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Adapter Gantry 150kV Design Document

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0% found this document useful (0 votes)
74 views41 pages

Adapter Gantry 150kV Design Document

Uploaded by

Romli Ferlando
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Created by Ipro UIP JBT # Page 1/41

1 2 3 4 5 6 7 8
NOTES

A
A

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

B
B
This document is the exclusive property of PT Indokomas Buana Perkasa and shall not be used, copied or communicated to third parties without its prior authorization.

C
0 11-AUG-2023 ISSUED FOR APPROVAL IFA

REV. DATE DESCRIPTION STATUS

OWNER:

D
D
PT. PLN (PERSERO)
UIP JAWA BAGIAN TENGAH
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG
BANDUNG, JAWA BARAT 40264

PROJECT:

PEMBANGUNAN EXTENSION 2 LB GI 150 KV TELUK JAMBE


ARAH TELUK JAMBE II
CONTRACT NO.: [Link]/HKM.02.01/F44000000/2022
DATED: 30 DECEMBER 2022

CONTRACTOR:
E

E
PT. INDOKOMAS BUANA PERKASA

DRAWING TITLE:

ADAPTER GANTRY

PREPARED BY: DESIGNED BY: CHECKED BY: APPROVED BY:


F

F
YEP BOS BAY DUH
P0566850-150-TJB-CIV-LAY-001 0 CIVIL GENERAL LAYOUT PLAN -
DATE : 11-AUG-2023 DATE : 11-AUG-2023 DATE : 11-AUG-2023 DATE : 11-AUG-2023

DRAWING NUMBER REV. DESIGNATION STATUS SCALE : SIZE : DRAWING No. :


P0566850-150-TJB-STR-DRW-011 SHEET : 1 OF 5
NTS A3 PLN DWG No. :
REFERENCE DOCUMENT REVISION : 0
1

8
Created by Ipro UIP JBT # Page 2/41
1 2 3 4 5 6 7 8
REVISION INDEX REVISION INDEX
SHEET SHEET
DESIGNATION DESIGNATION
NR. NR.
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

A
A
1 COVER X 17

22 Aug 23
2 DRAWING CONTENT X 18
23 Aug 23
24 Aug 23
24 Aug 23
3 ADAPTER GANTRY X 19

B
B 4 ADAPTER GANTRY 20

5
4 ADAPTER GANTRY X 21

6 22

7 23
C

C
8 24

9 25

10 26

D
D
11 27

12 28

13 29

E
14 30

15 31

16 32

F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:

PEMBANGUNAN EXTENSION 2 LB GI 150 KV TELUK JAMBE DRAWING CONTENT


PT. PLN (PERSERO) ARAH TELUK JAMBE II
UIP JAWA BAGIAN TENGAH CONTRACT NO.: [Link]/HKM.02.01/F44000000/2022 DWG. NO : REV: SHT: NEXT SHT:
P0566850-150-TJB-STR-DRW-011
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG DATED: 30 DECEMBER 2022
BANDUNG, JAWA BARAT 40264
PLN DWG. NO. : 0 2 3
PT. INDOKOMAS BUANA PERKASA
1

8
Created by Ipro UIP JBT # Page 3/41
1 2 3 4 5 6 7 8

A
A

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

BASE PLATE

B
B

ADAPTER

C
3D A-A
1:20

Stud thread M36x170


(3 NUT,2 RENG PER ,2 RENG PLATE)

D
D

REMARK:
*LEG TOWER CUT 306mm( DARI BAWAH LEG ke ATAS)
B B
& GRINDING PUNGGUNG LEG 300mm
*BRC Paling Bawah Penyesuaian Lapangan
A A

E
View_01 (3D) B-B
1:20
F

F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:

PEMBANGUNAN EXTENSION 2 LB GI 150 KV TELUK JAMBE ADAPTER GANTRY


PT. PLN (PERSERO) ARAH TELUK JAMBE II
UIP JAWA BAGIAN TENGAH CONTRACT NO.: [Link]/HKM.02.01/F44000000/2022 DWG. NO : REV: SHT: NEXT SHT:
P0566850-150-TJB-STR-DRW-011
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG DATED: 30 DECEMBER 2022
BANDUNG, JAWA BARAT 40264
PLN DWG. NO. : 0 3 4
PT. INDOKOMAS BUANA PERKASA
1

8
Created by Ipro UIP JBT # Page 4/41
1 2 3 4 5 6 7 8
NOTES: - All dimensions are in mm unless otherwise noted on the drawings
M'LIST FOR 1 ASSY : - All fillet weld should be based on AWS D1.1 sect 5 or 50%

