VENTILATION, HEATER & AIR CONDITIONER

HAC
A

B
SECTION
HEATER & AIR CONDITIONING CONTROL SYSTEM C

E
CONTENTS
AUTO A/C (WITH HEAT PUMP) A/C UNIT ASSEMBLY : Blower Motor .....................24 F
A/C UNIT ASSEMBLY : Power Transistor ...............25
PRECAUTION ............................................... 8 A/C Auto Amp. .........................................................25
Ambient Sensor .......................................................25 G
PRECAUTIONS ................................................... 8 In-Vehicle Sensor ....................................................25
Precaution for Technicians Using Medical Electric...... 8 Sunload Sensor .......................................................26
Point to Be Checked Before Starting Maintenance Refrigerant Pressure Sensor ...................................26
Work .......................................................................... 8 H
Electric Compressor ................................................26
Precaution for Supplemental Restraint System PTC Heater ..............................................................27
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Heat Pump Control Unit ...........................................28
SIONER" ................................................................... 8 Compressor Discharge Refrigerant Temperature HAC
Precaution for Procedure without Cowl Top Cover...... 9 Sensor .....................................................................28
High Voltage Precautions .......................................... 9 Compressor Suction Refrigerant Temperature
Precaution for Removing 12V Battery ..................... 11 Sensor .....................................................................28 J
Precautions for Service Work of Cooler System .... 12 Refrigerant Channel Switching 2 Way Type Valve....29
Service Equipment .................................................. 14 Refrigerant Channel Switching 3 Way Type Valve....29
PREPARATION ........................................... 16 SYSTEM ............................................................ 30 K

PREPARATION ..................................................16 AUTOMATIC AIR CONDITIONING SYSTEM ...........30

Commercial Service Tools ...................................... 16 AUTOMATIC AIR CONDITIONING SYSTEM : L
Special Service Tool ............................................... 18 System Description ..................................................30
Oil and Grease ........................................................ 18 AUTOMATIC AIR CONDITIONING SYSTEM :
Temperature Control ...............................................32
SYSTEM DESCRIPTION ............................. 19 AUTOMATIC AIR CONDITIONING SYSTEM : Air M
Outlet Control ..........................................................32
COMPONENT PARTS .......................................19
AUTOMATIC AIR CONDITIONING SYSTEM : Air
AUTOMATIC AIR CONDITIONING SYSTEM ........... 19 Flow Control ............................................................32 N
AUTOMATIC AIR CONDITIONING SYSTEM : AUTOMATIC AIR CONDITIONING SYSTEM : Air
Component Parts Location ...................................... 19 Inlet Control .............................................................33
AUTOMATIC AIR CONDITIONING SYSTEM : O
A/C UNIT ASSEMBLY ............................................... 21 Electric Power Distribution Control ..........................34
A/C UNIT ASSEMBLY : Aspirator ........................... 22 AUTOMATIC AIR CONDITIONING SYSTEM :
A/C UNIT ASSEMBLY : Intake Sensor ................... 22 Compressor Control ................................................34
A/C UNIT ASSEMBLY : PTC Heater Outlet Air AUTOMATIC AIR CONDITIONING SYSTEM : P
Temperature Sensor ............................................... 22 Door Control ............................................................35
A/C UNIT ASSEMBLY : A/C Unit Case Tempera- AUTOMATIC AIR CONDITIONING SYSTEM :
ture Sensor .............................................................. 22 PTC Heater Control .................................................37
A/C UNIT ASSEMBLY : Air Mix Door Motor ........... 22 AUTOMATIC AIR CONDITIONING SYSTEM :
A/C UNIT ASSEMBLY : Mode Door Motor ............. 23 ECO Mode Control ..................................................37
A/C UNIT ASSEMBLY : Intake Door Motor ............. 23

Revision: October 2013 HAC-1 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM : Setting of Compressor Maximum Rotation Speed
Heat Pump System Control .................................... 37 During Pre Air Conditioning .................................... 96
AUTOMATIC AIR CONDITIONING SYSTEM : A/ Setting of Compressor Maximum Rotation Speed
C-Heater Timer (Climate Ctrl. Timer) ...................... 38 During Idling ............................................................ 96
AUTOMATIC AIR CONDITIONING SYSTEM :
Remote Climate Control ......................................... 39 DOOR MOTOR STARTING POSITION RE-
AUTOMATIC AIR CONDITIONING SYSTEM : SET .................................................................... 97
Door Motor Starting Position Reset ........................ 40 Description .............................................................. 97
AUTOMATIC AIR CONDITIONING SYSTEM : Work Procedure ...................................................... 97
Circuit Diagram ....................................................... 41
AUTOMATIC AIR CONDITIONING SYSTEM : DTC/CIRCUIT DIAGNOSIS ........................ 98
Fail-safe .................................................................. 42 U1000 CAN COMM CIRCUIT ............................ 98
OPERATION ...................................................... 45 Description .............................................................. 98
Description .............................................................. 45 DTC Logic ............................................................... 98
Switch Name and Function ..................................... 45 Diagnosis Procedure ............................................... 98

DIAGNOSIS SYSTEM (A/C AUTO AMP.) ......... 49 U1010 CONTROL UNIT (CAN) ......................... 99
Description .............................................................. 49 Description .............................................................. 99
CONSULT Function ................................................ 49 DTC Logic ............................................................... 99
Diagnosis Procedure ............................................... 99
ECU DIAGNOSIS INFORMATION .............. 52
B2578, B2579 IN-VEHICLE SENSOR ............. 100
A/C AUTO AMP. ................................................ 52 DTC Logic ............................................................. 100
Reference Value ..................................................... 52 Diagnosis Procedure ............................................. 100
Fail-safe .................................................................. 57 Component Inspection .......................................... 102
DTC Index .............................................................. 58
B257B, B257C AMBIENT SENSOR ................ 103
HEAT PUMP CONTROL UNIT .......................... 61 DTC Logic ............................................................. 103
Reference Value ..................................................... 61 Diagnosis Procedure ............................................. 103
Component Inspection .......................................... 105
WIRING DIAGRAM ..................................... 63
B2581, B2582 INTAKE SENSOR .................... 106
AUTOMATIC AIR CONDITIONING SYSTEM ... 63 DTC Logic ............................................................. 106
Wiring Diagram ....................................................... 63 Diagnosis Procedure ............................................. 106
Component Inspection .......................................... 108
BASIC INSPECTION ................................... 86
B2630, B2631 SUNLOAD SENSOR ................ 109
DIAGNOSIS AND REPAIR WORK FLOW ........ 86 DTC Logic ............................................................. 109
Work Flow ............................................................... 86 Diagnosis Procedure ............................................. 109
OPERATION INSPECTION ............................... 89 B2770, B2773, B2774 PTC HEATER .............. 112
Work Procedure ...................................................... 89 DTC Logic ............................................................. 112
Diagnosis Procedure ............................................. 112
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (A/C AUTO AMP.) ................. 91 B2771 PTC HEATER ........................................ 113
Description .............................................................. 91 DTC Logic ............................................................. 113
Work Procedure ...................................................... 91 Diagnosis Procedure ............................................. 113
CONFIGURATION (HVAC) ............................... 92 B2772 PTC HEATER ........................................ 114
Description .............................................................. 92 DTC Logic ............................................................. 114
Work Procedure ...................................................... 92 Diagnosis Procedure ............................................. 114
Configuration List .................................................... 92
B2777, B2779, B277B PTC HEATER .............. 115
SYSTEM SETTING ............................................ 94 DTC Logic ............................................................. 115
Temperature Setting Trimmer ................................ 94 Diagnosis Procedure ............................................. 115
Inlet Port Memory Function (REC) ......................... 94
Inlet Port Memory Function (FRE) .......................... 95 B27A0, B27A1 INTAKE DOOR MOTOR ......... 117
Foot Position Setting Trimmer ................................ 95 DTC Logic ............................................................. 117
Compressor Operation Setting at Defroster Mode Diagnosis Procedure ............................................. 117
(Timer/Remote Climate Control) ............................. 95 Component Inspection (PBR) ............................... 119
Component Inspection (Motor) ............................. 119

Revision: October 2013 HAC-2 2013 LEAF

B27A2, B27A3, B27A4, B27A5 AIR MIX DTC Logic .............................................................. 149
DOOR MOTOR ................................................. 121 Diagnosis Procedure ............................................. 149 A
DTC Logic ............................................................. 121 Component Inspection ........................................... 151
Diagnosis Procedure ............................................. 121
Component Inspection .......................................... 122
B27C4, B27C5 A/C UNIT CASE TEMPERA-
B
TURE SENSOR ............................................... 152
B27A6, B27A7, B27A8, B27A9 MODE DOOR DTC Logic .............................................................. 152
MOTOR ............................................................. 123 Diagnosis Procedure ............................................. 152
DTC Logic ............................................................. 123 Component Inspection ........................................... 154 C
Diagnosis Procedure ............................................. 123
Component Inspection .......................................... 124
B27C6, B27C7 COMPRESSOR DISCHARGE
REFRIGERANT TEMPERATURE SENSOR .. 155 D
B27B1, B27B2, B27B3, B27BB ELECTRIC DTC Logic .............................................................. 155
COMPRESSOR ................................................ 125 Diagnosis Procedure ............................................. 155
DTC Logic ............................................................. 125 Component Inspection ........................................... 157
E
Diagnosis Procedure ............................................. 125
B27C8, B27C9 COMPRESSOR SUCTION
B27B4 ELECTRIC COMPRESSOR ................. 128 REFRIGERANT TEMPERATURE SENSOR .. 158
DTC Logic ............................................................. 128 DTC Logic .............................................................. 158 F
Diagnosis Procedure ............................................. 128 Diagnosis Procedure ............................................. 158
Component Inspection ........................................... 160
B27B5, 27B6, B27B7, B27BA, B27BE ELEC-
B27F0 REFRIGERANT CHANNEL SWITCH- G
TRIC COMPRESSOR ....................................... 130
DTC Logic ............................................................. 130 ING 2 WAY TYPE VALVE ............................... 161
Diagnosis Procedure ............................................. 130 DTC Logic .............................................................. 161
Diagnosis Procedure ............................................. 161 H
B27B8 ELECTRIC COMPRESSOR ................. 131 Component Inspection ........................................... 163
DTC Logic ............................................................. 131
Diagnosis Procedure ............................................. 131 B27F1 REFRIGERANT CHANNEL SWITCH-
HAC
ING 2 WAY TYPE VALVE ............................... 164
B27B9 ELECTRIC COMPRESSOR ................. 133 DTC Logic .............................................................. 164
DTC Logic ............................................................. 133 Diagnosis Procedure ............................................. 164
Diagnosis Procedure ............................................. 133 J
B27F2 REFRIGERANT CHANNEL SWITCH-
B27BC ELECTRIC COMPRESSOR ................ 134 ING 2 WAY TYPE VALVE ............................... 167
DTC Logic ............................................................. 134 DTC Logic .............................................................. 167 K
Diagnosis Procedure ............................................. 134 Diagnosis Procedure ............................................. 167
B27BF ELECTRIC COMPRESSOR ................. 137 B27F3 REFRIGERANT CHANNEL SWITCH-
DTC Logic ............................................................. 137 ING 3 WAY TYPE VALVE ............................... 170 L
Diagnosis Procedure ............................................. 137
DTC Logic .............................................................. 170
Component Inspection .......................................... 139
Diagnosis Procedure ............................................. 170
B27C0 ELECTRIC COMPRESSOR ................. 141 Component Inspection ........................................... 172 M
DTC Logic ............................................................. 141 B27F4 REFRIGERANT CHANNEL SWITCH-
Diagnosis Procedure ............................................. 141
ING 3 WAY TYPE VALVE ............................... 173 N
B27CC, B27CD ELECTRIC COMPRESSOR .. 144 DTC Logic .............................................................. 173
DTC Logic ............................................................. 144 Diagnosis Procedure ............................................. 173
Diagnosis Procedure ............................................. 144
B27F5 REFRIGERANT CHANNEL SWITCH- O
B27CE ELECTRIC COMPRESSOR ................ 145 ING 3 WAY TYPE VALVE ............................... 176
DTC Logic ............................................................. 145 DTC Logic .............................................................. 176
Diagnosis Procedure ............................................. 145 Diagnosis Procedure ............................................. 176 P
B27C1 HEAT PUMP CONTROL UNIT ............ 146 B27FF A/C AUTO AMP. ................................. 179
DTC Logic ............................................................. 146 DTC Logic .............................................................. 179
Diagnosis Procedure ............................................. 146 Diagnosis Procedure ............................................. 179

B27C2, B27C3 PTC HEATER OUTLET AIR POWER SUPPLY AND GROUND CIRCUIT .. 180
TEMPERATURE SENSOR .............................. 149 A/C AUTO AMP. ...................................................... 180

Revision: October 2013 HAC-3 2013 LEAF

 A/C AUTO AMP. : Diagnosis Procedure ...............180 Removal and Installation ....................................... 203

BLOWER MOTOR ........................................... 182 PTC HEATER OUTLET AND A/C UNIT CASE
Component Function Check ..................................182 AIR TEMPERATURE SENSOR ASSEMBLY .. 204
Diagnosis Procedure .............................................182 Exploded View ...................................................... 204
Component Inspection (Blower Motor) ..................184 Removal and Installation ....................................... 205
Component Inspection (Blower Relay) ..................185
POWER TRANSISTOR .................................... 206
ELECTRIC COMPRESSOR INSULATION Exploded View ...................................................... 206
RESISTANCE CHECK .................................... 186 Removal and Installation ....................................... 206
Component Inspection ...........................................186
PTC HEATER ................................................... 207
PTC HEATER INSPECTION RESISTANCE Exploded View ...................................................... 207
CHECK ............................................................. 188 Removal and Installation ....................................... 208
Component Inspection ...........................................188
DOOR MOTOR ................................................. 210
SYMPTOM DIAGNOSIS ............................ 190 Exploded View ...................................................... 210

AUTOMATIC AIR CONDITIONING SYSTEM . 190 INTAKE DOOR MOTOR ......................................... 211
Symptom Table .....................................................190 INTAKE DOOR MOTOR : Removal and Installa-
tion ........................................................................ 211
INSUFFICIENT COOLING ............................... 191
Description .............................................................191 MODE DOOR MOTOR ............................................ 212
Diagnosis Procedure .............................................191 MODE DOOR MOTOR : Removal and Installation. 212

INSUFFICIENT HEATING ............................... 192 AIR MIX DOOR MOTOR ......................................... 212
AIR MIX DOOR MOTOR : Removal and Installa-
Description .............................................................192
tion ........................................................................ 212
Diagnosis Procedure .............................................192
AUTO A/C (WITHOUT HEAT PUMP)
COMPRESSOR DOES NOT OPERATE ......... 193
Description .............................................................193 PRECAUTION ........................................... 214
Diagnosis Procedure .............................................193
PRECAUTIONS ................................................ 214
REMOVAL AND INSTALLATION .............. 194 Precaution for Technicians Using Medical Electric. 214
Point to Be Checked Before Starting Maintenance
A/C CONTROL (A/C AUTO AMP.) .................. 194 Work ...................................................................... 214
Removal and Installation .......................................194 Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
HEAT PUMP CONTROL UNIT ........................ 195 SIONER" ............................................................... 214
Removal and Installation .......................................195 Precaution for Procedure without Cowl Top Cover. 215
High Voltage Precautions ..................................... 215
AMBIENT SENSOR ......................................... 196
Precaution for Removing 12V Battery ................... 217
Removal and Installation .......................................196
Precautions for Service Work of Cooler System ... 218
IN-VEHICLE SENSOR ..................................... 197 Service Equipment ................................................ 220
Removal and Installation .......................................197
PREPARATION ......................................... 222
SUNLOAD SENSOR ....................................... 198
Removal and Installation .......................................198
PREPARATION ................................................ 222
Commercial Service Tools .................................... 222
INTAKE SENSOR ............................................ 199 Special Service Tool ............................................. 224
Exploded View .......................................................199 Oil and Grease ...................................................... 224
Removal and Installation .......................................200
SYSTEM DESCRIPTION .......................... 225
COMPRESSOR DISCHARGE REFRIGER-
ANT TEMPERATURE SENSOR ..................... 201 COMPONENT PARTS ...................................... 225
Exploded View .......................................................201 AUTOMATIC AIR CONDITIONING SYSTEM ......... 225
Removal and Installation .......................................202 AUTOMATIC AIR CONDITIONING SYSTEM :
Component Parts Location ................................... 225
COMPRESSOR SUCTION REFRIGERANT
TEMPERATURE SENSOR .............................. 203 A/C UNIT ASSEMBLY ............................................ 227
Exploded View .......................................................203 A/C UNIT ASSEMBLY : Aspirator ......................... 227

Revision: October 2013 HAC-4 2013 LEAF

 A/C UNIT ASSEMBLY : Intake Sensor ................. 228 A/C AUTO AMP. ............................................. 254
A/C UNIT ASSEMBLY : PTC Heater Outlet Air Reference Value .................................................... 254 A
Temperature Sensor ............................................. 228 Fail-safe ................................................................. 259
A/C UNIT ASSEMBLY : A/C Unit Case Tempera- DTC Index ............................................................. 260
ture Sensor ............................................................ 228 B
A/C UNIT ASSEMBLY : Air Mix Door Motor ......... 228 WIRING DIAGRAM .................................... 262
A/C UNIT ASSEMBLY : Mode Door Motor ........... 229
A/C UNIT ASSEMBLY : Intake Door Motor ........... 229 AUTOMATIC AIR CONDITIONING SYSTEM . 262
A/C UNIT ASSEMBLY : Blower Motor .................. 230 Wiring Diagram ...................................................... 262 C
A/C UNIT ASSEMBLY : Power Transistor ............ 231
BASIC INSPECTION ................................. 283
A/C Auto Amp. ...................................................... 231
Ambient Sensor ..................................................... 231 DIAGNOSIS AND REPAIR WORK FLOW ..... 283 D
In-Vehicle Sensor .................................................. 231 Work Flow .............................................................. 283
Sunload Sensor ..................................................... 232
Refrigerant Pressure Sensor ................................. 232 OPERATION INSPECTION ............................ 286 E
Electric Compressor .............................................. 232 Work Procedure ..................................................... 286
PTC Heater ........................................................... 234
ADDITIONAL SERVICE WHEN REPLACING
SYSTEM ........................................................... 235 CONTROL UNIT (A/C AUTO AMP.) ............... 288 F
Description ............................................................. 288
AUTOMATIC AIR CONDITIONING SYSTEM ......... 235
Work Procedure ..................................................... 288
AUTOMATIC AIR CONDITIONING SYSTEM :
G
System Description ............................................... 235 CONFIGURATION (HVAC) ............................. 289
AUTOMATIC AIR CONDITIONING SYSTEM : Description ............................................................. 289
Temperature Control ............................................. 236 Work Procedure ..................................................... 289
AUTOMATIC AIR CONDITIONING SYSTEM : Air Configuration List ................................................... 289 H
Outlet Control ........................................................ 237
AUTOMATIC AIR CONDITIONING SYSTEM : Air SYSTEM SETTING ......................................... 291
Flow Control .......................................................... 237 Temperature Setting Trimmer ............................... 291 HAC
AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Port Memory Function (REC) ........................ 291
Inlet Control ........................................................... 238 Inlet Port Memory Function (FRE) ......................... 292
AUTOMATIC AIR CONDITIONING SYSTEM : Foot Position Setting Trimmer ............................... 292
J
Electric Power Distribution Control ........................ 239 Compressor Operation Setting at Defroster Mode
AUTOMATIC AIR CONDITIONING SYSTEM : (Timer/Remote Climate Control) ............................ 292
Compressor Control .............................................. 239 Setting of Compressor Maximum Rotation Speed
AUTOMATIC AIR CONDITIONING SYSTEM : During Pre Air Conditioning ................................... 293 K
Door Control .......................................................... 240 Setting of Compressor Maximum Rotation Speed
AUTOMATIC AIR CONDITIONING SYSTEM : During Idling .......................................................... 293
PTC Heater Control ............................................... 242 L
AUTOMATIC AIR CONDITIONING SYSTEM : DOOR MOTOR STARTING POSITION RE-
ECO Mode Control ................................................ 243 SET .................................................................. 294
AUTOMATIC AIR CONDITIONING SYSTEM : A/ Description ............................................................. 294
Work Procedure ..................................................... 294 M
C-Heater Timer (Climate Ctrl. Timer) .................... 243
AUTOMATIC AIR CONDITIONING SYSTEM :
Door Motor Starting Position Reset ....................... 244
DTC/CIRCUIT DIAGNOSIS ....................... 295
AUTOMATIC AIR CONDITIONING SYSTEM : N
U1000 CAN COMM CIRCUIT ......................... 295
Circuit Diagram ..................................................... 245 Description ............................................................. 295
AUTOMATIC AIR CONDITIONING SYSTEM : DTC Logic .............................................................. 295
Fail-safe ................................................................ 246 Diagnosis Procedure ............................................. 295 O

OPERATION ..................................................... 248 U1010 CONTROL UNIT (CAN) ....................... 296

Description ............................................................ 248 Description ............................................................. 296 P
Switch Name and Function ................................... 248 DTC Logic .............................................................. 296
DIAGNOSIS SYSTEM (A/C AUTO AMP.) ....... 251 Diagnosis Procedure ............................................. 296
Description ............................................................ 251 B2578, B2579 IN-VEHICLE SENSOR ............ 297
CONSULT Function .............................................. 251 DTC Logic .............................................................. 297
Diagnosis Procedure ............................................. 297
ECU DIAGNOSIS INFORMATION ............ 254
Component Inspection ........................................... 299

Revision: October 2013 HAC-5 2013 LEAF

B257B, B257C AMBIENT SENSOR ............... 300 B278A, B278B ELECTRIC COMPRESSOR .... 324
DTC Logic ..............................................................300 DTC Logic ............................................................. 324
Diagnosis Procedure .............................................300 Diagnosis Procedure ............................................. 324
Component Inspection ...........................................302
B278C, B278D ELECTRIC COMPRESSOR .... 327
B2581, B2582 INTAKE SENSOR .................... 303 DTC Logic ............................................................. 327
DTC Logic ..............................................................303 Diagnosis Procedure ............................................. 327
Diagnosis Procedure .............................................303
Component Inspection ...........................................305 B2791 ELECTRIC COMPRESSOR .................. 331
DTC Logic ............................................................. 331
B2630, B2631 SUNLOAD SENSOR ............... 306 Diagnosis Procedure ............................................. 331
DTC Logic ..............................................................306
Diagnosis Procedure .............................................306 B27A0, B27A1 INTAKE DOOR MOTOR ......... 333
DTC Logic ............................................................. 333
B2770, B2773, B2774 PTC HEATER .............. 309 Diagnosis Procedure ............................................. 333
DTC Logic ..............................................................309 Component Inspection (PBR) ............................... 335
Diagnosis Procedure .............................................309 Component Inspection (Motor) ............................. 335

B2771 PTC HEATER ....................................... 310 B27A2, B27A3, B27A4, B27A5 AIR MIX
DTC Logic ..............................................................310 DOOR MOTOR ................................................. 337
Diagnosis Procedure .............................................310 DTC Logic ............................................................. 337
Diagnosis Procedure ............................................. 337
B2772 PTC HEATER ....................................... 311 Component Inspection .......................................... 338
DTC Logic ..............................................................311
Diagnosis Procedure .............................................311 B27A6, B27A7, B27A8, B27A9 MODE DOOR
MOTOR ............................................................. 339
B2777, B2779, B277B PTC HEATER ............. 312 DTC Logic ............................................................. 339
DTC Logic ..............................................................312
Diagnosis Procedure ............................................. 339
Diagnosis Procedure .............................................312
Component Inspection .......................................... 340
B2780 ELECTRIC COMPRESSOR ................. 314 B27C2, B27C3 PTC HEATER OUTLET AIR
DTC Logic ..............................................................314
TEMPERATURE SENSOR ............................... 341
Diagnosis Procedure .............................................314
DTC Logic ............................................................. 341
B2781 ELECTRIC COMPRESSOR ................. 315 Diagnosis Procedure ............................................. 341
DTC Logic ..............................................................315 Component Inspection .......................................... 343
Diagnosis Procedure .............................................315
B27C4, B27C5 A/C UNIT CASE TEMPERA-
B2782 ELECTRIC COMPRESSOR ................. 316 TURE SENSOR ................................................ 344
DTC Logic ..............................................................316 DTC Logic ............................................................. 344
Diagnosis Procedure .............................................316 Diagnosis Procedure ............................................. 344
Component Inspection .......................................... 346
B2783, B2784 ELECTRIC COMPRESSOR .... 317
DTC Logic ..............................................................317 B27FF A/C AUTO AMP. ................................... 347
Diagnosis Procedure .............................................317 DTC Logic ............................................................. 347
Diagnosis Procedure ............................................. 347
B2785, B2786 ELECTRIC COMPRESSOR .... 319
DTC Logic ..............................................................319 POWER SUPPLY AND GROUND CIRCUIT .... 348
Diagnosis Procedure .............................................319
A/C AUTO AMP. ...................................................... 348
B2787 ELECTRIC COMPRESSOR ................. 321 A/C AUTO AMP. : Diagnosis Procedure ............... 348
DTC Logic ..............................................................321
BLOWER MOTOR ............................................ 350
Diagnosis Procedure .............................................321
Component Function Check ................................. 350
B2788 ELECTRIC COMPRESSOR ................. 322 Diagnosis Procedure ............................................. 350
DTC Logic ..............................................................322 Component Inspection (Blower Motor) ................. 352
Diagnosis Procedure .............................................322 Component Inspection (Blower Relay) ................. 353

B2789 ELECTRIC COMPRESSOR ................. 323 ELECTRIC COMPRESSOR INSULATION

DTC Logic ..............................................................323 RESISTANCE CHECK ..................................... 354
Diagnosis Procedure .............................................323 Component Inspection .......................................... 354

Revision: October 2013 HAC-6 2013 LEAF

PTC HEATER INSPECTION RESISTANCE INTAKE SENSOR ........................................... 366
CHECK ............................................................. 356 Exploded View ....................................................... 366 A
Component Inspection .......................................... 356 Removal and Installation ....................................... 367

SYMPTOM DIAGNOSIS ............................ 358 PTC HEATER OUTLET AND A/C UNIT CASE
B
AIR TEMPERATURE SENSOR ASSEMBLY . 368
AUTOMATIC AIR CONDITIONING SYSTEM .. 358 Exploded View ....................................................... 368
Symptom Table ..................................................... 358 Removal and Installation ....................................... 369
C
INSUFFICIENT COOLING ............................... 359 REFRIGERANT PRESSURE SENSOR .......... 370
Description ............................................................ 359 Exploded View ....................................................... 370
Diagnosis Procedure ............................................. 359 Removal and Installation ....................................... 370 D
INSUFFICIENT HEATING ................................ 360 POWER TRANSISTOR ................................... 372
Description ............................................................ 360 Exploded View ....................................................... 372
Diagnosis Procedure ............................................. 360 Removal and Installation ....................................... 372 E

COMPRESSOR DOES NOT OPERATE .......... 361 PTC HEATER .................................................. 373
Description ............................................................ 361 Exploded View ....................................................... 373
Diagnosis Procedure ............................................. 361 F
Removal and Installation ....................................... 374
REMOVAL AND INSTALLATION ............. 362 DOOR MOTOR ................................................ 376
Exploded View ....................................................... 376 G
A/C CONTROL (A/C AUTO AMP.) .................. 362
Removal and Installation ....................................... 362 INTAKE DOOR MOTOR .......................................... 377
INTAKE DOOR MOTOR : Removal and Installa-
AMBIENT SENSOR ......................................... 363 tion ......................................................................... 377 H
Removal and Installation ....................................... 363
MODE DOOR MOTOR ............................................. 378
IN-VEHICLE SENSOR ..................................... 364 MODE DOOR MOTOR : Removal and Installation.. 378 HAC
Removal and Installation ....................................... 364
AIR MIX DOOR MOTOR .......................................... 378
SUNLOAD SENSOR ........................................ 365 AIR MIX DOOR MOTOR : Removal and Installa-
Removal and Installation ....................................... 365 tion ......................................................................... 378 J

Revision: October 2013 HAC-7 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]

PRECAUTION
PRECAUTIONS
Precaution for Technicians Using Medical Electric INFOID:0000000009328390

OPERATION PROHIBITION
WARNING:
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by PDM (Power Delivery Module) at normal charge
operation may affect medical electric devices, a technician using a medical electric device such as
implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor
room [PDM (Power Delivery Module)] at the hood-opened condition during normal charge operation.
PRECAUTION AT TELEMATICS SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before
TCU use.
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of Intelligent Key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of Intelligent Key might affect the
function of the device. The possible effects on the devices must be checked with the device manu-
facturer before Intelligent Key use.
Point to Be Checked Before Starting Maintenance Work INFOID:0000000009320587

The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009327267

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
Revision: October 2013 HAC-8 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. A
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: B
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal C
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this D
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS E
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a F
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service. G

Precaution for Procedure without Cowl Top Cover INFOID:0000000009320591

H
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
HAC

K
PIIB3706J

High Voltage Precautions INFOID:0000000009328396

L
DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of M
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING: N
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in O
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulated protective equipment before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
P
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION

Revision: October 2013 HAC-9 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
All the high voltage harnesses and connectors are orange. The Li-ion battery and other high voltage devices
include an orange high voltage label. Never touch these harnesses and high voltage parts.
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS
Immediately insulate disconnected high voltage connectors and terminals with insulating tape.
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS
WARNING:
The vehicle contains parts that contain powerful magnets. If a person who is wearing a heart pace-
maker or other medical device is close to these parts, the medical device may be affected by the mag-
nets. Such persons must not perform work on the vehicle.
PROHIBITED ITEMS TO CARRY DURING THE WORK
Hybrid vehicles and electric vehicles contain parts with high voltage and intense magnetic force. Never carry
metal products and magnetic recording media (e.g. cash card, prepaid card) to repair/inspect high voltage
parts. If this is not observed, the metal products may create a risk of short circuit and the magnetic recording
media may lose their magnetic recording.
POSTING A SIGN OF “DANGER! HIGH VOLTAGE AREA. KEEP OUT”

Revision: October 2013 HAC-10 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
Indicate "HIGH VOLTAGE. DO NOT TOUCH" on the vehicle under repair/inspection to call attention to other
workers. A

HAC

JSAIA1600GB P

Precaution for Removing 12V Battery INFOID:0000000009320588

1. Check that EVSE is not connected.

NOTE:
If EVSE is connected, the air conditioning system may be automatically activated by the timer A/C func-
tion.
2. Turn the power switch OFF → ON → OFF. Get out of the vehicle. Close all doors (including back door).
Revision: October 2013 HAC-11 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
3. Check that the charge status indicator lamp does not blink and wait for 5 minutes or more.
NOTE:
If the battery is removed within 5 minutes after the power switch is turned OFF, plural DTCs may be
detected.
4. Remove 12V battery within 1 hour after turning the power switch OFF → ON → OFF.
NOTE:
• The 12V battery automatic charge control may start automatically even when the power switch is in
OFF state.
• Once the power switch is turned ON → OFF, the 12V battery automatic charge control does not start for
approximately 1 hour.
CAUTION:
• After all doors (including back door) are closed, if a door (including back door) is opened before
battery terminals are disconnected, start over from Step 1.
• After turning the power switch OFF, if “Remote A/C” is activated by user operation, stop the air
conditioner and start over from Step 1.
Precautions for Service Work of Cooler System INFOID:0000000009354888

GENERAL REFRIGERANT PRECAUTION

WARNING:
• Never breathe A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from the A/C system, using certified service equipment meeting
requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment], or J-2209 [HFC-134a (R-134a)
recovery equipment]. Ventilate work area before resuming service if accidental system discharge
occurs. Additional health and safety information may be obtained from refrigerant and lubricant
manufacturers.
• Never release refrigerant into the air. Use approved recovery/recycling recharging equipment to cap-
ture the refrigerant each time an air conditioning system is discharged.
• Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
• Never store or heat refrigerant containers above 52°C (126°F).
• Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
• Never intentionally drop, puncture, or incinerate refrigerant containers.
• Keep refrigerant away from open flames: poisonous gas is produced if refrigerant burns.
• Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
• Never pressure test or leakage test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
WORKING WITH HFC-134a (R-134a)
CAUTION:
• CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. Compressor mal-
function is likely to occur if the refrigerants are mixed, refer to “CONTAMINATED REFRIGERANT”
below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refriger-
ant recovery/recycling recharging equipment and Refrigerant Identifier.
• Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
• If rotary compressor oil (DH-PR), swash plate compressor oil (DH-PS), or CFC-12 compressor oil
(mineral oil) is used, the insulation resistance may be reduced. Never use these oils.
• The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
- Cap (seal) immediately the component to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before connecting the components when installing refrig-
erant components to a vehicle. Connect all refrigerant loop components as quickly as possible to
minimize the entry of moisture into system.

Revision: October 2013 HAC-12 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
- Use only the specified lubricant from a sealed container. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing. A
- Never allow lubricant to come in contact with styrene foam parts. Damage may result.
REFRIGERANT CONNECTION
A new type refrigerant connection has been introduced to all refrigerant lines except the following location. B
• Expansion valve to evaporator
• Refrigerant pressure sensor to liquid tank
WARNING: C
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
D
Observe the following when replacing or cleaning refrigerant cycle components.
• To prevent fluorescent indicator from entering, prepare and use exclusive hose for EV (electric vehi-
cle) and HEV (hybrid vehicle) when connecting recovery/recycling/recharging equipment.
• Store it in the same way at it is when mounted on the car when the compressor is removed. Failure E
to do so will cause lubricant to enter the low-pressure chamber.
• Use the torque wrench or the backup wrench when installing the piping.
• Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes. F
• Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other components until just before required for connection.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components. G
• Remove thoroughly moisture from the refrigeration system before charging the refrigerant.
• Replace always used O-rings.
• Apply lubricant to circle of the O-rings shown in illustration when connecting tube. Be careful not to H
apply lubricant to threaded portion.
• O-ring must be closely attached to the groove portion of tube.
• Be careful not to damage O-ring and tube when replacing the O-ring.
• Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is HAC
installed to tube correctly.
• Perform leakage test and make sure that there is no leakage from connections after connecting line.
Disconnect that line and replace the O-ring when the refrigerant leaking point is found. Then tighten J
connections of seal seat to the specified torque.

RHA861F

COMPRESSOR P
CAUTION:
• Plug all openings to prevent moisture and foreign matter from entering.
• Store it in the same way at it is when mounted on the car when the compressor is removed.
• Follow “Maintenance of Lubricant Quantity in Compressor” exactly when replacing or repairing
compressor. Refer to HA-29, "Description".
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR
CAUTION:
Revision: October 2013 HAC-13 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
• Never use fluorescent indicators as these may reduce the insulation resistance.
• If a fluorescent indicator enters the refrigerant cycle, either wash the refrigerant cycle parts or
replace the parts.
Service Equipment INFOID:0000000009354889

RECOVERY/RECYCLING RECHARGING EQUIPMENT

Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched
OFF after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as per the following.
• Vacuum pumps usually have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
• Use a hose equipped with a manual shut-off valve near the pump
end for pumps without an isolator. Close the valve to isolate the
hose from the pump.
• Disconnect the hose from the pump if the hose has an automatic
shut-off valve. As long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.

RHA270DA

MANIFOLD GAUGE SET

Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.

SHA533D

SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must equip positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite to the manifold gauge.

RHA272D

Revision: October 2013 HAC-14 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITH HEAT PUMP)]
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to A
the CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers
do not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination B
may occur.

Shut-off valve rotation A/C service valve

C
Clockwise Open
Counterclockwise Close
RHA273D D

REFRIGERANT WEIGHT SCALE

Verify that no refrigerant other than HFC-134a (R-134a) and speci-
E
fied lubricants have been used with the scale. The hose fitting must
be 1/2″-16 ACME if the scale controls refrigerant flow electronically.

RHA274D
H
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale each three month.
To calibrate the weight scale on the ACR4: HAC
1. Press “Shift/Reset” and “Enter” at the same time.
2. Press “8787”. “A1” is displayed.
3. Remove all weight from the scale. J
4. Press “0”, then press “Enter”. “0.00” is displayed and change to “A2”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb.) on the center
of the weight scale. K
6. Enter the known weight using four digits. (Example 10 lb. = 10.00, 10.5 lb. = 10.50)
7. Press “Enter” — the display returns to the vacuum mode.
L
8. Press “Shift/Reset” and “Enter” at the same time.
9. Press “6” — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00” is displayed. M
11. Press “Shift/Reset” to return the ACR4 to the program mode.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve N
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
O

Revision: October 2013 HAC-15 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITH HEAT PUMP)]

PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000009354569

Tool name Description

Hose color:
• Low-pressure side hose: Blue with
black stripe
Service hoses • High-pressure side hose: Red with
• High-pressure side hose black stripe
• Low-pressure side hose • Utility hose: Yellow with black stripe
• Utility hose or green with black stripe
Hose fitting to gauge:
S-NT201
• 1/2″-16 ACME

Insulated gloves
Comply with EN60903:
• Use protective gloves made of
Removing and installing high voltage
insulating material.
components
• The protective gloves must be
capable of resisting the voltage
of 600 or more.
JMCIA0149ZZ

Leather gloves • Removing and installing high volt-

[Use leather gloves that can fas- age components
ten the wrist tight] • Protect insulated gloves

JPCIA0066ZZ

Insulated safety shoes

Comply with EN60903:
• Use protective shoes made of
Removing and installing high voltage
insulating material.
components
• The protective shoes must be
capable of resisting the voltage
of 600 or more.
JPCIA0011ZZ

• Removing and installing high volt-

Face shield age components
[Comply with EN166.] • To protect face from the spatter on
the work to electric line

JPCIA0167ZZ

Removing and installing high voltage

Insulated helmet
components

JPCIA0013ZZ

Revision: October 2013 HAC-16 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITH HEAT PUMP)]
Tool name Description
A
Insulation resistance tester Measuring insulation resistance,
(Multi tester) voltage and resistance

C
JPCIA0014ZZ

(J-48710) Refrigerant recovery, recycling and

NISSAN ACR2009 RRR Unit recharging
D

WJIA0293E

(J-41995) Power supply: F

Electrical leak detector DC12V (Battery terminal)

AHA281A
H
Manifold gauge set Identification:
(with hoses and couplers) • The gauge face indicates HFC-
134a (R-134a).
Fitting size: Thread size HAC
• 1/2″-16 ACME

J
RJIA0196E

Service couplers Hose fitting to service hose:

• High-pressure side coupler M14 x 1.5 fitting is optional or perma- K
• Low-pressure side coupler nently attached.

