Adapter Gantry 150kV Design Document
Adapter Gantry 150kV Design Document
1 2 3 4 5 6 7 8
NOTES
A
A
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
B
B
This document is the exclusive property of PT Indokomas Buana Perkasa and shall not be used, copied or communicated to third parties without its prior authorization.
C
0 11-AUG-2023 ISSUED FOR APPROVAL IFA
OWNER:
D
D
PT. PLN (PERSERO)
UIP JAWA BAGIAN TENGAH
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG
BANDUNG, JAWA BARAT 40264
PROJECT:
CONTRACTOR:
E
E
PT. INDOKOMAS BUANA PERKASA
DRAWING TITLE:
ADAPTER GANTRY
F
YEP BOS BAY DUH
P0566850-150-TJB-CIV-LAY-001 0 CIVIL GENERAL LAYOUT PLAN -
DATE : 11-AUG-2023 DATE : 11-AUG-2023 DATE : 11-AUG-2023 DATE : 11-AUG-2023
8
Created by Ipro UIP JBT # Page 2/41
1 2 3 4 5 6 7 8
REVISION INDEX REVISION INDEX
SHEET SHEET
DESIGNATION DESIGNATION
NR. NR.
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
A
A
1 COVER X 17
22 Aug 23
2 DRAWING CONTENT X 18
23 Aug 23
24 Aug 23
24 Aug 23
3 ADAPTER GANTRY X 19
B
B 4 ADAPTER GANTRY 20
5
4 ADAPTER GANTRY X 21
6 22
7 23
C
C
8 24
9 25
10 26
D
D
11 27
12 28
13 29
E
14 30
15 31
16 32
F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:
8
Created by Ipro UIP JBT # Page 3/41
1 2 3 4 5 6 7 8
A
A
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
BASE PLATE
B
B
ADAPTER
C
3D A-A
1:20
D
D
REMARK:
*LEG TOWER CUT 306mm( DARI BAWAH LEG ke ATAS)
B B
& GRINDING PUNGGUNG LEG 300mm
*BRC Paling Bawah Penyesuaian Lapangan
A A
E
View_01 (3D) B-B
1:20
F
F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:
8
Created by Ipro UIP JBT # Page 4/41
1 2 3 4 5 6 7 8
NOTES: - All dimensions are in mm unless otherwise noted on the drawings
M'LIST FOR 1 ASSY : - All fillet weld should be based on AWS D1.1 sect 5 or 50%
A
A PLT12*300
PLATE ge-4 SM490 1 425
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
B
B
60 218 62 60
ge-4
0 BP-1 ( ge-1 ) 0 ge-1
60
60
60 60
ge-2
ge-4
C
C
218
ge-3
280
400
6
278
62
4 Ø 39
A 400 A ge-2
D
D
60 217 63 60
PLT32*400 x 400
A-A B-B
1:5 1:5
B
E
E
F
F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:
8
Created by Ipro UIP JBT # Page 5/41
1 2 3 4 5 6 7 8
NOTES: - All dimensions are in mm unless otherwise noted on the drawings
M'LIST FOR 1 ASSY : - All fillet weld should be based on AWS D1.1 sect 5 or 50%
A
A ADAPTOR d-3 SS400 1 198
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
B
B
B B
32
198
d-3
C
C
A A d-2 d-1
32
400
d-3
B -B
A-A
D
D
1:5 1:5
E
F
F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:
8
Created by Ipro UIP JBT # Page 6/41
REV.
DESIGN CALCULATION PO/SO. NO:
GANTRY SUBSTATION (EXT) 0
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 1 of 21
22 Aug 23
INDEKS 23 Aug 23
24 Aug 23
24 Aug 23
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 2 of 21
22 Aug 23
1. PURPOSE - SCOPE 23 Aug 23
1.1. OBJECTIVE OF THE ANALYSIS 24 Aug 23
24 Aug 23
The present document contains the structural analysis of tower ADAPTOR substation 150
kV TELUK JAMBE.
The objective of this calculation is to check the adequacy of tower ADAPTOR substation
150 kV TELUK JAMBE to withstand the loads that may occur during service conditions.
This calculation is based on the design data and the requirements in the project
specifications and reference documents & codes and standards.
2. DESIGN – PREMISES
The present analysis is carried out based on the design criteria described in the following
documents
2.2. LOADING
- Dead load
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 3 of 21
22 Aug 23
- Live load : 100 kg 23 Aug 23
- Wind (design velocity) : 33 m/s
24 Aug 23
- Earthquake 24 Aug 23
Seismic zone : TELUK JAMBE, West Java
Risk coefficient : 0.879
(Period response spectral 0.2 second)
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 4 of 21
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
Used
Used
Ductility factor :6
Used
Created by Ipro UIP JBT # Page 11/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 5 of 21
22 Aug 23
2.3. MATERIAL 23 Aug 23
1. Steel Structure 24 Aug 23
24 Aug 23
All steel structure will be made of steel, using the following properties :
- Steel density : 7850 kg/m3.