BP-1 of min plate thickness if that condition is unregulated


- Ask if in doubt

Name Mark Profile Material Qty Length


PLATE ge-1 PLT32*400 SM490 1 400
PLATE ge-2 PLT12*334 SM490 1 305
PLATE ge-3 PLT12*76 SM490 1 303

A
A PLT12*300
PLATE ge-4 SM490 1 425

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

B
B
60 218 62 60

ge-4
0 BP-1 ( ge-1 ) 0 ge-1
60

60
60 60

ge-2

ge-4
C

C
218

ge-3
280

400
6

278
62

340 340 ge-3


ge-1
60

4 Ø 39
A 400 A ge-2

D
D

60 217 63 60

PLT32*400 x 400
A-A B-B
1:5 1:5
B
E

E
F

F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:

PEMBANGUNAN EXTENSION 2 LB GI 150 KV TELUK JAMBE ADAPTER GANTRY


PT. PLN (PERSERO) ARAH TELUK JAMBE II
UIP JAWA BAGIAN TENGAH CONTRACT NO.: [Link]/HKM.02.01/F44000000/2022 DWG. NO : REV: SHT: NEXT SHT:
P0566850-150-TJB-STR-DRW-011
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG DATED: 30 DECEMBER 2022
BANDUNG, JAWA BARAT 40264
PLN DWG. NO. : 0 4 5
PT. INDOKOMAS BUANA PERKASA
1

8
Created by Ipro UIP JBT # Page 5/41
1 2 3 4 5 6 7 8
NOTES: - All dimensions are in mm unless otherwise noted on the drawings
M'LIST FOR 1 ASSY : - All fillet weld should be based on AWS D1.1 sect 5 or 50%

AD-1 of min plate thickness if that condition is unregulated


- Ask if in doubt

Name Mark Profile Material Qty Length


ADAPTOR d-1 PLT32*400 SM490 1 400
ADAPTOR d-2 PLT32*400 SM490 1 400
H250*250*9*14

A
A ADAPTOR d-3 SS400 1 198

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

B
B

B B

32
198
d-3
C

C
A A d-2 d-1
32

400

d-3
B -B
A-A

D
D
1:5 1:5

E
F

F
OWNER : CONTRACTOR : PROJECT: DRAWING TITLE:

PEMBANGUNAN EXTENSION 2 LB GI 150 KV TELUK JAMBE ADAPTER GANTRY


PT. PLN (PERSERO) ARAH TELUK JAMBE II
UIP JAWA BAGIAN TENGAH CONTRACT NO.: [Link]/HKM.02.01/F44000000/2022 DWG. NO : REV: SHT: NEXT SHT:
P0566850-150-TJB-STR-DRW-011
JL. KARAWITAN NO. 32, TURANGGA, KEC. LENGKONG DATED: 30 DECEMBER 2022
BANDUNG, JAWA BARAT 40264
PLN DWG. NO. : 0 5 /
PT. INDOKOMAS BUANA PERKASA
1

8
Created by Ipro UIP JBT # Page 6/41

REV.
DESIGN CALCULATION PO/SO. NO:
GANTRY SUBSTATION (EXT) 0

DATE BY CHECKED APPV PAGE


PT. ANUGERAH PERKASA PT. PLN (PERSERO) 12/06 22 Aug 23
KONSTRUKSI PLUS /2023
0
23 Aug 23
24 Aug 23
24 Aug 23

OWNER : PT. PLN (PERSERO) UIP JBT

CONTRACTOR : PT. INDOKOMAS BUANA PERKASA

NAME OF PROJECT : CALCULATION REPORT ADAPTOR POST 150 KV

LOCATION : TELUK JAMBE 2

0 12/06/2023 Issued for Approval


PREPARED CHECKED APPROVED CHECKED APPROVED

REV. DATE DESCRIPTION


PT. ANUGERAH PERKASA KONSTRUKSI PLUS PT. PLN (PERSERO)
Created by Ipro UIP JBT # Page 7/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 1 of 21

22 Aug 23
INDEKS 23 Aug 23
24 Aug 23
24 Aug 23

1. PURPOSE – SCOPE ........................................................................................................................ 2


1.1. OBJECTIVE OF THE ANALYSIS .......................................................................................... 2
2. DESIGN PREMISES ......................................................................................................................... 2
2.1. CODE AND STANDARD ........................................................................................................ 2
2.2. LOADING ................................................................................................................................ 2
2.3. MATERIAL .............................................................................................................................. 5
2.4. COMPUTER PROGRAM ........................................................................................................ 5
3. STRUCTURE GEOMETRY .............................................................................................................. 6
4. LOADING .......................................................................................................................................... 7
4.1. LOADING DEFINITION .......................................................................................................... 7
4.2. LOADING DESCRIPTION ...................................................................................................... 7
5. LOADING COMBINATION ............................................................................................................... 12
6. STEEL DESIGN ................................................................................................................................ 13
6.1. TOWER ADAPTOR 150KV ANALYSIS ………………………………………………….............. 13
8. APPENDIX ........................................................................................................................................ 17
8.1. CONNECTION ........................................................................................................................ 18
8.2. INPUT SAP2000 PROGRAM ................................................................................................. 19
8.3. OUTPUT SAP2000 PROGRAM ............................................................................................. 20
8.4. DRAWING ............................................................................................................................... 21
Created by Ipro UIP JBT # Page 8/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 2 of 21