S-NT202

Refrigerant weight scale For measuring of refrigerant M

Fitting size: Thread size
1/2″-16 ACME
N

S-NT200
O
Vacuum pump Capacity:
(Including the isolator valve) • Air displacement: 4 CFM
• Micron rating: 20 microns P
• Oil capacity: 482 m (17 Imp fl oz.)
Fitting size: Thread size
• 1/2″-16 ACME

S-NT203

Revision: October 2013 HAC-17 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITH HEAT PUMP)]
Special Service Tool INFOID:0000000009354608

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Removing trim components
(J-46534)
Trim tool set

AWJIA0483ZZ

Oil and Grease INFOID:0000000009354570

Name Application Note

Refrigerant can (HFC-134a) Charging refrigerant —
Compressor oil (ND-OIL11) Refilling compressor oil —

Revision: October 2013 HAC-18 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

SYSTEM DESCRIPTION A
COMPONENT PARTS
AUTOMATIC AIR CONDITIONING SYSTEM
B
AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location INFOID:0000000009345117

HAC

ALIIA0799ZZ
K
A. Relay box B. RH side of engine compartment

L
No. Component Description
• Transmits a remote climate control request signal that is received by the
Telematics system to VCM via CAN communication.
1. TCU M
• Refer to AV-399, "Component Parts Location" for details installation loca-
tion.
2. Electric compressor Refer to HAC-26, "Electric Compressor".
Compressor suction refrigerant tempera- N
3. Refer to HAC-28, "Compressor Suction Refrigerant Temperature Sensor".
ture sensor
4. Ambient sensor Refer to HAC-25, "Ambient Sensor".
• Supplies high voltage system power to the electric compressor.
O
5. PDM (Power delivery module) • Refer to EVC-16, "Component Parts Location" for details installation loca-
tion.
6. Refrigerant pressure sensor Refer to HAC-26, "Refrigerant Pressure Sensor". P
The M/C (motor control) relay supplies the main power to the EV system.
7. M/C relay VCM activates the M/C relay and supplies power to the EV system when the
EV system needs to be started.
• Supplies high voltage system power to the PTC heater and PDM (power de-
livery module)
8. Li-ion battery
• Refer to EVB-14, "Component Parts Location" for details installation loca-
tion.

Revision: October 2013 HAC-19 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
No. Component Description
When the M/C relay is ON, it is controlled by VCM and 12 V power is supplied
9. A/C relay
to each component of air conditioning system.
Refrigerant channel switching 2 way type
10. Refer to HAC-29, "Refrigerant Channel Switching 2 Way Type Valve".
valve
Refrigerant channel switching 3 way type
11. Refer to HAC-29, "Refrigerant Channel Switching 3 Way Type Valve".
valve

ALIIA0794ZZ

A. Behind glove box B. Back side of A/C unit C. Left side of A/C unit
D. Evaporator E. Right side of A/C unit F. Behind glove box

Revision: October 2013 HAC-20 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

No. A
1. Sunload sensor Refer to HAC-26, "Sunload Sensor"
• Transmits a A/C-heater timer setting time signal and timer/remote setting
temperature signal to VCM via CAN communication. B
• Receives an A/C display signal from VCM via CAN and indicates the status
2. AV control unit
of air conditioning system in the display.
• Refer to AV-93, "Component Parts Location" (without Bose®) or AV-221,
"Component Parts Location" (with Bose®) for details installation location. C
3. In-vehicle sensor Refer to HAC-25, "In-Vehicle Sensor".
4. A/C auto amp. Refer to HAC-25, "A/C Auto Amp.".
D
5. Heat pump control unit Refer to HAC-28, "Heat Pump Control Unit".
6. Power transistor Refer to HAC-25, "A/C UNIT ASSEMBLY : Power Transistor".
7. Aspirator Refer to HAC-22, "A/C UNIT ASSEMBLY : Aspirator". E
8. Air mix door motor Refer to HAC-22, "A/C UNIT ASSEMBLY : Air Mix Door Motor"
9. Intake door motor Refer to HAC-23, "A/C UNIT ASSEMBLY : Intake Door Motor".
F
• PTC heater outlet air temperature sensor: HAC-22, "A/C UNIT ASSEMBLY
PTC heater outlet air and A/C unit case : PTC Heater Outlet Air Temperature Sensor".
10.
temperature sensor • A/C unit case temperature sensor: HAC-22, "A/C UNIT ASSEMBLY : A/C
Unit Case Temperature Sensor". G
Compressor discharge refrigerant tem-
11. Refer to HAC-28, "Compressor Discharge Refrigerant Temperature Sensor".
perature sensor
12. Intake sensor Refer to HAC-22, "A/C UNIT ASSEMBLY : Intake Sensor". H
13. Blower motor Refer to HAC-24, "A/C UNIT ASSEMBLY : Blower Motor".
14. PTC heater Refer to HAC-27, "PTC Heater".
HAC
15. Mode door motor Refer to HAC-23, "A/C UNIT ASSEMBLY : Mode Door Motor".
• A/C CAN
Inputs a refrigerant pressure sensor signal and transmits it to the A/C auto
amp. via CAN communication. J
• CAN A/C
Calculates each input signal and transmits a timer A/C request signal, re-
mote climate control request signal, wake up request signal and deice per-
K
mission signal via CAN communication to the A/C auto amp.
• A/C CAN A/C
Controls the high voltage system and transmits an A/C maximum power
signal via CAN communication to the A/C auto amp. L
• ECO A/C ECO
Transmits an ECO mode request signal to the A/C auto amplifier during
ECO mode control.
• AV C/U A/C M
Transfers a timer/remote setting temperature signal that is received from
16. VCM
AV control unit to the A/C auto amp.
• CAN A/C
Receives a cooling fan speed request signal from the A/C auto amp. via N
CAN communication for cooling fan control.
• CAN A/C
Receives a timer A/C operation signal from the A/C auto amp. via CAN
communication for timer A/C-heater timer operation start time calculation. O
• CAN A/C
Receives a deice request signal from the A/C auto amp. via CAN commu-
nication for deice control.
P
• CAN A/C AV C/U
Receives an A/C display signal from the A/C auto amp. via CAN communi-
cation, then transmits it to AV control unit.
• Refer to EVC-16, "Component Parts Location" for details installation loca-
tion.

A/C UNIT ASSEMBLY

Revision: October 2013 HAC-21 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
A/C UNIT ASSEMBLY : Aspirator INFOID:0000000009345118

The aspirator generates vacuum by the air blown from the A/C unit
and draws the air of the passenger room into the in-vehicle sensor
via the aspirator duct.

RJIA1804E

A/C UNIT ASSEMBLY : Intake Sensor INFOID:0000000009345119

Intake sensor measures evaporator fin temperature. This sensor

uses a thermistor that decreases electrical resistance as tempera-
ture increases.

JSIIA1630GB

A/C UNIT ASSEMBLY : PTC Heater Outlet Air Temperature Sensor INFOID:0000000009345120

PTC heater outlet air temperature sensor measures the air tempera-
ture immediately after the air passes the PTC heater core. This sen-
sor uses a thermistor that decreases electrical resistance as
temperature increases.

JSIIA1768GB

A/C UNIT ASSEMBLY : A/C Unit Case Temperature Sensor INFOID:0000000009345121

A/C unit case temperature sensor measures the A/C unit case tem-
perature around the PTC heater core. This sensor uses a thermistor
that decreases electrical resistance as temperature increases.

JSIIA1769GB

A/C UNIT ASSEMBLY : Air Mix Door Motor INFOID:0000000009345122

DESCRIPTION
• The step motor type motor is adopted for air mix door motor.

Revision: October 2013 HAC-22 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• When the drive signal from the A/C auto amp. is input into the motor, the step motor inside the motor rotates
by the number of steps corresponding to the drive signal and stops at the target door position. A
• The rotational movement of the motor is transmitted via the rod and lever to the air mix doors (upper air mix
door, lower air mix door), changing the discharge air temperature.
AIR MIX DOOR MOTOR DRIVE METHOD B
• The 4 drive coils are excited in sequence in order to drive the motor.
• Direction of rotation is changeable by recomposing the pattern of excitation.
C

G
JSIIA1655GB

A/C UNIT ASSEMBLY : Mode Door Motor INFOID:0000000009345123

H
DESCRIPTION
• The step motor type motor is adopted for mode door motor.
• When the drive signal from the A/C auto amp. is input into the motor, the step motor inside the motor rotates HAC
by the number of steps corresponding to the drive signal and stops at the target door position.
• The rotational movement of the motor is transmitted via the rod, link, and lever to the mode doors (center
ventilator, defrost door, sub-defrost door, side ventilator door, and foot door), changing the air outlets. J
MODE DOOR MOTOR DRIVE METHOD
• The 4 drive coils are excited in sequence in order to drive the motor.
• Direction of rotation is changeable by recomposing the pattern of excitation. K

JZIIA0033GB

P
A/C UNIT ASSEMBLY : Intake Door Motor INFOID:0000000009345124

• Intake door motor consists of a motor that drives the door and PBR (Potentiometer Balance Resister) that
detects door position.
• Motor operates according to drive signal from A/C auto amp.
• Motor rotational movement is transmitted via the lever to the intake door, changing the air inlet.

Revision: October 2013 HAC-23 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• The A/C auto amp. monitors the door position based on the PBR signal that changes in coordination with the
rotation of the motor.

JSIIA1633GB

A/C UNIT ASSEMBLY : Blower Motor INFOID:0000000009345125

Brush motor is adopted for blower motor. Rotation speed changes

according to voltage from power transistor.

JPIIA1575ZZ

JMIIA0793GB

Revision: October 2013 HAC-24 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
A/C UNIT ASSEMBLY : Power Transistor INFOID:0000000009345126

A
• Power transistor, that uses MOS field effect transistor, is adopted
for blower fan motor speed control.
NOTE: B
A MOS field effect transistor is a transistor in which the gate is
composed of a metal-oxide-semiconductor (MOS). Field effect
transistor is controlled by voltage, while ordinary transistor is con-
trolled by current. Electrode of field effect transistor is called C
source, drain, or gate, while electrode of ordinary transistor is
called emitter, collector, or base.
• Power transistor continuously controls voltage to blower fan motor D
(approximately 0 to 16 V), according to gate voltage from A/C auto
amp.
JPIIA1634ZZ

• This power transistor does not require HI relay even when the maximum voltage is applied to blower fan
motor at HI status, because voltage drop is nominal. E

A/C Auto Amp. INFOID:0000000009345127

A/C auto amp. controls A/C by calculations based on signals input from each sensor and switch. A self-diag- F
nosis function is integrated into the A/C auto amp. allowing diagnosis of automatic air conditioning system to
be performed quickly.
G
Ambient Sensor INFOID:0000000009345128

Ambient sensor measures ambient air temperature. This sensor

uses a thermistor that decreases electrical resistance as tempera- H
ture increases.

HAC

JMIIA1719GB
K
In-Vehicle Sensor INFOID:0000000009345129

In-vehicle sensor measures temperature of interior air that is sucked

L
into the aspirator. This sensor uses a thermistor that decreases elec-
trical resistance as temperature increases.

O
JMIIA1720GB

Revision: October 2013 HAC-25 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Sunload Sensor INFOID:0000000009345130

Sunload sensor measures sunload amount. This sensor converts

the sunload to a voltage signal by photodiode and transmits the sig-
nal to the A/C auto amp.

JPIIA1863GB

Refrigerant Pressure Sensor INFOID:0000000009345131

DESCRIPTION
• The refrigerant pressure sensor converts high-pressure side refrigerant pressure into voltage and outputs it
to VCM.
• A/C auto amp. performs compressor protection control by using a refrigerant pressure signal sent from VCM
via EV CAN communication.

JSIIA1770GB

STRUCTURE AND OPERATION

• The refrigerant pressure sensor is a capacitance type sensor. It consists of a pressure detection area and a
signal processing area.
• The pressure detection area is the variable capacity compressor. It changes the internal capacitance accord-
ing to the pressure.
• The signal processing area detects the capacitance of pressure detection area, converts it into the voltage,
and outputs it to VCM.
Electric Compressor INFOID:0000000009345132

• An electric scroll compressor is used.

• A 3-phase output inverter with IGBT (Insulated Gate Bipolar Tran-
sistor) is used.
NOTE:
IGBT (Insulated Gate Bipolar Transistor) is a transistor which is
suitable for high voltages and large currents and which can control
large electrical power using a small gate voltage.
• The structure integrates the inverter, compressor, and motor,
allowing compressor to operate at any speed.
• The inverter communicates with A/C auto amp., and uses PWM
controlNote to control the motor speed via the drive circuit. JMIIA2739ZZ
NOTE:
• PWM (Pulse Width Modulation) is a system that controls current and voltage by changing the duty ratio of
a constant frequency pulse wave.
• PWM is used as the adjustment method of output voltage when inverter is used as a power supply for con-
trolling motor speed.
• PWM changes voltage application time (pulse width) using a semiconductor element and controls motor
speed.

Revision: October 2013 HAC-26 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• The IGBT temperature sensor uses the inverter control circuit to monitor for an increase in motor drive circuit
temperature in order to prevent circuit overheating. A
• Adopts the HVIL (High-Voltage Interlock Loop) circuit inside the electric compressor, and CPU monitors the
HVIL circuit.
NOTE:
B
HVIL is composed of the loop circuit in the electric compressor and the high pressure system connector, and
detects connector poor connection, etc. due to open circuit.
• The motor uses a DC brushless motor, with speed control performed by the inverter drive circuit.
C

HAC

J
JSIIA1771GB

PTC Heater INFOID:0000000009345133

K
• A PTC heater is used as the heat source for heating.
• Provides internal control circuit and performs LIN communication
with A/C auto amp.
L
• Based on the signals from A/C auto amp., the microcomputer
inside PTC heater controls the heater output by PWMNote.
NOTE:
• PWM (Pulse Width Modulation) is a system that controls current M
and voltage by changing the duty ratio of a constant frequency
pulse wave.
• PWM is used as the adjustment method of output voltage when N
inverter is used as a power supply for controlling motor speed. JMIIA2741ZZ
• PWM changes voltage application time (pulse width) using a
semiconductor element and controls PTC heater.
• PTC stands for “Positive Temperature Coefficient”, and is a ceramic material with barium titanate as the pri- O
mary component.

Revision: October 2013 HAC-27 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• When current is applied, it heats up. Upon reaching a certain tem-
perature (Curie temperature) the resistance suddenly increases,
limiting the current, and maintaining a constant amount of heating.

JSIIA1653GB

Heat Pump Control Unit INFOID:0000000009345134

• The heat pump control unit performs LIN communication with A/C
auto amp.
• Converts the voltage values that are input from the compressor
discharge refrigerant temperature sensor and compressor suction
refrigerant temperature sensor to the temperature values, and
transmits the temperature values to the A/C auto amp.
• Controls the refrigerant channel switching 2 way type valve and
the refrigerant channel switching 3 way type valve by the request
signal from A/C auto amp.

JMIIA2742ZZ

Compressor Discharge Refrigerant Temperature Sensor INFOID:0000000009345135

Compressor discharge refrigerant temperature sensor measures the

temperature of refrigerant that is discharged from the compressor
between the compressor and the inner condenser. This sensor uses
a thermistor that decreases electrical resistance as temperature
increases.

JSIIA1772GB

Compressor Suction Refrigerant Temperature Sensor INFOID:0000000009345136

Compressor suction refrigerant temperature sensor measures the

temperature of refrigerant that is sucked into the compressor
between the condenser and the refrigerant channel switching 3 way
type valve. This sensor uses a thermistor that decreases electrical
resistance as temperature increases.

JSIIA1773GB

Revision: October 2013 HAC-28 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Refrigerant Channel Switching 2 Way Type Valve INFOID:0000000009345137

A
• Refrigerant channel switching 2 way type valve is an electro-mag-
netic valve that is controlled by the heat pump control unit.
• Controls the refrigerant flow by opening and closing the valve B
according to a control signal from the heat pump control unit.

D
JMIIA2745ZZ

Refrigerant Channel Switching 3 Way Type Valve INFOID:0000000009345138

E
• Refrigerant channel switching 3 way type valve is an electro-mag-
netic valve that is controlled by the heat pump control unit.
• Controls the refrigerant flow by switching the valve according to a F
control signal from the heat pump control unit.

H
JMIIA2746ZZ

HAC

Revision: October 2013 HAC-29 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
SYSTEM
AUTOMATIC AIR CONDITIONING SYSTEM
AUTOMATIC AIR CONDITIONING SYSTEM : System Description INFOID:0000000009345139

SYSTEM DIAGRAM

JSIIA1774GB

DESCRIPTION

Revision: October 2013 HAC-30 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• The automatic air conditioning system is controlled by the control functions of the A/C auto amp., VCM, AV
control unit, heat pump control unit and TCU. A
• The A/C system operations are input from the A/C auto amp. switches (A/C control).
• The A/C auto amp. sends various display information to VCM via EV CAN communication.
• VCM sends information received from the A/C auto amp. to the AV control unit via EV CAN communication.
B
• AV control unit displays the A/C status on the display, based on the information received from VCM.
• A/C auto amp. transmits each type of request signals to PTC heater, electric compressor and heat pump
control unit via LIN communication for controlling the PTC heater, electric compressor and heat pump sys-
tem. C
CONTROL BY A/C AUTO AMP.
• HAC-32, "AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control"
• HAC-32, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control" D
• HAC-32, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control"
• HAC-33, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control"
• HAC-34, "AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control" E
• HAC-35, "AUTOMATIC AIR CONDITIONING SYSTEM : Door Control"
• HAC-37, "AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control"
• HAC-37, "AUTOMATIC AIR CONDITIONING SYSTEM : Heat Pump System Control"
• Cooling fan control: A/C auto amp. calculates the necessary cooling fan speed during air conditioner opera- F
tion, and requests the cooling fan operation by transmitting the cooling fan speed request signal via EV CAN
communication to VCM. For details of cooling fan control, refer to EVC-55, "HIGH VOLTAGE SYSTEM
COOLING CONTROL : System Description". G
• Input data processing
- Ambient temperature correction
• The A/C auto amp. inputs the temperature detected with the ambient sensor as the ambient temperature.
H
• The A/C auto amp. internally processes the ambient temperature data is two data types: data for A/C control
and data for ambient temperature display.
• When the vehicle speed is 30 km/h or less, if the effects of radiator heat and other factors result in a sudden
increase in detected ambient temperature, the A/C auto amp. performs delay correction so that the recog- HAC
nized temperature rises slowly. Correction is performed so that the change is recognized quickly when the
ambient temperature drops.
• When the temperature detected by the ambient sensor is less than approximately –20°C, no correction is J
performed for the data for A/C control.
• When the temperature detected by the ambient sensor is less than approximately –29°C, no correction is
performed for the data for ambient temperature display.
- Interior air temperature correction K
• The A/C auto amp. inputs the temperature detected by the in-vehicle sensor as the interior air temperature.
• In order to prevent effects from uneven temperatures inside the vehicle and from external disruptions, the A/
C auto amp. performs correction so that the recognized interior air temperature changes slowly. The A/C L
auto amp. performs the correction so that the recognized interior temperature changes according to the dif-
ference between the detected interior temperature and the recognized interior temperature. If the difference
is large, the changes occur quickly, and becomes slower as the difference becomes smaller.
- Intake temperature correction M
• The A/C auto amp. inputs the temperature detected with the intake sensor as the air temperature after pass-
ing through the evaporator.
• In order to prevent effects from uneven intake temperatures and from external disruptions, the A/C auto N
amp. performs correction so that the recognized intake air temperature changes slowly. The A/C auto amp.
performs the correction so that the recognized intake temperature changes according to the difference
between the detected intake temperature and the recognized intake temperature. If the difference is large,
the changes occur quickly, and becomes slower as the difference becomes smaller. O
- Sunload amount correction
• The A/C auto amp. inputs the sunload detected by the sunload sensor.
• When the sunload suddenly changes, for example when entering and leaving a tunnel, correction is per- P
formed so that the recognized sunload of the A/C auto amp. changes slowly.
- Set temperature correction
The A/C auto amp. controls the interior temperature so that it is always at the optimum level, and performs
correction so that the temperature felt by the passengers matches the target temperature set with the tem-
perature control switch, according to the ambient temperature detected by the ambient sensor.
CONTROL BY VCM

Revision: October 2013 HAC-31 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
For details of cooling fan control, refer to EVC-55, "HIGH VOLTAGE SYSTEM COOLING CONTROL : System
Description".
AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control INFOID:0000000009345140

• When power switch is in the ON position, A/C auto amp. always

automatically controls temperature regardless of air conditioner
operational state.
• A/C auto amp. calculates the target air mix door opening angle
according to set temperature, in-vehicle temperature, ambient tem-
perature, and sunload.
• Air mix door is controlled according to the comparison of current air
mix door opening angle and target air mix door opening angle.
• Regardless of in-vehicle temperature, ambient temperature, and
sunload, air mix door is fixed at the fully cold position when set
temperature is 16.0°C, and at the fully hot position when set tem-
JPIIA0633GB
perature is 30.0°C.
AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control INFOID:0000000009345141

• While air outlet is in automatic control, A/C auto amp. selects the
mode door position depending on a target air mix door angle and
outlet air temperature calculated from sunload.
• When FOOT is set for the air outlet, the outlet is set to D/F to pre-
vent windshield fogging only when the ambient temperature is
extremely low (−13°C or less).
• When the ON/OFF switch is pressed during air conditioner opera-
tion, the air outlet is fixed at the position where the ON/OFF switch
is pressed.

JMIIA0710GB

AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control INFOID:0000000009345142

DESCRIPTION
• A/C auto amp. changes gate voltage to power transistor and controls air flow continuously based on target
air flow. When air flow is to be increased, voltage to blower fan motor increases gradually for preventing a
sudden increase of air flow.
AUTOMATIC AIR FLOW CONTROL
• A/C auto amp. determines target air flow according to target air mix door opening angle.
• A/C auto amp. changes voltage to power transistor gate and controls air flow in a continuous range (no
steps) so that target air flow is achieved. At this time, the voltage applied to the blower fan motor is changed
at the rate of 1.0 V per second in order to prevent any sudden changes in air flow.
• When air outlet is VENT or B/L, the minimum air flow is changed
depending on sunload.

JMIIA1129GB

STARTING AIR FLOW CONTROL

Revision: October 2013 HAC-32 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
When blower fan motor is activated, A/C auto amp. changes the volt-
age to the power transistor gate, and gradually increases the voltage A
to the blower fan motor, in order to prevent a sudden increase in dis-
charge air flow (approximately 10.5 seconds for air flow to reach HI
from LOW).
B
NOTE:
When outlet is DEF, air flow control at motor start is not performed.

JMIIA1130GB

D
AUTO MODE STARTING AIR FLOW CONTROL
When the blower fan motor is activated by the AUTO control, voltage
to blower fan motor increases gradually and then the amount of air
flow increases gradually. (Approximately 138 seconds for air flow to E
reach HI from LOW)

JSIIA1775GB

STARTING AIR FLOW CONTROL AT HIGH INTERIOR AIR TEMPERATURE H

When evaporator temperature is high [intake air temperature sensor value is 35°C (95°F) or more], to prevent
a hot discharged air flow, A/C auto amp. suspends blower motor activation for approximately three seconds so
that evaporator is cooled by refrigerant. HAC
AIR FLOW CONTROL AT MODE DOOR MOTOR OPERATION
If the mode motor starts when the air flow corresponds to a voltage of 8.6 V or more applied to the blower fan
motor, the A/C auto amp. performs control that fixes the voltage applied to the blower fan motor at 8.5 V, tem- J
porarily decreasing the air flow and ensuring that the mode door operates smoothly.
MANUAL AIR FLOW CONTROL
When the fan switch is operated, automatic control is cancelled and the desired fan speed (1 – 7) can be K
selected.

Voltage applied to blower fan motor (V) L

Mode switch
VENT, B/L FOOT, D/F DEF
1st 4.0 4.0 4.0 M
2nd 5.4 5.2 5.3
3rd 6.8 6.3 6.7
Fan speed N
(When manual 4th 8.3 7.5 8.0
control is selected)
5th 9.7 8.7 9.3
6th 11.1 9.8 10.7 O
7th 12.5 11.0 12.5

AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control INFOID:0000000009345143 P

• Manual control by the intake switch is given priority for inlet selection.
• When the DEF switch is pressed, the inlet is fixed at fresh air intake.
• During automatic inlet control, when the electric compressor is ON and the ambient temperature is high, the
intake is fixed at recirculation.
• When the A/C system is OFF, the inlet is fixed at fresh air intake.

Revision: October 2013 HAC-33 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• Other than the above, during automatic inlet control the A/C auto amplifier switches the intake control status
according to the A/C ON/OFF judgment status (A/C switch indicator lamp status), amount of discharged air,
outlet operating status and ambient temperature.

A/C ON/OFF judg- Ambient temperature (temperature detected by ambient sensor)

ment status (A/C Mode
switch indicator lamp switch 14°C or less 15°C or more
status)
VENT Control according to the target air mix door position
B/L

30% recirculation
ON
FOOT

JMIIA0711GB

D/F Fresh air intake Fresh air intake

VENT
B/L 30% recirculation
OFF Fresh air intake
FOOT
D/F Fresh air intake

AUTOMATIC AIR CONDITIONING SYSTEM : Electric Power Distribution Control

INFOID:0000000009345144

DESCRIPTION
• Based on the vehicle status, battery remaining energy, and other factors, VCM calculates the electrical
power needed to operate the A/C system, and sends this value to the A/C auto amp. via EV CAN communi-
cation.
• Based on the ambient sensor signal, inlet position, outlet position, target air mix door position, and other
information, the A/C auto amp. calculates the electrical power used by the electric compressor and PTC ele-
ment heater. If the total exceeds the electric power consumption permitted by the VCM, then the operating
rate of the electric compressor and PTC element heater are reduced to lower the power consumption.
WARM-UP AND COOL-DOWN CONTROL
For the first 10 minutes after the power switch is turned ON, heating/cooling operation at maximum capacity is
possible based on a judgment by the A/C auto amp. (however this does not occur in ECO mode).
AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control INFOID:0000000009345145

DESCRIPTION
• When the conditions for electric compressor operation are met while the blower fan motor is operating, then
based on the various input signals, the A/C auto amplifier calculates the electric compressor target speed
that produces the target temperature [cooler (dehumidified) mode: 4 to 12°C, heater mode: target outlet tem-
perature + corrected temperature value*] for the evaporator outlet temperature [cooler (dehumidified) mode]
or the inner condenser temperature (heater mode). It then sends a speed request signal to the electric com-
pressor via LIN communication and commands the speed.
NOTE:
*: The corrected temperature during heater mode is calculated by the A/C auto amplifier according to the
ambient temperature.
• The electric compressor receives the A/C auto amp. command and controls the motor speed by means of its
built-in inverter circuit, then transmits this status by LIN communications.
Evaporator Protection Control

Revision: October 2013 HAC-34 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• When intake air temperature sensor detects that air temperature
after passing through evaporator is 1°C or less, A/C auto amp. A
sends a request to the electric compressor for a speed of 0 rpm,
stopping compressor operation.
• When the air temperature after passing through evaporator
B
reaches 4°C or more, operation of the electric compressor is
resumed.

JSIIA1650GB

D
Compressor Protection Control at Pressure Malfunction
• When the refrigerant pressure on the high-pressure side (detected by the refrigerant pressure sensor) that is
received from the VCM via EV system CAN communication is as shown below, the A/C auto amp. stops the
compressor. E
- Approximately 2.65 MPa (Approximately 27.0 kg/cm2) or more
- Approximately 0.14 MPa (Approximately 1.4 kg/cm2) or less
• When the refrigerant pressure on the high-pressure side returns to the range below, the A/C auto amp. F
resumes operation of the electric compressor.
- Approximately 1.55 MPa (Approximately 15.8 kg/cm2) or less
- Approximately 0.16 MPa (Approximately 1.6 kg/cm2) or more G

AUTOMATIC AIR CONDITIONING SYSTEM : Door Control INFOID:0000000009345146

H
SWITCH AND THEIR CONTROL FUNCTION

HAC

JMIIA2747ZZ

Intake door Blower motor Air conditioner filter

Evaporator Upper air mix door Lower air mix door

Revision: October 2013 HAC-35 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
inner condenser PTC heater core Foot door
Side ventilator door Sub-defroster door Center ventilator/defroster door

Fresh air Recirculation air Discharge air

Defroster Center ventilator Side ventilator

Foot Rear foot

Door position
Mode door Air mix door

Center ventilator/defroster door

Side ventilator door

Sub- defroster door

Upper air mix door

Lower air mix door

Intake door
Switch position

Foot door
AUTO switch ON AUTO

VENT

B/L
MODE switch*
FOOT —

D/F — —

DEF switch ON

REC
Intake switch*
FRE
Full cold
16.0°C — — — —
Temperature control
16.5°C – 29.5°C — AUTO AUTO
switch
Full hot
30.0°C
Fixed at the position where the ON/
ON/OFF switch OFF — —
OFF switch is pressed

AIR DISTRIBUTION

Discharge air flow

Air outlet/distribution (Approx.)
MODE/DEF setting
Ventilator Foot
potion Defroster
Center Side Front Rear
50% 50% — — —

30% 30% 28% 12% —

— 15% 45% 20% 20%

— 15% 32% 13% 40%

— 15% — — 85%

Revision: October 2013 HAC-36 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control INFOID:0000000009345147

A
DESCRIPTION
• Based on the air mix door position and signals input from each sensor, the A/C auto amp. calculates the
PTC heater outlet air temperature. B
• A/C auto amp. calculates the PTC heater operating rate so that the calculated PTC heater outlet air temper-
ature is achieved, and transmits the PTC heater operating rate request signal to the PTC heater via LIN
communication. C
• Based on the A/C auto amplifier command, the control circuit inside the PTC heater controls the PTC heater
output by the PWM method.
NOTE:
If the difference between setting temperature and in-vehicle temperature is large and the A/C heater load is D
high when the HEAT is ON (HEAT switch indicator lamp: ON) and A/C is OFF (A/C switch indicator lamp:
OFF), the heater control mode of the refrigerant cycle also operates. In addition, if the difference between set-
ting temperature and in-vehicle temperature is small and the A/C heater load is low, the PTC heater does not E
operate. (Outlet air is warmed by the heater control mode of the refrigerant cycle.)
A/C UNIT CASE PROTECTION CONTROL
• The A/C auto amp. performs protection control for preventing the A/C unit case from being damaged by the F
high temperature of the A/C unit case, due to PTC heater operation.
• A/C auto amp. detects the A/C unit case temperature around the PTC heater core with the A/C unit case
temperature sensor.
• When the temperature measured by the A/C unit case temperature sensor becomes 108°C or more during G
PTC heater operation, the A/C auto amplifier stops PTC heater operation.
• When the temperature measured by the A/C unit case temperature sensor becomes 105°C or less, the A/C
auto amp. resumes PTC heater operation stopped by protection control. H

AUTOMATIC AIR CONDITIONING SYSTEM : ECO Mode Control INFOID:0000000009345148

HAC
DESCRIPTION
• When ECO mode is selected with the electric shift selector, VCM transmits the ECO mode request signal to
the A/C auto amp.
• When the A/C auto amp. receives the ECO mode request signal, it performs control that reduces the power J
consumption of the A/C system.
ECO MODE CONTROL
K
• When ECO mode is selected, warm-up/cool-down control (refer to HAC-34, "AUTOMATIC AIR CONDITION-
ING SYSTEM : Electric Power Distribution Control") is cancelled and the special ECO mode power distribu-
tion control is performed.
• The A/C auto amp. determines the A/C system power consumption based on the ambient temperature and L
set temperature.
NOTE:
When ECO mode control is activated, there is a noticeable decrease in A/C capacity when temperatures are M
hot or cold.
AUTOMATIC AIR CONDITIONING SYSTEM : Heat Pump System Control INFOID:0000000009345149

N
DESCRIPTION
• The heat pump system is a system that controls the refrigerant cycle.
• Based on the input signals, the A/C auto amp. transmits a refrigerant cycle control mode request signal to O
the heat pump control unit.
• The following control modes are available for the refrigerant cycle of heat pump system.
- Cooler (dehumidified) control
- Heater control P
- Deice control
NOTE:
For details of refrigerant cycle, refer to HA-21, "REFRIGERATION SYSTEM : System Description".
• Compared to the A/C status, the control status of refrigerant cycle control mode, refrigerant channel switch-
ing 2 way type valve and refrigerant channel switching 3 way type valve is controlled as per the following.

Revision: October 2013 HAC-37 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

Refrigerant channel Refrigerant channel

A/C status Refrigerant cycle control mode
switching 2 way type valve switching 3 way type valve
A/C ON (A/C switch indicator lamp: ON) Cooler (dehumidified) control OFF OFF
HEAT ON (HEAT switch indicator lamp:
ON) and A/C OFF (A/C switch indicator Heater control ON ON
lamp: OFF)
During deice control operation Deice control OFF ON
NOTE:
When the refrigerant cycle is not operating [HEAT switch OFF (HEAT switch indicator lamp: OFF) and A/C
switch OFF (A/C switch indicator lamp: OFF)], the status of refrigerant channel switching 2 way type valve
and refrigerant channel switching 3 way type valve becomes valve non-control status and the refrigerant
cycle becomes cooling (dehumidified) control mode.
• If the power switch is turned OFF during heater control mode, the heat pump control unit switches to the
cooling (dehumidified) control mode within 60 seconds after the power switch is turned OFF.
DEICE CONTROL
• Deice control is the function that deices frost when it forms on the condenser.
• A/C auto amp. transmits a deicing request signal to VCM when, according to the input of each sensor, it is
judged that frost is formed on the condenser.
• During normal charge mode or rapid charge mode, VCM turns the A/C relay ON and transmits deice permis-
sion signal (permission).
NOTE:
• Deice control does not operate during timer A/C operation or remote A/C operation.
• If the charge mode is completed due to full charge or timer charge completion while the deice control is
operating, deice control continues.
• The charge status indicator 3 blinks while deice control operates after charge completion.
• If the charge connector is disconnected from the charge port or the A/C switch is pressed after the power
switch is turned ON, VCM sends a deice permission signal (prohibition) and stops deice control operation.
• When the deice permission signal (permission) is received, the A/C auto amp. transmits a refrigerant cycle
control mode request signal (deice control) to the heat pump control unit and drives the electric compressor.
(for a maximum of 20 minutes)
• The heat pump control unit controls the refrigerant channel switching 2 way type valve and refrigerant chan-
nel switching 3 way type valve and operates the refrigerant cycle in the deice control mode, according to the
refrigerant cycle control mode request signal.
• After the deicer control mode operation of the refrigerant cycle is completed, in order to remove frost or
water drops remaining on condenser, the A/C auto amplifier transmits a cooling fan request speed signal
(duty rate: 40%) to VCM for 1 minute and operates the cooling fan.
AUTOMATIC AIR CONDITIONING SYSTEM : A/C-Heater Timer (Climate Ctrl. Timer)
INFOID:0000000009345150

DESCRIPTION
• When the A/C-Heater Timer (Climate Ctrl. Timer) is set on the navigation screen, AV control unit transmits a
A/C-heater timer setting time signal (departure time and date settings set on the navigation screen) to VCM
via CAN communication.
• When the timer/remote A/C temperature is set on the navigation screen, the timer/remote setting tempera-
ture signal (timer/remote A/C temperature set on the navigation screen) is transmitted from VCM via CAN
communication. VCM then transfers the signal to A/C auto amp. via EV CAN communication. Then, the set-
ting temperature is stored in A/C auto amp.
• When the operation time calculated by the A/C auto amp. has been reached, VCM starts the A/C auto amp.
and starts A/C-Heater Timer.
VCM activates 2 hours before the A/C-Heater Timer setting time. Then, it requests the A/C auto amp. to cal-
culate the necessary A/C operating time for achieving the stored setting temperature.
• Based on the ambient temperature detected by the ambient sensor, the A/C auto amp. calculates necessary
A/C operating time and transmits a timer A/C operation time signal to VCM via EV CAN communication.

Revision: October 2013 HAC-38 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
• When the operation time calculated by the A/C auto amp. is reached, VCM transmits a wake up request sig-
nal to the A/C auto amp. via EV CAN communication. Then, A/C auto amp. activates and the A/C is oper- A
ated.

JSIIA1776GB

A/C OPERATION DURING A/C-HEATER TIMER G

• During A/C-Heater Timer, the A/C auto amp. operates the A/C under the following conditions.

Electric com- Seat heater Operation time of A/ H

Intake Outlet* PTC heater Steering heater
pressor relay C-Heater Timer
When the temperature
• Other than • During heating: Maximum of 2 hours
Same as detected by the ambient
heater D/F (10 minutes) (operation time is HAC
Maximum of same as nor- sensor is 10°C or less,
DEF: REC ⇔ DEF (5 minutes) ON determined using
3500 rpm mal opera- 15 minutes are passed
• For heater • During cooling: the ambient temper-
tion since start of timer A/C
DEF: FRE AUTO ature.)
operation ON J
*:For outlet switching during heating, D/F operates for 10 minutes and DEF for 5 minutes. One cycle is 15
minutes.
• If the charge plug is not connected to the charge port when A/C-Heater Timer starts, A/C-Heater Timer oper- K
ation does not start. Also, if the charge plug is disconnected during A/C-Heater Timer operation, A/C-Heater
Timer operation stops.
• Use CONSULT to change the setting of whether the electric compressor operates when the outlet is in DEF.
Refer to HAC-49, "CONSULT Function". L
• During A/C-Heater Timer operation, HEAT switch indicator lamp (during heating) or A/C switch indicator
lamp (during cooling) turns ON depending on the A/C operation status.
• During A/C-Heater Timer operation, the air conditioner cannot be operated by A/C controller. Also, when any M
A/C control switch is pressed, A/C control switch indicator lamp blinks.
AUTOMATIC AIR CONDITIONING SYSTEM : Remote Climate Control INFOID:0000000009345151

N
DESCRIPTION
• When the user selects the remote climate control, TCU transmits a remote climate control request signal to
VCM. By transmitting the remote climate control request signal, VCM activates A/C auto amp. A/C auto O
amp. then performs remote climate control.
• When the timer/remote A/C temperature is set on the navigation screen, the timer/remote setting tempera-
ture signal (timer/remote A/C temperature set on the navigation screen) is transmitted from VCM via CAN
P
communication. VCM then transfers the signal to A/C auto amp. via EV CAN communication. Then, the set-
ting temperature is stored in A/C auto amp.
• A/C auto amp. controls the air conditioner using the stored setting temperature as the remote climate control
setting temperature.
• VCM ends remote A/C when it judges remote A/C completion.
A/C OPERATION STATUS DURING REMOTE CLIMATE CONTROL
• During remote climate control, the A/C auto amp. operates the A/C under the following conditions.

