Leonardo S.p.A.

Via Giovanni Agusta, 520

21017 Cascina Costa di Samarate (VA) Italy
Tel.: +39 0331 229111 - Fax: +39 0331 229605/222595

SERVICE BULLETIN N° 139-805

ALERT DATE:
REV. :
November 28, 2024
/ - December 22, 2023

TITLE
ATA 25 – HOIST CLUTCH REPLACEMENT

REVISION LOG
First Issue

An appropriate entry should be made in the aircraft log book upon accomplishment.
If ownership of aircraft has changed, please, forward to new owner.

Page 1 of 11
 1. PLANNING INFORMATION

A. EFFECTIVITY

NOTE
With reference to Figure 1 and 2, the application of the
Service Bulletin 44314-398-01 is:
 marked with Label ASB44314-398-01
positioned next to the Identification Plate of
each Hoist;
 recorded in the Hoist Log Card and/or
maintenance records.
All Rescue Hoist Assemblies installed on helicopters or kept in stock listed in Table 1
and NOT already compliant with Onboard Systems (formerly Goodrich) Service Bulletin
44314-398-01.
P/N Onboard
P/N LHD S/N
Systems
3G2591V01532 44316-12-104 40024
3G2591V01532 44316-12-104 40039
3G2591V01532 44316-12-104 40057
3G2591V01532 44316-12-104 40062
3G2591V01532 44316-12-104 40071
3G2591V01532 44316-12-104 40110
3G2591V01532 44316-12-104 40124
3G2591V01532 44316-12-104 40154
3G2591V01532 44316-12-104 40184
3G2591V01532 44316-12-104 40185
3G2591V01532 44316-12-104 40189
3G2591V01532 44316-12-104 40206
3G2591V01532 44316-12-104 40320
3G2591V01532 44316-12-104 40398
3G2591V01532 44316-12-104 40441
3G2591V01532 44316-12-104 40443
3G2591V01532 44316-12-104 40452
3G2591V01532 44316-12-104 40477
3G2591V01532 44316-12-104 40493
Table 1

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 P/N Onboard
P/N LHD S/N
Systems
3G2591V01532 44316-12-104 40505
3G2591V01532 44316-12-104 40535
3G2591V01532 44316-12-104 40558
3G2591V01532 44316-12-104 40747
3G2591V01532 44316-12-104 40756
3G2591V01532 44316-12-104 40765
3G2591V01532 44316-12-104 40767
3G2591V01532 44316-12-104 40769
3G2591V01532 44316-12-104 40775
Table 1

B. COMPLIANCE
Within:
 24 months / 1600 lifts / 1200 cycles whichever occurs first since initial
manufacturing date or since last overload clutch replacement or
 1 month / 66 lifts / 50 cycles whichever occurs first from the release date of this
Service Bulletin
whichever of the two above conditions occurs later.

C. CONCURRENT REQUIREMENTS
N.A.

D. REASON
Onboard Systems (formerly Goodrich) reported to Leonardo Helicopters about a batch
of Hoist Assemblies suspected of containing overload clutch assemblies that may not
have been assembled in accordance with the manufacturing “run-in” steps necessary
for conditioning the internal friction disks. For this reason, Onboard Systems released
Service Bulletin 44314-398-01 to remove the affected hoists from service in order to
replace the suspected clutches. Service Bulletin 44314-398-01 may be performed only
by Onboard Systems or by personnel and facilities officially trained and authorized by
Onboard Systems.
This Service Bulletin provides the necessary instructions to replace the affected
Rescue Hoist Assembly and to send it to Onboard Systems for modification.

S.B. N°139-805 ALERT

DATE: November 28, 2024
REVISION: / Page 3 of 11
 E. DESCRIPTION
This Service Bulletin provides the necessary instructions on how to replace the Rescue
Hoist Assembly with a serviceable one and to send the affected one to Onboard
Systems for modification according to Service Bulletin 44314-398-01.

F. APPROVAL
The technical content of this Service Bulletin is approved under the authority of DOA
nr. EASA.21.J.005. For helicopters registered under other Aviation Authorities, before
applying the Service Bulletin, applicable Aviation Authority approval must be checked
within Local Aviation Authority.
EASA states mandatory compliance with inspections, modifications or technical
directives and related time of compliance by means of relevant Airworthiness
Directives.
If an aircraft listed in the effectivity embodies a modification or repair not LHD certified
and affecting the content of this Service Bulletin, it is responsibility of the
Owner/Operator to obtain a formal approval by Aviation Authority having jurisdiction on
the aircraft, for any adaptation necessary before incorporation of the present Service
Bulletin.

