TPM Circle No .
: Activity KK QM PM JH SHE OT DM E&T
TPM Circle Name.: Loss no./ Step KAIZEN IDEA SHEET
Result Area Kaizen No: SEPL-1902/JUNE/KZN/144
Dept:- MAINTENANCE P Q Def. A / B / C C D S M
Model Name: PLATING Tool / Stage: Hot air dryer Operation: Process Tank
Kaizen Theme : Breakdown time decreased Idea: install 1/2" ball valve
Problem / Present Status : Temerature problem, as air Countermeasure :- install a ball vavle Bench Mark
gets into the hot water line, Use a ball valve to release Target 10-06-203
the air. KAIZEN Start 03-06-2023 -
KAIZEN Finish 6/4/2023
Team Members :- Sign:-
Jitesh
Mohnish
Durgesh
Benefits :-
1. Breakdown Gets Decrease
2. improve safety
3. Easy Work Access
4. Avoids Accidents
Before After
Why-Why Analysis: Results:- KAIZEN SUSTAINANCE
Why 1 : Decrease Operating Procedure 1. Breakdown Decreased What to do:- Periodically checking
2. Improve safety
Why 2 : Not Standardized 3. Avoid Damaging Occrance How to do: Check in PM
Why 3 :Simple Operating Procedure Required
Why 4 : May Cause of short cicuit Cost incurred for making Kaizen
Total
Why 5 : Material Cost Rs. Labour Cost Rs
Cost Rs
Root Cause: 350.00 0.00 350.00
Scope & Plan For Horizontal Deployment
Registration No. & Date :-
Sr. MACHINE Target Responsibility Status
Registered By:- Jitesh
1
2
Manager's Sign:-
3
TPM Circle No .: Activity KK QM PM JH SHE OT DM E&T
TPM Circle Name.: Loss no./ Step KAIZEN SHEET
Result Area Kaizen No: SEPL-1902/JUNE/ KZN / 146
Dept:- Maintenance P QDef. A / B / C C D S M
Model Name: Shot Blasting Machine Tool / Stage: Operation: junction box
Kaizen Theme : Remove Heat from Panel Idea: need to install a isolation box
Problem / Present Status : belimo motor Teriminals open Countermeasure :- Install 2 nos Isolate junction box Bench Mark
this cause dust/ shots deposition during machine Target
running KAIZEN Start
KAIZEN Finish
Team Members :- Sign:-
Shubham
Mohnish
Bedprakash
Benefits :-
1. Breakdown Gets Decrease
2. Protection For Panel Equip.
3. Safety step for Elect. Wiring protection form water
4. Avoids Elec. Damages
Before After
Why-Why Analysis: Results:- KAIZEN SUSTAINANCE
Why 1 : shot enter into the terminals 1. Breakdown Decreased What to do:- Periodically checking
2. Panel Protection
Why 2 : chances to short circuit during machine running 3. Avoided Short Ciruit & Damaging Occrance How to do: Check in PM
Why 3 : Elect. Equipments Malfunctioning
Why 4 : Hazard of fire Occurance Cost incurred for making Kaizen
Total
Why 5 : open terminals not suitable Material Cost Rs. Labour Cost Rs
Cost Rs
Root Cause: 200.00 0.00 200.00
Scope & Plan For Horizontal Deployment
Registration No. & Date :-
Sr. MACHINE Target Responsibility Status
Registered By:- Shubham
1
2
Manager's Sign:-
3