22 Aug 23
1. PURPOSE - SCOPE 23 Aug 23
1.1. OBJECTIVE OF THE ANALYSIS 24 Aug 23
24 Aug 23

The present document contains the structural analysis of tower ADAPTOR substation 150
kV TELUK JAMBE.
The objective of this calculation is to check the adequacy of tower ADAPTOR substation
150 kV TELUK JAMBE to withstand the loads that may occur during service conditions.

This calculation is based on the design data and the requirements in the project
specifications and reference documents & codes and standards.

2. DESIGN – PREMISES
The present analysis is carried out based on the design criteria described in the following
documents

2.1. CODE & STANDARD


All steel& Concrete structural included in this project are designed in accordance with the
following codes:

- ASCE 10-97, Design of Latticed Steel Transmision Structure


- PPIUG 1987, Indonesian Guidelines to the Loading Design for House and Building
- SNI 1726 2012, Indonesian Guidelines to the Seismic Design of Building
- ASCE 7-10, Minimum Design loads for building and other structure

2.2. LOADING
- Dead load

Parameter Unit Ground wire Conductor


TYPE mm2 GSW-55 2XTAL660 - -
DIAMETER mm 9.6 37.8 - -
WEIGHT kg/m 0.446 4.668 - -
Created by Ipro UIP JBT # Page 9/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 3 of 21

22 Aug 23
- Live load : 100 kg 23 Aug 23
- Wind (design velocity) : 33 m/s
24 Aug 23
- Earthquake 24 Aug 23
Seismic zone : TELUK JAMBE, West Java
Risk coefficient : 0.879
(Period response spectral 0.2 second)

Risk coefficient : 0.394


(Period response spectral 1 second)
Created by Ipro UIP JBT # Page 10/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 4 of 21

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

Used

Used

Ductility factor :6

Used
Created by Ipro UIP JBT # Page 11/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 5 of 21

22 Aug 23
2.3. MATERIAL 23 Aug 23
1. Steel Structure 24 Aug 23
24 Aug 23
All steel structure will be made of steel, using the following properties :
- Steel density : 7850 kg/m3.
- Elastic modulus : 200000 Mpa
- Poisson’s ratio : 0.3

Steel grade are as per specifications with the following corresponding yield stresses :

- JIS G3101 SS400 : Fy = 235 Mpa


: Fu = 400 Mpa
- JIS G3101 SS540 : Fy = 360 Mpa
: Fu = 540 Mpa
- JIS SM490YB : Fy = 345 Mpa
: Fu = 490 Mpa
No Components Specifications Min. Yield Strength
Angle profil JIS G3101 SS400
Mild steel 245 Mpa
Angle profil JIS G3101 SS540
1. High Tensile Steel 360 Mpa
Plate JIS G3101 SS400 & JIS
Connection Plate 245 Mpa & 345 MPa
SM490YB
High Strength Tensile Bolt JIS B1186
2. Common Bolt 640 Mpa
Gr. 8.8
3. Anchor Bolts ASTM A36/ JIS S41 240 Mpa
4. Welded AWS D1.1 E70XX 415 Mpa
Hot Dip galvanize ASTM A-123/ISO
5. Galvanize -
1461

2.4. COMPUTER PROGRAM


The following software will be used for modeling and designing of structures :
SAP2000 Ver. 14.20, this software is developed and produced by Computers and
Structure, Inc.
Created by Ipro UIP JBT # Page 12/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 6 of 21

22 Aug 23
3. STRUCTURE GEOMETRY 23 Aug 23
The following figure shows the computer structural model of 150 kV ADAPTOR
24 Aug 23 TELUK
24 Aug 23
JAMBE.

Figure 3.1 : Structural Model of tower ADAPTOR substation 150 kV TELUK JAMBE
Created by Ipro UIP JBT # Page 13/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 7 of 21

22 Aug 23
4. LOADING 23 Aug 23
4.1. LOADING DEFINITION 24 Aug 23
24 Aug 23
Loads to be considered are summarized in the table below. Description of each loading type
is detailed thereafter.