G. MANPOWER
To comply with this Service Bulletin, approximately four (4) MMH are deemed
necessary.
MMH are based on hands-on time and can change with helicopter configuration,
personnel and facilities available. MMH are not comprehensive of the overall hours
necessary to get access to work areas and to remove all the equipment that interferes
with the application of the prescribed instructions.

H. WEIGHT AND BALANCE

N.A.

I. REFERENCES

I.1 PUBLICATIONS
Following Data Modules refer to AMP:
DATA MODULE DESCRIPTION PART
DM01 39-A-00-20-00-00A-120A-A Helicopter on ground for a safe -
maintenance.
DM02 39-A-06-41-00-00A-010A-A Access doors and panels - -
General data

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 DATA MODULE DESCRIPTION PART
DM03 39-A-25-94-01-06A-720A-K Main hoist - Install procedure -
DM04 39-A-25-94-01-06A-520A-K Main hoist - Remove procedure -
DM05 39-A-25-94-01-12A-720A-K Secondary hoist - Install -
procedure
DM06 39-A-25-94-01-12A-520A-K Secondary hoist - Remove -
procedure
DM07 39-A-25-96-01-06A-720A-K Hoist - Install procedure -
DM08 39-A-25-96-01-06A-520A-K Hoist - Remove procedure -

I.2 ACRONYMS & ABBREVIATIONS

AMDI Aircraft Material Data Information
AMP Aircraft Maintenance Publication
AR As Required
C/A Cable Assy
CSPP Common Standard Practices Publication
DM Data Module
DOA Design Organization Approval
EASA European Union Aviation Safety Agency
IPD Illustrated Parts Data Publication
ITEP Illustrated Tools and Equipment Publication
LHD Leonardo Helicopters Division
MMH Maintenance Man Hours
N.A. Not Applicable
P/N Part Number
SB Service Bulletin
S/N Serial Number

I.3 ANNEX
N.A.

J. PUBLICATIONS AFFECTED
N.A.

K. SOFTWARE ACCOMPLISHMENT SUMMARY

N.A.

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DATE: November 28, 2024
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 2. MATERIAL INFORMATION

A. REQUIRED MATERIALS

A.1 PARTS
# P/N ALTERNATIVE P/N DESCRIPTION Q.TY LVL NOTE LOG P/N
1 3G2591V01532 Core, hoist (Goodrich) AR . (1)(2) -

Refer also to IPD for the spares materials required to comply with the AMP DMs
referenced in the accomplishment instructions.

A.2 CONSUMABLES
Refer to AMDI for the consumable materials required to comply with the AMP DMs
referenced in the accomplishment instructions.

A.3 LOGISTIC MATRIX

N.A.

NOTES
(1) Q.ty 1 of this item is necessary to replace any affected hoist (refer to paragraph
1.A Effectivity) either installed or kept in stock .
(2) Please place the order directly to Onboard System. Refer to the Paragraph 2.C
Industry Support Information of this Service Bulletin.

B. SPECIAL TOOLS
Refer to ITEP for the special tools required to comply with the AMP DMs referenced in
the accomplishment instructions.

SPECIAL TOOLS NOTES

N.A.

C. INDUSTRY SUPPORT INFORMATION

A replacement of the Rescue Hoist Assembly P/N 3G2591V01532 will be provided free
of charge by Onboard Systems (formerly Goodrich) upon Customer’s request to Onboard
Systems directly.

Contact Onboard Systems Customer Services below:

Onboard Systems, Hoist & Winch
3355 E. La Palma Ave. Dock 1
Anaheim, CA, 92806 USA
E-Mail: [email protected]

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DATE: November 28, 2024
Page 6 of 11 REVISION: /
 ONLY if Onboard Systems reject the request, please contact your Leonardo Helicopter
CSAM sending the Vendor Ref. communication and the documents requested below:
i. a copy of the Log Card of the inspected Rescue Hoist Assembly
P/N 3G2591V01532;
ii. a copy of the EASA Form 1, FAA Form 8130-3 or any other equivalent Authorised
Release Certificate document of the inspected Rescue Hoist Assembly.