- Elastic modulus : 200000 Mpa
- Poisson’s ratio : 0.3
Steel grade are as per specifications with the following corresponding yield stresses :
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 6 of 21
22 Aug 23
3. STRUCTURE GEOMETRY 23 Aug 23
The following figure shows the computer structural model of 150 kV ADAPTOR
24 Aug 23 TELUK
24 Aug 23
JAMBE.
Figure 3.1 : Structural Model of tower ADAPTOR substation 150 kV TELUK JAMBE
Created by Ipro UIP JBT # Page 13/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 7 of 21
22 Aug 23
4. LOADING 23 Aug 23
4.1. LOADING DEFINITION 24 Aug 23
24 Aug 23
Loads to be considered are summarized in the table below. Description of each loading type
is detailed thereafter.
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 8 of 21
22 Aug 23
Height above ground level Exposure B Exposure C Exposure D 23 Aug 23
0-33 0.72 1 1.18 24 Aug 23
40 0.75 1.03 1.21 24 Aug 23
50 0.79 1.06 1.23
60 0.82 1.09 1.26
70 0.85 1.11 1.28
80 0.88 1.14 1.29
90 0.91 1.16 1.31
100 0.93 1.17 1.32
120 0.96 1.2 1.35
140 0.99 1.23 1.37
160 1.02 1.26 1.39
180 1.05 1.28 1.4
200 1.08 1.3 1.42
Note :
for value of Zv at height (z) greater than 200 feet :
Zv = 1.61 (z/zg)1/a for 33 ≤ z ≤ zg
where :
Power Law Constants (ASCE 1990b)
Exposure Category Load factor (applied to Q50) Load return period, RP (year)
B 4.5 1200
C 7 900
D 10 700
zg (gradient height) --> elevation at which the wind speed becomes constant
Exposure B --> classified as urban and suburban area, wellwooded areas, or terrain
with numerous closely spaced obstructions having the size of single-family dwellings or
larger
Exposure C --> This exposure is described as flat open country, farm, a grasslands.
Exposure D --> Described as unobstructed coastal areas direct exposed to wind flowing
over large bodies of water.
G = the gust respons factor for conductors, earth wires and structures
The wire (conductor and earth wire) and structure gust response factor (Gw and Gt)
respectively, maybe determined from the following equations (below) or table guidelines
for electrical transmission lines and structures :
Gw = 0.7 + 1.9 E Bw0.5
Gt = 0.7 + 1.9 E Bt0.5
Created by Ipro UIP JBT # Page 15/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 9 of 21
22 Aug 23
in which, 23 Aug 23
E = 4.9*K^0.5(33/Zo)1/a 24 Aug 23
24 Aug 23
Bw = 1/(1+0.8*L/LS)
Bt = 1/(1+0.375*h/Ls)
and where
Zo = the effective eight (ft), for structures = 2/3 H, for cable (ASCE 1990b) :
Exposure Category a Zg
B 4.5 1200
C 7 900
D 10 700
C1 = coefficient factor (the ratio of the resulting force per unit area in the direction of the
wind applied wind pressure)
For single and bundled conductors and for ground water (Cf = 1.0)
Coefficient factor for normal wind on lattice truss structures having flat-sided members
(ASCE 1990b)
Solidity ratio Φ Square-section structures Triangular-section structures
<0.025 4 3.6
0.025-0.44 4.1-5.2Φ 3.7-4.5Φ
0.45-0.69 1.8 1.7
0.70-1.00 1.3+0.7Φ 1.0+Φ
Created by Ipro UIP JBT # Page 16/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 10 of 21
22 Aug 23
Dead load – Joint Reaction at Post Base 23 Aug 23
24 Aug 23
Joint reaction load 24 Aug 23
X dir. (hor. Load) = 1436 kg
Y dir. (hor. Load) = 1955 kg
Z dir. (vertical compress load) = 10215 kg
Created by Ipro UIP JBT # Page 17/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 11 of 21
22 Aug 23
C. EARTHQUAKE LOAD 23 Aug 23
24 Aug 23
In regions designated as earthquake zones, structures should be designed
24 Aug 23 to resist
seismic motions. Earthquake load shall be calculated in accordance with the formula as
given in SNI 03-1726-2019.
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 12 of 21
22 Aug 23
5. LOADING COMBINATION 23 Aug 23
Load combinations used for reviewing the structure are as follows (Use
24 AugAISC-LRFD93):
23
24 Aug 23
1.4DL
Notes :
DL = joint reaction from Post tower 18 m
Created by Ipro UIP JBT # Page 19/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 13 of 21
22 Aug 23
6. STEEL DESIGN 23 Aug 23
6.1. TOWER ADAPTOR ANALYSIS 24 Aug 23
24 Aug 23
a. CONNECTION DESIGN FOR ANCHOR BOLT
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 14 of 21
22 Aug 23
b. STRESS CHECK 23 Aug 23
24 Aug 23
Stress ratio defines as ratio between member forces and member capacity.