Revision: October 2013 HAC-39 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

Electric com- Seat heater Operation time of re-

Intake Outlet* PTC heater Steering heater
pressor relay mote climate control
When the temperature
• Other than • During heating: Maximum of 2 hours
Same as detected by the ambient
heater D/F (10 minutes) (operation time is
Maximum of same as nor- sensor is 10°C or less,
DEF: REC ⇔ DEF (5 minutes) ON determined using
3500 rpm mal opera- 15 minutes are passed
• For heater • During cooling: the ambient temper-
tion since start of timer A/C
DEF: FRE AUTO ature.)
operation ON
*:For outlet switching during heating, D/F operates for 10 minutes and DEF for 5 minutes. One cycle is 15
minutes.
• Use CONSULT to change the setting of whether the electric compressor operates when the outlet is in DEF.
Refer to HAC-49, "CONSULT Function".
• During remote climate control operation, HEAT switch indicator lamp (during heating) or A/C switch indicator
lamp (during cooling) turns ON depending on the A/C operation status.
• During remote climate control operation, the air conditioner cannot be operated by A/C control. Also, when
any A/C control switch is pressed, A/C control switch indicator lamp blinks.
AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset
INFOID:0000000009345152

A step motor is used for the mode door motor and air mix door motor.
Because the step motors do not have position detection mechanisms, there may be a deviation between the
door position recognized by the A/C auto amp. and the actual door position. Therefore, the A/C auto amp. per-
forms motor zero position reset in order to align its recognized door position with the actual door position.
When either of the conditions below is satisfied, the A/C auto amp. performs motor zero position reset when
the power switch turns ON or when A/C-Heater Timer (Climate Ctrl. Timer) turns ON.
• The 12V battery terminal is disconnected and then is reconnected.
• The power switch is turned OFF during operation of the mode door motor or air mix door motor a total of 60
times.
During zero position reset operation, the DEF switch indicator flashes for several seconds. No switch opera-
tions are accepted during this time.

Revision: October 2013 HAC-40 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
AUTOMATIC AIR CONDITIONING SYSTEM : Circuit Diagram INFOID:0000000009345153

HAC

ALIIA0795GB
P

Revision: October 2013 HAC-41 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

ALIIA0797GB

AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe INFOID:0000000009345154

• When the A/C auto amp. detects the conditions shown below, it stops operation of the electric compressor.

Malfunction judgment item Description Recovery condition

Open circuit or short circuit is detected in the in- Voltage value of intake sensor circuit re-
Intake sensor malfunction
take sensor circuit. turns to normal.
Open circuit or short circuit is detected in the am- Voltage value of ambient sensor circuit
Ambient sensor malfunction
bient sensor circuit. returns to normal.
• When the electric compressor detects the following conditions, electric compressor operation is restricted.

Electric com-
Malfunction judgment item Description pressor opera- Recovery condition
tion
Compressor low voltage mal- When the high voltage system input voltage is High voltage system input volt-
Stopped
function less than 230 V age is 230 V or more
Compressor high voltage When the high voltage system input voltage is High voltage system input volt-
Stopped
malfunction more than 420 V age is 420 V or less
Compressor internal commu- When a malfunction is detected in AC inverter in- Internal communication returns
Stopped
nication malfunction ternal communication to normal
Voltage of battery power sup-
Compressor low voltage sys- Voltage of battery power supply input to electric ply input to electric compressor
Stopped
tem malfunction compressor is 9 V or less or 17 V or more. is more than 9 V or less than 17
V.
Compressor internal commu-
When overcurrent is detected in inverter Stopped Power switch OFF
nication malfunction
Compressor internal commu-
When open circuit is detected in inverter Stopped Power switch OFF
nication malfunction
Compressor current sensor When inverter is OFF, the detected current value
Stopped Power switch OFF
malfunction in inverter is the standard value or more

Revision: October 2013 HAC-42 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Electric com-
Malfunction judgment item Description pressor opera- Recovery condition A
tion
When the high load status at low speed of electric
Compressor overload Stopped Power switch OFF
compressor is continued B
When the inverter temperature exceeds the stan- Inverter temperature is the
Compressor overheat Stopped
dard value standard value or less
Compressor system malfunc- When the internal system malfunction stop oc-
Stopped Power switch OFF C
tion curs repeatedly
Compressor high voltage sys- When the standard value voltage is input to AC
Stopped Power switch OFF
tem malfunction inverter D
Compressor communication When the electric compressor cannot receive the LIN communication returns to
Stopped
malfunction HVAC → COMP signal transmitted from the A/C auto amp normal
Compressor internal system When a malfunction is detected in the CPU, ROM E
Stopped Power switch OFF
malfunction or RAM of the inverter
HVIL circuit in electric com-
Compressor HVIL circuit mal- When HVIL open circuit is detected in electric
Stopped pressor system returns to nor-
function compressor system
mal
F
Compressor communication When the A/C auto amp cannot receive the signal LIN communication returns to
Stopped
malfunction COMP → HVAC transmitted from the electric compressor normal
G
When the command speed control is disabled Compressor Voltage of high voltage system
Compressor voltage limit
due to voltage decrease of high voltage system speed is limited. returns to normal
Compressor motor current When the command speed control is disabled Compressor
Motor current returns to normal H
limit due to decrease of motor upper limit speed is limited.
When the inverter temperature exceeds the stan- Compressor Inverter temperature is the
Compressor overheat
dard value speed is limited. standard value or less
HAC
• When the PTC heater detects the following conditions, PTC heater operation is stopped.

Malfunction judgment item Description Recovery condition

J
When PTC heater circuit board internal temperature is 115°C PTC heater circuit board internal
PTC heater overheat protection
or higher temperature is less than 115°C
When supply voltage input to PTC heater is out of the stan- Supply voltage input to PTC heat-
PTC heater voltage malfunction K
dard er returns to within the standard
When PTC heater circuit (PTC1) system malfunction is de-
PTC heater circuit 1 malfunction Power switch OFF
tected
L
When PTC heater circuit (PTC2) system malfunction is de-
PTC heater circuit 2 malfunction Power switch OFF
tected
PTC heater LIN communication When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
malfunction PTC heater mal M
PTC heater communication mal- When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
function A/C auto amp. or in the signal received by the PTC heater mal
HVAC LIN communication mal- When there is a malfunction in the signal transmitted from the LIN communication returns to nor- N
function A/C auto amp. mal
• A/C auto amp. stops the electric compressor operation, when the following condition detections is received
from a heat pump control unit. O

Malfunction judgment item Description Recovery condition

A/C auto amp. LIN communica- When there is a malfunction in the signal transmitted from the LIN communication returns to nor- P
tion malfunction heat pump control unit mal
Compressor discharge refriger- Voltage value of compressor dis-
Open circuit or short circuit is detected in the compressor dis-
ant temperature sensor malfunc- charge refrigerant temperature
charge refrigerant temperature sensor circuit
tion sensor circuit returns to normal
Voltage value of compressor suc-
Compressor suction refrigerant Open circuit or short circuit is detected in the compressor suc-
tion refrigerant temperature sen-
temperature sensor malfunction tion refrigerant temperature sensor circuit
sor circuit returns to normal

Revision: October 2013 HAC-43 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Malfunction judgment item Description Recovery condition
When the heat pump control unit detects a malfunction of the
Refrigerant channel switching 2
refrigerant channel switching 2 way type valve control signal
way type valve circuit malfunc- Power switch OFF
status, compared to the valve status of the control that is being
tion
judged
When the heat pump control unit detects a malfunction of the
Refrigerant channel switching 3
refrigerant channel switching 3 way type valve control signal
way type valve circuit malfunc- Power switch OFF
status, compared to the valve status of the control that is being
tion
judged

Revision: October 2013 HAC-44 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
OPERATION
A
Description INFOID:0000000009345155

• This A/C uses various sensors to detect temperature changes in the interior caused by factors such as B
changes in ambient temperature and sunload. When the desired temperature is set, the discharge air tem-
perature, discharge air flow, and inlet/outlet changes are controlled automatically to maintain a constant inte-
rior temperature at all times.
• The air flow volume and switching of air inlets and air outlets can be selected manually without auto function. C
While using auto function, it is still possible to select a particular item manually.
• It is possible to use A/C-Heater Timer (Climate Ctrl. Timer) or remote climate control to adjust the interior to
a comfortable temperature before entering the vehicle. D
TABLE OF OPERATION CONDITIONS OF A/C SYSTEM FUNCTION OPERATED BY POWER
SWITCH OPERATION
Each of the A/C system functions is operative under the following conditions. E
×:Operate —: Does not operate

Power supply position*1 OFF ACC ON READY

F
Ventilation function — — × ×
Cooling/heating function — — ×*2 ×
× × G
A/C-Heater Timer (Climate Ctrl.
(Only when EVSE is (Only when EVSE is — —
Timer) function
connected) connected)
Remote climate control function × × — — H
• *1: The vehicles state of each power supply position is following state.
- LOCK/OFF: Power switch OFF
- ACC: Power switch ACC HAC
- ON: Power switch ON (Not vehicle condition READY)
- READY: Shifting to vehicle condition READY (Transmitting the READY signal from BCM to VCM), or Vehicle
condition READY or running
J
• *2: When the power supply position is ON, cooling/heating function can be started only while charging is in
progress. After charging is complete, cooling/heating function operates continuously while maintaining the
status that EVSE is connected (the status that power supply from EVSE is allowed).
NOTE: K
• Connecting EVSE when the vehicle is in READY state cancels READY state (ready indicator lamp turns
OFF), and power supply position changes to ON. At this time, cooling/heating function of A/C system stops,
and only ventilation function operates. When using cooling/heating function, turn power switch OFF, check L
that charging is started, and then turn power switch ON again.
• When the power supply position is ON, if power supply from EVSE becomes not available due to the power
interruption, cooling/heating function operates as shown in the following items.
- Charging is in progress: M
EV system maintained the activated status for 5 minutes after power supply from EVSE becomes not avail-
able. Therefore, cooling/heating function stops when power supply from EVSE becomes not available. Cool-
ing/heating function re-starts simultaneously when power supply from EVSE becomes available again within N
5 minutes. After 5 minutes are passed, EV system stops. Cooling/heating function does not re-start.
- After charging is complete:
EV system stops. Cooling/heating function stops.
O
Switch Name and Function INFOID:0000000009345156

AUTO A/C SYSTEM OPERATIONS AND DISPLAYS P

Revision: October 2013 HAC-45 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
A/C Status Display (Inside Display)

JSIIA1777GB

A/C Controller

JMIIA2750ZZ

AUTO switch Timer A/C indicator Mode switch

HEAT switch Temperature control switch A/C switch
ON·OFF switch Intake switch Fan control switch
DEF switch

• If the switch is pressed while the A/C is stopped, the switch indicator lamp turns ON, “AUTO” appears on the
display, and the A/C system status is as per the following items.
- Air inlet: Automatic control
- Air outlet: Automatic control
- Air flow: Automatic control
- Electric compressor: Automatic control
- PTC heater: Automatic control
- A/C system cooling/heating operation mode switching: Automatic control
• If the AUTO switch is pressed while the A/C is operating and AUTO switch indicator lamp is OFF, the AUTO
AUTO switch switch indicator lamp turns ON, “AUTO” appears on the display, and all controls switch to automatic control
status.
• Depending on the air conditioner system cooling/heating operation mode status during AUTO operation, the
A/C switch indicator lamp turns ON during cooling operation and the HEAT switch indicator lamp turns ON
during heating operation.
NOTE:
• The AUTO switch indicator lamp turns ON or OFF linked to the “AUTO” indicator on the display.
• When air outlet or air flow is manually operated while AUTO switch indicator lamp is ON, AUTO switch indi-
cator lamp turns OFF. However, automatic control continues for functions other than those whose switch is
operated.
• Timer A/C indicator blinks while A/C-Heater Timer or remote climate control is operated.
Timer A/C indicator
• Turned ON when the A/C-heater timer is reserved.

Revision: October 2013 HAC-46 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
When each MODE switch is pressed, air outlet is switched and VENT, B/L, FOOT, or D/F can be selected man-
ually. A
NOTE:
Mode switch
• Air outlet can be changed when air conditioner system is in the OFF position.
• When MODE switch is pressed while AUTO switch indicator lamp is indicated, air outlet automatic control is
released (AUTO switch indicator lamp turns OFF). B
• When the HEAT switch is pressed while the HEAT switch indicator lamp is OFF, the HEAT switch indicator
lamp turns ON and the air conditioner system switches to the following operation modes.
- A/C switch indicator lamp is ON: dehumidified heating C
- A/C switch indicator lamp is OFF: heating
• When the HEAT switch is pressed while the HEAT switch indicator lamp is ON, the HEAT switch indicator
HEAT switch lamp turns OFF and the air conditioner system switches to the following operation modes.
- A/C switch indicator lamp is ON: cooling D
- A/C switch indicator lamp is OFF: ventilating
• When the HEAT switch is pressed while the AUTO switch indicator lamp is ON, the AUTO switch indicator
lamp turns OFF and automatic control of air conditioner cooling/heating operation mode change is canceled
and it switches to manual control.
E
Operation of this switch sets the temperature setting in increments of 0.5° within the range of 60° (18°C) to
(90° (32°C).
• : Increase temperature setting. F
Temperature control
switch • : Decrease temperature setting.
NOTE:
While the ventilation mode (A/C switch indicator lamp is OFF and HEAT switch indicator lamp is OFF) oper- G
ates, the temperature disappears from the display and the temperature setting cannot be operated.
• When the A/C switch is pressed while the A/C switch indicator lamp is OFF, the A/C switch indicator lamp
turns ON. Then, the refrigerant cycle operates in the cooling (dehumidified) mode.
H
• When the A/C switch is pressed while the A/C switch indicator lamp is ON, the A/C switch indicator lamp
turns OFF and the refrigerant cycle stops operation in cooling (dehumidified) mode.
A/C switch • When the A/C switch is pressed while the AUTO switch indicator lamp is ON, the AUTO switch indicator lamp
turns OFF and at the same time, automatic control of air conditioner cooling/heating operation mode change HAC
is canceled and it switches to manual control.
NOTE:
When blower fan motor is OFF, the refrigerant cycle does not operate. (Except for deice control)
• If the ON/OFF switch is pressed while the A/C is operating, the PTC heater, electric compressor and blower
J
fan motor stops, and the outlets and inlets are set as per the following.
- Outlets: fixed in the same status as the ON/OFF switch is pressed
ON/OFF switch
- Inlets: fresh air intake (when the inlet is controlled automatically) K
• If the ON/OFF switch is pressed while A/C is stopped, the A/C turns ON with the same settings as before it
is stopped.
• Air inlet changes between recirculation (REC) ⇔ fresh air intake (FRE) each time intake switch is pressed.
- Indicator lamp ON: Recirculation L
- Indicator lamp OFF: Fresh air intake
• Intake switch indicator lamp blinks 2 times and air inlet is set to automatic control when the intake switch is
Intake switch pressed and held for 2 seconds or more.
M
• When the intake switch is pressed while the AUTO switch indicator lamp is ON, the AUTO switch indicator
lamp turns OFF, automatic control of the inlet is canceled, and it switches to manual control.
NOTE:
Air inlet can be changed when air conditioning system is in OFF status. N

Revision: October 2013 HAC-47 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Air flow can be manually set within the range of speeds 1 - 7 using the fan control switch.
• +: Increase air flow.
• −: Decrease air flow.
Fan control switch NOTE:
• When this switch is operated while A/C system is OFF, A/C system turns ON.
• Air flow automatic control is cancelled (AUTO switch indicator lamp turns OFF) when fan switch is operated
while AUTO switch indicator lamp is ON.
DEF mode (switch indicator lamp) changes between ON⇔OFF each time DEF switch is pressed
When switch is pressed while air conditioning system is in the ON position
• When DEF mode turns ON, air conditioning system changes to the following status.
- Air outlet: DEF
- Air flow: Automatic control (If an air flow other than AUTO is selected before pressing DEF switch, blower
fan is manual control.)
- Air inlet: Fresh air intake
- A/C switch indicator lamp: ON
- HEAT switch indicator lamp: ON
• When DEF mode turns OFF, air conditioner system state returns to the previous state before DEF mode was
selected.
DEF switch When switch is pressed while air conditioner system is in the OFF position
• Air conditioning system turns ON and changes to the following status.
- Air outlet: DEF
- Air flow: Automatic control
- Air inlet: Fresh air intake
- A/C switch indicator lamp: ON
- HEAT switch indicator lamp: ON
• When DEF mode turns OFF, entire air conditioner system turns OFF.
NOTE:
When DEF mode is turned ON while AUTO switch indicator lamp is ON, AUTO switch indicator lamp turns
OFF. However, air flow automatic control continues. (This operation is excluded when airflow is set before DEF
switch is pressed.)

Revision: October 2013 HAC-48 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
DIAGNOSIS SYSTEM (A/C AUTO AMP.)
A
Description INFOID:0000000009345157

Air conditioning system performs self-diagnosis, operation check, function diagnosis, and various settings B
using diagnosis function of each control unit.

Diagnosis item
Unit name C
(CONSULT display)
Self-diagnosis results
Data Monitor
A/C auto amplifier HVAC D
Work Support
ACTIVE TEST
Self-diagnosis results E
AV control unit AV Data Monitor
ACTIVE TEST
F
Self-diagnosis results
VCM EV/HEV
Data Monitor

G
CONSULT Function INFOID:0000000009345158

APPLICABLE ITEM
H
CONSULT performs the following functions via communication with the A/C auto amp.

Diagnosis mode FUNCTION DESCRIPTION

HAC
ECU identification information Displays part number of A/C auto amp.
Self-diagnosis results Displays diagnosis results that are judged by A/C auto amp.
Data Monitor Displays I/O signals of A/C auto amp. J
Active Test Forces supply of the signals which operate each load from the A/C auto amp.
Changes the settings of various setting functions and performs automatic adjustment of
Work support
components. K
• Read and save the vehicle specification.
Configuration
• Write the vehicle specification when replacing A/C auto amp.
L
ECU IDENTIFICATION INFORMATION
Part number of A/C auto amp. can be checked.
SELF-DIAGNOSIS RESULTS M
Diagnosis results that are judged by A/C auto amp. can be checked. HAC-58, "DTC Index".
DATA MONITOR
Communication signals of A/C auto amp. can be checked. N
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items. O
Display Item List
Monitor item [STATUS or UNIT] DESCRIPTION
AMB TEMP SEN [°C/°F] Value of ambient sensor detection value (voltage), converted to ambient temperature P
IN-VEH TEMP [°C/°F] Value of in-vehicle sensor detection value (voltage), converted to interior temperature
INT TEMP SEN [°C/°F] Value of intake sensor detection value (voltage), converted to intake temperature
SUNLOAD SEN [W/m2] Value of sunload sensor detection value (voltage), converted to sunload
AMB SEN CAL [°C/°F] Value of ambient temperature calculated by A/C auto amp.
IN-VEH CAL [°C/°F] Value of interior temperature calculated by A/C auto amp.

Revision: October 2013 HAC-49 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]
Monitor item [STATUS or UNIT] DESCRIPTION
INT TEMP CAL [°C/°F] Value of intake temperature calculated by A/C auto amp.
SUNL SEN CAL [W/m2] Value of sunload calculated by A/C auto amp.
COMP REQ SIG [On/Off] A/C ON signal ON/OFF status
FAN REQ SIG [On/Off] Blower fan ON signal ON/OFF status
Target value of voltage (applied voltage) applied to Blower fan motor by A/C auto
FAN DUTY* amp.
Target discharge air temperature judged by A/C auto amp. according to the temper-
XM
ature setting and the value from each sensor
Vehicle speed calculated by A/C auto amp., based on motor speed signal received
VEHICLE SPEED [km/h]
from traction motor inverter via EV CAN communication
COMPR RPM [rpm] Rotation speed of electric compressor
COMPR INPUT POWER SIG [W] Power consumption value of electric compressor
COMPR IPM TEMP SIG [°C/°F] IGBT temperature sensor value on the electric compressor
COMPR INPUT VOLT SIG [V] Input voltage value of electric compressor
PTC HEATER REQUEST [%] Operating rate sent to the PTC element heater by the A/C auto amp.
Calculated value of electrical power available to operate the A/C system received
COMP USE PERMIT POWER [W]
from VCM via EV CAN communication
REFRIGERANT PRE SEN [Mpa] Refrigerant pressure sensor detection value sent from VCM
FORCED Off SIGNAL [On/Off] State of input signal to A/C auto amp.
FORCED INTAKE REC SIG [On/Off] State of input signal to A/C auto amp.
PRE-CLIMATE SIGNAL [On/Off] State of input signal to A/C auto amp.
HV SPLY/BLOCK CMPL FLAG [On/Off] State of input signal to A/C auto amp.
PTC CONSUMPTION VOLT [W] Power consumption value of PTC heater
Value of PTC heater outlet air temperature sensor detection value (voltage), convert-
PTC OUT TEMP SENS [°C/°F]
ed to temperature
Value of A/C unit case temperature sensor detection value (voltage), converted to
A/C UNIT TEMP SENS [°C/°F]
temperature
Temperature of compressor discharge refrigerant temperature sensor, input from
CMP DISCHR TEMP SENS [°C/°F]
heat pump control unit
Temperature of compressor suction refrigerant temperature sensor, input from heat
CMP SUCTN TEMP SENS [°C/°F]
pump control unit
Operation status of refrigerant passage switching 2-way valve, input from heat pump
2-WAY VALVE STATE [On/Off]
control unit
Operation status of refrigerant passage switching 3-way valve, input from heat pump
3-WAY VALVE STATE [On/Off]
control unit
*: “DUTY”is displayed however the voltage is indicated. Or value is not displayed, but unit is (V).
ACTIVE TEST
The signals used to activate each device forcibly supplied from A/C auto amp. operation check of air condi-
tioning system can be performed.
NOTE:
When the active test is performed, the vehicle is set to READY.

Test item DESCRIPTION

ALL SEG ALL switch indicator indications are turned ON.
The operation check of A/C system can be performed by selecting the mode. Refer to the
HVAC TEST
following table for the conditions of each mode.

HVAC Test

Revision: October 2013 HAC-50 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITH HEAT PUMP)]

Test item A
Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7
Mode door motor position VENT VENT B/L FOOT* FOOT* D/F DEF
B
Intake door motor position REC REC REC FRE FRE FRE FRE
FULL FULL FULL FULL FULL FULL
Air mix door motor position FULL HOT
COLD COLD COLD HOT HOT HOT C
A/C operation mode Cooling Cooling Cooling Heater Heater Heater Cooling
Blower fan motor (applied voltage) 10.5 V 8.5 V 10.5 V 8.5 V 8.5 V 8.5 V 12 V
Electric compressor (rpm) ON (1500) ON (2000) ON (3000) ON (2000) ON (2000) OFF (0) ON (2000) D
PTC heater operating rate 0% 0% 0% 30% 0% 30% 30%
Cooling fan operating rate 50% 50% 50% 70% 70% 0% 50%
E
*In FOOT mode, position of mode door motor (driver side) is set to the status that is selected for blow setting
to DEF. Refer to HAC-95, "Foot Position Setting Trimmer".
WORK SUPPORT F
Setting change of various setting functions and automatic adjustment of components can be performed.

Work item DESCRIPTION Refer to G

If the temperature experienced by the passenger is different
than the discharge air temperature controlled by the tempera- HAC-94, "Temperature Setting
TEMP SET CORRECT
ture setting, the A/C auto amplifier control temperature can be Trimmer" H
corrected with regards to the temperature setting.
HAC-94, "Inlet Port Memory
REC MEMORY SET REC memory function setting can be performed.
Function (REC)"
HAC
HAC-95, "Inlet Port Memory
FRE MEMORY SET FRE memory function setting can be performed.
Function (FRE)"
HAC-95, "Foot Position Set-
BLOW SET In FOOT mode, the air blow to DEF can be turned ON/OFF. J
ting Trimmer"
Door Motor Starting Position Re- Zero position reset of air mix door motor and mode door motor
HAC-97, "Work Procedure"
set can be performed.
K
HAC-96, "Setting of Compres-
TARGET MAX RPM ADJ AT
Compressor MAX rotation in Pre Air Condition is compensated. sor Maximum Rotation Speed
PRE-CLIMATE
During Pre Air Conditioning"
HAC-96, "Setting of Compres- L
Compressor MAX rotation when vehicle stopped is compensat-
TARGET MAX RPM ADJ AT IDL sor Maximum Rotation Speed
ed.
During Idling"
HAC-95, "Compressor Opera- M
For A/C-heater timer and remote climate control, the setting of
COMP OPRT SET AT DEF tion Setting at Defroster Mode
electric compressor operation during DEF mode can be
MODE (TIM/RMT CLIMT CONT) (Timer/Remote Climate Con-
changed.
trol)"
N

Revision: October 2013 HAC-51 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]

ECU DIAGNOSIS INFORMATION

A/C AUTO AMP.
Reference Value INFOID:0000000009345159

CONSULT DATA MONITOR REFERENCE VALUES

NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.

Monitor item Condition Value/Status

AMB TEMP SEN Power switch ON Equivalent to ambient temperature
Equivalent to in-vehicle tempera-
IN-VEH TEMP Power switch ON
ture
Equivalent to evaporator fin temper-
INT TEMP SEN Power switch ON
ature
SUNLOAD SEN Power switch ON Equivalent to sunload amount
AMB SEN CAL Power switch ON Equivalent to ambient temperature
Equivalent to in-vehicle tempera-
IN-VEH CAL Power switch ON
ture
Equivalent to evaporator fin temper-
INT TEMP CAL Power switch ON
ature
SUNL SEN CAL Power switch ON Equivalent to sunload amount
A/C switch: ON (A/C switch indi-
cator lamp: ON)
On
(Electric compressor operating
COMP REQ SIG Power switch READY condition)
A/C switch: OFF (A/C switch indi-
Off
cator lamp: OFF)
Blower motor: ON On
FAN REQ SIG Power switch READY
Blower motor: OFF Off
Blower motor: ON 4 – 13
FAN DUTY* Power switch READY
Blower motor: OFF 0
Value according to target air flow
XM Power switch ON
temperature
Equivalent to speedometer reading
VEHICLE SPEED Power switch READY
(0 - 120 km/h)
Rotation speed of electric compres-
A/C switch: ON
COMPR RPM Power switch READY sor
(Compressor operation status)
(0 - 9000 rpm)
Power consumption value of elec-
A/C switch: ON
COMPR INPUT POWER SIG Power switch READY tric compressor
(Compressor operation status)
(0 - 6375 W)
IGBT temperature sensor value in
A/C switch: ON
COMPR IPM TEMP SIG Power switch READY electric compressor
(Compressor operation status)
(-30°C - 225°C)
Input voltage value of electric com-
A/C switch: ON
COMPR INPUT VOLT SIG Power switch READY pressor
(Compressor operation status)
(100 - 610V)
Operating rate sent to the PTC ele-
PTC HEATER REQUEST Power switch READY Heater FULL HOT operation ment heater by the A/C auto amp.
(0 - 100 %)

Revision: October 2013 HAC-52 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Monitor item Condition Value/Status
A
Value calculation for electric com-
A/C switch: ON pressor consumption power by A/C
COMP USE PERMIT POWER Power switch ON
(Compressor operation status) auto amp.
(0 - 12750 W) B
A/C switch: ON
REFRIGERANT PRE SEN Power switch READY Equivalent to refrigerant pressure
(Compressor operation status)

A/C switch: ON
Normal: Off C
FORCED Off SIGNAL Power switch ON Received electric compressor stop
(Compressor operation status)
request: On
When the coolant temperature of D
On
FORCED INTAKE REC SIG Power switch READY the high voltage system is high
Except the above Off
When the A/C-Heater Timer or E
On
PRE-CLIMATE SIGNAL Power switch ON remote climate control is operate
Except the above Off
When VCM supplies a high voltage: F
A/C switch: ON ON
HV SPLY/BLOCK CMPL FLAG Power switch READY
(Compressor operation status) When VCM stops the supply of the
high voltage: OFF
G
Value calculation for PTC heater
consumption power by A/C auto
PTC CONSUMPTION VOLT Power switch READY Heater FULL HOT operation
amp.
(0 - 12750 W) H
PTC OUT TEMP SENS Power switch READY -30 - 225°C
A/C UNIT TEMP SENS Power switch READY -30 - 225°C
HAC
CMP DISCHR TEMP SENS Power switch READY -30 - 225°C
CMP SUCTN TEMP SENS Power switch READY -30 - 225°C
A/C switch: ON, during cooling J
Off
mode
2-WAY VALVE STATE Power switch READY
A/C switch: OFF, during heating
On
mode
K
A/C switch: ON, during cooling
Off
mode
3-WAY VALVE STATE Power switch READY
A/C switch: OFF, during heating
On L
mode
*: “DUTY” is displayed, but voltage is indicated. Or unit is not displayed but unit is (V).
TERMINAL LAYOUT M

P
JMIIA0690ZZ

INPUT/OUTPUT SIGNAL STANDARD

Revision: October 2013 HAC-53 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]

Terminal No.
Item
(Wire color)
Test condition Standard
Input/
+ − Signal name
Output
• Power switch ON
Battery voltage
Intake door motor drive • Intake switch: REC→FRE
1 Output
FRE* signal • Power switch ON
0–1V
1 10 • Intake switch: FRE→REC
(V) (B) • Power switch ON
Battery voltage
Intake door motor drive • Intake switch: FRE→REC
REC*2 signal
Output
• Power switch ON
0–1V
• Intake switch: REC→FRE
2 10 MODE
(R) (B) drive 4
3 10 MODE
(P) (B) drive 3 • Power switch ON
Mode door motor drive
Output • Immediately after mode
4 10 MODE signal
switch is operated
(BG) (B) drive 2
5 10 MODE
JPIIA1647GB
(V) (B) drive 1
6 10 A/MIX
(BR) (B) drive 4
7 10 A/MIX • Power switch ON
(GR) (B) drive 3 Air mix door motor drive • Immediately after temper-
Output
8 10 A/MIX signal ature control switch is op-
(LG) (B) drive 2 erated

9 10 A/MIX
JPIIA1647GB
(L) (B) drive 1
10
Ground Ground — Power switch ON 0 – 0.1 V
(B)

• Power switch ON
12 10
Power transistor control signal Output • Fan speed: Manual speed
(GR) (B)
1

ZJIA0863J

• Power switch ON
• Rear window defogger
15 10 switch OFF
Rear defogger switch Output
(W) (B)
JSIIA1668ZZ

• Power switch ON
• Rear defogger switch is 0V
pressed.
• Power switch ON
• Steering heater switch 0V
16 10 OFF
Steering heater switch signal Output
(LG) (B) • Power switch ON
• Steering heater switch is 0.9 V or less
pressed.

Revision: October 2013 HAC-54 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Terminal No.
Item
(Wire color) A
Test condition Standard
Input/
+ − Signal name
Output
B

• Power switch ON
17 10 PTC heater outlet air temperature C
Input • When air conditioner is
(W) (B) sensor signal
operating

JSIIA1778ZZ D
• Power switch ON
Battery voltage
19 10 • Lighting switch 1st
Illumination + Input E
(W) (B) • Power switch ON
0V
• Lighting switch OFF

• Power switch ON
20 10 • Lighting switch 1st
Illumination – — G
(B) (B)

JSIIA1661ZZ
H
• Power switch ON
0V
• Lighting switch OFF
• Power switch ON
Battery voltage HAC
Intake door motor drive • Intake switch: FRE→REC
REC*1 signal
Output
• Power switch ON
0–1V
21 10 • Intake switch: REC→FRE
(G) (B) • Power switch ON
J
Battery voltage
Intake door motor drive • Intake switch: REC→FRE
FRE*2 signal
Output
• Power switch ON
0–1V
• Intake switch: FRE→REC K
22 10 Power switch ON 0V
Steering heater relay signal Output
(V) (B) Power switch OFF Battery voltage
L
23 10 Power switch ON 0V
Seat heater relay Output
(SB) (B) Power switch OFF Battery voltage
27 10
Sensor power (5 V) Output Power switch ON 5V
M
(W) (B)
28 Input/
— EV CAN-H — —
(L) Output
N
29 Input/
— EV CAN-L — —
(G) Output
30 10 O
Sensor ground — Power switch ON 0 – 0.1 V
(R) (B)
31 10
Battery power supply Input Power switch OFF Battery voltage–
(G) (B)
P
32 10 Power switch ON 9.0 V or more
Ignition power Input
(Y) (B) Power switch OFF 6.5 V or less

Revision: October 2013 HAC-55 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Terminal No.
Item
(Wire color)
Test condition Standard
Input/
+ − Signal name
Output

• Power switch ON
33 10
In-vehicle sensor signal Input • When air conditioner is
(LG) (B)
operating

JSIIA1662ZZ

• Power switch ON
34 10
Intake sensor signal Input • When air conditioner is
(G) (B)
operating

JSIIA1663ZZ

• Power switch ON
35 10
Sunload sensor signal Input • When air conditioner is
(P) (B)
operating

JSIIA1664ZZ

• Power switch ON
36 10
Ambient sensor signal Input • When air conditioner is
(GR) (B)
operating

JSIIA1665ZZ

• Power switch ON
37 10 A/C unit case temperature sensor
Input • When air conditioner is
(Y) (B) signal
operating

JSIIA1778ZZ

• Power switch ON
0.2 – 0.8 V
38 10 Intake door motor PBR feedback • Intake switch: REC
Input
(SB) (B) signal • Power switch ON
4.2 – 4.8 V
• Intake switch: FRE

• Power switch ON
40 10 Input/
LIN • When air conditioner is
(SB) (B) Output
operating

JSIIA1667ZZ

Revision: October 2013 HAC-56 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Fail-safe INFOID:0000000009345160

A
• When the A/C auto amp. detects the conditions shown below, it stops operation of the electric compressor.

Malfunction judgment item Description Recovery condition B

Open circuit or short circuit is detected in the in- Voltage value of intake sensor circuit re-
Intake sensor malfunction
take sensor circuit. turns to normal.
Open circuit or short circuit is detected in the am- Voltage value of ambient sensor circuit C
Ambient sensor malfunction
bient sensor circuit. returns to normal.
• When the electric compressor detects the following conditions, electric compressor operation is restricted.
D
Electric com-
Malfunction judgment item Description pressor opera- Recovery condition
tion
E
Compressor low voltage mal- When the high voltage system input voltage is High voltage system input volt-
Stopped
function less than 230 V age is 230 V or more
Compressor high voltage When the high voltage system input voltage is High voltage system input volt-
Stopped F
malfunction more than 420 V age is 420 V or less
Compressor internal commu- When a malfunction is detected in AC inverter in- Internal communication returns
Stopped
nication malfunction ternal communication to normal
Voltage of battery power sup-
G
Compressor low voltage sys- Voltage of battery power supply input to electric ply input to electric compressor
Stopped
tem malfunction compressor is 9 V or less or 17 V or more. is more than 9 V or less than 17
V. H
Compressor internal commu-
When overcurrent is detected in inverter Stopped Power switch OFF
nication malfunction
Compressor internal commu-
When open circuit is detected in inverter Stopped Power switch OFF HAC
nication malfunction
Compressor current sensor When inverter is OFF, the detected current value
Stopped Power switch OFF
malfunction in inverter is the standard value or more
J
When the high load status at low speed of electric
Compressor overload Stopped Power switch OFF
compressor is continued
When the inverter temperature exceeds the stan- Inverter temperature is the K
Compressor overheat Stopped
dard value standard value or less
Compressor system malfunc- When the internal system malfunction stop oc-
Stopped Power switch OFF
tion curs repeatedly
L
Compressor high voltage sys- When the standard value voltage is input to AC
Stopped Power switch OFF
tem malfunction inverter
Compressor communication When the electric compressor cannot receive the LIN communication returns to
Stopped M
malfunction HVAC → COMP signal transmitted from the A/C auto amp normal
Compressor internal system When a malfunction is detected in the CPU, ROM
Stopped Power switch OFF
malfunction or RAM of the inverter
N
HVIL circuit in electric com-
Compressor HVIL circuit mal- When HVIL open circuit is detected in electric
Stopped pressor system returns to nor-
function compressor system
mal
Compressor communication When the A/C auto amp cannot receive the signal LIN communication returns to
O
Stopped
malfunction COMP → HVAC transmitted from the electric compressor normal
When the command speed control is disabled Compressor Voltage of high voltage system
Compressor voltage limit
due to voltage decrease of high voltage system speed is limited. returns to normal P
Compressor motor current When the command speed control is disabled Compressor
Motor current returns to normal
limit due to decrease of motor upper limit speed is limited.
When the inverter temperature exceeds the stan- Compressor Inverter temperature is the
Compressor overheat
dard value speed is limited. standard value or less
• When the PTC heater detects the following conditions, PTC heater operation is stopped.

Revision: October 2013 HAC-57 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]

Malfunction judgment item Description Recovery condition

When PTC heater circuit board internal temperature is 115°C PTC heater circuit board internal
PTC heater overheat protection
or higher temperature is less than 115°C
When supply voltage input to PTC heater is out of the stan- Supply voltage input to PTC heat-
PTC heater voltage malfunction
dard er returns to within the standard
When PTC heater circuit (PTC1) system malfunction is de-
PTC heater circuit 1 malfunction Power switch OFF
tected
When PTC heater circuit (PTC2) system malfunction is de-
PTC heater circuit 2 malfunction Power switch OFF
tected
PTC heater LIN communication When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
malfunction PTC heater mal
PTC heater communication mal- When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
function A/C auto amp. or in the signal received by the PTC heater mal
HVAC LIN communication mal- When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
function A/C auto amp. mal
• A/C auto amp. stops the electric compressor operation, when the following condition detections is received
from a heat pump control unit.

