.6.2.4 Maximum distance between two masts for vertical stroke sphere supported by four masts
𝐉 = √𝐒 𝟐 − 𝐄 𝟐 (from Eq.24)
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𝐊
𝐏= (from Eq.26)
√𝟐
These values are the maximum spacing of four masts for protection of buses at the two bus heights A.
Figure 37: Four Mast Protection System for the 500kV Yard
3.6.2.5 Maximum distance between two masts for vertical stroke sphere supported by three masts
Calculate Q (Distance between masts when three masts support the sphere), the maximum separation of three masts
to prevent a vertical stroke.
𝟑𝟎
𝐐 = 𝟐 ∙ 𝐜𝐨𝐬 (𝛑 ∙ )∙𝐉 (from Eq.27)
𝟏𝟖𝟎
Q (m) 30 30
Q = 2 ∙ cos (π ∙ ) ∙ 39.760 Q = 2 ∙ cos (π ∙ ) ∙ 33.478
180 180
Q = 68.866m Q = 57.986m
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Figure 38: Three Mast Protection System for the 500kV Yard
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Figure 39: Shielding of a 500/220kV Substation with Masts Using the Rolling Sphere Method
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Given:
ZS = 336 , BIL = 1800kV (LIWL)
Calculate the critical stroke current, Is from Eq. 5-2A.
𝟐. 𝟐 ∙ 𝐁𝐈𝐋
𝐈𝐒 = (from Eq.7)
𝐙𝐒
2.2 ∙ 1800
IS =
336
IS = 11.786kA
Calculate the striking distance, S (which will become the sphere radius) from Eq. 5-1B.
S = 8 ∙ 1.0 ∙ 11.7860.65
S = 39.762m
H (m) 30.480m
These values are the maximum separation between the mast and protected bus for two bus heights A.
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Figure 40: Single Shield Wire Protection System for the 500kV Yard
3.6.2.7 Maximum distance between two shield wires for vertical stroke
𝐋 = √𝐒 𝟐 − 𝐄 𝟐 (from Eq.31)
These values are the maximum separation of shield wires for protection at bus heights A.
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Figure 41: Two Shield Wire Protection System for the 500kV Yard
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Figure 42: Shielding of a 500/220kV Substation with Shield Wires by Using the Rolling Sphere Method
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4. Authorization
This document has been seen and accepted by:
5. Revisions
Date Rev Compiler Remarks
Feb 2021 3 Theunus Marais Table 2 title corrected
Updated values for: Rc, Zs on page 26
C, T on page 27
Z on page 30
Q on page 31
D on page 36
L, X on page 37
X on page 38
R, T on page 42
Y on page 43
J on page 45
X on page 48
C on page 49
L, X on page 50
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6. Development team
The following people were involved in the development of this document:
Braam Groenewald Technology Group Johannesburg
Jayant Raghubir Kwa-Zulu Natal Op Unit New Germany
Theunus Marais Technology Group Johannesburg
7. Acknowledgements
The Lightning Protection Work Group is acknowledged for their work that contributed materially to this
document.
Theunus Marais, Enderani Naicker, Jayant Raghubir, Lenah Mabusela, Dr Henri Geldenhuys, Chris van der
Merwe
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(a) Mast height ≥ striking distance (H ≥ S) (b) Mast height < striking distance (H < S)
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(a) Mast height ≥ striking distance (H ≥ S) (b) Mast height < striking distance (H < S)
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