Loads Title Descriptions


1. Max value from joint reaction
Dead Load DL post beam applied as dead
load

4.2. LOADING DESCRIPTION


a. Wind load
Calculated according to ASCE Standard 7-88 : The Design of Steel Trasmission Tower,
the design of wind pressures for the tower structure based on max. wind velocity = 33.33
m/s
Where wind force applied to each section of the structure shall be calculated from the
equation :
F = the wind in direction of wind uness otherwise (Pounds)
F = Q*(Zv*V)2*G*C1*A
Q = the air density factor, for wind speed in mph and pressure in psf, the recommended
value is 0.00256
V = the fastest-mile design wind speed (mph), which is given as one of the following :
1. VRP associated with the RP-year return period or
2. V50 assiciated with the 50-year return period with the corresponding load to be
multiplied by the load factor from the table below
Line reliability factor (LRF) Load factor (applied to Q50) Load return period, RP (year)
1 1 50
2 1.15 100
4 1.3 200
8 1.4 400
Zv = the terrain factor, which modifies the basic wind speed for various height
aboveground and for different exposure categories
Terrain factor (Zv) table
Created by Ipro UIP JBT # Page 14/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 8 of 21

22 Aug 23
Height above ground level Exposure B Exposure C Exposure D 23 Aug 23
0-33 0.72 1 1.18 24 Aug 23
40 0.75 1.03 1.21 24 Aug 23
50 0.79 1.06 1.23
60 0.82 1.09 1.26
70 0.85 1.11 1.28
80 0.88 1.14 1.29
90 0.91 1.16 1.31
100 0.93 1.17 1.32
120 0.96 1.2 1.35
140 0.99 1.23 1.37
160 1.02 1.26 1.39
180 1.05 1.28 1.4
200 1.08 1.3 1.42
Note :
for value of Zv at height (z) greater than 200 feet :
Zv = 1.61 (z/zg)1/a for 33 ≤ z ≤ zg
where :
Power Law Constants (ASCE 1990b)
Exposure Category Load factor (applied to Q50) Load return period, RP (year)
B 4.5 1200
C 7 900
D 10 700

zg (gradient height) --> elevation at which the wind speed becomes constant

Exposure B --> classified as urban and suburban area, wellwooded areas, or terrain
with numerous closely spaced obstructions having the size of single-family dwellings or
larger
Exposure C --> This exposure is described as flat open country, farm, a grasslands.
Exposure D --> Described as unobstructed coastal areas direct exposed to wind flowing
over large bodies of water.

G = the gust respons factor for conductors, earth wires and structures
The wire (conductor and earth wire) and structure gust response factor (Gw and Gt)
respectively, maybe determined from the following equations (below) or table guidelines
for electrical transmission lines and structures :
Gw = 0.7 + 1.9 E Bw0.5
Gt = 0.7 + 1.9 E Bt0.5
Created by Ipro UIP JBT # Page 15/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 9 of 21

22 Aug 23
in which, 23 Aug 23
E = 4.9*K^0.5(33/Zo)1/a 24 Aug 23
24 Aug 23
Bw = 1/(1+0.8*L/LS)
Bt = 1/(1+0.375*h/Ls)
and where
Zo = the effective eight (ft), for structures = 2/3 H, for cable (ASCE 1990b) :

Exposure Category a Zg
B 4.5 1200
C 7 900
D 10 700
C1 = coefficient factor (the ratio of the resulting force per unit area in the direction of the
wind applied wind pressure)
For single and bundled conductors and for ground water (Cf = 1.0)
Coefficient factor for normal wind on lattice truss structures having flat-sided members
(ASCE 1990b)
Solidity ratio Φ Square-section structures Triangular-section structures
<0.025 4 3.6
0.025-0.44 4.1-5.2Φ 3.7-4.5Φ
0.45-0.69 1.8 1.7
0.70-1.00 1.3+0.7Φ 1.0+Φ
Created by Ipro UIP JBT # Page 16/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 10 of 21

22 Aug 23
Dead load – Joint Reaction at Post Base 23 Aug 23
24 Aug 23
Joint reaction load 24 Aug 23
X dir. (hor. Load) = 1436 kg
Y dir. (hor. Load) = 1955 kg
Z dir. (vertical compress load) = 10215 kg
Created by Ipro UIP JBT # Page 17/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 11 of 21

22 Aug 23
C. EARTHQUAKE LOAD 23 Aug 23
24 Aug 23
In regions designated as earthquake zones, structures should be designed
24 Aug 23 to resist
seismic motions. Earthquake load shall be calculated in accordance with the formula as
given in SNI 03-1726-2019.