Only if confirmed by your Leonardo Helicopters’ CSAM, please Issue relevant MMIR
form to your Warranty Administration Dpt. including the required documentation.
If the required documentation is not provided, the relevant MMIR will be rejected.
Owners/operators who comply with the instructions of this Service Bulletin no later than
the applicable date in the “Compliance” section will be eligible to receive required
materials on free of charge basis, except for Consumable Materials and Special Tools.
NOTE: Customers who fail to comply with the instructions in this Service Bulletin before
the compliance date are not eligible for the aforementioned special policy.

NOTE: WRM will include RETURN MATERIAL AUTHORIZATION (RMA) number; the
unit disembarked from the aircraft (Rescue Hoist Assembly P/N 3G2591V01532) has to
be returned to LHD within thirty (30) calendar days after the shipment of the replacement
part. In case of missing return within thirty (30) calendar days, Customer will be invoiced
for the price of the replacement part (Rescue Hoist Assembly P/N 3G2591V01532).

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REVISION: / Page 7 of 11
 3. ACCOMPLISHMENT INSTRUCTIONS

GENERAL NOTES
a) Place an identification tag on all components that
are re-usable, including the attaching hardware that
has been removed to gain access to the modification
area and adequately protect them until their later re-
use.
b) Shape the cables in order to prevent interference
with the structure and the other existing installations,
using where necessary suitable lacing cords and
plastic cable tiedown.
c) During the installation of bonding braids or
components requiring grounding, clean the surface
structure in order to obtain a good ground contact.

1. In accordance with AMP DM 39-A-00-20-00-00A-120A-A, prepare the helicopter on

ground for a safe maintenance. Disconnect the battery, all electrical power sources and/or
the external power supply.
2. In accordance with AMP DM 39-A-06-41-00-00A-010A-A gain access to the area affected
by the installation.
3. In accordance with the applicable AMP DMs listed below, perform the removal of the Hoist
Assembly:
 DM 39-A-25-94-01-06A-520A-K
 DM 39-A-25-94-01-12A-520A-K
 DM 39-A-25-96-01-06A-520A-K

NOTE
Send the affected Hoist Assembly (either removed with
step 3 or kept in stock) to Onboard Systems for
modification according to Service Bulletin
44314-398-01.

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DATE: November 28, 2024
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 NOTE
Hoist Assembly is defined as serviceable if:
A. It is NOT listed in Table 1
B. It is listed in Table 1 and meets one of the following
conditions:
B.1 It is already compliant with Service Bulletin
44314-398-01
B.2 It is NOT already compliant with Service Bulletin
44314-398-01 and has NOT yet exceeded any
of the limits detailed in paragraph 1.B
Compliance.
Table 1 is displayed in paragraph 1.A Effectivity.
4. In accordance with the applicable AMP DMs listed below, perform the installation of a
serviceable Hoist Assembly:
 DM 39-A-25-94-01-06A-720A-K
 DM 39-A-25-94-01-12A-720A-K
 DM 39-A-25-96-01-06A-720A-K
5. Return the helicopter to flight configuration and record for compliance with this Service
Bulletin on the helicopter logbook.
6. Gain access to My Communications section on Leonardo Customer Portal and compile
the “Service - Technical Bulletin Application”.
As an alternative, send the attached compliance form to the following mail box:
[email protected]
and (for North, Central and South America) also to:
[email protected]

 Non cancellare mai questo segnalibro Non cancellare mai interruzione sezione

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 Figure 1
S.B. N°139-805 ALERT
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 Figure 2
S.B. N°139-805 ALERT
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 Please send to the following address:
SERVICE BULLETIN COMPLIANCE FORM Date:

LEONARDO S.p.A.
CUSTOMER SUPPORT & SERVICES - ITALY Number:

PRODUCT SUPPORT ENGINEERING & LICENSES DEPT.

Via Giovanni Agusta, 520
21017 Cascina Costa di Samarate (VA) - ITALY Revision:
Tel.: +39 0331 225036 Fax: +39 0331 225988

Customer Name and Address: Telephone:

Fax:

B.T. Compliance Date:

Helicopter Model S/N Total Number Total Hours T.S.O.

Remarks:

Information:

We request your cooperation in filling this form, in order to keep out statistical data relevant to aircraft configuration up-to-date. The form should be filled in all
its parts and sent to the above address or you can communicate the application also via Technical Bulletin Application Communication Section placed in
Leonardo AW Customer Portal - MyCommunications Area. We thank you beforehand for the information given.