Malfunction judgment item Description Recovery condition

A/C auto amp. LIN communica- When there is a malfunction in the signal transmitted from the LIN communication returns to nor-
tion malfunction heat pump control unit mal
Compressor discharge refriger- Voltage value of compressor dis-
Open circuit or short circuit is detected in the compressor dis-
ant temperature sensor malfunc- charge refrigerant temperature
charge refrigerant temperature sensor circuit
tion sensor circuit returns to normal
Voltage value of compressor suc-
Compressor suction refrigerant Open circuit or short circuit is detected in the compressor suc-
tion refrigerant temperature sen-
temperature sensor malfunction tion refrigerant temperature sensor circuit
sor circuit returns to normal
When the heat pump control unit detects a malfunction of the
Refrigerant channel switching 2
refrigerant channel switching 2 way type valve control signal
way type valve circuit malfunc- Power switch OFF
status, compared to the valve status of the control that is being
tion
judged
When the heat pump control unit detects a malfunction of the
Refrigerant channel switching 3
refrigerant channel switching 3 way type valve control signal
way type valve circuit malfunc- Power switch OFF
status, compared to the valve status of the control that is being
tion
judged

DTC Index INFOID:0000000009345161

Items
DTC Reference
(CONSULT screen terms)
U1000 CAN COMM CIRCUIT HAC-98, "DTC Logic"
U1010 CONTROL UNIT (CAN) HAC-99, "DTC Logic"
B2578 IN-VEHICLE SENSOR
HAC-100, "DTC Logic"
B2579 IN-VEHICLE SENSOR
B257B AMBIENT SENSOR
HAC-103, "DTC Logic"
B257C AMBIENT SENSOR
B2581 INTAKE SENSOR
HAC-106, "DTC Logic"
B2582 INTAKE SENSOR

B2630* SUNLOAD SENSOR

HAC-109, "DTC Logic"
B2631* SUNLOAD SENSOR
B2770 PTC HEATER CIRCUIT HAC-112, "DTC Logic"

Revision: October 2013 HAC-58 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Items
DTC Reference
(CONSULT screen terms) A
B2771 PTC HEATER OVERHEAT PROTECT HAC-112, "DTC Logic"
B2772 PTC HEATER VOLTAGE HAC-112, "DTC Logic"
B
B2773 PTC HEATER CIRCUIT 1
HAC-112, "DTC Logic"
B2774 PTC HEATER CIRCUIT 2
B2777 PTC HEATER LIN COMMUNICATION C
B2779 PTC HEATER COMMUNICATION HAC-115, "DTC Logic"
B277B HVAC LIN COMMUNICATION
D
B27A0 INTAKE DOOR MOTOR
HAC-117, "DTC Logic"
B27A1 INTAKE DOOR MOTOR
B27A2 AIR MIX DOOR MOTOR E
B27A3 AIR MIX DOOR MOTOR
HAC-121, "DTC Logic"
B27A4 AIR MIX DOOR MOTOR
B27A5 AIR MIX DOOR MOTOR F
B27A6 MODE DOOR MOTOR
B27A7 MODE DOOR MOTOR
HAC-123, "DTC Logic" G
B27A8 MODE DOOR MOTOR
B27A9 MODE DOOR MOTOR
B27B1 COMP LOW VOLTAGE H
B27B2 COMP HIGH VOLTAGE HAC-125, "DTC Logic"
B27B3 COMP INTNL COMM
HAC
B27B4 COMP LO VOL SYS HAC-128, "DTC Logic"
B27B5 COMP INTNL CIRC
B27B6 COMP INTNL CIRC HAC-130, "DTC Logic" J
B27B7 COMP CURNT SENS
B27B8 COMP OVER LOADED HAC-131, "DTC Logic"
K
B27B9 COMP OVERHEAT HAC-133, "DTC Logic"
B27BA COMP SYSTEM HAC-130, "DTC Logic"
B27BB COMP HI VOL SYS HAC-125, "DTC Logic" L
B27BC COMP COMM ERROR HVAC->COMP HAC-134, "DTC Logic"
B27BE COMP INTNL SYS HAC-130, "DTC Logic"
B27BF COMP INTNL CIRC HAC-137, "DTC Logic"
M
B27C0 COMP COMM ERROR COMP->HVAC HAC-141, "DTC Logic"
B27C1 A/C AUTO AMP. LIN COMM HAC-146, "DTC Logic"
N
B27C2 PTC OUT AIR TEMP SENS
HAC-149, "DTC Logic"
B27C3 PTC OUT AIR TEMP SENS
B27C4 A/C UNIT CASE TEMP SENS O
HAC-152, "DTC Logic"
B27C5 A/C UNIT CASE TEMP SENS
B27C6 COMP DISCHG TEMP SENS
HAC-155, "DTC Logic" P
B27C7 COMP DISCHG TEMP SENS
B27C8 COMP SUCTION TEMP SENS
HAC-158, "DTC Logic"
B27C9 COMP SUCTION TEMP SENS
B27CC COMP VOL LIMIT
HAC-144, "DTC Logic"
B27CD COMP MTR CURRNT LMT
B27CE COMP OVERHEAT HAC-145, "DTC Logic"

Revision: October 2013 HAC-59 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Items
DTC Reference
(CONSULT screen terms)
B27F0 2-WAY TYPE VALVE CIRC HAC-161, "DTC Logic"
B27F1 2-WAY TYPE VALVE CIRC HAC-164, "DTC Logic"
B27F2 2-WAY TYPE VALVE CIRC HAC-167, "DTC Logic"
B27F3 3-WAY TYPE VALVE CIRC HAC-170, "DTC Logic"
B27F4 3-WAY TYPE VALVE CIRC HAC-173, "DTC Logic"
B27F5 3-WAY TYPE VALVE CIRC HAC-176, "DTC Logic"
B27FF CONFIG NOT IMPLEM HAC-179, "DTC Logic"
*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload
sensor, otherwise self-diagnosis indicates even though the sunload sensor is functioning normally.

Revision: October 2013 HAC-60 2013 LEAF

 HEAT PUMP CONTROL UNIT
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
HEAT PUMP CONTROL UNIT
A
Reference Value INFOID:0000000009345162

TERMINAL LAYOUT B

E
JMIIA2752ZZ

INPUT/OUTPUT SIGNAL STANDARD

F
Terminal No.
Item
(Wire color)
Test condition Standard
Input/ G
+ − Signal name
Output

1 16 Input/
LIN Power switch ON
(BR) (B) Output
HAC

JSIIA1667ZZ

• Power switch ON
2 16 Compressor discharge refrigerant
Input • When air conditioner is K
(V) (B) temperature signal
operating

JSIIA1779ZZ
L

• Power switch ON
• Heat ON and FULL HOT 9.5 – 13.5 V
6 16 Refrigerant channel switching 2 operation M
Output
(LG) (B) way type valve signal • Power switch ON
• A/C ON and FULL COLD 0–1V
operation N
• Power switch ON
• Heat ON and FULL HOT 9.5 – 13.5 V
7 16 Refrigerant channel switching 3 operation
Output O
(W) (B) way type valve signal • Power switch ON
• A/C ON and FULL COLD 0–1V
operation
P
8 16
Sensor ground — Power switch ON 0 – 0.1 V
(B) (B)
9 16
Battery power supply Input Power switch OFF 11 – 14 V
(V) (B)

Revision: October 2013 HAC-61 2013 LEAF

 HEAT PUMP CONTROL UNIT
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITH HEAT PUMP)]
Terminal No.
Item
(Wire color)
Test condition Standard
Input/
+ − Signal name
Output

• Power switch ON
11 16 Compressor suction refrigerant
Input • When air conditioner is
(R) (B) temperature signal
operating

JSIIA1780ZZ

16
Ground Ground — Power switch ON 0 – 0.1 V
(B)

Revision: October 2013 HAC-62 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

WIRING DIAGRAM A
AUTOMATIC AIR CONDITIONING SYSTEM
Wiring Diagram INFOID:0000000009345163
B

HAC

AAIWA0135GB

Revision: October 2013 HAC-63 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIWA0151GB

Revision: October 2013 HAC-64 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIWA0152GB

Revision: October 2013 HAC-65 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0308GB

Revision: October 2013 HAC-66 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0309GB

Revision: October 2013 HAC-67 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0310GB

Revision: October 2013 HAC-68 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0311GB

Revision: October 2013 HAC-69 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0312GB

Revision: October 2013 HAC-70 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0313GB

Revision: October 2013 HAC-71 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0314GB

Revision: October 2013 HAC-72 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0315GB

Revision: October 2013 HAC-73 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0316GB

Revision: October 2013 HAC-74 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0317GB

Revision: October 2013 HAC-75 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0318GB

Revision: October 2013 HAC-76 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0328GB

Revision: October 2013 HAC-77 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0329GB

Revision: October 2013 HAC-78 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0330GB

Revision: October 2013 HAC-79 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0331GB

Revision: October 2013 HAC-80 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0332GB

Revision: October 2013 HAC-81 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0333GB

Revision: October 2013 HAC-82 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0334GB

Revision: October 2013 HAC-83 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

AAIIA0335GB

Revision: October 2013 HAC-84 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITH HEAT PUMP)]

HAC

AAIIA0336GB

Revision: October 2013 HAC-85 2013 LEAF

 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000009345164

OVERALL SEQUENCE

JMIIA2163GB

DETAILED FLOW

Revision: October 2013 HAC-86 2013 LEAF

 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]

1.GET INFORMATION FOR SYMPTOM A

1. Get detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurs).
2. Check operation condition of the function that is malfunctioning.
B

>> GO TO 2.
2.CHECK DTC IN VCM C
1. Check DTC in VCM.
2. Check related service bulletins for information.
Are any DTCs detected? D
YES >> Check the DTC logic.
NO >> GO TO 3.
3.CHECK DTC E

1. Check DTC.
2. Perform the following procedure if DTC is detected. F
- Record DTC and freeze frame data (Print them out using CONSULT.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information. G
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 4.
Symptom is described, DTC is not detected>>GO TO 5. H
Symptom is not described, DTC is detected>>GO TO 6.
4.CONFIRM THE SYMPTOM HAC
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.
J

>> GO TO 6.
5.CONFIRM THE SYMPTOM K
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
L
>> GO TO 7.
6.PERFORM DTC CONFIRMATION PROCEDURE M
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to DTC INSPECTION PRIORITY CHART, and determine trouble diag- N
nosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service O
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR- P
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 8.
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
7.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS

Revision: October 2013 HAC-87 2013 LEAF

 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 8.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
8.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
Is malfunctioning part detected?
YES >> GO TO 9.
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
9.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is detected, erase it.

>> GO TO 10.
10.FINAL CHECK
When DTC is detected in step 3, perform DTC CONFIRMATION PROCEDURE again, and then check that the
malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 4 or 5, and check that the
symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 8.
YES-2 >> Symptom remains: GO TO 5.
NO >> Before returning the vehicle to the customer, always erase DTC.

Revision: October 2013 HAC-88 2013 LEAF

 OPERATION INSPECTION
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
OPERATION INSPECTION
A
Work Procedure INFOID:0000000009345165

The purpose of the operational check is to check that the individual system operates normally. B
1.CHECK MEMORY FUNCTION
1. Set temperature to 90°F (32°C) by operating the temperature control switch.
2. Press OFF switch. C
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press AUTO switch. D
6. Check that set temperature is maintained.
Is the inspection result normal?
YES >> GO TO 2. E
NO >> GO TO 10.
2.CHECK AIR FLOW
1. Operate fan control switch. F
2. Check that air flow changes. Check operation for all fan speeds.
Is the inspection result normal?
YES >> GO TO 3. G
NO >> GO TO 10.
3.CHECK AIR OUTLET H
1. Operate fan control switch to set the fan speed to maximum speed.
2. Operate MODE switch and DEF switch.
3. Check that air outlets change according to each indicated air outlet by placing a hand in front of the air
HAC
outlets. Refer to VTL-11, "System Description".
Is the inspection result normal?
YES >> GO TO 4. J
NO >> GO TO 10.
4.CHECK AIR INLET
1. Press intake switch to set the air inlet to recirculation. (Intake switch indicator lamp turns ON.) K
2. Listen to intake sound and confirm air inlets change.
3. Press intake switch again to set the air inlet to fresh air intake. (Intake switch indicator lamp turns OFF.)
4. Listen to intake sound and confirm air inlets change. L
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 10. M
5.CHECK A/C SWITCH
1. Press A/C switch. The A/C switch indicator lamp is turns ON.
2. Check visually and by sound that the electric compressor operates. N
3. Press A/C switch again The A/C switch indicator lamp is turns OFF.
4. Check that electric compressor stops.
Is the inspection result normal? O
YES >> GO TO 6.
NO >> GO TO 10.
6.CHECK DISCHARGE AIR TEMPERATURE P

1. Push the HEAT switch and check that the HEAT switch indicator lamp turns ON.
2. Operate temperature control switch.
3. Check that discharge air temperature changes.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 10.

Revision: October 2013 HAC-89 2013 LEAF

 OPERATION INSPECTION
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]

7.CHECK TEMPERATURE DECREASE

1. Operate electric compressor.
2. Operate temperature control switch and lower the set temperature to 60° (18°C).
3. Check that cool air blows from the air outlets.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 10.
8.CHECK TEMPERATURE INCREASE
1. Operate temperature control switch and raise the set temperature to 90° (32°C).
2. Check that warm air blows from the air outlets.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 10.
9.CHECK AUTO MODE
1. Press AUTO switch to confirm that “AUTO” is indicated on the display.
2. Operate temperature control switch to check that air outlet or air flow changes (the air outlet or air flow
varies depending on the ambient temperature, in-vehicle temperature, set temperature, and etc.).
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 10.
10.CHECK SELF-DIAGNOSIS WITH CONSULT
1. Perform self-diagnosis with CONSULT.
2. Check that any DTC is detected.
Is any DTC detected?
YES >> Refer to HAC-58, "DTC Index" and perform the appropriate diagnosis.
NO >> Refer to HAC-190, "Symptom Table" and perform the appropriate diagnosis.

Revision: October 2013 HAC-90 2013 LEAF

 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO AMP.)
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO
A
AMP.)
Description INFOID:0000000009345166
B
When replacing A/C auto amp., save or print current vehicle specification with CONSULT “Configuration”
before replacement.
BEFORE REPLACEMENT C
NOTE:
If “READ CONFIGURATION” can not be used, use the “WRITE CONFIGURATION - Manual setting” after
replacing A/C auto amp. D
AFTER REPLACEMENT
CAUTION:
• When replacing A/C auto amp., you must perform “WRITE CONFIGURATION” with CONSULT. E
• Never perform “WRITE CONFIGURATION” except for new A/C auto amp.
Work Procedure INFOID:0000000009345167
F
1.SAVING VEHICLE SPECIFICATION
CONSULT Configuration G
Perform “READ CONFIGURATION” to save or print current vehicle specification. Refer to HAC-92, "Descrip-
tion".
NOTE:
H
If “READ CONFIGURATION” can not be used, use the “WRITE CONFIGURATION - Manual setting” after
replacing A/C auto amp.

HAC
>> GO TO 2.
2.REPLACE A/C AUTO AMP.
Replace A/C auto amp. Refer to HAC-194, "Removal and Installation". J

>> GO TO 3.
3.WRITING VEHICLE SPECIFICATION K

CONSULT Configuration
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual setting” to write L
vehicle specification. Refer to HAC-92, "Work Procedure".

>> Work End. M

Revision: October 2013 HAC-91 2013 LEAF

 CONFIGURATION (HVAC)
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
CONFIGURATION (HVAC)
Description INFOID:0000000009345168

Vehicle specification needs to be written with CONSULT because it is not written after replacing A/C auto amp.
Configuration has three functions as follows

Function Description
• Reads the vehicle configuration of current A/C auto amp.
READ CONFIGURATION
• Saves the read vehicle configuration.
WRITE CONFIGURATION - Manual setting Writes the vehicle configuration with manual setting.
WRITE CONFIGURATION - Config file Writes the vehicle configuration with saved data.
CAUTION:
• When replacing A/C auto amp., you must perform “WRITE CONFIGURATION” with CONSULT.
• Never perform “WRITE CONFIGURATION” except for new A/C auto amp.
Work Procedure INFOID:0000000009345169

1.WRITING MODE SELECTION

CONSULT Configuration
Select “CONFIGURATION” of A/C auto amp.

When writing saved data>>GO TO 2.

When writing manually>>GO TO 3.
2.PERFORM “WRITE CONFIGURATION - CONFIG FILE”
CONSULT Configuration
Perform “WRITE CONFIGURATION - Config file”.

>> Work End.

3.PERFORM “WRITE CONFIGURATION - MANUAL SETTING”
CONSULT Configuration
Select "WRITE CONFIGURATION - Manual setting" to write vehicle specifications into the A/C auto amp. For
data to write, refer to HAC-92, "Configuration List".
CAUTION:
• Thoroughly read and understand the vehicle specification. Incorrect settings may result in abnormal
control of ECU.
• Make sure to select “SETTING” even if the indicated configuration of brand new A/C auto amp. is
same as the desirable configuration. If not, configuration which is set automatically by selecting
vehicle model can not be memorized.
NOTE:
If items are not displayed, touch “SETTING”. Refer to HAC-92, "Configuration List" for written items and set-
ting value.

>> GO TO 4.
4.OPERATION CHECK
Confirm that each function controlled by A/C auto amp. operates normally.

>> Work End.

Configuration List INFOID:0000000009345170

CAUTION:

Revision: October 2013 HAC-92 2013 LEAF

 CONFIGURATION (HVAC)
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
Thoroughly read and understand the vehicle specification. ECU control may not operate normally if
the setting is not correct. A

Setting Item
NOTE
Item Value B
HANDLE RHD ⇔ LHD —
• WITH: With siren control unit
THEFT WARNING ALARM WITH SIREN WITH ⇔ WITHOUT C
• WITHOUT: Without siren control unit
⇔: Items which confirm vehicle specifications

HAC

Revision: October 2013 HAC-93 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
SYSTEM SETTING
Temperature Setting Trimmer INFOID:0000000009345171

DESCRIPTION
If the temperature felt by the customer is different from the air flow temperature controlled by the temperature
setting, the A/C auto amp. control temperature can be adjusted to compensate for the temperature setting.
HOW TO SET
With CONSULT
Perform “TEMP SET CORRECT” of HVAC work support item.

Work support items Display (°C) Display (°F)

3.0 6
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
TEMP SET CORRECT 0 (initial status) 0 (initial status)
−0.5 −1
−1.0 −2
−1.5 −3
−2.0 −4
−2.5 −5
−3.0 −6
NOTE:
• When −3.0°C (−6°F) is corrected on the temperature setting set as 25.0°C (77°F) the temperature controlled
by A/C auto amp. is 25.0°C (77°F) −3.0°C (−6°F) = 22.0°C (72°F) and the temperature becomes lower than
the temperature setting.
• When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the difference between the set temperature and control temperature
may be cancelled.
Inlet Port Memory Function (REC) INFOID:0000000009345172

DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to ON (recirculation), “Per-
form the memory” or “Do not perform the memory” of intake switch ON (recirculation) condition can be
selected.
• If “Perform the memory” is set, the intake switch is ON (recirculation) when turning the ignition switch to the
ON position again.
• If “Do not perform the memory” is set, the air inlets is controlled automatically when turning the ignition
switch to the ON position again.
HOW TO SET
With CONSULT
Perform the “REC MEMORY SET” of HVAC work support item.

Work support items Display Setting

WITHOUT (initial status) Perform the memory of manual REC
REC MEMORY SET
WITH Do not perform the memory of manual REC (auto control)
NOTE:

Revision: October 2013 HAC-94 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the REC memory function may be cancelled. A
Inlet Port Memory Function (FRE) INFOID:0000000009345173

B
DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to OFF (fresh air intake), “Per-
form the memory” or “Do not perform the memory” of intake switch OFF (fresh air intake) condition can be
selected. C
• If “Perform the memory” is set, the intake switch is OFF (fresh air intake) when turning the ignition switch to
the ON position again.
• If “Do not perform the memory” is set, the air inlets is controlled automatically when turning the ignition D
switch to the ON position again.
HOW TO SET
With CONSULT E
Perform the “FRE MEMORY SET” of HVAC work support item.

Work support items Display Setting F

WITHOUT Perform the memory of manual FRE
FRE MEMORY SET
WITH (initial status) Do not perform the memory of manual FRE (auto control)
NOTE: G
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the FRE memory function may be cancelled.
H
Foot Position Setting Trimmer INFOID:0000000009345174

DESCRIPTION
HAC
In FOOT mode, the air blowing to DEF can change ON/OFF.
HOW TO SET
With CONSULT J
Perform the “BLOW SET” of HVAC work support item.

Defroster door position

Work support items Display K
Audio control Manual control
Mode1 (initial status) OPEN CLOSE
Mode2 OPEN OPEN L
BLOW SET
Mode3 CLOSE OPEN
Mode4 CLOSE CLOSE
M
NOTE:
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the discharge air mix ratio in FOOT mode may be cancelled.
N
Compressor Operation Setting at Defroster Mode (Timer/Remote Climate Control)
INFOID:0000000009345175

O
DESCRIPTION
For A/C-heater timer and remote climate control, change the setting of electric compressor operation during
DEF mode.
P
How to set
Using CONSULT, select “COMP OPRT SET AT DEF MODE (TIM/RMT CLIMT CONT)” on “WORK SUP-
PORT“ of “HVAC”.

Revision: October 2013 HAC-95 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]

Work support items Display Setup

During DEF mode operation, the electric compressor
OFF
COMP OPRT SET AT DEF MODE (TIM/RMT stops.
CLIMT CONT) During DEF mode operation, the electric compressor op-
ON
erates.

Setting of Compressor Maximum Rotation Speed During Pre Air Conditioning

INFOID:0000000009345176

DESCRIPTION
The compressor maximum rotation speed during remote or timer air conditioning can be adjusted.
How to set
Using CONSULT, select ”TARGET MAX RPM ADJ AT PRE-CLIMATE“ from ”WORK SUPPORT“ for ”HVAC“.

Work support items Note

Raising set value: Improve the cooling performance.
TARGET MAX RPM ADJ AT PRE-CLIMATE
Lowering set value: Reduce the operation noise level.

Setting of Compressor Maximum Rotation Speed During Idling INFOID:0000000009345177

DESCRIPTION
The electric compressor maximum rotation speed during idling can be adjusted.
How to set
Using CONSULT, select ”TARGET MAX RPM ADJ AT IDL“ from ”WORK SUPPORT“ for ”HVAC“.

Work support items Note

Raising set value: Improve the cooling performance.
TARGET MAX RPM ADJ AT IDL
Lowering set value: Reduce the operation noise level.

Revision: October 2013 HAC-96 2013 LEAF

 DOOR MOTOR STARTING POSITION RESET
< BASIC INSPECTION > [AUTO A/C (WITH HEAT PUMP)]
DOOR MOTOR STARTING POSITION RESET
A
Description INFOID:0000000009345178

• Reset signal is transmitted from A/C auto amp. to air mix door motor and mode door motor. Starting position B
reset can be performed.
NOTE:
During reset, DEF switch indicator blinks.
• When air mix door motor or mode door motor is removed and installed, always perform door motor starting C
position reset.
Work Procedure INFOID:0000000009345179
D
1.PERFORM DOOR MOTOR STARTING POSITION RESET
With CONSULT E
1. Turn ignition switch ON.
2. Select “Door Motor Starting Position Reset” in “WORK SUPPORT” mode of “HVAC” using CONSULT.
3. Touch “Start” and wait a few seconds.
4. Make sure the “COMPLETED” is displayed on CONSULT screen. F

>> Inspection End.

G

HAC

Revision: October 2013 HAC-97 2013 LEAF

 U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

DTC/CIRCUIT DIAGNOSIS
U1000 CAN COMM CIRCUIT
Description INFOID:0000000009345180

CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-board mul-
tiplex communication line with high data communication speed and excellent error detection ability. A modern
vehicle is equipped with many ECMs, and each control unit shares information and links with other control
units during operation (not independent). In CAN communication, 2 control units are connected with 2 commu-
nication lines (CAN-L line and CAN-H line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-36, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart" for details of the
communication signal.
DTC Logic INFOID:0000000009345181

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When A/C auto amp. is not transmitting or receiving
U1000 CAN COMM CIRCUIT CAN communication system
CAN communication signal for 2 or more seconds.

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 2 seconds or more.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-98, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000009345182

1.CHECK CAN COMMUNICATION SYSTEM

Check CAN communication system. Refer to LAN-16, "Trouble Diagnosis Flow Chart".

>> Inspection End.

Revision: October 2013 HAC-98 2013 LEAF

 U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
U1010 CONTROL UNIT (CAN)
A
Description INFOID:0000000009345183

Initial diagnosis of A/C auto amp. B

DTC Logic INFOID:0000000009345184

DTC DETECTION LOGIC C

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) D
When detecting error during the initial diagnosis of CAN
U1010 CONTROL UNIT (CAN) A/C auto amp.
controller of A/C auto amp.
E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT F
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC. G
Is DTC detected?
YES >> Refer to HAC-99, "Diagnosis Procedure".
NO >> Inspection End. H
Diagnosis Procedure INFOID:0000000009345185

1.REPLACE A/C CONTROL (A/C AUTO AMP.) HAC

Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
J
>> Inspection End.

Revision: October 2013 HAC-99 2013 LEAF

 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2578, B2579 IN-VEHICLE SENSOR
DTC Logic INFOID:0000000009345186

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The in-vehicle sensor recognition temperature • In-vehicle sensor
B2578
is too high [more than 100°C (212°F)]. • A/C auto amp.
IN-VEHICLE SENSOR • Harness or connectors
The in-vehicle sensor recognition temperature (The sensor circuit is open or short-
B2579
is too low [less than −42°C (−44°F)]. ed.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-100, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345187

1.CHECK IN-VEHICLE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp.

+ − Test condition Voltage signal
Connector
Terminal

• Power switch ON
M55 33 10 • When air conditioner is
operating

JSIIA1662ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK IN-VEHICLE SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect in-vehicle sensor connector.
3. Turn power switch ON.
4. Check voltage between in-vehicle sensor harness connector and ground.

Revision: October 2013 HAC-100 2013 LEAF

 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+ A
Voltage
In-vehicle sensor −
(Approx.)
Connector Terminal
B
M42 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3. C
NO >> GO TO 5.
3.CHECK IN-VEHICLE SENSOR GROUND CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.
E
In-vehicle sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
F
M42 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4. G
NO >> Repair harness or connector.
4.CHECK IN-VEHICLE SENSOR
H
Check in-vehicle sensor. Refer to HAC-102, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". HAC
NO >> Replace in-vehicle sensor. Refer to HAC-197, "Removal and Installation".
5.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF. J
2. Disconnect A/C auto amp. connector.
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.
K
In-vehicle sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
L
M42 1 M55 33 Yes
Is the inspection result normal?
YES >> GO TO 6. M
NO >> Repair harness or connector.
6.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between in-vehicle sensor harness connector and ground. N

In-vehicle sensor
— Continuity O
Connector Terminal
M42 1 Ground No
Is the inspection result normal? P
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
Revision: October 2013 HAC-101 2013 LEAF
 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009345188

1.CHECK IN-VEHICLE SENSOR

1. Remove in-vehicle sensor. Refer to HAC-197, "Removal and Installation".
2. Check resistance between in-vehicle sensor terminals. Refer to applicable table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.43
−10 (14) 9.90
0 (32) 6.19
10 (50) 4.01
1 2
20 (68) 2.67
25 (77) 2.20
30 (86) 1.83
40 (104) 1.28
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace in-vehicle sensor. Refer to HAC-197, "Removal and Installation".

Revision: October 2013 HAC-102 2013 LEAF

 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B257B, B257C AMBIENT SENSOR
A
DTC Logic INFOID:0000000009345189

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The ambient sensor recognition temperature is • Ambient sensor
B257B
too high [more than 100°C (212°F)]. • A/C auto amp. E
AMBIENT SENSOR • Harness or connectors
The ambient sensor recognition temperature is (The sensor circuit is open or short-
B257C
too low [less than −42°C (−44°F)]. ed.)
F
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE G
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. H
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-103, "Diagnosis Procedure". HAC
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345190

J
1.CHECK AMBIENT SENSOR VOLTAGE SIGNAL
1. Turn power switch ON.
2. Operate the automatic air conditioning system. K
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp. L

+ − Test condition Voltage signal
Connector
Terminal
M

• Power switch ON N
M55 36 10 • When air conditioner is
operating

O
JSIIA1665ZZ

Is the inspection result normal?

YES >> GO TO 7. P
NO >> GO TO 2.
2.CHECK AMBIENT SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect ambient sensor connector.
3. Turn power switch ON.
4. Check voltage between ambient sensor harness connector and ground.

Revision: October 2013 HAC-103 2013 LEAF

 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+
Voltage
Ambient sensor −
(Approx.)
Connector Terminal
E53 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK AMBIENT SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between ambient sensor harness connector and A/C auto amp harness connector.

Ambient sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
E53 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK AMBIENT SENSOR
Check ambient sensor. Refer to HAC-105, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace ambient sensor. Refer to HAC-196, "Removal and Installation".
5.CHECK AMBIENT SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between ambient sensor harness connector and A/C auto amp. harness connector.

Ambient sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
E53 1 M55 36 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK AMBIENT SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between ambient sensor harness connector and ground.

Ambient sensor
— Continuity
Connector Terminal
E53 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
Revision: October 2013 HAC-104 2013 LEAF
 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
A
Component Inspection INFOID:0000000009345191

1.CHECK AMBIENT SENSOR B

1. Remove ambient sensor. Refer to HAC-196, "Removal and Installation".
2. Check resistance between ambient sensor terminals. Refer to applicable table for the normal value.
C
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.50 D
−10 (14) 9.92
0 (32) 6.19
E
10 (50) 3.99
1 2
20 (68) 2.65
25 (77) 2.19 F
30 (86) 1.81
40 (104) 1.27
G
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace ambient sensor. Refer to HAC-196, "Removal and Installation".
H

HAC

Revision: October 2013 HAC-105 2013 LEAF

 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2581, B2582 INTAKE SENSOR
DTC Logic INFOID:0000000009345192

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The intake sensor recognition temperature is • Intake sensor
B2581
too high [more than 100°C (212°F)]. • A/C auto amp.
INTAKE SENSOR • Harness or connectors
The intake sensor recognition temperature is (The sensor circuit is open or short-
B2582
too low [less than −42°C (−44°F)]. ed.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-106, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345193

1.CHECK INTAKE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp.

+ − Test condition Voltage signal
Connector
Terminal

• Power switch ON
M55 34 10 • When air conditioner is
operating

JSIIA1663ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK INTAKE SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect intake sensor connector.
3. Turn power switch ON.
4. Check voltage between intake sensor harness connector and ground.

Revision: October 2013 HAC-106 2013 LEAF

 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+ A
Voltage
Intake sensor −
(Approx.)
Connector Terminal
B
M141 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3. C
NO >> GO TO 5.
3.CHECK INTAKE SENSOR GROUND CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp harness connector.
E
Intake sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
F
M141 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4. G
NO >> Repair harness or connector.
4.CHECK INTAKE SENSOR
H
Check intake sensor. Refer to HAC-108, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". HAC
NO >> Replace intake sensor. Refer to HAC-200, "Removal and Installation".
5.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF. J
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp. harness connector.
K
Intake sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
L
M141 1 M55 34 Yes
Is the inspection result normal?
YES >> GO TO 6. M
NO >> Repair harness or connector.
6.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between intake sensor harness connector and ground. N

Intake sensor
— Continuity O
Connector Terminal
M141 1 Ground No
Is the inspection result normal? P
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
Revision: October 2013 HAC-107 2013 LEAF
 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009345194

1.CHECK INTAKE SENSOR

1. Remove intake sensor. Refer to HAC-200, "Removal and Installation".
2. Check resistance between intake sensor terminals. Refer to applicable table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.50
−10 (14) 9.92
0 (32) 6.19
10 (50) 3.99
1 2
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
40 (104) 1.27
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake sensor. Refer to HAC-200, "Removal and Installation".

Revision: October 2013 HAC-108 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2630, B2631 SUNLOAD SENSOR
A
DTC Logic INFOID:0000000009345195

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".
• Sunload sensor may register a malfunction when indoors, at dusk, or at other times when light is insufficient.
When performing the diagnosis indoors, use a lamp (60 W or more) that is pointed at the sunload sensor. D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) E
2 • Sunload sensor
Detected calorie at sunload sensor 1677 W/m
B2630
(1442 kcal/m2·h) or more. • A/C auto amp.
SUNLOAD SENSOR • Harness or connectors
F
Detected calorie at sunload sensor 33 W/m2 (28 (The sensor circuit is open or short-
B2631
kcal/m2·h) or less. ed.)

DTC CONFIRMATION PROCEDURE G

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT H
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
HAC
Is DTC detected?
YES >> Refer to HAC-109, "Diagnosis Procedure".
NO >> Inspection End.
J
Diagnosis Procedure INFOID:0000000009345196

1.CHECK SUNLOAD SENSOR VOLTAGE SIGNAL K

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Move 60 W lamp to or from the sunload sensor to check that a voltage signal between A/C auto amp. har- L
ness connector terminals changes.

A/C auto amp. M

+ − Test condition Voltage signal
Connector
Terminal
N

• Power switch ON
O
M55 35 10 • When air conditioner is
operating

P
JSIIA1664ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK SUNLOAD SENSOR POWER SUPPLY
1. Turn power switch OFF.

Revision: October 2013 HAC-109 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
2. Disconnect sunload sensor connector.
3. Turn power switch ON.
4. Check voltage between sunload sensor harness connector and ground.

+
Voltage
Sunload sensor −
(Approx.)
Connector Terminal
M74 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK SUNLOAD SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between sunload sensor harness connector and A/C auto amp harness connector.

Sunload sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M74 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.REPLACE SUNLOAD SENSOR
1. Replace sunload sensor. Refer to HAC-198, "Removal and Installation".
2. Perform DTC confirmation procedure. Refer to HAC-109, "DTC Logic".
3. Check DTC.
Is DTC detected?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Inspection End.
5.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between sunload sensor harness connector and A/C auto amp. harness connector.

Sunload sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M74 1 M55 35 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between sunload sensor harness connector and ground.

Sunload sensor
— Continuity
Connector Terminal
M74 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.

Revision: October 2013 HAC-110 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

7.CHECK INTERMITTENT INCIDENT A

Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". B
NO >> Repair or replace malfunctioning components.

HAC

Revision: October 2013 HAC-111 2013 LEAF

 B2770, B2773, B2774 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2770, B2773, B2774 PTC HEATER
DTC Logic INFOID:0000000009345197

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When PTC heater circuit system malfunction is
B2770 PTC HEATER CIRCUIT
detected
• PTC heater
When PTC heater circuit system (PTC 1) mal- • High voltage harness or connectors
B2773 PTC HEATER CIRCUIT 1
function is detected (PTC heater high voltage circuit is
open or shorted.)
When PTC heater circuit system (PTC 2) mal-
B2774 PTC HEATER CIRCUIT 2
function is detected

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-112, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345198

DIAGNOSIS PROCEDURE
1.REPLACE PTC HEATER
Replace PTC heater. Refer to HAC-208, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-112 2013 LEAF

 B2771 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2771 PTC HEATER
A
DTC Logic INFOID:0000000009345199

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• PTC heater
PTC HEATER OVERHEAT When the PTC heater circuit board internal tem-
B2771 • Blower motor system
PROTECT perature is 115°C (239°F) or more
• Air mix door motor system
D
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE E
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY. F
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC. G
Is DTC detected?
YES >> Refer to HAC-113, "Diagnosis Procedure".
NO >> Inspection End. H

Diagnosis Procedure INFOID:0000000009345200

1.CHECK BLOWER MOTOR SYSTEM HAC

Check the blower motor system. Refer to HAC-182, "Component Function Check".
Is the inspection result normal? J
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components.
2.CHECK AIR MIX DOOR MOTOR SYSTEM K

Check the air mix door motor system. Refer to HAC-121, "Diagnosis Procedure"
Is the inspection result normal? L
YES >> Replace PTC heater. Refer to HAC-208, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
M

Revision: October 2013 HAC-113 2013 LEAF

 B2772 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2772 PTC HEATER
DTC Logic INFOID:0000000009345201

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• PTC heater
When the supply voltage input to the PTC heat- • High voltage harness or connectors
B2772 PTC HEATER VOLTAGE
er is the specified voltage value or less (PTC heater high voltage circuit is
open or shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-114, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345202

1.REPLACE PTC HEATER

Replace PTC heater. Refer to HAC-208, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-114 2013 LEAF

 B2777, B2779, B277B PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B2777, B2779, B277B PTC HEATER
A
DTC Logic INFOID:0000000009345203

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
PTC HEATER LIN COMMU- When there is an error in the signal sent from
B2777
NICATION the PTC heater
• PTC heater
When there is an error in the signal sent from • A/C auto amp. D
PTC HEATER COMMUNI-
B2779 the A/C auto amp. or there is an error in the sig- • Harness or connectors
CATION
nal received by the PTC heater (PTC heater circuit is open or short-
ed.)
HVAC LIN COMMUNICA- When there is an error in the signal send from
B277B E
TION the A/C auto amp.

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE F

With CONSULT
1. Turn power switch OFF. G
2. Set the vehicle to READY.
3. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
4. Check DTC.
H
Is DTC detected?
YES >> Refer to HAC-115, "Diagnosis Procedure".
NO >> Inspection End.
HAC
Diagnosis Procedure INFOID:0000000009345204

1.CHECK PTC HEATER COMMUNICATION LINE FOR OPEN J

1. Turn power switch OFF.
2. Disconnect PTC heater and A/C auto amp. connector.
3. Check continuity between PTC heater harness connector and A/C auto amp harness connector. K

PTC heater A/C auto amp.

Continuity
Connector Terminal Connector Terminal L
M145 4 M55 40 Yes
Is the inspection result normal?
M
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK PTC HEATER COMMUNICATION LINE FOR SHORT N
Check continuity between PTC heater harness connector and ground.

PTC heater O
− Continuity
Connector Terminal
M145 4 Ground No
P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?

Revision: October 2013 HAC-115 2013 LEAF

 B2777, B2779, B277B PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK A/C AUTO AMP.
With CONSULT
1. Set the vehicle to READY.
2. Using CONSULT, perform “MODE6” of “HVAC TEST” on “ACTIVE TEST” of HVAC”. Refer to HAC-49,
"CONSULT Function".
3. Check that the PTC heater operates normally.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace A/C control (A/C auto amp.) (Refer to HAC-194, "Removal and Installation"). Then GO
TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-115, "DTC Logic".
Is DTC B2777, B2779 or B277B detected?
YES >> Replace PTC heater. Refer to HAC-208, "Removal and Installation".
NO >> Inspection End.