 Parameter of acceleration Spectral Design :


SOURCE : [Link]

Figure 4.1 : Earthquake spectrum


Created by Ipro UIP JBT # Page 18/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 12 of 21

22 Aug 23
5. LOADING COMBINATION 23 Aug 23
Load combinations used for reviewing the structure are as follows (Use
24 AugAISC-LRFD93):
23
24 Aug 23
 1.4DL

Notes :
DL = joint reaction from Post tower 18 m
Created by Ipro UIP JBT # Page 19/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 13 of 21

22 Aug 23
6. STEEL DESIGN 23 Aug 23
6.1. TOWER ADAPTOR ANALYSIS 24 Aug 23
24 Aug 23
a. CONNECTION DESIGN FOR ANCHOR BOLT

Anchor bolts: A36/JIS S41


Fy = 240 MPa
Fu = 412 MPa
φt = 0.75
φv = 0.75
Bolt-thread factor (ø) = 0.4 .……..(SNI 1729-2002 [Link])
There is an whorl in a bolt shear area
Tension stress = φt x 0.75 x Fu .........(SNI 1729-2002 [Link])

= 0.75 x 0.75 x 412 = 231.75 Mpa

Shear stress = φv x ø x Fu ……...(SNI 1729-2002 [Link])

= 0.75 x 0.4 x 412 = 123.6 Mpa

Anchor bolts capacity:

Bolt Stress Capacity


No Diameter Ft Fv Tension Shear
mm) (MPa) (MPa) (kN) (kN)
1 24 231.75 123.6 104.84 55.92
2 32 231.75 123.6 186.38 99.41
3 40 231.75 123.6 291.23 155.32
4 46 231.75 123.6 385.15 205.41

Connection design calculations are presented in Appendix


Created by Ipro UIP JBT # Page 20/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 14 of 21

22 Aug 23
b. STRESS CHECK 23 Aug 23
24 Aug 23
Stress ratio defines as ratio between member forces and member capacity.
24 Aug 23
 Maximum stress ratio member 0.163

Figure 7.1 : Stress check AISC-LRFD93 (3D View)


Created by Ipro UIP JBT # Page 21/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 15 of 21

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

Figure 7.2 : Detail of stress check AISC-LRFD93


Created by Ipro UIP JBT # Page 22/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 16 of 21

22 Aug 23
e. CONNECTION DESIGN FOR STRUCTURAL CONNECTION
23 Aug 23
Structural connections use High strength bolts Gr. 8.8. Shear connection
24 Aug 23 use slip-critical
24 Aug 23
connection.

Gr. 8.8, Fu = 640 MPa


φt = 0.75
φv = 0.75

m = 0.35 (bolt-plate slip coefficient for unpainted clean mill scale steel surface)

Bolts capacity :

No Bolt Diameter Minimum Bolt PreTension (kN) Slip-Critical Capacity (kN)

1 16 91 36.91

2 20 142 57.68

3 22 176 69.79

4 24 205 83.06

5 27 267 105.12

6 30 326 129.78

7 36 476 186.88

Connection design calculations are presented in Appendix


Created by Ipro UIP JBT # Page 23/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 17 of 21

22 Aug 23
8. APPENDIX 23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 24/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 18 of 21

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

CONNECTION
Created by Ipro UIP JBT # Page 25/41

Bearing Calculation
Base Plate & Anchor

1. STEEL COLUMN 22 Aug 23


23 Aug 23

HB 250 x 250 24 Aug 23


t f 23
24 Aug
ht = 250 mm
bf = 250 mm
tw
tw = 9 mm h h2 ht
tf = 14 mm

r
h1
bf
2. ANCHOR DATA ht
h
Type A307
Pu
f f
Tensile Strength Mu
fy = 210 MPa

Yield Strength Vu
fub = 360 MPa

Diameter
d= 30 mm
a 0.95 ht a
Anchor Qtty Tension
nt = 2 ea

Anchor Qtty Tension B I


f f
nc = 2 ea

Anchor Total Qtty L


J
n = nt + nc = 4 ea

Anchor Distance
f= 250 mm
Created by Ipro UIP JBT # Page 26/41

Embedded Anchor on Concrete Length


La = 400 mm

3. BASE PLATE DATA


22 Aug 23
Tensile Strength 23 Aug 23

fyp = 240 MPa 24 Aug 23


24 Aug 23

Yield Strength
fup = 360 MPa

Plate Width
B= 400 mm OK

Plate Depth
L= 400 mm OK

Plate Thickness
tp = 32 mm

4. PEDESTAL DATA

Compressive Strength
f c' = 20 MPa

Decking
d= 50 mm

Pedestal Width
I= 600 mm → OK

Pedestal Depth
J= 600 mm → OK
Created by Ipro UIP JBT # Page 27/41

5. JOINT LOAD

Moment Load
Mu = 5575300 Nmm

Shear Load 22 Aug 23


23 Aug 23
Vu = 27877 N
24 Aug 23
ht 24 Aug 23
Axial Load h
Pu = 102313 N Pu
f e
6. LOAD ECCENTRICITY ec

e = Mu / Pu
e = 54.492586 mm
t

L / 6 = 66.666667 mm
f cu
Check e<L/6 (OK)

h= h t - tf = 222 mm et Y/3
et = f+h/2= 361 mm Pu + Pt
ec = f-h/2= 139 mm Y
Pt
L

7. CONCRETE COMPRESSIVE STRENGTH

Tension Load at Anchor Bolt


Pt = Pu * ec / et
Pt = 39394.756 N

Total Compressive Load at Baseplate


Puc = Pu + Pt
Puc = 141707.76 N
Created by Ipro UIP JBT # Page 28/41

Length of Concrete Area Compressive Stress


Y= 3*(L-h)/2
Y= 267 mm

Baseplate Area
A1 = B*L 22 Aug 23
23 Aug 23
A1 = 160000 mm2
24 Aug 23
24 Aug 23
Concrete Pedestal Area
A2 = I*J
A2 = 360000 mm2