24 Aug 23
Maximum stress ratio member 0.163
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 15 of 21
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 16 of 21
22 Aug 23
e. CONNECTION DESIGN FOR STRUCTURAL CONNECTION
23 Aug 23
Structural connections use High strength bolts Gr. 8.8. Shear connection
24 Aug 23 use slip-critical
24 Aug 23
connection.
m = 0.35 (bolt-plate slip coefficient for unpainted clean mill scale steel surface)
Bolts capacity :
1 16 91 36.91
2 20 142 57.68
3 22 176 69.79
4 24 205 83.06
5 27 267 105.12
6 30 326 129.78
7 36 476 186.88
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 17 of 21
22 Aug 23
8. APPENDIX 23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 24/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 18 of 21
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
CONNECTION
Created by Ipro UIP JBT # Page 25/41
Bearing Calculation
Base Plate & Anchor
r
h1
bf
2. ANCHOR DATA ht
h
Type A307
Pu
f f
Tensile Strength Mu
fy = 210 MPa
Yield Strength Vu
fub = 360 MPa
Diameter
d= 30 mm
a 0.95 ht a
Anchor Qtty Tension
nt = 2 ea
Anchor Distance
f= 250 mm
Created by Ipro UIP JBT # Page 26/41
Yield Strength
fup = 360 MPa
Plate Width
B= 400 mm OK
Plate Depth
L= 400 mm OK
Plate Thickness
tp = 32 mm
4. PEDESTAL DATA
Compressive Strength
f c' = 20 MPa
Decking
d= 50 mm
Pedestal Width
I= 600 mm → OK
Pedestal Depth
J= 600 mm → OK
Created by Ipro UIP JBT # Page 27/41
5. JOINT LOAD
Moment Load
Mu = 5575300 Nmm
e = Mu / Pu
e = 54.492586 mm
t
L / 6 = 66.666667 mm
f cu
Check e<L/6 (OK)
h= h t - tf = 222 mm et Y/3
et = f+h/2= 361 mm Pu + Pt
ec = f-h/2= 139 mm Y
Pt
L
Baseplate Area
A1 = B*L 22 Aug 23
23 Aug 23
A1 = 160000 mm2
24 Aug 23
24 Aug 23
Concrete Pedestal Area
A2 = I*J
A2 = 360000 mm2
Check
fcu ≤ φ * fcn → OK!!!
2.654 ≤ 16.575
8. BASEPLATE DESIGN
Width Check
B > Bp min → OK!!!
Created by Ipro UIP JBT # Page 29/41
fcu1 = ( 1 - a / Y ) * fcu
22 Aug 23
fcu1 = 1.8462 Mpa 23 Aug 23
24 Aug 23
Plastic modulus of plate cross section 24 Aug 23
2
Z = 1/4 * B * tp
3
Z= 102400 mm
Check
Mup ≤ φb * Mn → OK!!!
3148315.6 ≤ 2.2Ε+07
Ab = 707 mm2
Created by Ipro UIP JBT # Page 30/41
φt * Tn = 171767 N
Check
Tu1 ≤ φt * Tn → OK!!!
19697.378 ≤ 171767
Check
Vu1 ≤ φf * Vn → OK!!!
6969 ≤ 76341
Created by Ipro UIP JBT # Page 31/41
Check
Ru1 ≤ φf * Rn → OK!!!
6969 ≤ 622080
Type A307
Constant Stress
f1 = 410 Mpa f2 = 310 Mpa
Shear Stress
fuv = Vu / ( n * Ab )
fuv = 9.859 Mpa
Check
fuv ≤ φf * r1 * m * fub → OK!!!
9.859 ≤ 108
Check
22 Aug 23
Tu1 ≤ φf * Tn → OK!!! 23 Aug 23
19697.378 ≤ 217359 24 Aug 23
24 Aug 23
Check
ft ≤ f1 - r2 * fuv
270 ≤ 391 → OK!!!
ft ≤ f2
270 ≤ 310 → OK!!!
Check
Lmin ≤ La → OK!!!
352 ≤ 400
Created by Ipro UIP JBT # Page 33/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 19 of 21
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 35/41
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 37/41
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
SAP2000 v14.2.0 - File:adaptor saja - Joint Loads (CONDUCTOR) (As Defined) - Kgf, mm, C Units
Created by Ipro UIP JBT # Page 39/41
CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 20 of 21
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
SAP2000 v14.2.0 - File:adaptor saja - Steel P-M Interaction Ratios (AISC-ASD89) - Kgf, mm, C Units
Created by Ipro UIP JBT # Page 41/41