Revision: October 2013 HAC-116 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27A0, B27A1 INTAKE DOOR MOTOR
A
DTC Logic INFOID:0000000009345205

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC
(CONSULT screen terms) DTC detection condition* Possible cause

PBR opening angle of intake door motor is 50% • Intake door motor
B27A0 or more. (PBR feedback signal voltage of intake • Intake door motor system installa- E
door motor is 2.5 V or more) tion condition
INTAKE DOOR MOTOR • A/C auto amp.
PBR opening angle of intake door motor is 30% • Harness or connectors
B27A1 or less. (PBR feedback signal voltage of intake (The motor circuit is open or short- F
door motor is 1.5 V or less) ed.)
*: A/C auto amp. operates intake door motor according to target value of PBR opening angle at 40% when per-
forming self-diagnosis. G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Set the vehicle to READY.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. HAC
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-117, "Diagnosis Procedure". J
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345206
K
1.CHECK INTAKE DOOR MOTOR OPERATION
1. Turn power switch ON. L
2. Operate intake switch and check by operation sound that intake door motor operates.
Does the intake door motor operate?
YES >> GO TO 2. M
NO >> GO TO 8.
2.CHECK INTAKE DOOR MOTOR PBR POWER SUPPLY
1. Disconnect intake door motor connector. N
2. Turn power switch ON.
3. Check voltage between intake door motor harness connector and ground.
O
+
Voltage
Intake door motor −
(Approx.)
Connector Terminal
P

M54 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK INTAKE DOOR MOTOR PBR GROUND CIRCUIT FOR OPEN
Revision: October 2013 HAC-117 2013 LEAF
 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 3 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK INTAKE DOOR MOTOR PBR FEEDBACK SIGNAL CIRCUIT FOR OPEN
Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 2 M55 38 Yes
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK INTAKE DOOR MOTOR PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT
Check continuity between intake door motor harness connector and ground.

Intake door motor

— Continuity
Connector Terminal
M54 2 Ground No
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK INTAKE DOOR MOTOR PBR
Check intake door motor PBR. Refer to HAC-119, "Component Inspection (PBR)".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace intake door motor. Refer to HAC-211, "INTAKE DOOR MOTOR : Removal and Installa-
tion".
7.CHECK INTAKE DOOR MOTOR PBR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 1 M55 27 Yes
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
8.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect intake door motor connector, and A/C auto amp. connector.

Revision: October 2013 HAC-118 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.
A
Intake door motor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
B
5 21
M54 M55 Yes
6 1
Is the inspection result normal? C
YES >> GO TO 9.
NO >> Repair harness or connector.
9.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT D

Check continuity between intake door motor harness connector and ground.
E
Intake door motor
— Continuity
Connector Terminal
5 F
M54 Ground No
6
Is the inspection result normal?
G
YES >> GO TO 10.
NO >> Repair harness or connector.
10.CHECK INTAKE DOOR MOTOR H
1. Turn power switch OFF.
2. Check intake door motor. Refer to HAC-119, "Component Inspection (Motor)".
Is the inspection result normal? HAC
YES >> GO TO 11.
NO >> Replace intake door motor. Refer to HAC-211, "INTAKE DOOR MOTOR : Removal and Installa-
tion". J
11. CHECK INSTALLATION OF INTAKE DOOR MOTOR SYSTEM
Check intake door motor system is properly installed. Refer to HAC-210, "Exploded View".
K
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
L
Component Inspection (PBR) INFOID:0000000009345207

1.CHECK INTAKE DOOR MOTOR PBR M

Check resistance between intake door motor terminals.

Terminal Resistance (Ω) N

2
1 Except 0 or ∞
3
O
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake door motor. Refer to HAC-211, "INTAKE DOOR MOTOR : Removal and Installa- P
tion".
Component Inspection (Motor) INFOID:0000000009345208

1.CHECK INTAKE DOOR MOTOR

Supply intake door motor terminals with battery voltage and check by visually and operation sound that intake
door motor operates.

Revision: October 2013 HAC-119 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

Terminal
Operation direction
+ −
5 6 REC
6 5 FRE
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake door motor. Refer to HAC-211, "INTAKE DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-120 2013 LEAF

 B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
A
DTC Logic INFOID:0000000009345209

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".
• If air mix door motors DTC (B27A2 – B27A5) are detected, there is probably a disconnected connector or an
open circuit in air mix door motor drive power supply harness. D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) E
Short or open circuit of air mix door motor drive
B27A2
signal terminal 1.
Short or open circuit of air mix door motor drive • Air mix door motor F
B27A3 • A/C auto amp.
signal terminal 2.
AIR MIX DOOR MOTOR • Harness or connectors
Short or open circuit of air mix door motor drive (The motor circuit is open or short-
B27A4
signal terminal 3. ed.) G
Short or open circuit of air mix door motor drive
B27A5
signal terminal 4.

DTC CONFIRMATION PROCEDURE H

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT HAC
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC. J
Is DTC detected?
YES >> Refer to HAC-121, "Diagnosis Procedure".
NO >> Inspection End. K
Diagnosis Procedure INFOID:0000000009345210

1.CHECK AIR MIX DOOR MOTOR POWER SUPPLY L

1. Turn power switch OFF.
2. Disconnect air mix door motor connector.
3. Turn power switch ON. M
4. Check voltage between air mix door motor harness connector and ground.

+ N
Air mix door motor − Voltage
Connector Terminal
O
M146 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. P
NO >> GO TO 2.
2.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and air mix door motor.
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-121 2013 LEAF

 B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

3.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between air mix door motor harness connector and A/C auto amp. harness connector.

Air mix door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
3 6
6 7
M146 M55 Yes
1 8
4 9
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Check continuity between air mix door motor harness connector and A/C auto amp. harness connector.

Air mix door motor

— Continuity
Connector Terminal
3
6
M146 Ground No
1
4
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK AIR MIX DOOR MOTOR
Check air mix door motor. Refer to HAC-122, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace air mix door motor. Refer to HAC-212, "AIR MIX DOOR MOTOR : Removal and Installa-
tion".
Component Inspection INFOID:0000000009345211

1.CHECK AIR MIX DOOR MOTOR

1. Remove air mix door motor. Refer to HAC-212, "AIR MIX DOOR MOTOR : Removal and Installation".
2. Check resistance between air mix door motor terminals. Refer to applicable table for the normal value.

Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace air mix door motor. Refer to HAC-212, "AIR MIX DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-122 2013 LEAF

 B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
A
DTC Logic INFOID:0000000009345212

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".
• If mode door motors DTC (B27A6 – B27A9) are detected, there is probably a disconnected connector or an
open circuit in mode door motor drive power supply harness. D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) E
Short or open circuit of mode door motor drive
B27A6
signal terminal 1.
Short or open circuit of mode door motor drive • Mode door motor F
B27A7 • A/C auto amp.
signal terminal 2.
MODE DOOR MOTOR • Harness or connectors
Short or open circuit of mode door motor drive (The motor circuit is open or short-
B27A8
signal terminal 3. ed.) G
Short or open circuit of mode door motor drive
B27A9
signal terminal 4.

DTC CONFIRMATION PROCEDURE H

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT HAC
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC. J
Is DTC detected?
YES >> Refer to HAC-123, "Diagnosis Procedure".
NO >> Inspection End. K
Diagnosis Procedure INFOID:0000000009345213

1.CHECK MODE DOOR MOTOR POWER SUPPLY L

1. Turn power switch OFF.
2. Disconnect mode door motor connector.
3. Turn power switch ON. M
4. Check voltage between mode door motor harness connector and ground.

+ N
Mode door motor − Voltage
Connector Terminal
O
M142 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. P
NO >> GO TO 2.
2.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and mode door motor.
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-123 2013 LEAF

 B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

3.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN

1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between mode door motor harness connector and A/C auto amp. harness connector.

Mode door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
4 2
3 3
M142 M55 Yes
2 4
1 5
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Check continuity between mode door motor harness connector and A/C auto amp. harness connector.

Mode door motor

— Continuity
Connector Terminal
4
3
M142 Ground No
2
1
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK MODE DOOR MOTOR
Check mode door motor. Refer to HAC-124, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace mode door motor. Refer to HAC-212, "MODE DOOR MOTOR : Removal and Installa-
tion".
Component Inspection INFOID:0000000009345214

1.CHECK MODE DOOR MOTOR

1. Remove mode door motor. Refer to HAC-212, "MODE DOOR MOTOR : Removal and Installation".
2. Check resistance between mode door motor terminals. Refer to applicable table for the normal value.

Resistance (Ω)
Terminal
(Approx.)
1
2
5 90
3
4
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace mode door motor. Refer to HAC-212, "MODE DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-124 2013 LEAF

 B27B1, B27B2, B27B3, B27BB ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27B1, B27B2, B27B3, B27BB ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345215

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
When the high voltage system input voltage is
B27B1 COMP LOW VOLTAGE
less than 230 V
• Electric compressor
When the high voltage system input voltage is • Li-ion battery D
B27B2 COMP HIGH VOLTAGE
more than 420 V • PDM (power delivery module)
When a malfunction is detected in AC inverter • High voltage harness or connectors
B27B3 COMP INTNL COMM (Electric compressor high voltage
internal communication
circuit is open or shorted.) E
When the voltage of other than standard value
B27BB COMP HI VOL SYS
is input to AC inverter

DTC CONFIRMATION PROCEDURE F

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT G
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. H
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected? HAC
YES >> Refer to HAC-125, "Diagnosis Procedure".
NO >> Inspection End.
J
Diagnosis Procedure INFOID:0000000009345216

DANGER: K
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and L
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- M
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
N
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- O
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
P
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
Revision: October 2013 HAC-125 2013 LEAF
 B27B1, B27B2, B27B3, B27BB ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

>> GO TO 2.
2.CHECK LI-ION BATTERY
1. Connect 12V battery negative terminal.
2. Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK PDM (POWER DELIVERY MODULE)
Check PDM (power delivery module). Refer to EVC-138, "Work Flow".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
4.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect electric compressor and Li-ion battery connector.
2. Check continuity between electric compressor high voltage harness connector and Li-ion battery high volt-
age harness connector.

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal
H2 2 H3 37 Yes
Is the inspection result normal?
YES >> GO TO 5.

Revision: October 2013 HAC-126 2013 LEAF

 B27B1, B27B2, B27B3, B27BB ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery. A
5.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Check continuity between electric compressor high voltage harness connector and Li-ion battery high voltage
B
harness connector.

Electric compressor Li-ion battery

Continuity C
Connector Terminal Connector Terminal
H2 1 H3 38 Yes
Is the inspection result normal? D
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery. E

HAC

Revision: October 2013 HAC-127 2013 LEAF

 B27B4 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27B4 ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345217

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Electric compressor
• A/C relay system
Voltage of battery power supply input to electric
B27B4 COMP LO VOL SYS • Harness or connectors
compressor is 9 V or less or 17 V or more.
(Electric compressor circuit is open
or shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
4. Check DTC.
Is DTC detected?
YES >> Refer to HAC-128, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345218

1.CHECK ELECTRIC COMPRESSOR POWER SUPPLY CIRCUIT FOR OPEN

1. Turn power switch OFF
2. Disconnect electric compressor connector.
3. Remove A/C relay
4. Check continuity between electric compressor harness connector and A/C relay harness connector.

Electric compressor A/C relay

Continuity
Connector Terminal Connector Terminal
F20 4 E52 5 Yes
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK ELECTRIC COMPRESSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between electric compressor harness connector and ground.

Electric compressor
— Continuity
Connector Terminal
F20 4 Ground No
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK ELECTRIC COMPRESSOR GROUND CIRCUIT FOR OPEN
Check continuity between electric compressor harness connector and ground.

Revision: October 2013 HAC-128 2013 LEAF

 B27B4 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

Electric compressor A
— Continuity
Connector Terminal
F20 5 Ground Yes
B
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector. C
4.CHECK A/C RELAY
Check A/C relay. Refer to EVC-388, "Diagnosis Procedure".
D
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
E

HAC

Revision: October 2013 HAC-129 2013 LEAF

 B27B5, 27B6, B27B7, B27BA, B27BE ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27B5, 27B6, B27B7, B27BA, B27BE ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345219

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
B27B5 COMP INTNL CIRC When overcurrent is detected in inverter
B27B6 COMP INTNL CIRC When open circuit is detected in inverter
When inverter is OFF, the detected current val-
B27B7 COMP CURNT SENS
ue in inverter is the standard value or more
Electric compressor
When the internal system malfunction stop oc-
B27BA COMP SYSTEM
curs repeatedly
When a malfunction is detected in the CPU,
B27BE COMP INTNL SYS
ROM or RAM of the inverter

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-130, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345220

1.REPLACE ELECTRIC COMPRESSOR

Replace electric compressor. Refer to HA-37, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-130 2013 LEAF

 B27B8 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27B8 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345221

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Refrigerant leakage
• Cooling fan
When the high load status at low speed of elec- • Refrigerant insufficient or overfilled
B27B8 COMP OVER LOADED D
tric compressor is continued • Li-ion battery
• PDM (power delivery module)
• Electric compressor
E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT F
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. G
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
H
Is DTC detected?
YES >> Refer to HAC-131, "Diagnosis Procedure".
NO >> Inspection End.
HAC
Diagnosis Procedure INFOID:0000000009345222

1.CHECK REFRIGERANT FOR LEAKAGES J

Check refrigerant for leakages. Refer to HA-26, "Check Refrigerant Leakage".
Is the inspection result normal?
K
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components.
2.CHECK COOLING FAN OPERATION L
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating. M
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check". N
3.CHECK REFRIGERANT CYCLE
Check refrigerant cycle. Refer to HA-31, "Inspection".
Is the inspection result normal? O
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components.
P
4.CHECK LI-ION BATTERY
1. Connect 12V battery negative terminal.
2. Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-131 2013 LEAF

 B27B8 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

5.CHECK PDM (POWER DELIVERY MODULE)

Check PDM (power delivery module). Refer to EVC-138, "Work Flow".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-132 2013 LEAF

 B27B9 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27B9 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345223

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Refrigerant leakage
When the inverter temperature exceeds the • Refrigerant insufficient
B27B9 COMP OVERHEAT
standard value • Cooling fan
• Electric compressor D

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE E

With CONSULT
1. Turn power switch OFF.
F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. G
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-133, "Diagnosis Procedure". H
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345224
HAC
1.CHECK REFRIGERANT FOR LEAKAGES
Check refrigerant for leakages. Refer to HA-26, "Check Refrigerant Leakage". J
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components. K
2.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system. L
3. Check that the cooling fan is operating.
Is the inspection result normal?
YES >> GO TO 3. M
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
3.CHECK REFRIGERANT CYCLE N
Check refrigerant cycle. Refer to HA-31, "Inspection".
Is the inspection result normal?
YES >> GO TO 4. O
NO >> Repair or replace malfunctioning components.
4.CHECK AIR CONDITIONING SYSTEM BY RE-FILLING REFRIGERANT
1. Collect refrigerant, and charge the air conditioning system from a new service can with the specified P
amount refrigerant.
2. After operate air conditioning system 15 minutes or more, perform DTC confirmation procedure, and
check that DTC [B27B9] is not detected.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace electric compressor. Refer to HA-37, "Removal and Installation".

Revision: October 2013 HAC-133 2013 LEAF

 B27BC ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27BC ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345225

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Electric compressor
• A/C auto amp.
• Harness or connectors
(Electric compressor circuit is open
COMP COMM ERROR When the electric compressor cannot receive
B27BC or shorted.)
HVAC->COMP the signal transmitted from the A/C auto amp
• High voltage harness or connectors
(Electric compressor high voltage
circuit is open or shorted.)
• PDM (power delivery module)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-134, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345226

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
Revision: October 2013 HAC-134 2013 LEAF
 B27BC ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage". A
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
B
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
C

JPCIA0296ZZ

DANGER: F

Touching high voltage components without using the appropriate protective equipment will
cause electrocution. G

H
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher. HAC

J
>> GO TO 2.
2.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF. K
2. Disconnect electric compressor and A/C auto amp. connector.
3. Check continuity between electric compressor harness connector and A/C auto amp. harness connector.
NOTE: L
Check for any adhering foreign substances, cracking, or damage on the electric compressor terminal and
A/C auto amp. harness connector terminal.
M
Electric compressor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
F20 2 M55 40 Yes N
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector. O
3.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR SHORT
Check continuity between electric compressor harness connector and ground. P

Electric compressor
Continuity
Connector Terminal Ground
F20 2 No
Is the inspection result normal?
YES >> GO TO 4.
Revision: October 2013 HAC-135 2013 LEAF
 B27BC ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Repair harness or connector.
4.CHECK PDM (POWER DELIVERY MODULE)
Check PDM (power delivery module). Refer to EVC-138, "Work Flow".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect electric compressor and Li-ion battery connector.
2. Check continuity between electric compressor high voltage harness connector and Li-ion battery high volt-
age harness connector.

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal
H2 2 H3 37 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
6.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Check continuity between electric compressor high voltage harness connector and Li-ion battery high voltage
harness connector.

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal
H2 1 H3 38 Yes
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
7.CHECK A/C AUTO AMP.
With CONSULT
1. Reconnect all harness connectors disconnected.
2. Set the vehicle to READY.
3. Using CONSULT, perform “MODE1” of “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-49,
"CONSULT Function".
4. Check that the electric compressor operates normally.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". Then GO TO
8.
8.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-134, "DTC Logic".
Is DTC B27BC detected?
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Inspection End.

Revision: October 2013 HAC-136 2013 LEAF

 B27BF ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27BF ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345227

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• High voltage harness connector
When HVIL open circuit is detected in electric connecting malfunction
B27BF COMP INTNL CIRC
compressor system • High voltage harness connector
• Electric compressor D

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE E

With CONSULT
1. Turn power switch OFF.
F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. G
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-137, "Diagnosis Procedure". H
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345228
HAC
DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of J
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance. K
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
L
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system. M
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
N
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed. O
1.PRECONDITIONING
WARNING: P
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".

Revision: October 2013 HAC-137 2013 LEAF

 B27BF ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

>> GO TO 2.
2.CHECK THE CONNECTION STATUS OF THE ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS
CONNECTOR
1. Disconnect the cable from the negative terminal of the 12V battery. Refer to HAC-11, "Precaution for
Removing 12V Battery".
2. Check that the high voltage harness connector of electric compressor is connected normally.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Reconnect the high voltage harness connector. If reconnecting is impossible due to high voltage
harness connector malfunction, replace the high voltage harness between electric compressor
and PDM (Power Delivery Module).
3.CHECK THE ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS CONNECTOR
1. Disconnect the electric compressor high voltage harness connector.
2. Check for any adhering foreign substances, cracking, or damage on the high voltage harness connector
terminal of electric compressor.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the high voltage harness between electric compressor and PDM (power delivery mod-
ules).
4.CHECK THE HVIL CIRCUIT OF THE ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS CONNEC-
TOR
Check for continuity between HVIL circuit terminals of electric compressor vehicle side high voltage harness
connector. Refer to HAC-139, "Component Inspection".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Replace the high voltage harness between electric compressor and PDM (power delivery mod-
ule).

Revision: October 2013 HAC-138 2013 LEAF

 B27BF ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Component Inspection INFOID:0000000009345229

A
DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of B
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
C
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in D
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system. E
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions". F
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed. G
1.PRECONDITIONING
WARNING: H
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion HAC
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals. J

JPCIA0296ZZ
M
DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution. N

Standard : 5 V or less
CAUTION: P
For voltage measurements, use a tester which can measure to 500 V or higher.

>> GO TO 2.
2.CHECK THE HVIL CIRCUIT OF THE ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS CONNEC-
TOR

Revision: October 2013 HAC-139 2013 LEAF

 B27BF ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
1. Disconnect the cable from the negative terminal of the 12V battery. Refer to HAC-11, "Precaution for
Removing 12V Battery".
2. Disconnect the electric compressor high voltage harness connector.
3. Check for continuity between HVIL circuit terminals of electric compressor vehicle side high voltage har-
ness connector using a resistance meter.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace the high voltage harness between electric compressor and PDM (power delivery mod-
ule).

Revision: October 2013 HAC-140 2013 LEAF

 B27C0 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C0 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345230

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Electric compressor
• A/C auto amp.
• Harness or connectors
(Electric compressor circuit is open D
COMP COMM ERROR When the A/C auto amp cannot receive the sig-
B27C0 or shorted.)
COMP->HVAC nal transmitted from the electric compressor
• High voltage harness or connectors
(Electric compressor high voltage
E
circuit is open or shorted.)
• PDM (power delivery module)

DTC CONFIRMATION PROCEDURE F

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT G
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds. H
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected? HAC
YES >> Refer to HAC-141, "Diagnosis Procedure".
NO >> Inspection End.
J
Diagnosis Procedure INFOID:0000000009345231

DANGER:
K
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and L
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- M
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses N
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- O
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise P
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
Revision: October 2013 HAC-141 2013 LEAF
 B27C0 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

>> GO TO 2.
2.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect electric compressor and A/C auto amp. connector.
3. Check continuity between electric compressor harness connector and A/C auto amp. harness connector.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the electric compressor terminal and
A/C auto amp. harness connector terminal.

Electric compressor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
F20 2 M55 40 Yes
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR SHORT
Check continuity between electric compressor harness connector and ground.

Electric compressor
Continuity
Connector Terminal Ground
F20 2 No
Is the inspection result normal?
YES >> GO TO 4.
Revision: October 2013 HAC-142 2013 LEAF
 B27C0 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
NO >> Repair harness or connector.
4.CHECK PDM (POWER DELIVERY MODULE) A

Check PDM (power delivery module). Refer to EVC-138, "Work Flow".

Is the inspection result normal? B
YES >> GO TO 5.
NO >> Repair or replace malfunctioning components.
5.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN C
1. Disconnect electric compressor and Li-ion battery connector.
2. Check continuity between electric compressor high voltage harness connector and Li-ion battery high volt-
age harness connector. D

Electric compressor Li-ion battery

Continuity E
Connector Terminal Connector Terminal
H2 2 H3 37 Yes
Is the inspection result normal? F
YES >> GO TO 6.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
G
6.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Check continuity between electric compressor high voltage harness connector and Li-ion battery high voltage
harness connector. H

Electric compressor Li-ion battery

Continuity HAC
Connector Terminal Connector Terminal
H2 1 H3 38 Yes
Is the inspection result normal? J
YES >> GO TO 7.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery. K
7.CHECK A/C AUTO AMP.
With CONSULT
1. Reconnect all harness connectors disconnected. L
2. Set the vehicle to READY.
3. Using CONSULT, perform “MODE1” of “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-49,
"CONSULT Function". M
4. Check that the electric compressor operates normally.
Is the inspection result normal?
YES >> Inspection End. N
NO >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". Then GO TO
8.
8.PERFORM DTC CONFIRMATION PROCEDURE O
Perform DTC confirmation procedure. Refer to HAC-141, "DTC Logic".
Is DTC B27C0 detected?
P
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Inspection End.

Revision: October 2013 HAC-143 2013 LEAF

 B27CC, B27CD ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27CC, B27CD ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345232

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When the command speed control is disabled • Li-ion battery
B27CC COMP VOL LIMIT
due to voltage decrease of high voltage system • Refrigerant leakage
• Cooling fan
When the command speed control is disabled • Refrigerant insufficient or overfilled
B27CD COMP MTR CURRNT LMT
due to decrease of motor upper limit • Electric compressor

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-144, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345233

1.CHECK LI-ION BATTERY

1. Connect 12V battery negative terminal.
2. Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components.
2.CHECK REFRIGERANT FOR LEAKAGES
Check refrigerant for leakages. Refer to HA-26, "Check Refrigerant Leakage".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
4.CHECK REFRIGERANT CYCLE
Check refrigerant cycle. Refer to HA-31, "Inspection".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-37, "Removal and Installation".
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-144 2013 LEAF

 B27CE ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27CE ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345234

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Electric compressor
When the inverter temperature exceeds the • Cooling fan
B27CE COMP OVERHEAT
standard value • Refrigerant leakage
• Refrigerant insufficient D

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE E

With CONSULT
1. Turn power switch OFF.
F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. G
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-145, "Diagnosis Procedure". H
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345235
HAC
1.CHECK REFRIGERANT FOR LEAKAGES
Check refrigerant for leakages. Refer to HA-26, "Check Refrigerant Leakage". J
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components. K
2.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system. L
3. Check that the cooling fan is operating.
Is the inspection result normal?
YES >> GO TO 3. M
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
3.CHECK REFRIGERANT CYCLE N
Check refrigerant cycle. Refer to HA-31, "Inspection".
Is the inspection result normal?
YES >> GO TO 4. O
NO >> Repair or replace malfunctioning components.
4.CHECK AIR CONDITIONING SYSTEM BY RE-FILLING REFRIGERANT
1. Collect refrigerant, and charge the air conditioning system from a new service can with the specified P
amount refrigerant.
2. After operate air conditioning system 15 minutes or more, perform DTC confirmation procedure, and
check that DTC [B27CE] is not detected.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace electric compressor. Refer to HA-37, "Removal and Installation".

Revision: October 2013 HAC-145 2013 LEAF

 B27C1 HEAT PUMP CONTROL UNIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C1 HEAT PUMP CONTROL UNIT
DTC Logic INFOID:0000000009345236

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Heat pump control unit
• A/C auto amp.
When there is a malfunction in the signal trans-
B27C1 A/C AUTO AMP. LIN COMM • Harness or connectors
mitted from the heat pump control unit
(Heat pump control unit circuit is
open or shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
4. Check DTC.
Is DTC detected?
YES >> Refer to HAC-146, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345237

1.CHECK HEAT PUMP CONTROL UNIT POWER SUPPLY

1. Turn power switch ON
2. Check voltage between heat pump control unit harness connector and ground.

+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal
M102 9 Ground 11 - 14 V
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK A/C RELAY
Check A/C relay. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK HEAT PUMP CONTROL UNIT POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit.
3. Remove A/C relay.
4. Check continuity between heat pump control unit harness connector and A/C relay harness connector.

Heat pump control unit A/C relay

Continuity
Connector Terminal Connector Terminal
M102 9 E52 5 Yes

Revision: October 2013 HAC-146 2013 LEAF

 B27C1 HEAT PUMP CONTROL UNIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Is the inspection result normal?
YES >> GO TO 4. A
NO >> Repair harness or connector.
4.CHECK HEAT PUMP CONTROL UNIT POWER SUPPLY CIRCUIT FOR SHORT
B
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit C

− Continuity
Connector Terminal
M102 9 Ground No
Is the inspection result normal? D
YES >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
NO >> Repair harness or connector.
E
5.CHECK HEAT PUMP CONTROL UNIT GROUND CIRCUIT
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector. F
3. Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit G

− Continuity
Connector Terminal
M102 16 Ground Yes
H
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
HAC
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Disconnect A/C auto amp. connector.
2. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec- J
tor.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal. K

Heat pump control unit A/C auto amp.

Continuity L
Connector Terminal Connector Terminal
M102 1 M55 40 Yes
Is the inspection result normal? M
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT N

Check continuity between heat pump control unit harness connector and ground.
O
Heat pump control unit
− Continuity
Connector Terminal
M102 1 Ground No P
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
8.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-146, "DTC Logic".

Revision: October 2013 HAC-147 2013 LEAF

 B27C1 HEAT PUMP CONTROL UNIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Is DTC B27C1 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Inspection End.

Revision: October 2013 HAC-148 2013 LEAF

 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
A
DTC Logic INFOID:0000000009345238

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The PTC heater outlet air temperature sensor • PTC heater outlet air temperature
B27C2 recognition temperature is too low [less than − sensor E
42°C (−44°F)]. • A/C auto amp.
PTC OUT AIR TEMP SENS
The PTC heater outlet air temperature sensor • Harness or connectors
B27C3 recognition temperature is too high [more than (The sensor circuit is open or short-
ed.)
F
200°C (392°F)].

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE G

With CONSULT
1. Turn power switch OFF. H
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. HAC
6. Check DTC.
Is DTC detected?
J
YES >> Refer to HAC-155, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345239
K

1.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON. L
2. Operate the automatic air conditioning system.
3. Check voltage between A/C auto amp. harness connector terminals.
M
A/C auto amp.
+ − Test condition Voltage signal
connector
Terminal N

O
• Power switch ON
M55 17 10 • When air conditioner is
operating
P
JSIIA1778ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY
Revision: October 2013 HAC-149 2013 LEAF
 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect PTC heater outlet air and A/C unit case temperature sensor assembly connector.
3. Turn power switch ON.
4. Check voltage between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and ground.

+
PTC heater outlet air and A/C unit case Voltage
−
temperature sensor assembly (Approx.)
Connector Terminal
M138 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp harness connector.

PTC heater outlet air and A/C unit case

A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal
M138 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR
Check PTC heater outlet air temperature sensor. Refer to HAC-151, "Component Inspection".
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
205, "Removal and Installation".
5.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp. harness connector.

PTC heater outlet air and A/C unit case

A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal
M138 1 M55 17 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness con-
nector and ground.

Revision: October 2013 HAC-150 2013 LEAF

 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

PTC heater outlet air and A/C unit case A

temperature sensor assembly — Continuity
Connector Terminal
M138 1 Ground No B

Is the inspection result normal?

YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". C
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident". D
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair or replace malfunctioning components. E

Component Inspection INFOID:0000000009345240

1.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR F

1. Remove PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-205,
"Removal and Installation". G
2. Check resistance between PTC heater outlet air and A/C unit case temperature sensor assembly termi-
nals. Refer to applicable table for the normal value.
H
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
0 (32) 6.00 HAC
10 (50) 3.87
20 (68) 2.57
J
30 (86) 1.76
1 2
40 (104) 1.23
60 (140) 0.64 K
80 (176) 0.36
100 (212) 0.22
L
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
205, "Removal and Installation". M

Revision: October 2013 HAC-151 2013 LEAF

 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
DTC Logic INFOID:0000000009345241

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The A/C unit case temperature sensor recogni-
B27C4 tion temperature is too low [less than −42°C (− • A/C unit case temperature sensor
44°F)]. • A/C auto amp.
A/C UNIT CASE TEMP
• Harness or connectors
SENS The A/C unit case temperature sensor recogni- (The sensor circuit is open or short-
B27C5 tion temperature is too high [more than 200°C ed.)
(392°F)].

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-152, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345242

1.CHECK A/C UNIT CASE TEMPERATURE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage between A/C auto amp. harness connector terminals.

A/C auto amp.

+ − Test condition Voltage signal
connector
Terminal

• Power switch ON
M55 37 10 • When air conditioner is
operating

JSIIA1778ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY
Revision: October 2013 HAC-152 2013 LEAF
 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect PTC heater outlet air and A/C unit case temperature sensor assembly connector. A
3. Turn power switch ON.
4. Check voltage between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and ground.
B

+
PTC heater outlet air and A/C unit case Voltage C
−
temperature sensor assembly (Approx.)
Connector Terminal
M138 3 Ground 5V D
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5. E
3.CHECK A/C UNIT CASE TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF. F
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp harness connector.
G
PTC heater outlet air and A/C unit case
A/C auto amp.
temperature sensor assembly Continuity
H
Connector Terminal Connector Terminal
M138 4 M55 30 Yes
Is the inspection result normal? HAC
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK A/C UNIT CASE TEMPERATURE SENSOR J

Check A/C unit case temperature sensor. Refer to HAC-160, "Component Inspection".
Is the inspection result normal?
K
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
205, "Removal and Installation".
L
5.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector. M
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp. harness connector.
N
PTC heater outlet air and A/C unit case
A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal O
M138 3 M55 37 Yes
Is the inspection result normal?
YES >> GO TO 6. P
NO >> Repair harness or connector.
6.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness con-
nector and ground.

Revision: October 2013 HAC-153 2013 LEAF

 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

PTC heater outlet air and A/C unit case

temperature sensor assembly — Continuity
Connector Terminal
M138 3 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009345243

1.CHECK A/C CASE UNIT TEMPERATURE SENSOR

1. Remove PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-205,
"Removal and Installation".
2. Check resistance between PTC heater outlet air and A/C unit case temperature sensor assembly termi-
nals. Refer to applicable table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
0 (32) 6.00
10 (50) 3.87
20 (68) 2.57
30 (86) 1.76
3 4
40 (104) 1.23
60 (140) 0.64
80 (176) 0.36
100 (212) 0.22
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
205, "Removal and Installation".

Revision: October 2013 HAC-154 2013 LEAF

 B27C6, B27C7 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE
SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C6, B27C7 COMPRESSOR DISCHARGE REFRIGERANT TEMPERA-
A
TURE SENSOR
DTC Logic INFOID:0000000009345244
B
DTC DETECTION LOGIC
NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC- C
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic". D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
E
The compressor discharge refrigerant tempera- • Compressor discharge refrigerant
B27C6 ture sensor recognition temperature is too low temperature sensor
COMP DISCHG TEMP [less than -6.9°C (19.6°F)]. • A/C auto amp.
SENS The compressor discharge refrigerant tempera- • Harness or connectors F
B27C7 ture sensor recognition temperature is too high (The sensor circuit is open or short-
[more than 283.4°C (542.1°F)]. ed.)

G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
H
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. HAC
4. Set the temperature to full cold and wait at least 1 second.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC. J
Is DTC detected?
YES >> Refer to HAC-155, "Diagnosis Procedure".
NO >> Inspection End. K
Diagnosis Procedure INFOID:0000000009345245

1.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR VOLTAGE SIGNAL L

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage between heat pump control unit harness connector terminals. M

Heat pump control unit

+ − Test condition Voltage signal
N
connector
Terminal

• Power switch ON
M102 2 16 • When air conditioner is
P
operating

JSIIA1779ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.

Revision: October 2013 HAC-155 2013 LEAF

 B27C6, B27C7 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE
SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

2.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY

1. Turn power switch OFF.
2. Disconnect compressor discharge refrigerant temperature sensor connector.
3. Turn power switch ON.
4. Check voltage between compressor discharge refrigerant temperature sensor harness connector and
ground.

+
Compressor discharge refrigerant tempera- Voltage
−
ture sensor (Approx.)
Connector Terminal
M137 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR GROUND CIRCUIT
FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between compressor discharge refrigerant temperature sensor harness connector and
heat pump control unit harness connector.

Compressor discharge refrigerant tempera-

Heat pump control unit
ture sensor Continuity
Connector Terminal Connector Terminal
M137 2 M102 8 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR
Check compressor discharge refrigerant temperature sensor. Refer to HAC-157, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace compressor discharge refrigerant temperature sensor. Refer to HAC-202, "Removal and
Installation".
5.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY CIR-
CUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector.
3. Check continuity between compressor discharge refrigerant temperature sensor harness connector and
heat pump control unit harness connector.

Compressor discharge refrigerant tempera-

Heat pump control unit
ture sensor Continuity
Connector Terminal Connector Terminal
M137 1 M102 2 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY CIR-
Revision: October 2013 HAC-156 2013 LEAF
 B27C6, B27C7 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE
SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
CUIT FOR SHORT
Check continuity between compressor discharge refrigerant temperature sensor harness connector and A
ground.

Compressor discharge refrigerant tempera- B

ture sensor — Continuity
Connector Terminal
M137 1 Ground No
C

Is the inspection result normal?

YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation". D
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident". E
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair or replace malfunctioning components. F

Component Inspection INFOID:0000000009345246

1.CHECK COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR G

1. Remove compressor discharge refrigerant temperature sensor. Refer to HAC-202, "Removal and Installa-
tion". H
2. Check resistance between compressor discharge refrigerant temperature sensor terminals. Refer to appli-
cable table for the normal value.
HAC
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
0 (32) 16.43 J
10 (50) 9.90
20 (68) 6.19
K
30 (86) 4.01
1 2
40 (104) 2.67
60 (140) 2.20 L
80 (176) 1.83
100 (212) 1.28
M
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace compressor discharge refrigerant temperature sensor. Refer to HAC-202, "Removal and
Installation". N

Revision: October 2013 HAC-157 2013 LEAF

 B27C8, B27C9 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SEN-
SOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27C8, B27C9 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE
SENSOR
DTC Logic INFOID:0000000009345247

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The compressor suction refrigerant tempera- • Compressor suction refrigerant
B27C8 ture sensor recognition temperature is too low temperature sensor
COMP SUCTION TEMP [less than −66°C (−86.8°F)]. • A/C auto amp.
SENS The compressor suction refrigerant tempera- • Harness or connectors
B27C9 ture sensor recognition temperature is too high (The sensor circuit is open or short-
[more than 138.4°C (281.1°F)]. ed.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 1 second.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-158, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345248

1.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage between heat pump control unit harness connector terminals.

Heat pump control unit

+ − Test condition Voltage signal
connector
Terminal

• Power switch ON
M102 11 16 • When air conditioner is
operating

JSIIA1780ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.

Revision: October 2013 HAC-158 2013 LEAF

 B27C8, B27C9 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SEN-
SOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

2.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY A

1. Turn power switch OFF.
2. Disconnect compressor suction refrigerant temperature sensor connector.
3. Turn power switch ON.
B
4. Check voltage between compressor suction refrigerant temperature sensor harness connector and
ground.

+
C

Compressor suction refrigerant tempera- Voltage

−
ture sensor (Approx.)
D
Connector Terminal
E89 1 Ground 5V
Is the inspection result normal? E
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR GROUND CIRCUIT FOR F
OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector. G
3. Check continuity between compressor suction refrigerant temperature sensor harness connector and
heat pump control unit harness connector.
H
Compressor suction refrigerant tempera-
Heat pump control unit
ture sensor Continuity
Connector Terminal Connector Terminal HAC
E89 2 M102 8 Yes
Is the inspection result normal? J
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR K
Check compressor suction refrigerant temperature sensor. Refer to HAC-160, "Component Inspection".
Is the inspection result normal?
L
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Replace compressor suction refrigerant temperature sensor. Refer to HAC-203, "Removal and
Installation".
5.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY CIR- M
CUIT FOR OPEN
1. Turn power switch OFF. N
2. Disconnect heat pump control unit connector.
3. Check continuity between compressor suction refrigerant temperature sensor harness connector and
heat pump control unit harness connector.
O
Compressor suction refrigerant tempera-
Heat pump control unit
ture sensor Continuity
Connector Terminal Connector Terminal P
E89 1 M102 11 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR POWER SUPPLY CIR-
Revision: October 2013 HAC-159 2013 LEAF
 B27C8, B27C9 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SEN-
SOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
CUIT FOR SHORT
Check continuity between compressor suction refrigerant temperature sensor harness connector and ground.