Nominal Compressive Strength


fcn = 0.85 * fc' * √ ( A2 / A1 ) fcn = 1.70 * fc'
fcn1 = 25.500 Mpa fcn2 = 34.000 MPa

fcn = 25.500 Mpa

Reduction Compressive Factor a 0.95 ht a


φ= 0.65

Allowable Compressive Strength


φ * fcn = 16.575 Mpa B I
f f

Maximum Compressive Load


fcu = 2 * Puc / ( Y * B ) L
fcu = 2.654 Mpa J

Check
fcu ≤ φ * fcn → OK!!!
2.654 ≤ 16.575

8. BASEPLATE DESIGN

Baseplate minimum width


Bp min = Puc / ( 0.5 * φ * fcn * Y )
Bp min = 64.04 mm

Width Check
B > Bp min → OK!!!
Created by Ipro UIP JBT # Page 29/41

Outside length of plate area outer column


a = ( L - 0.95 * ht ) / 2
a= 81.25 mm

fcu1 = ( 1 - a / Y ) * fcu
22 Aug 23
fcu1 = 1.8462 Mpa 23 Aug 23
24 Aug 23
Plastic modulus of plate cross section 24 Aug 23
2
Z = 1/4 * B * tp
3
Z= 102400 mm

Baseplate moment load


Mup = 1/2 * B * fcu1 * a2 + 1/3 * B * ( fcu - fcu1 ) * a2
Mup = 3148315.6 Nmm

Reduction Moment Capacity Factor


φb = 0.9

Nominal Moment Capacity Load


p
Mn = fy * Z
Mn = 24576000 Nmm

Allowable Moment Capacity Load


φb * Mn = 22118400 Nmm

Check
Mup ≤ φb * Mn → OK!!!
3148315.6 ≤ 2.2Ε+07

9. ANCHOR TENSION DESIGN

Anchor tension loads


Tu1 = Pt / nt
Tu1 = 19697.378 N

Anchor cross sectional area


Ab = π / 4 * d
2

Ab = 707 mm2
Created by Ipro UIP JBT # Page 30/41

Nominal anchor tension loads


b
Tn = 0.75 * Ab * fu
Tn = 190852 N

Reduction Tension Capacity Factor


22 Aug 23
φt = 0.9 23 Aug 23
24 Aug 23
Nominal Tension Capacity Load 24 Aug 23

φt * Tn = 171767 N

Check
Tu1 ≤ φt * Tn → OK!!!
19697.378 ≤ 171767

10. ANCHOR SHEAR DESIGN

Anchor shear loads


Vu1 = Vu / n
Vu1 = 6969 N

Shear plane qtty


m=1

Thread factor on shear plane


r1 = 0.4

Nominal anchor shear loads


b
Vn = r1 * m * Ab * fu
Vn = 101788 N

Reduction Shear Capacity Factor


φf = 0.75

Nominal Anchor Shear Capacity Load


φf * Vn = 76341 N

Check
Vu1 ≤ φf * Vn → OK!!!
6969 ≤ 76341
Created by Ipro UIP JBT # Page 31/41

11. BASEPLATE SHEAR DESIGN

Plate Shear Loads


Ru1 = Vu1 = 6969 N

Nominal plate shear loads 22 Aug 23


p 23 Aug 23
Rn = 2.4 * d * tp * fu
24 Aug 23
Rn = 829440 N 24 Aug 23

Nominal Plate Shear Capacity Load


φf * Rn = 622080 N

Check
Ru1 ≤ φf * Rn → OK!!!
6969 ≤ 622080

12. SHEAR AND TENSION COMBINATION DESIGN

Type A307

Constant Stress
f1 = 410 Mpa f2 = 310 Mpa

Thread factor on shear plane


r2 = 1.9

Shear Stress
fuv = Vu / ( n * Ab )
fuv = 9.859 Mpa

Nominal anchor shear loads


φf * r1 * m * fub = 108 Mpa

Check
fuv ≤ φf * r1 * m * fub → OK!!!
9.859 ≤ 108

Tension Load Forces


Tu1 = 19697.378 N
Created by Ipro UIP JBT # Page 32/41

Nominal Tension Anchor Bolt


φf * Tn = φf * f1 * Ab
φf * Tn = 217358.94 N

Check
22 Aug 23
Tu1 ≤ φf * Tn → OK!!! 23 Aug 23
19697.378 ≤ 217359 24 Aug 23
24 Aug 23

Anchor Bolt Tension Strength


b
ft = 0.75 * fu
ft = 270 Mpa

Stress Combination Limit


f1 - r2 * fuv = 391 Mpa

Check
ft ≤ f1 - r2 * fuv
270 ≤ 391 → OK!!!

ft ≤ f2
270 ≤ 310 → OK!!!

13. ANCOR LENGTH DESIGN

Anchorage Length Embedment


La = 400 mm

Concrete Compressive Strength


f c' = 20 Mpa

Anchor yield strength


fy = 210 Mpa

Anchor bolt diameter


d= 30 mm

Anchor length minimum embedment


Lmin = fy / ( 4 * √ fc' ) * d
Lmin = 352 mm

Check
Lmin ≤ La → OK!!!
352 ≤ 400
Created by Ipro UIP JBT # Page 33/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 19 of 21

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

INPUT SAP2000 PROGRAM


Created by Ipro UIP JBT # Page 34/41

TABLE: Joint Loads - Force


Joint LoadPat CoordSys F1 F2 F3
Text Text Text Kgf Kgf Kgf
2270 CONDUCTOR GLOBAL 1436 1955 -10215

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 35/41

TABLE: Load Case Definitions


Case Type InitialCond ModalCase BaseCase DesTypeOpt DesignType AutoType RunCase CaseStatus
Text Text Text Text Text Text Text Text Yes/No Text
SELF WEIGHT LinStatic Zero Prog Det DEAD None Yes Finished
MODAL LinModal Zero Prog Det OTHER None Yes Finished
CONDUCTOR LinStatic Zero Prog
22 AugDet
23 DEAD None Yes Finished
GROUND WIRE LinStatic Zero Prog
23 AugDet
23 DEAD None Yes Finished
HUMAN LinStatic Zero Prog
24 AugDet
23 LIVE None Yes Finished
INSULATOR LinStatic Zero 24 Aug 23
Prog Det DEAD None Yes Finished
SC LinStatic Zero Prog Det OTHER None Yes Finished
WIND 0 (GROUND WIRE) LinStatic Zero Prog Det WIND None Yes Finished
WIND 0 (CONDUCTOR) LinStatic Zero Prog Det WIND None Yes Finished
WIND 90 (CONDUCTOR) LinStatic Zero Prog Det WIND None Yes Finished
WIND 90 (GROUND WIRE) LinStatic Zero Prog Det WIND None Yes Finished
WIND 0 (TOWER) LinStatic Zero Prog Det WIND None Yes Finished
WIND 90 (TOWER)1 LinStatic Zero Prog Det WIND None Yes Finished
SPEC X LinRespSpec MODAL Prog Det QUAKE None Yes Finished
SPEC Y LinRespSpec MODAL Prog Det QUAKE None Yes Finished
Created by Ipro UIP JBT # Page 36/41

TABLE: Material Properties 01 - General


Material Type SymType TempDepend Color GUID Notes
Text Text Text Yes/No Text Text Text
SS400 Steel Isotropic No Blue ASTM A36 added 2/9/2016 [Link] AM
SS540 Steel Isotropic No Blue ASTM A36 added 2/9/2016 [Link] AM

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23
Created by Ipro UIP JBT # Page 37/41

SAP2000 6/14/23 [Link]

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

SAP2000 v14.2.0 - File:adaptor saja - 3-D View - Kgf, mm, C Units


Created by Ipro UIP JBT # Page 38/41

SAP2000 6/14/23 [Link]

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

SAP2000 v14.2.0 - File:adaptor saja - Joint Loads (CONDUCTOR) (As Defined) - Kgf, mm, C Units
Created by Ipro UIP JBT # Page 39/41

CALCULATION REPORT
ADAPTOR 150 KV PT. ANUGERAH PERKASA KONSTRUKSI PLUS
TELUK JAMBE REVISION : 00
PAGE NUMBER
PT. PLN (PERSERO)
Page 20 of 21

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

OUTPUT SAP2000 PROGRAM


Created by Ipro UIP JBT # Page 40/41

SAP2000 6/14/23 [Link]

22 Aug 23
23 Aug 23
24 Aug 23
24 Aug 23

0.00 0.50 0.70 0.90 1.00

SAP2000 v14.2.0 - File:adaptor saja - Steel P-M Interaction Ratios (AISC-ASD89) - Kgf, mm, C Units
Created by Ipro UIP JBT # Page 41/41