Compressor suction refrigerant tempera-

ture sensor — Continuity
Connector Terminal
E89 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009345249

1.CHECK COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR

1. Remove compressor suction refrigerant temperature sensor. Refer to HAC-203, "Removal and Installa-
tion".
2. Check resistance between compressor suction refrigerant temperature sensor terminals. Refer to applica-
ble table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 15.9
−10 (14) 9.6
0 (32) 6.0
10 (50) 3.9
1 2
20 (68) 2.6
40 (104) 1.2
60 (140) 0.7
80 (176) 0.4
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace compressor suction refrigerant temperature sensor. Refer to HAC-203, "Removal and
Installation".

Revision: October 2013 HAC-160 2013 LEAF

 B27F0 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F0 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
A
DTC Logic INFOID:0000000009345250

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 2
way type valve E
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 2
• Harness or connectors
B27F0 2-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being F
or refrigerant channel switching 2
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE G

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT H
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. HAC
4. Set the temperature to full cold and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
J
Is DTC detected?
YES >> Refer to HAC-161, "Diagnosis Procedure".
NO >> Inspection End.
K
Diagnosis Procedure INFOID:0000000009345251

NOTE: L
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation. M
1.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF. N
2. Disconnect refrigerant channel switching 2 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 2 way type valve harness connector and heat
pump control unit harness connector. O
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 2
way type valve terminal and heat pump control unit harness connector terminal. P

Refrigerant channel switching 2 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E90 2 M102 6 Yes
Is the inspection result normal?

Revision: October 2013 HAC-161 2013 LEAF

 B27F0 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal
M102 6 Ground 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 6 Ground No
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE POWER SUPPLY
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 2 way type valve harness connector and ground.

+
Refrigerant channel switching 2 way type Voltage
−
valve (Approx.)
Connector Terminal
E90 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 2 way type
valve.
NO >> Repair or replace malfunctioning components.
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-162 2013 LEAF

 B27F0 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal. A

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal B
M102 1 M55 40 Yes
Is the inspection result normal? C
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT D
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

E
— Continuity
Connector Terminal
M102 1 Ground No
F
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector. G
8.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
Check refrigerant channel switching 2 way type valve. Refer to HAC-163, "Component Inspection".
H
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
HAC
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-161, "DTC Logic". J
Is DTC B27F0 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". K

Component Inspection INFOID:0000000009345252

1.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE L

1. Turn power switch OFF.

2. Disconnect refrigerant channel switching 2 way type valve connector. M
3. Check resistance between refrigerant channel switching 2 way type valve terminals. Refer to applicable
table for the normal value.

N
Terminal Resistance (Ω)
1 2 13.6 ± 1.4
Is the inspection result normal? O
YES >> Inspection End.
NO >> Replace refrigerant channel switching 2 way type valve (high-pressure cooler pipe assembly).
Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE ASSEMBLY : Removal and Installation". P

Revision: October 2013 HAC-163 2013 LEAF

 B27F1 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F1 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
DTC Logic INFOID:0000000009345253

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 2
way type valve
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 2
• Harness or connectors
B27F1 2-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being
or refrigerant channel switching 2
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-164, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345254

NOTE:
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation.
1.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect refrigerant channel switching 2 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 2 way type valve harness connector and heat
pump control unit harness connector.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 2
way type valve terminal and heat pump control unit harness connector terminal.

Refrigerant channel switching 2 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E90 2 M102 6 Yes
Is the inspection result normal?

Revision: October 2013 HAC-164 2013 LEAF

 B27F1 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector. A
2.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
B
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

C
+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal D
M102 6 Ground 0V
Is the inspection result normal?
YES >> GO TO 3. E
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT F
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.
G

Heat pump control unit

— Continuity
Connector Terminal H
M102 6 Ground No
Is the inspection result normal?
HAC
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE POWER SUPPLY J
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 2 way type valve harness connector and ground.
K
+
Refrigerant channel switching 2 way type Voltage
−
valve (Approx.) L
Connector Terminal
E90 1 Ground Battery voltage
M
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
N
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal? O
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 2 way type
valve.
NO >> Repair or replace malfunctioning components. P
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-165 2013 LEAF

 B27F1 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal.

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M102 1 M55 40 Yes
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 1 Ground No
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
8.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
Check refrigerant channel switching 2 way type valve. Refer to HAC-163, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-164, "DTC Logic".
Is DTC B27F1 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".

Revision: October 2013 HAC-166 2013 LEAF

 B27F2 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F2 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
A
DTC Logic INFOID:0000000009345255

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 2
way type valve E
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 2
• Harness or connectors
B27F2 2-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being F
or refrigerant channel switching 2
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE G

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT H
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. HAC
4. Set the temperature to full cold and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
J
Is DTC detected?
YES >> Refer to HAC-167, "Diagnosis Procedure".
NO >> Inspection End.
K
Diagnosis Procedure INFOID:0000000009345256

NOTE: L
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation. M
1.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF. N
2. Disconnect refrigerant channel switching 2 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 2 way type valve harness connector and heat
pump control unit harness connector. O
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 2
way type valve terminal and heat pump control unit harness connector terminal. P

Refrigerant channel switching 2 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E90 2 M102 6 Yes
Is the inspection result normal?

Revision: October 2013 HAC-167 2013 LEAF

 B27F2 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal
M102 6 Ground 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 6 Ground No
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE POWER SUPPLY
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 2 way type valve harness connector and ground.

+
Refrigerant channel switching 2 way type Voltage
−
valve (Approx.)
Connector Terminal
E90 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 2 way type
valve.
NO >> Repair or replace malfunctioning components.
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-168 2013 LEAF

 B27F2 REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal. A

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal B
M102 1 M55 40 Yes
Is the inspection result normal? C
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT D
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

E
— Continuity
Connector Terminal
M102 1 Ground No
F
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector. G
8.CHECK REFRIGERANT CHANNEL SWITCHING 2 WAY TYPE VALVE
Check refrigerant channel switching 2 way type valve. Refer to HAC-163, "Component Inspection".
H
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
HAC
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-167, "DTC Logic". J
Is DTC B27F2 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". K

Revision: October 2013 HAC-169 2013 LEAF

 B27F3 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F3 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
DTC Logic INFOID:0000000009345257

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 3
way type valve
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 3
• Harness or connectors
B27F3 3-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being
or refrigerant channel switching 3
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-170, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345258

NOTE:
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation.
1.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect refrigerant channel switching 3 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 3 way type valve harness connector and heat
pump control unit harness connector.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 3
way type valve terminal and heat pump control unit harness connector terminal.

Refrigerant channel switching 3 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E91 2 M102 7 Yes
Is the inspection result normal?

Revision: October 2013 HAC-170 2013 LEAF

 B27F3 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector. A
2.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
B
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

C
+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal D
M102 7 Ground 0V
Is the inspection result normal?
YES >> GO TO 3. E
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT F
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.
G

Heat pump control unit

— Continuity
Connector Terminal H
M102 7 Ground No
Is the inspection result normal?
HAC
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE POWER SUPPLY J
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 3 way type valve harness connector and ground.
K
+
Refrigerant channel switching 3 way type Voltage
−
valve (Approx.) L
Connector Terminal
E91 1 Ground Battery voltage
M
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
N
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal? O
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 3 way type
valve.
NO >> Repair or replace malfunctioning components. P
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-171 2013 LEAF

 B27F3 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal.

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M102 1 M55 40 Yes
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 1 Ground No
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
8.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
Check refrigerant channel switching 3 way type valve. Refer to HAC-172, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-170, "DTC Logic".
Is DTC B27F3 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Component Inspection INFOID:0000000009345259

1.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE

1. Turn power switch OFF.
2. Disconnect refrigerant channel switching 3 way type valve connector.
3. Check resistance between refrigerant channel switching 3 way type valve terminals. Refer to applicable
table for the normal value.

Terminal Resistance (Ω)

1 2 13.6 ± 1.4
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace refrigerant channel switching 3 way type valve (high-pressure cooler pipe assembly).
Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE ASSEMBLY : Removal and Installation".

Revision: October 2013 HAC-172 2013 LEAF

 B27F4 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F4 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
A
DTC Logic INFOID:0000000009345260

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 3
way type valve E
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 3
• Harness or connectors
B27F4 3-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being F
or refrigerant channel switching 3
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE G

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT H
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. HAC
4. Set the temperature to full hot and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
J
Is DTC detected?
YES >> Refer to HAC-173, "Diagnosis Procedure".
NO >> Inspection End.
K
Diagnosis Procedure INFOID:0000000009345261

NOTE: L
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation. M
1.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF. N
2. Disconnect refrigerant channel switching 3 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 3 way type valve harness connector and heat
pump control unit harness connector. O
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 3
way type valve terminal and heat pump control unit harness connector terminal. P

Refrigerant channel switching 3 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E91 2 M102 7 Yes
Is the inspection result normal?

Revision: October 2013 HAC-173 2013 LEAF

 B27F4 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal
M102 7 Ground 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 7 Ground No
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE POWER SUPPLY
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 3 way type valve harness connector and ground.

+
Refrigerant channel switching 3 way type Voltage
−
valve (Approx.)
Connector Terminal
E91 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 3 way type
valve.
NO >> Repair or replace malfunctioning components.
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-174 2013 LEAF

 B27F4 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal. A

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal B
M102 1 M55 40 Yes
Is the inspection result normal? C
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT D
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

E
— Continuity
Connector Terminal
M102 1 Ground No
F
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector. G
8.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
Check refrigerant channel switching 3 way type valve. Refer to HAC-172, "Component Inspection".
H
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
HAC
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-173, "DTC Logic". J
Is DTC B27F4 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident". K

Revision: October 2013 HAC-175 2013 LEAF

 B27F5 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27F5 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
DTC Logic INFOID:0000000009345262

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
98, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-99,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• Refrigerant channel switching 3
way type valve
When the heat pump control unit detects a mal-
• Heat pump control unit
function of the refrigerant channel switching 3
• Harness or connectors
B27F5 3-WAY TYPE VALVE CIRC way type valve control signal status, compared
(The heat pump control unit circuit
to the valve status of the control that is being
or refrigerant channel switching 3
judged
way type valve circuit is open or
shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 5 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-176, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345263

NOTE:
After diagnosis is completed, reconnect all harness connectors. Then, use CONSULT to enter “ACTIVE TEST”
of “HVAC”, and perform “MODE2” (cooling operation) and “MODE5” (heating operation) of “HVAC TEST” for
the maximum of 10 minutes. (Refer to HAC-49, "CONSULT Function".) Check that cool air blows during cool-
ing operation, and that warm air blows during heating operation.
1.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect refrigerant channel switching 3 way type valve connector and heat pump control unit connec-
tor.
3. Check continuity between refrigerant channel switching 3 way type valve harness connector and heat
pump control unit harness connector.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the refrigerant channel switching 3
way type valve terminal and heat pump control unit harness connector terminal.

Refrigerant channel switching 3 way type

Heat pump control unit
valve Continuity
Connector Terminal Connector Terminal
E91 2 M102 7 Yes
Is the inspection result normal?

Revision: October 2013 HAC-176 2013 LEAF

 B27F5 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
YES >> GO TO 2.
NO >> Repair harness or connector. A
2.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT
(BATTERY)
B
1. Turn power switch ON.
2. Check continuity between heat pump control unit harness connector and ground.

C
+
Voltage
Heat pump control unit −
(Approx.)
Connector Terminal D
M102 7 Ground 0V
Is the inspection result normal?
YES >> GO TO 3. E
NO >> Repair harness or connector.
3.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE CONTROL CIRCUIT FOR SHORT F
(GROUND)
1. Turn power switch OFF.
2. Check continuity between heat pump control unit harness connector and ground.
G

Heat pump control unit

— Continuity
Connector Terminal H
M102 7 Ground No
Is the inspection result normal?
HAC
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE POWER SUPPLY J
1. Turn power switch ON.
2. Check continuity between refrigerant channel switching 3 way type valve harness connector and ground.
K
+
Refrigerant channel switching 3 way type Voltage
−
valve (Approx.) L
Connector Terminal
E91 1 Ground Battery voltage
M
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
N
5.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal? O
YES >> Repair harness or connector between A/C relay and refrigerant channel switching 3 way type
valve.
NO >> Repair or replace malfunctioning components. P
6.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect heat pump control unit connector and A/C auto amp. connector.
3. Check continuity between heat pump control unit harness connector and A/C auto amp. harness connec-
tor.
NOTE:

Revision: October 2013 HAC-177 2013 LEAF

 B27F5 REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
Check for any adhering foreign substances, cracking, or damage on the heat pump control unit terminal
and A/C auto amp. harness connector terminal.

Heat pump control unit A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M102 1 M55 40 Yes
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair harness or connector.
7.CHECK HEAT PUMP CONTROL UNIT COMMUNICATION LINE FOR SHORT
Check continuity between heat pump control unit harness connector and ground.

Heat pump control unit

— Continuity
Connector Terminal
M102 1 Ground No
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
8.CHECK REFRIGERANT CHANNEL SWITCHING 3 WAY TYPE VALVE
Check refrigerant channel switching 3 way type valve. Refer to HAC-172, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace high-pressure cooler pipe assembly. Refer to HA-47, "2-WAY VALVE AND 3-WAY VALVE
ASSEMBLY : Removal and Installation".
9.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-176, "DTC Logic".
Is DTC B27F5 detected?
YES >> Replace heat pump control unit. Refer to HAC-195, "Removal and Installation".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".

Revision: October 2013 HAC-178 2013 LEAF

 B27FF A/C AUTO AMP.
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
B27FF A/C AUTO AMP.
A
DTC Logic INFOID:0000000009345264

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
When A/C auto amp. configuration (control unit A/C auto amp (Not performed config-
B27FF CONFIG NOT IMPLEM
setting) is not performed uration)

DTC CONFIRMATION PROCEDURE D

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT E
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. F
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
G
Is DTC detected?
YES >> Refer to HAC-179, "Diagnosis Procedure".
NO >> Inspection End.
H
Diagnosis Procedure INFOID:0000000009345265

1.PERFORM A/C AUTO AMP. CONFIGURATION HAC

With CONSULT
1. Turn power switch ON
2. Use CONSULT and perform configuration (control unit setting) of “HVAC”. Refer to HAC-92, "Work Proce- J
dure".

>> Inspection End. K

Revision: October 2013 HAC-179 2013 LEAF

 POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
POWER SUPPLY AND GROUND CIRCUIT
A/C AUTO AMP.
A/C AUTO AMP. : Diagnosis Procedure INFOID:0000000009345266

1.CHECK SYMPTOM
Check symptom (A or B).

Symptom
• Air conditioning system does not activate.
A • Air conditioning system does cannot be controlled.
• Operation status of air conditioning system is not indicated on display.
• Memory function does not operate normally.
B
• The setting is not maintained. (It returns to the initial condition)
Which symptom is detected?
A >> GO TO 2.
B >> GO TO 4.
2.CHECK FUSE
1. Turn power switch OFF.
2. Check 10A fuse [No. 3, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
3.CHECK A/C AUTO AMP. POWER SWITCH POWER SUPPLY
1. Disconnect A/C auto amp. connector.
2. Turn power switch ON.
3. Check voltage between A/C auto amp. harness connector and ground.

+
A/C auto amp. − Voltage
Connector Terminal
M55 32 Ground 9 V or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector between A/C auto amp. and fuse.
4.CHECK FUSE
1. Turn power switch OFF.
2. Check 10A fuse [No.13, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
5.CHECK A/C AUTO AMP. BATTERY POWER SUPPLY
1. Disconnect A/C auto amp. connector.
2. Check voltage between A/C auto amp. harness connector and ground.

Revision: October 2013 HAC-180 2013 LEAF

 POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+ A
A/C auto amp. − Voltage
Connector Terminal
B
M55 31 Ground 11 - 14 V
Is the inspection result normal?
YES >> GO TO 6. C
NO >> Repair harness or connector between A/C auto amp. and fuse.
6.CHECK A/C AUTO AMP. GROUND CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Check continuity between A/C auto amp. harness connector and ground.

E
A/C auto amp.
— Continuity
Connector Terminal
M55 10 Ground Yes F
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector. G

HAC

Revision: October 2013 HAC-181 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
BLOWER MOTOR
Component Function Check INFOID:0000000009345267

1.CHECK BLOWER MOTOR

With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Using CONSULT, perform “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-49, "CONSULT
Function".
4. When the test items are being conducted, check that the blower motor operates normally for each mode.
Is the inspection result normal?
YES >> Inspection End.
NO >> Refer to HAC-182, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009345268

1.CHECK FUSE
1. Turn power switch OFF.
2. Check 15A fuses [Nos. 14 and 16, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
2.CHECK BLOWER MOTOR POWER SUPPLY
1. Disconnect blower motor connector.
2. Turn power switch ON.
3. Check voltage between blower motor harness connector and ground.

+
Voltage
Blower motor −
(Approx.)
Connector Terminal
M39 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK BLOWER RELAY
1. Turn power switch OFF.
2. Check blower relay. Refer to HAC-185, "Component Inspection (Blower Relay)".
Is the inspection result normal?
YES >> Repair harness or connector between blower motor and fuse.
NO >> Replace blower relay.
4.CHECK BLOWER MOTOR CONTROL CIRCUIT
1. Turn power switch OFF.
2. Connect blower motor connector.
3. Disconnect power transistor connector.
4. Turn power switch ON.
5. Check voltage between power transistor harness connector and ground.

Revision: October 2013 HAC-182 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+ A
Voltage
Power transistor −
(Approx.)
Connector Terminal
B
M144 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6. C
NO >> GO TO 5.
5.CHECK BLOWER MOTOR CONTROL CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Disconnect blower motor connector.
3. Check continuity between power transistor harness connector and blower motor harness connector.
E
Power transistor Blower motor
Continuity
Connector Terminal Connector Terminal
F
M144 1 M39 2 Yes
Is the inspection result normal?
YES >> Replace blower motor. Refer to VTL-22, "Removal and Installation". G
NO >> Repair harness or connector.
6.CHECK POWER TRANSISTOR POWER SWITCH POWER SUPPLY
H
Check voltage between power transistor harness connector and ground.

+ HAC
Voltage
Power transistor −
(Approx.)
Connector Terminal
M144 4 Ground Battery voltage J
Is the inspection result normal?
YES >> GO TO 7.
K
NO >> Repair harness or connector between power transistor and fuse.
7.CHECK POWER TRANSISTOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF. L
2. Check continuity between power transistor harness connector and ground.

Power transistor M
— Continuity
Connector Terminal
M144 3 Ground Yes
N
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
O
8.CHECK POWER TRANSISTOR CONTROL SIGNAL
1. Connect blower motor connector and A/C auto amp. connector.
2. Turn power switch ON. P
3. Set air outlet to VENT.
4. Change fan speed from 1st – 7th, and check duty ratios between blower motor harness connector and
ground by using an oscilloscope.
NOTE:
Calculate the drive signal duty ratio as shown in the figure.
T2 = Approx. 1.6 ms

Revision: October 2013 HAC-183 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

+
Condition
Power transistor Duty ratio
− Output waveform
(Approx.)
Fan speed (manual)
Connector Terminal
Air outlet: VENT
1st 26%
2nd 34%
3rd 41%
M144 2 Ground 4th 51%
5th 62%
6th 73%
JPIIA1646GB
7th 82%
Is the inspection result normal?
YES >> Replace power transistor. Refer to HAC-206, "Removal and Installation".
NO >> GO TO 9.
9.CHECK POWER TRANSISTOR CONTROL SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect power transistor connector and A/C auto amp. connector.
3. Check continuity between power transistor harness connector and A/C auto amp. harness connector.

Power transistor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M144 2 M55 12 Yes
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair harness or connector.
10.CHECK POWER TRANSISTOR CONTROL SIGNAL CIRCUIT FOR SHORT
Check continuity between power transistor harness connector and ground.

Power transistor
— Continuity
Connector Terminal
M144 2 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-194, "Removal and Installation".
NO >> Repair harness or connector.
Component Inspection (Blower Motor) INFOID:0000000009345269

1.CHECK BLOWER MOTOR

1. Remove blower motor. Refer to VTL-22, "Removal and Installation".
2. Check that there is not any mixing foreign object in the blower motor.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".
2.CHECK BLOWER MOTOR
Check that there is not breakage or damage in the blower motor.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".

Revision: October 2013 HAC-184 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

3.CHECK BLOWER MOTOR A

Check that blower motor turns smoothly.
Is the inspection result normal?
YES >> Inspection End. B
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".
Component Inspection (Blower Relay) INFOID:0000000009345270
C
1.CHECK BLOWER RELAY
1. Remove blower relay. Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
D
2. Check continuity between blower relay terminal 3 and 5 when
the voltage is supplied between terminal 1 and 2.

E
Terminal Voltage Continuity
ON Yes
3 5
OFF No F
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace blower relay. G
JSIIA1551ZZ

HAC

Revision: October 2013 HAC-185 2013 LEAF

 ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
Component Inspection INFOID:0000000009345271

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

Revision: October 2013 HAC-186 2013 LEAF

 ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

>> GO TO 2. A
2.CHECK ELECTRIC COMPRESSOR INSULATION RESISTANCE
1. Disconnect high voltage harness connector from electric compressor. B
2. Check the insulation resistance of the electric compressor with
an insulation resistance tester.
CAUTION:
• Unlike the ordinary tester, the insulation resistance tester C
applies 500V when measuring. If used incorrectly, there is
the danger of electric shock. If used in the vehicle 12V
system, there is the danger of damage to electronic D
devices. Read the insulation resistance tester instruction
manual carefully and be sure to work safely.
• Use 500V range of insulation resistance tester to measure
insulation resistance. Wait for 30 seconds until the value E
becomes stable.

+ F
Electric compressor − Resistance
Terminal
G
1 Aluminum part on side
3 MΩ or more
2 of electric compressor

Is the inspection result normal? H

YES >> Inspection End.
NO >> Replace electric compressor. Refer to HA-37, "Removal JMIIA2755ZZ

and Installation". HAC

Revision: October 2013 HAC-187 2013 LEAF

 PTC HEATER INSPECTION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
PTC HEATER INSPECTION RESISTANCE CHECK
Component Inspection INFOID:0000000009345272

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

Revision: October 2013 HAC-188 2013 LEAF

 PTC HEATER INSPECTION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

>> GO TO 2. A
2.CHECK PTC HEATER INSULATION RESISTANCE
1. Disconnect 12V battery negative terminal. Refer to HAC-11, "Precaution for Removing 12V Battery". B
2. Disconnect high voltage harness connector from Li-ion battery.
3. Check the insulation resistance of the PTC heater with an insu-
lation resistance tester.
CAUTION: C
• Unlike the ordinary tester, the insulation resistance tester
applies 500V when measuring. If used incorrectly, there is
the danger of electric shock. If used in the vehicle 12V D
system, there is the danger of damage to electronic
devices. Read the insulation resistance tester instruction
manual carefully and be sure to work safely.
• Use 500V range of insulation resistance tester to measure E
insulation resistance. Wait for 30 seconds until the value
becomes stable.
F
+
Li-ion battery − Resistance
G
Connector Terminal
40 Bonding wire
H19 1 MΩ or more
41 fixed portion H
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater. Refer to HAC-208, "Removal and JMIIA2756ZZ HAC
Installation".

Revision: October 2013 HAC-189 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]

SYMPTOM DIAGNOSIS
AUTOMATIC AIR CONDITIONING SYSTEM
Symptom Table INFOID:0000000009345273

NOTE:
Perform self-diagnoses with CONSULT before performing the symptom diagnosis. If any DTC is detected,
perform the corresponding diagnosis.

Symptom Corresponding malfunction part Check item/Reference

• A/C auto amp. ignition power supply
• Air conditioning system does not activate. HAC-180, "A/C AUTO AMP. : Di-
and ground circuit
• Air conditioning system cannot be controlled. agnosis Procedure"
• A/C auto amp.
Check air mix door motor sys-
Air mix door motor system installation
Discharge air temperature does not change. tem is properly installed. Refer
condition
to HAC-210, "Exploded View".
Check mode door motor system
Mode door motor system installation
Air outlet does not change. is properly installed. Refer to
condition
HAC-210, "Exploded View".
Check intake door motor system
Intake door motor system installation
Air inlet does not change. is properly installed. Refer to
condition
HAC-210, "Exploded View".
• Blower motor power supply circuit
• Blower motor control circuit
• A/C auto amp. ignition power supply
circuit
• Power transistor power supply and
Blower motor does not operates or operation speed is not HAC-182, "Diagnosis Proce-
ground circuit
normal. dure"
• Power transistor control signal cir-
cuit
• Blower motor
• Power transistor
• A/C auto amp.
• The circuit between VCM and refrig-
erant pressure sensor
HAC-193, "Diagnosis Proce-
Compressor does not operate. • Refrigerant pressure sensor
dure"
• Blower fan ON signal circuit
• A/C auto amp.
• Cooler cycle
• Air leakage from each duct
• Insufficient cooling. HAC-191, "Diagnosis Proce-
• A/C auto amp. connection recogni-
• No cool air comes out. (Air flow volume is normal.) dure"
tion signal circuit
• Temperature setting trimmer
• Cooler cycle
• Insufficient heating. • Air leakage from each duct HAC-192, "Diagnosis Proce-
• No warm air comes out. (Air flow volume is normal.) • Temperature setting trimmer dure"
• A/C auto amp. connection
During compressor op-
Cooler cycle HA-34, "Symptom Table"
eration.
Noise is heard when the A/C • Mixing any foreign object in blower
system operates. During blower motor op- motor HAC-184, "Component Inspec-
eration. • Blower motor fan breakage tion (Blower Motor)"
• Blower motor rotation inferiority
• Memory function does not operate normally. • A/C auto amp. battery power supply
HAC-180, "A/C AUTO AMP. : Di-
• The setting is not maintained. (It returns to initial condi- circuit
agnosis Procedure"
tion.) • A/C auto amp.

Revision: October 2013 HAC-190 2013 LEAF

 INSUFFICIENT COOLING
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
INSUFFICIENT COOLING
A
Description INFOID:0000000009345274

B
Symptom
• Insufficient cooling
• No cold air comes out. (Air flow volume is normal.)
C
Diagnosis Procedure INFOID:0000000009345275

NOTE:
Perform the self-diagnosis with CONSULT before performing the diagnosis by symptom. Perform the diagno- D
sis by DTC if DTC is detected.
1.CHECK ELECTRIC COMPRESSOR OPERATION
E
Check the electric compressor operation state while the air conditioner system is operated.
Does electric compressor operate?
YES >> GO TO 2. F
NO >> Perform diagnosis for “COMPRESSOR DOES NOT OPERATE”. Refer to HAC-193, "Diagnosis
Procedure".
2.CHECK REFRIGERANT CYCLE G
Connect recovery/recycling/recharging equipment (for HFC-134a) to the vehicle and perform the refrigerant
system diagnosis. Refer to HA-34, "Symptom Table".
Is the check result normal? H
YES >> GO TO 3.
NO >> Repair or replace malfunctioning component.
3.CHECK FOR AIR LEAKAGE FROM DUCT HAC

Check duct and nozzle, etc. of A/C system for air leakage.
Is the check result normal? J
YES >> GO TO 4.
NO >> Repair or replace malfunctioning component.
4.CHECK DETECTION TEMPERATURE OF EACH SENSOR K
With CONSULT
Using CONSULT, check that it is normal to detection temperature of each sensor by “DATA MONITOR” of
“HVAC”. Refer to HAC-49, "CONSULT Function". L
Is the check result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning component. M
5.CHECK SETTING OF DIFFERENCE BETWEEN SET TEMPERATURE AND CONTROL TEMPERATURE
With CONSULT N
1. Using CONSULT, check the setting of “TEMP SET CORRECT” on “WORK SUPPORT” of “HVAC”. Refer
to HAC-94, "Temperature Setting Trimmer".
2. Check that the difference between set temperature and control temperature is set to “+ direction”.
NOTE: O
The control temperature can be set with a setting difference between the set temperature and control tem-
perature.
3. Change the set temperature correction value to “0”. P
Are the symptoms solved?
YES >> Perform the setting separately if necessary. Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-194, "Removal and Installation".

Revision: October 2013 HAC-191 2013 LEAF

 INSUFFICIENT HEATING
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
INSUFFICIENT HEATING
Description INFOID:0000000009345276

Symptom
• Insufficient heating
• No warm air comes out. (Air flow volume is normal.)
Diagnosis Procedure INFOID:0000000009345277

NOTE:
Perform the self-diagnosis with CONSULT before performing the diagnosis by symptom. Perform the diagno-
sis by DTC if DTC is detected.
1.CHECK REFRIGERANT CYCLE
Connect recovery/recycling/recharging equipment (for HFC-134a) to the vehicle and perform the refrigerant
system diagnosis. Refer to HA-34, "Symptom Table".
Is the check result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning component.
2.CHECK FOR AIR LEAKAGE FROM DUCT
Check duct and nozzle, etc. of A/C system for air leakage.
Is the check result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning component.
3.CHECK DETECTION TEMPERATURE OF EACH SENSOR
With CONSULT
Using CONSULT, check that it is normal to detection temperature of each sensor by “DATA MONITOR” of
“HVAC”. Refer to HAC-49, "CONSULT Function".
Is the check result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning component.
4.CHECK SETTING OF DIFFERENCE BETWEEN SET TEMPERATURE AND CONTROL TEMPERATURE
With CONSULT
1. Using CONSULT, check the setting of “TEMP SET CORRECT” on “WORK SUPPORT” of “HVAC”. Refer
to HAC-94, "Temperature Setting Trimmer".
2. Check that the difference between set temperature and control temperature is set to “− direction”.
NOTE:
The control temperature can be set with a setting difference between the set temperature and control tem-
perature.
3. Change the set temperature correction value to “0”.
Are the symptoms solved?
YES >> Perform the setting separately if necessary. Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-194, "Removal and Installation".

Revision: October 2013 HAC-192 2013 LEAF

 COMPRESSOR DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITH HEAT PUMP)]
COMPRESSOR DOES NOT OPERATE
A
Description INFOID:0000000009345278

SYMPTOM B
Compressor does not operate.
Diagnosis Procedure INFOID:0000000009345279
C
NOTE:
• Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
form the corresponding diagnosis. D
• Check that refrigerant is enclosed in cooler cycle normally. If refrigerant amount is shortage from proper
amount, perform the inspection of refrigerant leakage.
1.CHECK REFRIGERANT PRESSURE SENSOR E
Check refrigerant pressure sensor. Refer to EVC-365, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Repair or replace malfunctioning component.
2.CHECK A/C AUTO AMP. INPUT SIGNAL G
With CONSULT
1. Select “DATA MONITOR” mode of “HVAC” using CONSULT.
2. Select “FORCED Off SIGNAL”, and check status under the following conditions. H

Monitor item Condition Status

A/C switch ON (A/C compres- Normal condition: OFF HAC
FORCED Off SIGNAL Power switch ON
sor activate) Except above: ON
Is the inspection result normal?
YES >> GO TO 3. J
NO >> Check for the VCM. Refer to EVC-43, "ELECTRIC POWER TRAIN SYSTEM : System Descrip-
tion".
3.CHECK A/C AUTO AMP. OUTPUT SIGNAL K

With CONSULT
1. Set the vehicle to READY.
L
2. Using CONSULT, perform “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-49, "CONSULT
Function".
3. Check the electric compressor operations in each mode.
Is the inspection result normal? M
YES >> Replace A/C auto amp.
NO >> Replace electric compressor.
N

Revision: October 2013 HAC-193 2013 LEAF

 A/C CONTROL (A/C AUTO AMP.)
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]

REMOVAL AND INSTALLATION

A/C CONTROL (A/C AUTO AMP.)
Removal and Installation INFOID:0000000009320755

REMOVAL
1. Remove cluster lid C. Refer to IP-17, "Removal and Installation".
2. Release harness clips (B) (if equipped).
3. Remove screws (A).
4. Disengage pawls, and then remove A/C auto amp. (1) from clus-
ter lid C.

: Pawl

JPIIA1819ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-194 2013 LEAF

 HEAT PUMP CONTROL UNIT
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
HEAT PUMP CONTROL UNIT
A
Removal and Installation INFOID:0000000009349669

REMOVAL B
1. Remove glove box cover assembly. Refer to IP-16, "Exploded View".
2. Disconnect heat pump control unit connector.
C
3. Remove screw (A) and heat pump control unit (1) from vehicle.

F
ALIIA0801ZZ

INSTALLATION
Install in the reverse order of removal. G

HAC

Revision: October 2013 HAC-195 2013 LEAF

 AMBIENT SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
AMBIENT SENSOR
Removal and Installation INFOID:0000000009320757

REMOVAL
1. Remove front under cover. Refer to EXT-23, "FRONT UNDER COVER : Removal and Installation".
2. Disconnect ambient sensor connector (A).
3. Disengage pawl, and then remove ambient sensor (1) from the
vehicle.

: Pawl

JPIIA1820ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-196 2013 LEAF

 IN-VEHICLE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
IN-VEHICLE SENSOR
A
Removal and Installation INFOID:0000000009320758

REMOVAL B
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove screw (A), and then remove in-vehicle sensor (1) from
instrument lower panel LH. C

JPIIA1838ZZ
F
INSTALLATION
Install in the reverse order of removal.
G

HAC

Revision: October 2013 HAC-197 2013 LEAF

 SUNLOAD SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
SUNLOAD SENSOR
Removal and Installation INFOID:0000000009320759

REMOVAL
1. Remove switch panel. Refer to IP-17, "Removal and Installation".
2. Disconnect sunload sensor connector (A).
3. Disengage pawls, and then remove sunload sensor (1) from
switch panel.

: Pawl

JPIIA1831ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-198 2013 LEAF

 INTAKE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
INTAKE SENSOR
A
Exploded View INFOID:0000000009320760

HAC

JMIIA2600GB P

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH
10. Plate 11. O-rings 12. Grommet
13. Low pressure pipe flange 14. Intake sensor 15. PTC heater shield lower

Revision: October 2013 HAC-199 2013 LEAF

 INTAKE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
16. Evaporator cover 17. Inner condenser pipe cover 18. PTC heater shield LH
19. Inner condenser cover 20. Sleeve 21. Clip
22. Compressor discharge refrigerant 23. Grommet 24. Gasket
temperature sensor
25. Inner condenser 26. PTC heater outlet and A/C unit 27. Heating and cooling unit
case air temperature sensor as- assembly case LH
sembly
28. Filter cover 29. Filter 30. Aspirator
31. Aspirator hose 32. Harness 33. PTC heater shield
34. Lower air mix door 35. Upper air mix door 36. Air mix door guide
37. Front door rod 38. Side ventilator door 39. Foot door
40. Side ventilator seal LH 41. Lower attachment case 42. Side ventilator seal RH
43. Center ventilator and defroster door 44. Sub defroster door 45. Upper attachment case
46. Defroster seal 47. Ventilator seal 48. Intake seal
49. Lower intake case 50. Intake door 51. Upper intake seal
52. Power transistor 53. Sub harness
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320761

REMOVAL
1. Remove evaporator assembly. Refer to HA-60, "EVAPORATOR : Removal and Installation".
2. Remove intake sensor from evaporator.
INSTALLATION
Note the following items, and then install in the order of removal.
CAUTION:
• Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor
can be located in the same position.
• When removing or installing the intake sensor, be sure not to rotate the bracket insertion part. Fail-
ure to do this may cause damage to the evaporator.

Revision: October 2013 HAC-200 2013 LEAF

 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR
A
Exploded View INFOID:0000000009320762

HAC

JMIIA2600GB P

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH
10. Plate 11. O-rings 12. Grommet
13. Low pressure pipe flange 14. Intake sensor 15. PTC heater shield lower

Revision: October 2013 HAC-201 2013 LEAF

 COMPRESSOR DISCHARGE REFRIGERANT TEMPERATURE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
16. Evaporator cover 17. Inner condenser pipe cover 18. PTC heater shield LH
19. Inner condenser cover 20. Sleeve 21. Clip
22. Compressor discharge refrigerant 23. Grommet 24. Gasket
temperature sensor
25. Inner condenser 26. PTC heater outlet and A/C unit 27. Heating and cooling unit
case air temperature sensor as- assembly case LH
sembly
28. Filter cover 29. Filter 30. Aspirator
31. Aspirator hose 32. Harness 33. PTC heater shield
34. Lower air mix door 35. Upper air mix door 36. Air mix door guide
37. Front door rod 38. Side ventilator door 39. Foot door
40. Side ventilator seal LH 41. Lower attachment case 42. Side ventilator seal RH
43. Center ventilator and defroster door 44. Sub defroster door 45. Upper attachment case
46. Defroster seal 47. Ventilator seal 48. Intake seal
49. Lower intake case 50. Intake door 51. Upper intake seal
52. Power transistor 53. Sub harness
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320763

REMOVAL
1. Remove the inner condenser assembly. Refer to HA-61, "INNER CONDENSER : Removal and Installa-
tion".
2. Remove compressor discharge refrigerant temperature sensor from the inner condenser assembly.
INSTALLATION
Note the following items, and then install in the order of removal.
CAUTION:
• Mark the mounting position of compressor discharge refrigerant temperature sensor prior to
removal so that the reinstalled sensor can be located in the same position.

Revision: October 2013 HAC-202 2013 LEAF

 COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
COMPRESSOR SUCTION REFRIGERANT TEMPERATURE SENSOR
A
Exploded View INFOID:0000000009320764

HAC

J
JMIIA2636GB

1. Sleeve 2. Clip 3. Compressor suction refrigerant K

temperature sensor
4. Condenser pipe assembly 5. O-ring 6. Condenser
7. Condenser support assembly L
: Always replace after every disassembly.

: N·m (kg-m, in-lb) M

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000009320765 N

REMOVAL
1. Remove condenser assembly. Refer to HA-52, "Removal and Installation". O
2. Remove compressor suction refrigerant temperature sensor from the condenser assembly.
INSTALLATION
P
Note the following items, and then install in the order of removal.
CAUTION:
• Mark the mounting position of compressor suction refrigerant temperature sensor prior to removal
so that the reinstalled sensor can be located in the same position.

Revision: October 2013 HAC-203 2013 LEAF

PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR AS-
SEMBLY
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SEN-
SOR ASSEMBLY
Exploded View INFOID:0000000009320766

JMIIA2600GB

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH

Revision: October 2013 HAC-204 2013 LEAF

 PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR AS-
SEMBLY
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
10. Plate 11. O-rings 12. Grommet
13. Low pressure pipe flange 14. Intake sensor 15. PTC heater shield lower A
16. Evaporator cover 17. Inner condenser pipe cover 18. PTC heater shield LH
19. Inner condenser cover 20. Sleeve 21. Clip
22. Compressor discharge refrigerant 23. Grommet 24. Gasket B
temperature sensor
25. Inner condenser 26. PTC heater outlet and A/C unit 27. Heating and cooling unit
case air temperature sensor as- assembly case LH C
sembly
28. Filter cover 29. Filter 30. Aspirator
31. Aspirator hose 32. Harness 33. PTC heater shield D
34. Lower air mix door 35. Upper air mix door 36. Air mix door guide
37. Front door rod 38. Side ventilator door 39. Foot door
40. Side ventilator seal LH 41. Lower attachment case 42. Side ventilator seal RH E
43. Center ventilator and defroster door 44. Sub defroster door 45. Upper attachment case
46. Defroster seal 47. Ventilator seal 48. Intake seal
49. Lower intake case 50. Intake door 51. Upper intake seal F
52. Power transistor 53. Sub harness
: Always replace after every disassembly.
G
: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320767

H
REMOVAL
1. Remove the heating and cooling unit assembly. Refer to HA-57, "HEATING AND COOLING UNIT
ASSEMBLY : Removal and Installation". HAC
2. Remove PTC heater outlet and A/C unit case air temperature sensor assembly from the heating and cool-
ing unit assembly.
J
INSTALLATION
Install in the reverse order of removal.
K

Revision: October 2013 HAC-205 2013 LEAF

 POWER TRANSISTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
POWER TRANSISTOR
Exploded View INFOID:0000000009320768

JPIIA1798ZZ

1. Heating and cooling unit assembly 2. Power transistor 3. Sub harness

4. Blower motor

Removal and Installation INFOID:0000000009320769

REMOVAL
1. Remove instrument panel assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect power transistor connector.
3. Slide power transistor (1) to the left while pressing lever (A), and
then remove power transistor.

JPIIA1636ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-206 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
PTC HEATER
A
Exploded View INFOID:0000000009320770

HAC

JMIIA2600GB P

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH
10. Plate 11. O-rings 12. Grommet
13. Low pressure pipe flange 14. Intake sensor 15. PTC heater shield lower

Revision: October 2013 HAC-207 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
16. Evaporator cover 17. Inner condenser pipe cover 18. PTC heater shield LH
19. Inner condenser cover 20. Sleeve 21. Clip
22. Compressor discharge refrigerant 23. Grommet 24. Gasket
temperature sensor
25. Inner condenser 26. PTC heater outlet and A/C unit 27. Heating and cooling unit
case air temperature sensor as- assembly case LH
sembly
28. Filter cover 29. Filter 30. Aspirator
31. Aspirator hose 32. Harness 33. PTC heater shield
34. Lower air mix door 35. Upper air mix door 36. Air mix door guide
37. Front door rod 38. Side ventilator door 39. Foot door
40. Side ventilator seal LH 41. Lower attachment case 42. Side ventilator seal RH
43. Center ventilator and defroster door 44. Sub defroster door 45. Upper attachment case
46. Defroster seal 47. Ventilator seal 48. Intake seal
49. Lower intake case 50. Intake door 51. Upper intake seal
52. Power transistor 53. Sub harness
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320771

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them. Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
REMOVAL
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
1. Check voltage in high voltage circuit. (Check that condenser are discharged.)
a. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
b. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".

Revision: October 2013 HAC-208 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
c. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals. A

JPCIA0296ZZ D
DANGER:

Touching high voltage components without using the appropriate protective equipment will
E
cause electrocution.

Standard : 5 V or less
CAUTION: G
For voltage measurements, use a tester which can measure to 500 V or higher.

2. Remove heating and cooling unit assembly. Refer to HA-57, "HEATING AND COOLING UNIT ASSEM- H
BLY : Removal and Installation".
3. Remove PTC heater from the heating and cooling unit assembly.
INSTALLATION HAC
Install in the reverse order of removal.

Revision: October 2013 HAC-209 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
DOOR MOTOR
Exploded View INFOID:0000000009320772

LEFT SIDE

JPIIA1795ZZ

1. Heating and cooling unit assembly 2. Intake door lever 3. Intake door motor
4. Air mix door motor 5. Upper air mix door rod 6. Upper air mix door lever
7. Lower air mix door lever 8. Lower air mix door rod

RIGHT SIDE

Revision: October 2013 HAC-210 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]

H
JPIIA1796ZZ

1. Heating and cooling unit assembly 2. Main link 3. Sub defroster door link
4. Sub defroster door rod 5. Mode link 6. Plate HAC
7. Mode link rod 8. Mode door motor 9. Sub defroster door lever
10. Center ventilator and defroster door link 11. Plate 12. Center ventilator and defroster
door rod J
13. Center ventilator and defroster door lever 14. Sub harness

INTAKE DOOR MOTOR K

INTAKE DOOR MOTOR : Removal and Installation INFOID:0000000009320773

REMOVAL L

1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove knee protector. M
3. Remove nuts (A), and then remove knee protector bracket (1).

P
JPIIA1891ZZ

4. Remove brake pedal assembly. Refer to BR-523, "Removal and Installation".

5. Disconnect intake door motor connector.

Revision: October 2013 HAC-211 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
6. Remove screws (A), and then remove intake door motor (1)
from heating and cooling unit assembly.

: Vehicle front

JPIIA1832ZZ

INSTALLATION
Install in the reverse order of removal.
MODE DOOR MOTOR
MODE DOOR MOTOR : Removal and Installation INFOID:0000000009320774

REMOVAL
1. Remove glove box cover assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect mode door motor connector.
3. Remove screws (A), and then remove mode door motor (1) from
the heating and cooling unit assembly.

: Vehicle front

JPIIA1833ZZ

INSTALLATION
Note the following item, and then install in the order of removal.
CAUTION:
After installing door motor, perform door motor starting position. Refer to HAC-97, "Work Procedure".
AIR MIX DOOR MOTOR
AIR MIX DOOR MOTOR : Removal and Installation INFOID:0000000009320775

REMOVAL
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove knee protector.
3. Remove nuts (A), and then remove knee protector bracket (1).

JPIIA1891ZZ

4. Remove brake pedal assembly. Refer to BR-523, "Removal and Installation".

Revision: October 2013 HAC-212 2013 LEAF
 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITH HEAT PUMP)]
5. Disconnect air mix door motor connector.
6. Remove screws (A), and then remove air mix door motor (1) A
from heating and cooling unit assembly.

: Vehicle front B

JPIIA1834ZZ
D

INSTALLATION
Note the following item, and then install in the order of removal. E
CAUTION:
After installing door motor, perform door motor starting position. Refer to HAC-97, "Work Procedure".
F

HAC

Revision: October 2013 HAC-213 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]

PRECAUTION
PRECAUTIONS
Precaution for Technicians Using Medical Electric INFOID:0000000009328392

OPERATION PROHIBITION
WARNING:
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by PDM (Power Delivery Module) at normal charge
operation may affect medical electric devices, a technician using a medical electric device such as
implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor
room [PDM (Power Delivery Module)] at the hood-opened condition during normal charge operation.
PRECAUTION AT TELEMATICS SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before
TCU use.
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of Intelligent Key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of Intelligent Key might affect the
function of the device. The possible effects on the devices must be checked with the device manu-
facturer before Intelligent Key use.
Point to Be Checked Before Starting Maintenance Work INFOID:0000000009320777

The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009327268

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
Revision: October 2013 HAC-214 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. A
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: B
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal C
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this D
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS E
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a F
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service. G

Precaution for Procedure without Cowl Top Cover INFOID:0000000009320781

H
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
HAC

K
PIIB3706J

High Voltage Precautions INFOID:0000000009328397

L
DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of M
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING: N
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in O
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulated protective equipment before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
P
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
HIGH VOLTAGE HARNESS AND EQUIPMENT IDENTIFICATION

Revision: October 2013 HAC-215 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
All the high voltage harnesses and connectors are orange. The Li-ion battery and other high voltage devices
include an orange high voltage label. Never touch these harnesses and high voltage parts.
HANDLING OF HIGH VOLTAGE HARNESS AND TERMINALS
Immediately insulate disconnected high voltage connectors and terminals with insulating tape.
REGULATIONS ON WORKERS WITH MEDICAL ELECTRONICS
WARNING:
The vehicle contains parts that contain powerful magnets. If a person who is wearing a heart pace-
maker or other medical device is close to these parts, the medical device may be affected by the mag-
nets. Such persons must not perform work on the vehicle.
PROHIBITED ITEMS TO CARRY DURING THE WORK
Hybrid vehicles and electric vehicles contain parts with high voltage and intense magnetic force. Never carry
metal products and magnetic recording media (e.g. cash card, prepaid card) to repair/inspect high voltage
parts. If this is not observed, the metal products may create a risk of short circuit and the magnetic recording
media may lose their magnetic recording.
POSTING A SIGN OF “DANGER! HIGH VOLTAGE AREA. KEEP OUT”

Revision: October 2013 HAC-216 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Indicate "HIGH VOLTAGE. DO NOT TOUCH" on the vehicle under repair/inspection to call attention to other
workers. A

HAC

JSAIA1600GB P

Precaution for Removing 12V Battery INFOID:0000000009320778

1. Check that EVSE is not connected.

NOTE:
If EVSE is connected, the air conditioning system may be automatically activated by the timer A/C func-
tion.
2. Turn the power switch OFF → ON → OFF. Get out of the vehicle. Close all doors (including back door).
Revision: October 2013 HAC-217 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
3. Check that the charge status indicator lamp does not blink and wait for 5 minutes or more.
NOTE:
If the battery is removed within 5 minutes after the power switch is turned OFF, plural DTCs may be
detected.
4. Remove 12V battery within 1 hour after turning the power switch OFF → ON → OFF.
NOTE:
• The 12V battery automatic charge control may start automatically even when the power switch is in
OFF state.
• Once the power switch is turned ON → OFF, the 12V battery automatic charge control does not start for
approximately 1 hour.
CAUTION:
• After all doors (including back door) are closed, if a door (including back door) is opened before
battery terminals are disconnected, start over from Step 1.
• After turning the power switch OFF, if “Remote A/C” is activated by user operation, stop the air
conditioner and start over from Step 1.
Precautions for Service Work of Cooler System INFOID:0000000009354890

GENERAL REFRIGERANT PRECAUTION

WARNING:
• Never breathe A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from the A/C system, using certified service equipment meeting
requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment], or J-2209 [HFC-134a (R-134a)
recovery equipment]. Ventilate work area before resuming service if accidental system discharge
occurs. Additional health and safety information may be obtained from refrigerant and lubricant
manufacturers.
• Never release refrigerant into the air. Use approved recovery/recycling recharging equipment to cap-
ture the refrigerant each time an air conditioning system is discharged.
• Wear always eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
• Never store or heat refrigerant containers above 52°C (126°F).
• Never heat a refrigerant container with an open flame; Place the bottom of the container in a warm
pail of water if container warming is required.
• Never intentionally drop, puncture, or incinerate refrigerant containers.
• Keep refrigerant away from open flames: poisonous gas is produced if refrigerant burns.
• Refrigerant displaces oxygen, therefore be certain to work in well ventilated areas to prevent suffo-
cation.
• Never pressure test or leakage test HFC-134a (R-134a) service equipment and/or vehicle air condi-
tioning systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a)
have been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause
injury or property damage. Additional health and safety information may be obtained from refriger-
ant manufacturers.
WORKING WITH HFC-134a (R-134a)
CAUTION:
• CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. Compressor mal-
function is likely to occur if the refrigerants are mixed, refer to “CONTAMINATED REFRIGERANT”
below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use Refriger-
ant recovery/recycling recharging equipment and Refrigerant Identifier.
• Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
• If rotary compressor oil (DH-PR), swash plate compressor oil (DH-PS), or CFC-12 compressor oil
(mineral oil) is used, the insulation resistance may be reduced. Never use these oils.
• The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
- Cap (seal) immediately the component to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before connecting the components when installing refrig-
erant components to a vehicle. Connect all refrigerant loop components as quickly as possible to
minimize the entry of moisture into system.

Revision: October 2013 HAC-218 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
- Use only the specified lubricant from a sealed container. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing. A
- Never allow lubricant to come in contact with styrene foam parts. Damage may result.
REFRIGERANT CONNECTION
A new type refrigerant connection has been introduced to all refrigerant lines except the following location. B
• Expansion valve to evaporator
• Refrigerant pressure sensor to liquid tank
WARNING: C
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
D
Observe the following when replacing or cleaning refrigerant cycle components.
• To prevent fluorescent indicator from entering, prepare and use exclusive hose for EV (electric vehi-
cle) and HEV (hybrid vehicle) when connecting recovery/recycling/recharging equipment.
• Store it in the same way at it is when mounted on the car when the compressor is removed. Failure E
to do so will cause lubricant to enter the low-pressure chamber.
• Use the torque wrench or the backup wrench when installing the piping.
• Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes. F
• Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other components until just before required for connection.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components. G
• Remove thoroughly moisture from the refrigeration system before charging the refrigerant.
• Replace always used O-rings.
• Apply lubricant to circle of the O-rings shown in illustration when connecting tube. Be careful not to H
apply lubricant to threaded portion.
• O-ring must be closely attached to the groove portion of tube.
• Be careful not to damage O-ring and tube when replacing the O-ring.
• Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is HAC
installed to tube correctly.
• Perform leakage test and make sure that there is no leakage from connections after connecting line.
Disconnect that line and replace the O-ring when the refrigerant leaking point is found. Then tighten J
connections of seal seat to the specified torque.

RHA861F

COMPRESSOR P
CAUTION:
• Plug all openings to prevent moisture and foreign matter from entering.
• Store it in the same way at it is when mounted on the car when the compressor is removed.
• Follow “Maintenance of Lubricant Quantity in Compressor” exactly when replacing or repairing
compressor. Refer to HA-87, "Description".
REFRIGERANT LEAKAGE DETECTING FLOURESCENT INDICATOR
CAUTION:
Revision: October 2013 HAC-219 2013 LEAF
 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• Never use fluorescent indicators as these may reduce the insulation resistance.
• If a fluorescent indicator enters the refrigerant cycle, either wash the refrigerant cycle parts or
replace the parts.
Service Equipment INFOID:0000000009354891

RECOVERY/RECYCLING RECHARGING EQUIPMENT

Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched
OFF after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as per the following.
• Vacuum pumps usually have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
• Use a hose equipped with a manual shut-off valve near the pump
end for pumps without an isolator. Close the valve to isolate the
hose from the pump.
• Disconnect the hose from the pump if the hose has an automatic
shut-off valve. As long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.

RHA270DA

MANIFOLD GAUGE SET

Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.

SHA533D

SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must equip positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite to the manifold gauge.

RHA272D

Revision: October 2013 HAC-220 2013 LEAF

 PRECAUTIONS
< PRECAUTION > [AUTO A/C (WITHOUT HEAT PUMP)]
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to A
the CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers
do not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination B
may occur.

Shut-off valve rotation A/C service valve

C
Clockwise Open
Counterclockwise Close
RHA273D D

REFRIGERANT WEIGHT SCALE

Verify that no refrigerant other than HFC-134a (R-134a) and speci-
E
fied lubricants have been used with the scale. The hose fitting must
be 1/2″-16 ACME if the scale controls refrigerant flow electronically.

RHA274D
H
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale each three month.
To calibrate the weight scale on the ACR4: HAC
1. Press “Shift/Reset” and “Enter” at the same time.
2. Press “8787”. “A1” is displayed.
3. Remove all weight from the scale. J
4. Press “0”, then press “Enter”. “0.00” is displayed and change to “A2”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb.) on the center
of the weight scale. K
6. Enter the known weight using four digits. (Example 10 lb. = 10.00, 10.5 lb. = 10.50)
7. Press “Enter” — the display returns to the vacuum mode.
L
8. Press “Shift/Reset” and “Enter” at the same time.
9. Press “6” — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00” is displayed. M
11. Press “Shift/Reset” to return the ACR4 to the program mode.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve N
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
O

Revision: October 2013 HAC-221 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITHOUT HEAT PUMP)]

PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000009354571

Tool name Description

Hose color:
• Low-pressure side hose: Blue with
black stripe
Service hoses • High-pressure side hose: Red with
• High-pressure side hose black stripe
• Low-pressure side hose • Utility hose: Yellow with black stripe
• Utility hose or green with black stripe
Hose fitting to gauge:
S-NT201
• 1/2″-16 ACME

Insulated gloves
Comply with EN60903:
• Use protective gloves made of
Removing and installing high voltage
insulating material.
components
• The protective gloves must be
capable of resisting the voltage
of 600 or more.
JMCIA0149ZZ

Leather gloves • Removing and installing high volt-

[Use leather gloves that can fas- age components
ten the wrist tight] • Protect insulated gloves

JPCIA0066ZZ

Insulated safety shoes

Comply with EN60903:
• Use protective shoes made of
Removing and installing high voltage
insulating material.
components
• The protective shoes must be
capable of resisting the voltage
of 600 or more.
JPCIA0011ZZ

• Removing and installing high volt-

Face shield age components
[Comply with EN166.] • To protect face from the spatter on
the work to electric line

JPCIA0167ZZ

Removing and installing high voltage

Insulated helmet
components

JPCIA0013ZZ

Revision: October 2013 HAC-222 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Tool name Description
A
Insulation resistance tester Measuring insulation resistance,
(Multi tester) voltage and resistance

C
JPCIA0014ZZ

(J-48710) Refrigerant recovery, recycling and

NISSAN ACR2009 RRR Unit recharging
D

WJIA0293E

(J-41995) Power supply: F

Electrical leak detector DC12V (Battery terminal)

AHA281A
H
Manifold gauge set Identification:
(with hoses and couplers) • The gauge face indicates HFC-
134a (R-134a).
Fitting size: Thread size HAC
• 1/2″-16 ACME

J
RJIA0196E

Service couplers Hose fitting to service hose:

• High-pressure side coupler M14 x 1.5 fitting is optional or perma- K
• Low-pressure side coupler nently attached.

S-NT202

Refrigerant weight scale For measuring of refrigerant M

Fitting size: Thread size
1/2″-16 ACME
N

S-NT200
O
Vacuum pump Capacity:
(Including the isolator valve) • Air displacement: 4 CFM
• Micron rating: 20 microns P
• Oil capacity: 482 m (17 Imp fl oz.)
Fitting size: Thread size
• 1/2″-16 ACME

S-NT203

Revision: October 2013 HAC-223 2013 LEAF

 PREPARATION
< PREPARATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Special Service Tool INFOID:0000000009354609

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
— Removing trim components
(J-46534)
Trim tool set

AWJIA0483ZZ

Oil and Grease INFOID:0000000009354572

Name Application Note

Refrigerant can (HFC-134a) Charging refrigerant —
Compressor oil (AE10) Refilling compressor oil —

Revision: October 2013 HAC-224 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

SYSTEM DESCRIPTION A
COMPONENT PARTS
AUTOMATIC AIR CONDITIONING SYSTEM
B
AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location INFOID:0000000009345282

HAC

J
ALIIA0800ZZ

A. Relay box K

No. Component Description

1. Electric compressor Refer to HAC-26, "Electric Compressor". L
2. Ambient sensor Refer to HAC-25, "Ambient Sensor".
• Supplies high voltage system power to the electric compressor.
M
3. PDM (Power delivery module) • Refer to EVC-16, "Component Parts Location" for details installation loca-
tion.
4. Refrigerant pressure sensor Refer to HAC-26, "Refrigerant Pressure Sensor".
N
The M/C (motor control) relay supplies the main power to the EV system.
5. M/C relay VCM activates the M/C relay and supplies power to the EV system when the
EV system needs to be started.
• Supplies high voltage system power to the PTC heater and PDM (power de- O
livery module)
6. Li-ion battery
• Refer to EVB-14, "Component Parts Location" for details installation loca-
tion.
P
When the M/C relay is ON, it is controlled by VCM and 12 V power is supplied
7. A/C relay
to each component of air conditioning system.

Revision: October 2013 HAC-225 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

ALIIA0798ZZ

A. Back side of A/C unit B. Left side of A/C unit C. Evaporator

D. Right side of A/C unit E. Behind glove box

No.
1. Sunload sensor Refer to HAC-26, "Sunload Sensor"
2. In-vehicle sensor Refer to HAC-25, "In-Vehicle Sensor".
3. A/C auto amp. Refer to HAC-25, "A/C Auto Amp.".
4. Power transistor Refer to HAC-25, "A/C UNIT ASSEMBLY : Power Transistor".
5. Aspirator Refer to HAC-22, "A/C UNIT ASSEMBLY : Aspirator".

Revision: October 2013 HAC-226 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
No.
A
6. Air mix door motor Refer to HAC-22, "A/C UNIT ASSEMBLY : Air Mix Door Motor"
7. Intake door motor Refer to HAC-23, "A/C UNIT ASSEMBLY : Intake Door Motor".
• PTC heater outlet air temperature sensor: HAC-22, "A/C UNIT ASSEMBLY B
PTC heater outlet air and A/C unit case : PTC Heater Outlet Air Temperature Sensor".
8.
temperature sensor • A/C unit case temperature sensor: HAC-22, "A/C UNIT ASSEMBLY : A/C
Unit Case Temperature Sensor".
9. Intake sensor Refer to HAC-22, "A/C UNIT ASSEMBLY : Intake Sensor". C
10. Blower motor Refer to HAC-24, "A/C UNIT ASSEMBLY : Blower Motor".
11. PTC heater Refer to HAC-27, "PTC Heater".
D
12. Mode door motor Refer to HAC-23, "A/C UNIT ASSEMBLY : Mode Door Motor".
• A/C CAN
Inputs a refrigerant pressure sensor signal and transmits it to the A/C auto E
amp. via CAN communication.
• CAN A/C
Calculates each input signal and transmits a timer A/C request signal, re-
mote climate control request signal, wake up request signal and deice per- F
mission signal via CAN communication to the A/C auto amp.
• A/C CAN A/C
Controls the high voltage system and transmits an A/C maximum power
signal via CAN communication to the A/C auto amp. G
• ECO A/C ECO
Transmits an ECO mode request signal to the A/C auto amplifier during
ECO mode control.
• AV C/U A/C H
Transfers a timer/remote setting temperature signal that is received from
13. VCM
AV control unit to the A/C auto amp.
• CAN A/C
HAC
Receives a cooling fan speed request signal from the A/C auto amp. via
CAN communication for cooling fan control.
• CAN A/C
Receives a timer A/C operation signal from the A/C auto amp. via CAN J
communication for timer A/C-heater timer operation start time calculation.
• CAN A/C
Receives a deice request signal from the A/C auto amp. via CAN commu-
nication for deice control. K
• CAN A/C AV C/U
Receives an A/C display signal from the A/C auto amp. via CAN communi-
cation, then transmits it to AV control unit.
• Refer to EVC-16, "Component Parts Location" for details installation loca- L
tion.

A/C UNIT ASSEMBLY

M
A/C UNIT ASSEMBLY : Aspirator INFOID:0000000009346236

The aspirator generates vacuum by the air blown from the A/C unit N
and draws the air of the passenger room into the in-vehicle sensor
via the aspirator duct.
O

RJIA1804E

Revision: October 2013 HAC-227 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
A/C UNIT ASSEMBLY : Intake Sensor INFOID:0000000009346237

Intake sensor measures evaporator fin temperature. This sensor

uses a thermistor that decreases electrical resistance as tempera-
ture increases.

JSIIA1630GB

A/C UNIT ASSEMBLY : PTC Heater Outlet Air Temperature Sensor INFOID:0000000009346238

PTC heater outlet air temperature sensor measures the air tempera-
ture immediately after the air passes the PTC heater core. This sen-
sor uses a thermistor that decreases electrical resistance as
temperature increases.

JSIIA1768GB

A/C UNIT ASSEMBLY : A/C Unit Case Temperature Sensor INFOID:0000000009346239

A/C unit case temperature sensor measures the A/C unit case tem-
perature around the PTC heater core. This sensor uses a thermistor
that decreases electrical resistance as temperature increases.

JSIIA1769GB

A/C UNIT ASSEMBLY : Air Mix Door Motor INFOID:0000000009346240

DESCRIPTION
• The step motor type motor is adopted for air mix door motor.
• When the drive signal from the A/C auto amp. is input into the motor, the step motor inside the motor rotates
by the number of steps corresponding to the drive signal and stops at the target door position.
• The rotational movement of the motor is transmitted via the rod and lever to the air mix doors (upper air mix
door, lower air mix door), changing the discharge air temperature.
AIR MIX DOOR MOTOR DRIVE METHOD
• The 4 drive coils are excited in sequence in order to drive the motor.

Revision: October 2013 HAC-228 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• Direction of rotation is changeable by recomposing the pattern of excitation.
A

E
JSIIA1655GB

A/C UNIT ASSEMBLY : Mode Door Motor INFOID:0000000009346241

F
DESCRIPTION
• The step motor type motor is adopted for mode door motor.
• When the drive signal from the A/C auto amp. is input into the motor, the step motor inside the motor rotates G
by the number of steps corresponding to the drive signal and stops at the target door position.
• The rotational movement of the motor is transmitted via the rod, link, and lever to the mode doors (center
ventilator, defrost door, sub-defrost door, side ventilator door, and foot door), changing the air outlets. H
MODE DOOR MOTOR DRIVE METHOD
• The 4 drive coils are excited in sequence in order to drive the motor.
• Direction of rotation is changeable by recomposing the pattern of excitation. HAC

JZIIA0033GB

N
A/C UNIT ASSEMBLY : Intake Door Motor INFOID:0000000009346242

• Intake door motor consists of a motor that drives the door and PBR (Potentiometer Balance Resister) that
detects door position. O
• Motor operates according to drive signal from A/C auto amp.
• Motor rotational movement is transmitted via the lever to the intake door, changing the air inlet.
P

Revision: October 2013 HAC-229 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• The A/C auto amp. monitors the door position based on the PBR signal that changes in coordination with the
rotation of the motor.

JSIIA1633GB

A/C UNIT ASSEMBLY : Blower Motor INFOID:0000000009346243

Brush motor is adopted for blower motor. Rotation speed changes

according to voltage from power transistor.

JPIIA1575ZZ

JMIIA0793GB

Revision: October 2013 HAC-230 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
A/C UNIT ASSEMBLY : Power Transistor INFOID:0000000009346244

A
• Power transistor, that uses MOS field effect transistor, is adopted
for blower fan motor speed control.
NOTE: B
A MOS field effect transistor is a transistor in which the gate is
composed of a metal-oxide-semiconductor (MOS). Field effect
transistor is controlled by voltage, while ordinary transistor is con-
trolled by current. Electrode of field effect transistor is called C
source, drain, or gate, while electrode of ordinary transistor is
called emitter, collector, or base.
• Power transistor continuously controls voltage to blower fan motor D
(approximately 0 to 16 V), according to gate voltage from A/C auto
amp.
JPIIA1634ZZ

• This power transistor does not require HI relay even when the maximum voltage is applied to blower fan
motor at HI status, because voltage drop is nominal. E

A/C Auto Amp. INFOID:0000000009345292

A/C auto amp. controls A/C by calculations based on signals input from each sensor and switch. A/C auto F
amp. a self-diagnosis function is integrated in A/C auto amp. allowing diagnosis of automatic air conditioning
system to be performed quickly.
G
Ambient Sensor INFOID:0000000009345726

Ambient sensor measures ambient air temperature. This sensor

uses a thermistor that decreases electrical resistance as tempera- H
ture increases.

HAC

JMIIA1719GB
K
In-Vehicle Sensor INFOID:0000000009345727

In-vehicle sensor measures temperature of interior air that is sucked

L
into the aspirator. This sensor uses a thermistor that decreases elec-
trical resistance as temperature increases.

O
JMIIA1720GB

Revision: October 2013 HAC-231 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Sunload Sensor INFOID:0000000009345728

Sunload sensor measures sunload amount. This sensor converts

the sunload to a voltage signal by photodiode and transmits the sig-
nal to the A/C auto amp.

JPIIA1863GB

Refrigerant Pressure Sensor INFOID:0000000009345296

DESCRIPTION
• The refrigerant pressure sensor converts high-pressure side refrigerant pressure into voltage and outputs it
to VCM.
• VCM performs the cooler system protection and each engine control by the input voltage.

PBIB2657E

STRUCTURE AND OPERATION

• The refrigerant pressure sensor is a capacitance type sensor. It consists of a pressure detection area and a
signal processing area.
• The pressure detection area is the variable capacity compressor. It changes the internal capacitance accord-
ing to the pressure.
• The signal processing area detects the capacitance of pressure detection area, converts it into the voltage,
and outputs it to VCM.
Electric Compressor INFOID:0000000009345297

• An electric scroll compressor is used.

• A 3-phase output inverter with IPMNote is used.
• The inverter is adopted to IPMNote for smaller size and improved
reliability.
NOTE:
IPM (Intelligent Power Module) is the element which delivered
power device equivalent to IGBT and the protection feature of the
circuit to one package.
NOTE:
IGBT (Insulated Gate Bipolar Transistor) is a transistor which is
suitable for high voltages and large currents and which can control JSIIA1622ZZ

large electrical power using a small gate voltage.

• The structure integrates the inverter, compressor, and motor, allowing compressor to operate at any speed.

Revision: October 2013 HAC-232 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• The inverter communicates with A/C auto amp., and uses PWM controlNote to control the motor speed via
the drive circuit. A

JMIIA2059GB

NOTE:
• PWM (Pulse Width Modulation) is a system that controls current and voltage by changing the duty ratio of HAC
a constant frequency pulse wave.
• PWM is used as the adjustment method of output voltage when inverter is used as a power supply for con-
trolling motor speed. J
• PWM changes voltage application time (pulse width) using a semiconductor element and controls motor
speed.
• The IPM contains an internal protection circuit, and uses the inverter control circuit to monitor for an
increase in motor drive circuit temperature in order to prevent circuit overheating. K
• The motor uses a DC brushless motor, with speed control performed by the inverter drive circuit.

Revision: October 2013 HAC-233 2013 LEAF

 COMPONENT PARTS
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• A scroll-type compressor is used. The motor drive force is used to rotate the moveable scroll and perform
refrigerant intake, compression, and discharge.

JSIIA1625GB

PTC Heater INFOID:0000000009345729

• A PTC heater is used as the heat source for heating.

• Provides internal control circuit and performs LIN communication
with A/C auto amp.
• Based on the signals from A/C auto amp., the microcomputer
inside PTC heater controls the heater output by PWMNote.
NOTE:
• PWM (Pulse Width Modulation) is a system that controls current
and voltage by changing the duty ratio of a constant frequency
pulse wave.
• PWM is used as the adjustment method of output voltage when
inverter is used as a power supply for controlling motor speed. JMIIA2741ZZ
• PWM changes voltage application time (pulse width) using a
semiconductor element and controls PTC heater.
• PTC stands for “Positive Temperature Coefficient”, and is a ceramic material with barium titanate as the pri-
mary component.
• When current is applied, it heats up. Upon reaching a certain tem-
perature (Curie temperature) the resistance suddenly increases,
limiting the current, and maintaining a constant amount of heating.

JSIIA1653GB

Revision: October 2013 HAC-234 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
SYSTEM
A
AUTOMATIC AIR CONDITIONING SYSTEM
AUTOMATIC AIR CONDITIONING SYSTEM : System Description INFOID:0000000009345299
B
SYSTEM DIAGRAM
C

HAC

N
JSIIA1781GB

DESCRIPTION
• The automatic air conditioning system is controlled by the control functions of the A/C auto amp., VCM, and O
AV control unit.
• The A/C system operations are input from the A/C auto amp. switches.
• The A/C auto amp. sends various display information to VCM via EV CAN communication.
P
• VCM sends information received from the A/C auto amp. to the AV control unit via EV CAN communication.
• AV control unit displays the A/C status on the display, based on the information received from VCM.
CONTROL BY A/C AUTO AMP.
• HAC-236, "AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control"
• HAC-237, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control"
• HAC-237, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control"
• HAC-238, "AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control"

Revision: October 2013 HAC-235 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• HAC-239, "AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control"
• HAC-242, "AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control"
• Input data processing
- Ambient temperature correction
• The A/C auto amp. inputs the temperature detected with the ambient sensor as the ambient temperature.
• The A/C auto amp. internally processes the ambient temperature data is two data types: data for A/C control
and data for ambient temperature display.
• When the vehicle speed is 30 km/h or less, if the effects of radiator heat and other factors result in a sudden
increase in detected ambient temperature, the A/C auto amp. performs delay correction so that the recog-
nized temperature rises slowly. Correction is performed so that the change is recognized quickly when the
ambient temperature drops.
• When the temperature detected by the ambient sensor is less than approximately –20°C, no correction is
performed for the data for A/C control.
• When the temperature detected by the ambient sensor is less than approximately –29°C, no correction is
performed for the data for ambient temperature display.
- Interior air temperature correction
• The A/C auto amp. inputs the temperature detected by the in-vehicle sensor as the interior air temperature.
• In order to prevent effects from uneven temperatures inside the vehicle and from external disruptions, the A/
C auto amp. performs correction so that the recognized interior air temperature changes slowly. The A/C
auto amp. performs the correction so that the recognized interior temperature changes according to the dif-
ference between the detected interior temperature and the recognized interior temperature. If the difference
is large, the changes occur quickly, and becomes slower as the difference becomes smaller.
- Intake temperature correction
• The A/C auto amp. inputs the temperature detected with the intake sensor as the air temperature after pass-
ing through the evaporator.
• In order to prevent effects from uneven intake temperatures and from external disruptions, the A/C auto
amp. performs correction so that the recognized intake air temperature changes slowly. The A/C auto amp.
performs the correction so that the recognized intake temperature changes according to the difference
between the detected intake temperature and the recognized intake temperature. If the difference is large,
the changes occur quickly, and becomes slower as the difference becomes smaller.
- Sunload amount correction
• The A/C auto amp. inputs the sunload detected by the sunload sensor.
• When the sunload suddenly changes, for example when entering and leaving a tunnel, correction is per-
formed so that the recognized sunload of the A/C auto amp. changes slowly.
- Set temperature correction
The A/C auto amp. controls the interior temperature so that it is always at the optimum level, and performs
correction so that the temperature felt by the passengers matches the target temperature set with the tem-
perature control switch, according to the ambient temperature detected by the ambient sensor.
CONTROL BY VCM
• For details of cooling fan control, refer to EVC-55, "HIGH VOLTAGE SYSTEM COOLING CONTROL : Sys-
tem Description".
AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control INFOID:0000000009347486

• When power switch is in the ON position, A/C auto amp. always

automatically controls temperature regardless of air conditioner
operational state.
• A/C auto amp. calculates the target air mix door opening angle
according to set temperature, in-vehicle temperature, ambient tem-
perature, and sunload.
• Air mix door is controlled according to the comparison of current air
mix door opening angle and target air mix door opening angle.
• Regardless of in-vehicle temperature, ambient temperature, and
sunload, air mix door is fixed at the fully cold position when set
temperature is 16.0°C, and at the fully hot position when set tem-
JPIIA0633GB
perature is 30.0°C.

Revision: October 2013 HAC-236 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control INFOID:0000000009345730

A
• While air outlet is in automatic control, A/C auto amp. selects the
mode door position depending on a target air mix door angle and
outlet air temperature calculated from sunload. B
• When FOOT is set for the air outlet, the outlet is set to D/F to pre-
vent windshield fogging only when the ambient temperature is
extremely low (−13°C or less).
• When the ON/OFF switch is pressed during air conditioner opera- C
tion, the air outlet is fixed at the position where the ON/OFF switch
is pressed.
D
JMIIA0710GB

AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control INFOID:0000000009345731

E
DESCRIPTION
• A/C auto amp. changes gate voltage to power transistor and controls air flow continuously based on target
air flow. When air flow is to be increased, voltage to blower fan motor increases gradually for preventing a F
sudden increase of air flow.
AUTOMATIC AIR FLOW CONTROL
G
• A/C auto amp. determines target air flow according to target air mix door opening angle.
• A/C auto amp. changes voltage to power transistor gate and controls air flow in a continuous range (no
steps) so that target air flow is achieved. At this time, the voltage applied to the blower fan motor is changed
at the rate of 1.0 V per second in order to prevent any sudden changes in air flow. H
• When air outlet is VENT or B/L, the minimum air flow is changed
depending on sunload.
HAC

K
JMIIA1129GB

STARTING AIR FLOW CONTROL

L
When blower fan motor is activated, A/C auto amp. changes the volt-
age to the power transistor gate, and gradually increases the voltage
to the blower fan motor, in order to prevent a sudden increase in dis-
charge air flow (approximately 10.5 seconds for air flow to reach HI M
from LOW).
NOTE:
When outlet is DEF, air flow control at motor start is not performed.
N

O
JMIIA1130GB

AUTO MODE STARTING AIR FLOW CONTROL

P

Revision: October 2013 HAC-237 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
When the blower fan motor is activated by the AUTO control, voltage
to blower fan motor increases gradually and then the amount of air
flow increases gradually. (Approximately 138 seconds for air flow to
reach HI from LOW)

JSIIA1775GB

STARTING AIR FLOW CONTROL AT HIGH INTERIOR AIR TEMPERATURE

When evaporator temperature is high [intake air temperature sensor value is 35°C (95°F) or more], to prevent
a hot discharged air flow, A/C auto amp. suspends blower motor activation for approximately three seconds so
that evaporator is cooled by refrigerant.
AIR FLOW CONTROL AT MODE DOOR MOTOR OPERATION
If the mode motor starts when the air flow corresponds to a voltage of 8.6 V or more applied to the blower fan
motor, the A/C auto amp. performs control that fixes the voltage applied to the blower fan motor at 8.5 V, tem-
porarily decreasing the air flow and ensuring that the mode door operates smoothly.
MANUAL AIR FLOW CONTROL
When the fan switch is operated, automatic control is cancelled and the desired fan speed (1 – 7) can be
selected.