TABLE: Joint Reactions


Joint OutputCase CaseType StepType F1 F2 F3 M1 M2 M3
Text Text Text Text Kgf Kgf Kgf Kgf-mm Kgf-mm Kgf-mm
1 SELF WEIGHT LinStatic 0 0 16.24 0 0 0
1 CONDUCTOR LinStatic -1436 -1955 10215 391000 -287200 0
1 GROUND WIRE LinStatic 0 0 0 0 0 0
1 HUMAN LinStatic 0 0 0 0 0 0
1 INSULATOR LinStatic 0 0 0 0
22 Aug 23 0 0
1 SC LinStatic 0 0 0 0
23 Aug 23 0 0
1 WIND 0 (GROUND WIRE) LinStatic 0 0 0 0 0 0
24 Aug 23
1 WIND 0 (CONDUCTOR) LinStatic 0 0 0 0 0 0
24 Aug 23
1 WIND 90 (CONDUCTOR) LinStatic 0 0 0 0 0 0
1 WIND 90 (GROUND WIRE) LinStatic 0 0 0 0 0 0
1 WIND 0 (TOWER) LinStatic -5.82 5.551E-17 0 -2.842E-14 -581.68 0
1 WIND 90 (TOWER)1 LinStatic -3.053E-16 -5.82 0 581.68 -4.974E-14 0
1 SPEC X LinRespSpec Max 1189.5 1013.45 1.157E-12 202689.58 237899.98 0
1 SPEC Y LinRespSpec Max 1013.45 1189.5 1.021E-12 237899.98 202689.58 0
1 DL Combination -1436 -1955 10231.24 391000 -287200 0
1 LL Combination 0 0 0 0 0 0
1 WX Combination -5.82 5.551E-17 0 -2.842E-14 -581.68 0
1 WY Combination -3.053E-16 -5.82 0 581.68 -4.974E-14 0
1 1DL+1LL Combination -1436 -1955 10231.24 391000 -287200 0
1 1DL+0.6WX Combination -1439.49 -1955 10231.24 391000 -287549.01 0
1 1DL+0.6WY Combination -1436 -1958.49 10231.24 391349.01 -287200 0
1 0.6DL+0.6WX Combination -865.09 -1173 6138.75 234600 -172669.01 0
1 0.6DL+0.6WY Combination -861.6 -1176.49 6138.75 234949.01 -172320 0
1 1DL+0.7SPECX Combination Max -603.35 -1245.59 10231.24 532882.7 -120670.01 0
1 1DL+0.7SPECX Combination Min -2268.65 -2664.41 10231.24 249117.3 -453729.99 0
1 1DL+0.7SPECY Combination Max -726.59 -1122.35 10231.24 557529.99 -145317.3 0
1 1DL+0.7SPECY Combination Min -2145.41 -2787.65 10231.24 224470.01 -429082.7 0
1 0.6DL+0.7SPECX Combination Max -28.95 -463.59 6138.75 376482.7 -5790.01 0
1 0.6DL+0.7SPECX Combination Min -1694.25 -1882.41 6138.75 92717.3 -338849.99 0
1 0.6DL+0.7SPECY Combination Max -152.19 -340.35 6138.75 401129.99 -30437.3 0
1 0.6DL+0.7SPECY Combination Min -1571.01 -2005.65 6138.75 68070.01 -314202.7 0
1 1DL+0.75LL Combination -1436 -1955 10231.24 391000 -287200 0
1 1DL+0.75LL+0.45WX Combination -1438.62 -1955 10231.24 391000 -287461.75 0
1 1DL+0.75LL+0.45WY Combination -1436 -1957.62 10231.24 391261.75 -287200 0
1 1DL+0.75LL+0.53SPECX Combination Max -805.57 -1417.87 10231.24 498425.48 -161113.01 0
1 1DL+0.75LL+0.53SPECX Combination Min -2066.43 -2492.13 10231.24 283574.52 -413286.99 0
1 1DL+0.75LL+0.53SPECY Combination Max -898.87 -1324.57 10231.24 517086.99 -179774.52 0
1 1DL+0.75LL+0.53SPECY Combination Min -1973.13 -2585.43 10231.24 264913.01 -394625.48 0
1 1DL+1LL+1SC Combination -1436 -1955 10231.24 391000 -287200 0
1 1DL+0.6WX+1SC Combination -1439.49 -1955 10231.24 391000 -287549.01 0
1 1DL+0.6WY+1SC Combination -1436 -1958.49 10231.24 391349.01 -287200 0
1 0.6DL+0.6WX+1SC Combination -865.09 -1173 6138.75 234600 -172669.01 0
1 0.6DL+0.6WY+1SC Combination -861.6 -1176.49 6138.75 234949.01 -172320 0
1 1DL+0.75LL+1SC Combination -1436 -1955 10231.24 391000 -287200 0
1 1DL+0.75LL+0.45WX+1SC Combination -1438.62 -1955 10231.24 391000 -287461.75 0
1 1DL+0.75LL+0.45WY+1SC Combination -1436 -1957.62 10231.24 391261.75 -287200 0

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