Voltage applied to blower fan motor (V)

Mode switch
VENT, B/L FOOT, D/F DEF
1st 4.0 4.0 4.0
2nd 5.4 5.2 5.3
3rd 6.8 6.3 6.7
Fan speed
(When manual 4th 8.3 7.5 8.0
control is selected)
5th 9.7 8.7 9.3
6th 11.1 9.8 10.7
7th 12.5 11.0 12.5

AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control INFOID:0000000009345303

• Manual control by the REC switch and FRE switch is given priority for inlet selection.
• When the DEF switch is pressed, the inlet is fixed at fresh air intake.
• During automatic inlet control, when the electric compressor is ON and the ambient temperature is high, the
intake is fixed at recirculation.
• When the A/C system is OFF, the inlet is fixed at fresh air intake.
• During automatic inlet control when the ambient temperature is except above, the A/C auto amp. changes
the intake control status according to the ambient temperature and the operating status of the electric com-
pressor, discharge air flow, and outlet operating status.

Revision: October 2013 HAC-238 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

Ambient temperature (temperature detected by ambient sensor) A

Compressor Mode switch
14°C or less 15°C or more
VENT Control according to the target air mix door position
B/L 30% recirculation B
FOOT

C
ON

D/F Fresh air intake D

JMIIA0711GB
E
VENT
B/L 30% recirculation
OFF
FOOT
Fresh air intake F
D/F Fresh air intake

AUTOMATIC AIR CONDITIONING SYSTEM : Electric Power Distribution Control G

INFOID:0000000009345732

DESCRIPTION H
• Based on the vehicle status, battery remaining energy, and other factors, VCM calculates the electrical
power needed to operate the A/C system, and sends this value to the A/C auto amp. via EV CAN communi-
cation.
HAC
• Based on the ambient sensor signal, inlet position, outlet position, target air mix door position, and other
information, the A/C auto amp. calculates the electrical power used by the electric compressor and PTC ele-
ment heater. If the total exceeds the electric power consumption permitted by the VCM, then the operating
rate of the electric compressor and PTC element heater are reduced to lower the power consumption. J
WARM-UP AND COOL-DOWN CONTROL
For the first 10 minutes after the power switch is turned ON, heating/cooling operation at maximum capacity is
possible based on a judgment by the A/C auto amp. (however this does not occur in ECO mode). K

AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control INFOID:0000000009345305

L
DESCRIPTION
• If the conditions for electric compressor operation are met while the blower fan motor is operating, then
based on the various input signals, the A/C auto amp. calculates the compressor target speed that produces
M
the target temperature (4–12°C) for the evaporator outlet temperature, and sends a speed command to the
electric compressor via a communications signal.

Revision: October 2013 HAC-239 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• The electric compressor receives the A/C auto amp. command and controls the motor speed by means of its
built-in inverter circuit, then transmits this status by communications.

JSIIA1649GB

Evaporator Protection Control

• When intake air temperature sensor detects that air temperature
after passing through evaporator is 1°C or less, A/C auto amp.
sends a request to the electric compressor for a speed of 0 rpm,
stopping compressor operation.
• When the air temperature after passing through evaporator
reaches 4°C or more, operation of the electric compressor is
resumed.

JSIIA1650GB

Compressor Protection Control at Pressure Malfunction

• When the refrigerant pressure on the high-pressure side (detected by the refrigerant pressure sensor) that is
received from the VCM via EV system CAN communication is as shown below, the A/C auto amp. stops the
compressor.
- Approximately 2.65 MPa (Approximately 27.0 kg/cm2) or more
- Approximately 0.14 MPa (Approximately 1.4 kg/cm2) or less
• When the refrigerant pressure on the high-pressure side returns to the range below, the A/C auto amp.
resumes operation of the electric compressor.
- Approximately 1.55 MPa (Approximately 15.8 kg/cm2) or less
- Approximately 0.16 MPa (Approximately 1.6 kg/cm2) or more
AUTOMATIC AIR CONDITIONING SYSTEM : Door Control INFOID:0000000009347487

SWITCH AND THEIR CONTROL FUNCTION

Revision: October 2013 HAC-240 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC
ALIIA0791ZZ

Intake door Blower motor Air conditioner filter

J
Evaporator Upper air mix door Lower air mix door
PTC heater core Foot door Side ventilator door
Sub-defroster door Center ventilator/defroster door K
Fresh air Recirculation air Discharge air

Defroster Center ventilator Side ventilator L

Foot Rear foot

Door position M
Mode door Air mix door
Center ventilator/defroster door

N
Sub- defroster door

Side ventilator door

Lower air mix door

Upper air mix door
Intake door

Switch position
Foot door

AUTO switch ON AUTO

Revision: October 2013 HAC-241 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Door position
Mode door Air mix door

Center ventilator/defroster door

Sub- defroster door

Side ventilator door

Lower air mix door

Upper air mix door
Intake door
Switch position

Foot door
VENT

B/L
MODE switch*
FOOT —

D/F — —

DEF switch ON

REC
Intake switch*
FRE
Full cold
16.0°C — — — —
Temperature control
16.5°C – 29.5°C — AUTO AUTO
switch
Full hot
30.0°C
Fixed at the position where the ON/
ON/OFF switch OFF — —
OFF switch is pressed

AIR DISTRIBUTION

Discharge air flow

Air outlet/distribution (Approx.)
MODE/DEF setting
Ventilator Foot
potion Defroster
Center Side Front Rear
50% 50% — — —

30% 30% 28% 12% —

— 15% 45% 20% 20%

— 15% 32% 13% 40%

— 15% — — 85%

AUTOMATIC AIR CONDITIONING SYSTEM : PTC Heater Control INFOID:0000000009345733

DESCRIPTION
• Based on the air mix door position and signals input from each sensor, the A/C auto amp. calculates the
PTC heater outlet air temperature.
• A/C auto amp. calculates the PTC heater operating rate so that the calculated PTC heater outlet air temper-
ature is achieved, and transmits the PTC heater operating rate request signal to the PTC heater via LIN
communication.
• Based on the A/C auto amplifier command, the control circuit inside the PTC heater controls the PTC heater
output by the PWM method.
NOTE:

Revision: October 2013 HAC-242 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
If the difference between setting temperature and in-vehicle temperature is large and the A/C heater load is
high when the HEAT is ON (HEAT switch indicator lamp: ON) and A/C is OFF (A/C switch indicator lamp: A
OFF), the heater control mode of the refrigerant cycle also operates. In addition, if the difference between set-
ting temperature and in-vehicle temperature is small and the A/C heater load is low, the PTC heater does not
operate. (Outlet air is warmed by the heater control mode of the refrigerant cycle.)
B
A/C UNIT CASE PROTECTION CONTROL
• The A/C auto amp. performs protection control for preventing the A/C unit case from being damaged by the
high temperature of the A/C unit case, due to PTC heater operation. C
• A/C auto amp. detects the A/C unit case temperature around the PTC heater core with the A/C unit case
temperature sensor.
• When the temperature measured by the A/C unit case temperature sensor becomes 108°C or more during
PTC heater operation, the A/C auto amplifier stops PTC heater operation. D
• When the temperature measured by the A/C unit case temperature sensor becomes 105°C or less, the A/C
auto amp. resumes PTC heater operation stopped by protection control.
E
AUTOMATIC AIR CONDITIONING SYSTEM : ECO Mode Control INFOID:0000000009345734

DESCRIPTION
• When ECO mode is selected with the electric shift selector, VCM transmits the ECO mode request signal to F
the A/C auto amp.
• When the A/C auto amp. receives the ECO mode request signal, it performs control that reduces the power
consumption of the A/C system. G
ECO MODE CONTROL
• When ECO mode is selected, warm-up/cool-down control (refer to HAC-239, "AUTOMATIC AIR CONDI-
TIONING SYSTEM : Electric Power Distribution Control") is cancelled and the special ECO mode power dis- H
tribution control is performed.
• The A/C auto amp. determines the A/C system power consumption based on the ambient temperature and
set temperature. HAC
NOTE:
When ECO mode control is activated, there is a noticeable decrease in A/C capacity when temperatures are
hot or cold.
J
AUTOMATIC AIR CONDITIONING SYSTEM : A/C-Heater Timer (Climate Ctrl. Timer)
INFOID:0000000009345309

K
DESCRIPTION
• When A/C-Heater Timer (Climate Ctrl. Timer) is set on the combination meter, the combination meter trans-
mits the A/C-Heater Timer (Climate Ctrl. Timer) request signal and A/C-Heater Timer (Climate Ctrl. Timer)
L
time setting (set vehicle occupancy time) to VCM.

ALIIA0792GB

Revision: October 2013 HAC-243 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• VCM starts two hours before the set A/C-Heater Timer (Climate Ctrl. Timer) time, and sends a request to the
A/C auto amp. for calculation of the A/C operation time required to achieve the target temperature, and
receives the results.
• When the operation time calculated by the A/C auto amp. has been reached, VCM starts the A/C auto amp.
and starts A/C-Heater Timer (Climate Ctrl. Timer).

JSIIA1782GB

A/C OPERATION DURING A/C-HEATER TIMER (CLIMATE CTRL. TIMER)

• During A/C-Heater Timer (Climate Ctrl. Timer), the A/C auto amp. operates the A/C under the following con-
ditions.

Temperature control switch Intake switch Mode switch Electric compressor

D/F (during heating)
25°C Recirculation Max. 3500 rpm
Auto (during cooling)
• If the charging plug is not inserted into the charging port at the time of A/C-Heater Timer (Climate Ctrl. Timer)
start, A/C-Heater Timer (Climate Ctrl. Timer) operation does not start. If the charging plug is disconnected
during A/C-Heater Timer (Climate Ctrl. Timer) operation, A/C-Heater Timer (Climate Ctrl. Timer) operation is
stopped.
AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset
INFOID:0000000009345310

A step motor is used for the mode door motor and air mix door motor.
Because the step motors do not have position detection mechanisms, there may be a deviation between the
door position recognized by the A/C auto amp. and the actual door position. Therefore, the A/C auto amp. per-
forms motor zero position reset in order to align its recognized door position with the actual door position.
When either of the conditions below is satisfied, the A/C auto amp. performs motor zero position reset when
the power switch next turns ON or when A/C-Heater Timer (Climate Ctrl. Timer) turns ON.
• The 12V battery terminal is disconnected and then is reconnected.
• The power switch is turned OFF during operation of the mode door motor or air mix door motor a total of 60
times.
During zero position reset operation, the DEF switch indicator flashes for several seconds. No switch opera-
tions are accepted during this time.

Revision: October 2013 HAC-244 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
AUTOMATIC AIR CONDITIONING SYSTEM : Circuit Diagram INFOID:0000000009345311

HAC

ALIIA0796GB
P

Revision: October 2013 HAC-245 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

JSIIA1786GB

AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe INFOID:0000000009346805

• When the A/C auto amp. detects the conditions shown below, it stops operation of the electric compressor.

Malfunction judgment item Description Recovery condition

UART communication malfunction A/C auto amp. judges that there is a UART com- UART communications occur normally
(Electric compressor → A/C auto amp.) munications malfunction. for two seconds or more.
Open circuit or short circuit is detected in the in- Voltage value of intake sensor circuit re-
Intake sensor malfunction
take sensor circuit. turns to normal.
Open circuit or short circuit is detected in the am- Voltage value of ambient sensor circuit
Ambient sensor malfunction
bient sensor circuit. returns to normal.
• When the electric compressor detects the following conditions, compressor operation is restricted.

Malfunction judgment Compressor op-

Description Recovery condition
item eration
Compressor discharge Compressor discharge refrigerant temperature (estimated Compressor stops for five
Stopped
temperature overheat value) is more than 130°C. minutes then restarts.
IPM temperature is more than 125°C within one minute af- IPM temperature drops to
Compressor IPM over- ter start. 123°C or less.
Stopped
heat IPM temperature is more than 88°C at least one minute af- IPM temperature drops to
ter start. 86°C or less.
Compressor voltage Compressor Inverter output voltage drops
Inverter output voltage is 140% or more.
saturation speed is limited. to under 140%.
Start failed three times because current of 35.1 A or more
Compressor overcur- flowed within 90 seconds after start.
Stopped IGN_OFF
rent Current of 35.1 A or more flows when compressor is
stopped.
Compressor DC input drops to 13.5 A or
Compressor overload DC input is more than 13.5 A.
speed is limited. less for 15 seconds.

Revision: October 2013 HAC-246 2013 LEAF

 SYSTEM
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Malfunction judgment Compressor op-
Description Recovery condition
item eration A
Compressor low-voltage High voltage rises to 235 V
High voltage is below 230 V. Stopped
malfunction or more.
Compressor high-volt- High voltage drops to 415 V B
High voltage is more than 420 V. Stopped
age malfunction or less.
Compressor IPM tem- The IPM temperature sensor
It is judged that an IPM temperature sensor open circuit or
perature sensor mal-
short circuit is occurred.
Stopped open circuit or short circuit C
function judgment is cancelled.
Compressor shunt sig- It is judged that an unexpected shunt signal value is oc-
Stopped IGN_OFF
nal offset malfunction curred. D
A data malfunction is detected in the ROM area or RAM
Compressor ROM,
area. Stopped IGN_OFF
RAM, AD malfunction
It is judged that an unexpected AD value is occurred.
E
Compressor discharge Compressor IPM temperature drops to
Estimated discharge temperature exceeded 110°C.
temperature restriction speed is limited. 108°C or less.
Compressor IPM tem- Compressor IPM temperature drops to
perature restriction
IPM temperature exceeded 83°C.
speed is limited. 81°C or less.
F
Current is decreased and
Compressor low-speed Compressor
Compressor is not operating at command speed. compressor became able to
overload speed increase G
operate at command speed.
UART communication
UART communications oc-
malfunction (Electric Electric compressor judges that a UART communication
Stopped cur normally for two seconds
compressor → A/C auto malfunction is occurred. H
or more.
amp.)

HAC

Revision: October 2013 HAC-247 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
OPERATION
Description INFOID:0000000009345313

• This A/C uses various sensors to detect temperature changes in the interior caused by factors such as
changes in ambient temperature and sunload. When the desired temperature is set, the discharge air tem-
perature, discharge air flow, and inlet/outlet changes are controlled automatically to maintain a constant inte-
rior temperature at all times.
• The air flow volume and switching of air inlets and air outlets can be selected manually without auto function.
While using auto function, it is still possible to select a particular item manually.
• It is possible to use A/C-Heater Timer (Climate Ctrl. Timer) to adjust the interior to a comfortable temperature
before entering the vehicle.
TABLE OF OPERATION CONDITIONS OF A/C SYSTEM FUNCTION OPERATED BY POWER
SWITCH OPERATION
Each of the A/C system functions is operative under the following conditions.
×:Operate —: Does not operate

Power supply position OFF ACC ON READY

Ventilation function — — × ×
×
Cooling/heating function — — ×
(Only during charging)
×
A/C-Heater Timer (Climate Ctrl.
(Only when EVSE is — — —
Timer) function
connected)
NOTE:
• Connecting EVSE when the vehicle is in READY state cancels READY state (ready indicator lamp turns
OFF), and power supply position changes to ON. At this time, cooling/heating function of A/C system stops,
and only ventilation function operates. When using cooling/heating function, turn power switch OFF, check
that charging is started, and then turn power switch ON again.
• If cooling/heating function is used during charging, and when charging is completed, cooling/heating function
stops, and only ventilation function operates.
Switch Name and Function INFOID:0000000009345314

AUTO A/C SYSTEM OPERATIONS AND DISPLAYS

A/C Controller

ALIIA0793ZZ

1. Temperature control 2. Rear window defogger switch 3. Display

4. DEF switch 5. REC switch 6. Fan control
7. ON·OFF switch 8. Heat switch 9. Mode switch
10. A/C switch 11. AUTO switch

Revision: October 2013 HAC-248 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

• If the switch is pressed while the A/C is stopped, the switch indicator lamp turns ON, “AUTO” appears on the A
display, and the A/C system status is as per the following items.
- Air inlet: Automatic control
- Air outlet: Automatic control
- Air flow: Automatic control
B
AUTO switch - Compressor: Automatic control
• If the switch is pressed while the A/C is operating and “AUTO” is OFF, the switch indicator lamp turns ON,
“AUTO” appears on the display, and all control switches to automatic control. C
NOTE:
When air outlet or air flow is manually operated while “AUTO” is indicated on display, “AUTO” indication turns
OFF. However, automatic control continues for functions other than air outlet or air flow.
When each MODE switch is pressed, air outlet is switched and VENT, B/L, FOOT, or D/F can be selected man- D
ually.
NOTE:
Mode switch
• Air outlet can be changed when air conditioner system is in the OFF position.
E
• When MODE switch is pressed while “AUTO” is indicated on display, air outlet automatic control is released
(“AUTO” turns OFF).
DEF mode (switch indicator lamp) changes between ON⇔OFF each time DEF switch is pressed
When switch is pressed while air conditioning system is in the ON position F
• When DEF mode turns ON, air conditioning system changes to the following status.
- Air outlet: DEF
- Air flow: Automatic control (If an air flow other than AUTO is selected before pressing DEF switch, blower
fan is manual control.) G
- Air inlet: Fresh air intake
- A/C switch: ON
• When DEF mode turns OFF, air conditioner system state returns to the previous state before DEF mode was H
selected.
DEF switch When switch is pressed while air conditioner system is in the OFF position
• Air conditioning system turns ON and changes to the following status.
- Air outlet: DEF HAC
- Air flow: Automatic control
- Air inlet: Fresh air intake
- A/C switch: ON
• When DEF mode turns OFF, entire air conditioner system turns OFF. J
NOTE:
When DEF mode is turned ON while “AUTO” is indicated on display, “AUTO” indication turns OFF. However,
air flow automatic control continues. (This operation is excluded when air flow is set before DEF switch is
pressed.) K
Operation of this switch increases or decreases the temperature setting in increments of 0.5° within the range
of 60° (18°C) to 90° (32°C).
Temperature control NOTE: L
When A/C system is OFF, the set temperature can be selected only while the temperature setting is shown on
the display (several seconds after mode switch is pressed).
Rear window defogger M
Refer to DEF-7, "System Description".
switch
• If the switch is pressed while the A/C is operating, the compressor and blower fan motor stop, and the outlets
and inlets are set as shown below.
ON/OFF switch - Air outlet: FOOT N
- Air inlet: Fresh air intake (during automatic inlet control)
• If the switch is pressed while A/C is stopped, the A/C turns ON with the same settings as before it is stopped.
• If the A/C switch is pressed while the compressor is ON, “A/C OFF” appears in the A/C section of the display, O
the A/C switch indicator lamp turns OFF (orange), and the compressor turns OFF.
• When the A/C switch is pressed again, “A/C ON” appears in the A/C display, the A/C switch indicator lamp
(orange) turns ON, and the compressor turns ON.
A/C switch P
• If the switch is operated while “AUTO” is shown on the display, automatic compressor control is cancelled
(“AUTO” turns OFF).
NOTE:
When blower fan motor is OFF, compressor control cannot be activated.
When the heat switch is pressed, the heat switch indicator light turns ON, and the PTC heater turns ON.
Heat switch NOTE:
When blower fan motor is OFF, PTC heater control cannot be activated.

Revision: October 2013 HAC-249 2013 LEAF

 OPERATION
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
• When the REC switch is pressed, the inlet changes to REC (recirculation) and the REC indicator lamp turns
ON.
• If the REC switch is pressed and held for approximately two seconds or more when the inlet is REC (recir-
culation), the REC and FRE indicator lamps (orange) flash twice, and the inlet switches to automatic control.
REC switch During automatic control, the air inlet status (FRE, REC) is indicated by the indicator lamp.
• If the switch is operated while “AUTO” is shown on the display, automatic intake control is cancelled (“AUTO”
turns OFF).
NOTE:
Air inlet can be changed when air conditioning system is in OFF status.
Air flow can be manually set within the range of speeds 1–7 using the fan control switch.
• +: Increase air flow.
• −: Decrease air flow.
Fan control switch NOTE:
• When this switch is operated while A/C system is OFF, A/C system turns ON.
• If the switch is operated while “AUTO” is shown on the display, automatic air flow control is cancelled (“AU-
TO” turns OFF).

Revision: October 2013 HAC-250 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
DIAGNOSIS SYSTEM (A/C AUTO AMP.)
A
Description INFOID:0000000009347495

Air conditioning system performs self-diagnosis, operation check, function diagnosis, and various settings B
using diagnosis function of each control unit.

Diagnosis item
Unit name C
(CONSULT display)
Self-diagnosis results
Data Monitor
A/C auto amplifier HVAC D
Work Support
ACTIVE TEST
Self-diagnosis results E
AV control unit AV Data Monitor
ACTIVE TEST
F
Self-diagnosis results
VCM EV/HEV
Data Monitor

G
CONSULT Function INFOID:0000000009347496

APPLICABLE ITEM
H
CONSULT performs the following functions via communication with the A/C auto amp.

Diagnosis mode FUNCTION DESCRIPTION

HAC
ECU identification information Displays part number of A/C auto amp.
Self-diagnosis results Displays diagnosis results that are judged by A/C auto amp.
Data Monitor Displays I/O signals of A/C auto amp. J
Active Test Forces supply of the signals which operate each load from the A/C auto amp.
Changes the settings of various setting functions and performs automatic adjustment of
Work support
components. K
• Read and save the vehicle specification.
Configuration
• Write the vehicle specification when replacing A/C auto amp.
L
ECU IDENTIFICATION INFORMATION
Part number of A/C auto amp. can be checked.
SELF-DIAGNOSIS RESULTS M
Diagnosis results that are judged by A/C auto amp. can be checked. HAC-58, "DTC Index".
DATA MONITOR
Communication signals of A/C auto amp. can be checked. N
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items. O
Display Item List
Monitor item [STATUS or UNIT] DESCRIPTION
AMB TEMP SEN [°C/°F] Value of ambient sensor detection value (voltage), converted to ambient temperature P
IN-VEH TEMP [°C/°F] Value of in-vehicle sensor detection value (voltage), converted to interior temperature
INT TEMP SEN [°C/°F] Value of intake sensor detection value (voltage), converted to intake temperature
SUNLOAD SEN [W/m2] Value of sunload sensor detection value (voltage), converted to sunload
AMB SEN CAL [°C/°F] Value of ambient temperature calculated by A/C auto amp.
IN-VEH CAL [°C/°F] Value of interior temperature calculated by A/C auto amp.

Revision: October 2013 HAC-251 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Monitor item [STATUS or UNIT] DESCRIPTION
INT TEMP CAL [°C/°F] Value of intake temperature calculated by A/C auto amp.
SUNL SEN CAL [W/m2] Value of sunload calculated by A/C auto amp.
COMP REQ SIG [On/Off] A/C ON signal ON/OFF status
FAN REQ SIG [On/Off] Blower fan ON signal ON/OFF status
Target value of voltage (applied voltage) applied to Blower fan motor by A/C auto
FAN DUTY* amp.
Target discharge air temperature judged by A/C auto amp. according to the temper-
XM
ature setting and the value from each sensor
Vehicle speed calculated by A/C auto amp., based on motor speed signal received
VEHICLE SPEED [km/h]
from traction motor inverter via EV CAN communication
COMPR RPM [rpm] Rotation speed of electric compressor
COMPR INPUT POWER SIG [W] Power consumption value of electric compressor
COMPR IPM TEMP SIG [°C/°F] IGBT temperature sensor value on the electric compressor
COMPR INPUT VOLT SIG [V] Input voltage value of electric compressor
PTC HEATER REQUEST [%] Operating rate sent to the PTC element heater by the A/C auto amp.
Calculated value of electrical power available to operate the A/C system received
COMP USE PERMIT POWER [W]
from VCM via EV CAN communication
REFRIGERANT PRE SEN [Mpa] Refrigerant pressure sensor detection value sent from VCM
FORCED Off SIGNAL [On/Off] State of input signal to A/C auto amp.
FORCED INTAKE REC SIG [On/Off] State of input signal to A/C auto amp.
PRE-CLIMATE SIGNAL [On/Off] State of input signal to A/C auto amp.
HV SPLY/BLOCK CMPL FLAG [On/Off] State of input signal to A/C auto amp.
PTC CONSUMPTION VOLT [W] Power consumption value of PTC heater
Value of PTC heater outlet air temperature sensor detection value (voltage), convert-
PTC OUT TEMP SENS [°C/°F]
ed to temperature
Value of A/C unit case temperature sensor detection value (voltage), converted to
A/C UNIT TEMP SENS [°C/°F]
temperature
Temperature of compressor discharge refrigerant temperature sensor, input from
CMP DISCHR TEMP SENS [°C/°F]
heat pump control unit
Temperature of compressor suction refrigerant temperature sensor, input from heat
CMP SUCTN TEMP SENS [°C/°F]
pump control unit
Operation status of refrigerant passage switching 2-way valve, input from heat pump
2-WAY VALVE STATE [On/Off]
control unit
Operation status of refrigerant passage switching 3-way valve, input from heat pump
3-WAY VALVE STATE [On/Off]
control unit
*: “DUTY”is displayed however the voltage is indicated. Or value is not displayed, but unit is (V).
ACTIVE TEST
The signals used to activate each device forcibly supplied from A/C auto amp. operation check of air condi-
tioning system can be performed.
NOTE:
When the active test is performed, the vehicle is set to READY.

Test item DESCRIPTION

ALL SEG ALL switch indicator indications are turned ON.
The operation check of A/C system can be performed by selecting the mode. Refer to the
HVAC TEST
following table for the conditions of each mode.

HVAC Test

Revision: October 2013 HAC-252 2013 LEAF

 DIAGNOSIS SYSTEM (A/C AUTO AMP.)
< SYSTEM DESCRIPTION > [AUTO A/C (WITHOUT HEAT PUMP)]

Test item A
Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7
Mode door motor position VENT VENT B/L FOOT* FOOT* D/F DEF
B
Intake door motor position REC REC REC FRE FRE FRE FRE
FULL FULL FULL FULL FULL FULL
Air mix door motor position FULL HOT
COLD COLD COLD HOT HOT HOT C
A/C operation mode Cooling Cooling Cooling Heater Heater Heater Cooling
Blower fan motor (applied voltage) 10.5 V 8.5 V 10.5 V 8.5 V 8.5 V 8.5 V 12 V
Electric compressor (rpm) ON (1500) ON (2000) ON (3000) ON (2000) ON (2000) OFF (0) ON (2000) D
PTC heater operating rate 0% 0% 0% 30% 0% 30% 30%
Cooling fan operating rate 50% 50% 50% 70% 70% 0% 50%
E
*In FOOT mode, position of mode door motor (driver side) is set to the status that is selected for blow setting
to DEF. Refer to HAC-95, "Foot Position Setting Trimmer".
WORK SUPPORT F
Setting change of various setting functions and automatic adjustment of components can be performed.

Work item DESCRIPTION Refer to G

If the temperature experienced by the passenger is different
than the discharge air temperature controlled by the tempera- HAC-94, "Temperature Setting
TEMP SET CORRECT
ture setting, the A/C auto amplifier control temperature can be Trimmer" H
corrected with regards to the temperature setting.
HAC-94, "Inlet Port Memory
REC MEMORY SET REC memory function setting can be performed.
Function (REC)"
HAC
HAC-95, "Inlet Port Memory
FRE MEMORY SET FRE memory function setting can be performed.
Function (FRE)"
HAC-95, "Foot Position Set-
BLOW SET In FOOT mode, the air blow to DEF can be turned ON/OFF. J
ting Trimmer"
Door Motor Starting Position Re- Zero position reset of air mix door motor and mode door motor
HAC-97, "Work Procedure"
set can be performed.
K
HAC-96, "Setting of Compres-
TARGET MAX RPM ADJ AT
Compressor MAX rotation in Pre Air Condition is compensated. sor Maximum Rotation Speed
PRE-CLIMATE
During Pre Air Conditioning"
HAC-96, "Setting of Compres- L
Compressor MAX rotation when vehicle stopped is compensat-
TARGET MAX RPM ADJ AT IDL sor Maximum Rotation Speed
ed.
During Idling"
HAC-95, "Compressor Opera- M
For A/C-heater timer and remote climate control, the setting of
COMP OPRT SET AT DEF tion Setting at Defroster Mode
electric compressor operation during DEF mode can be
MODE (TIM/RMT CLIMT CONT) (Timer/Remote Climate Con-
changed.
trol)"
N

Revision: October 2013 HAC-253 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]

ECU DIAGNOSIS INFORMATION

A/C AUTO AMP.
Reference Value INFOID:0000000009345317

CONSULT DATA MONITOR REFERENCE VALUES

NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.

Monitor item Condition Value/Status

AMB TEMP SEN Power switch ON Equivalent to ambient temperature
Equivalent to in-vehicle tempera-
IN-VEH TEMP Power switch ON
ture
Equivalent to evaporator fin temper-
INT TEMP SEN Power switch ON
ature
SUNLOAD SEN Power switch ON Equivalent to sunload amount
AMB SEN CAL Power switch ON Equivalent to ambient temperature
Equivalent to in-vehicle tempera-
IN-VEH CAL Power switch ON
ture
Equivalent to evaporator fin temper-
INT TEMP CAL Power switch ON
ature
SUNL SEN CAL Power switch ON Equivalent to sunload amount
A/C switch: ON (A/C switch indi-
cator lamp: ON)
On
(Electric compressor operating
COMP REQ SIG Power switch READY condition)
A/C switch: OFF (A/C switch indi-
Off
cator lamp: OFF)
Blower motor: ON On
FAN REQ SIG Power switch READY
Blower motor: OFF Off
Blower motor: ON 4 – 13
FAN DUTY* Power switch READY
Blower motor: OFF 0
Value according to target air flow
XM Power switch ON
temperature
Equivalent to speedometer reading
VEHICLE SPEED Power switch READY
(0 - 120 km/h)
Rotation speed of electric compres-
A/C switch: ON
COMPR RPM Power switch READY sor
(Compressor operation status)
(0 - 9000 rpm)
Power consumption value of elec-
A/C switch: ON
COMPR INPUT POWER SIG Power switch READY tric compressor
(Compressor operation status)
(0 - 6375 W)
IGBT temperature sensor value in
A/C switch: ON
COMPR IPM TEMP SIG Power switch READY electric compressor
(Compressor operation status)
(-30°C - 225°C)
Input voltage value of electric com-
A/C switch: ON
COMPR INPUT VOLT SIG Power switch READY pressor
(Compressor operation status)
(100 - 610V)
Operating rate sent to the PTC ele-
PTC HEATER REQUEST Power switch READY Heater FULL HOT operation ment heater by the A/C auto amp.
(0 - 100 %)

Revision: October 2013 HAC-254 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Monitor item Condition Value/Status
A
Value calculation for electric com-
A/C switch: ON pressor consumption power by A/C
COMP USE PERMIT POWER Power switch ON
(Compressor operation status) auto amp.
(0 - 12750 W) B
A/C switch: ON
REFRIGERANT PRE SEN Power switch READY Equivalent to refrigerant pressure
(Compressor operation status)

A/C switch: ON
Normal: Off C
FORCED Off SIGNAL Power switch ON Received electric compressor stop
(Compressor operation status)
request: On
When the coolant temperature of D
On
FORCED INTAKE REC SIG Power switch READY the high voltage system is high
Except the above Off
When the A/C-Heater Timer or E
On
PRE-CLIMATE SIGNAL Power switch ON remote climate control is operate
Except the above Off
When VCM supplies a high voltage: F
A/C switch: ON ON
HV SPLY/BLOCK CMPL FLAG Power switch READY
(Compressor operation status) When VCM stops the supply of the
high voltage: OFF
G
Value calculation for PTC heater
consumption power by A/C auto
PTC CONSUMPTION VOLT Power switch READY Heater FULL HOT operation
amp.
(0 - 12750 W) H
PTC OUT TEMP SENS Power switch READY -30 - 225°C
A/C UNIT TEMP SENS Power switch READY -30 - 225°C
HAC
*: “DUTY” is displayed, but voltage is indicated. Or unit is not displayed but unit is (V).
TERMINAL LAYOUT
J

JMIIA0690ZZ
M
INPUT/OUTPUT SIGNAL STANDARD

N
Terminal No.
Item
(Wire color)
Test condition Standard O
Input/
+ − Signal name
Output
• Power switch ON
Battery voltage P
1 10 Intake door motor drive • Intake switch: FRE→REC
REC Output
(V) (B) signal • Power switch ON
0–1V
• Intake switch: REC→FRE

Revision: October 2013 HAC-255 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Terminal No.
Item
(Wire color)
Test condition Standard
Input/
+ − Signal name
Output
2 10 MODE
(R) (B) drive 4
3 10 MODE
(P) (B) drive 3 • Power switch ON
Mode door motor drive
Output • Immediately after mode
4 10 MODE signal
switch is operated
(BR) (B) drive 2
5 10 MODE
JPIIA1647GB
(V) (B) drive 1
6 10 A/MIX
(BR) (B) drive 4
7 10 A/MIX • Power switch ON
(GR) (B) drive 3 Air mix door motor drive • Immediately after temper-
Output
8 10 A/MIX signal ature control switch is op-
(LG) (B) drive 2 erated

9 10 A/MIX
JPIIA1647GB
(L) (B) drive 1
10
Ground Ground — Power switch ON 0 – 0.1 V
(B)

• Power switch ON
12 10
Power transistor control signal Output • Fan speed: Manual speed
(GR) (B)
1

ZJIA0863J

• Power switch ON
14 10 • FULL COLD
COMP_TX Output
(L) (B) • Electric compressor oper-
ation

JSIIA1658ZZ

• Power switch ON
• Rear window defogger
15 10 switch OFF
Rear defogger switch Output
(W) (B)
JSIIA1668ZZ

• Power switch ON
• Rear defogger switch is 0V
pressed.
• Power switch ON
• Steering heater switch 0V
16 10 OFF
Steering heater switch signal Output
(LG) (B) • Power switch ON
• Steering heater switch is 0.9 V or less
pressed.

Revision: October 2013 HAC-256 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Terminal No.
Item
(Wire color) A
Test condition Standard
Input/
+ − Signal name
Output
B

• Power switch ON
17 10 Heater water pump feedback sig- C
Input • Heater FULL HOT opera-
(W) (B) nal
tion

JSIIA1659ZZ D

• Power switch ON E
18 10 • FULL COLD
COMP_RX Input
(W) (B) • Electric compressor oper-
ation
F
JSIIA1660ZZ

• Power switch ON
Battery voltage G
19 10 • Lighting switch 1st
Illumination + Input
(W) (B) • Power switch ON
0V
• Lighting switch OFF
H

• Power switch ON HAC

20 10 • Lighting switch 1st
Illumination – —
(B) (B)
J
JSIIA1661ZZ

• Power switch ON
0V
• Lighting switch OFF
K
• Power switch ON
Battery voltage
21 10 Intake door motor drive • Intake switch: REC→FRE
FRE Output
(G) (B) signal • Power switch ON
• Intake switch: FRE→REC
0–1V L

22 10 Power switch ON 0V
Steering heater relay signal Output
(V) (B) Power switch OFF Battery voltage
M
23 10 Power switch ON 0V
Seat heater relay Output
(SB) (B) Power switch OFF Battery voltage
27 10 N
Sensor power (5 V) Output Power switch ON 5V
(W) (B)
28 Input/
— EV CAN-H — —
(L) Output O
29 Input/
— EV CAN-L — —
(G) Output
30 10 P
Sensor ground — Power switch ON 0 – 0.1 V
(R) (B)
31 10
Battery power supply Input Power switch OFF Battery voltage
(G) (B)
32 10
Ignition power Input Power switch ON Battery voltage
(Y) (B)

Revision: October 2013 HAC-257 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Terminal No.
Item
(Wire color)
Test condition Standard
Input/
+ − Signal name
Output

• Power switch ON
33 10
In-vehicle sensor signal Input • When air Conditioner is
(LG) (B)
operating

JSIIA1662ZZ

• Power switch ON
34 10
Intake sensor signal Input • When air Conditioner is
(G) (B)
operating

JSIIA1663ZZ

• Power switch ON
35 10
Sunload sensor signal Input • When air Conditioner is
(P) (B)
operating

JSIIA1664ZZ

• Power switch ON
36 10
Ambient sensor signal Input • When air Conditioner is
(GR) (B)
operating

JSIIA1665ZZ

• Power switch ON
37 10
Heater fluid temperature sensor Input • When air Conditioner is
(Y) (B)
operating

JSIIA1666ZZ

• Power switch ON
0.2 – 0.8 V
38 10 Intake door motor PBR feedback • Intake switch: REC
Input
(SB) (B) signal • Power switch ON
4.2 – 4.8 V
• Intake switch: FRE

• Power switch ON
40 10 Input/
LIN (PTC) • Heater FULL HOT opera-
(SB) (B) Output
tion

JSIIA1667ZZ

Revision: October 2013 HAC-258 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Fail-safe INFOID:0000000009345318

A
• When the A/C auto amp. detects the conditions shown below, it stops operation of the electric compressor.

Malfunction judgment item Description Recovery condition B

UART communication malfunction A/C auto amp. judges that there is a UART com- UART communications occur normally
(Electric compressor → A/C auto amp.) munications malfunction. for two seconds or more.
Open circuit or short circuit is detected in the in- Voltage value of intake sensor circuit re- C
Intake sensor malfunction
take sensor circuit. turns to normal.
Open circuit or short circuit is detected in the am- Voltage value of ambient sensor circuit
Ambient sensor malfunction
bient sensor circuit. returns to normal.
D
• When the electric compressor detects the following conditions, compressor operation is restricted.

Malfunction judgment Compressor op- E

Description Recovery condition
item eration
Compressor discharge Compressor discharge refrigerant temperature (estimated Compressor stops for five
Stopped
temperature overheat value) is more than 130°C. minutes then restarts.
F
IPM temperature is more than 125°C within one minute af- IPM temperature drops to
Compressor IPM over- ter start. 123°C or less.
Stopped
heat IPM temperature is more than 88°C at least one minute af- IPM temperature drops to
ter start. 86°C or less.
G

Compressor voltage Compressor Inverter output voltage drops

Inverter output voltage is 140% or more.
saturation speed is limited. to under 140%.
H
Start failed three times because current of 35.1 A or more
Compressor overcur- flowed within 90 seconds after start.
Stopped IGN_OFF
rent Current of 35.1 A or more flows when compressor is
stopped. HAC
Compressor DC input drops to 13.5 A or
Compressor overload DC input is more than 13.5 A.
speed is limited. less for 15 seconds.
J
Compressor low-voltage High voltage rises to 235 V
High voltage is below 230 V. Stopped
malfunction or more.
Compressor high-volt- High voltage drops to 415 V
High voltage is more than 420 V. Stopped K
age malfunction or less.
Compressor IPM tem- The IPM temperature sensor
It is judged that an IPM temperature sensor open circuit or
perature sensor mal- Stopped open circuit or short circuit
short circuit is occurred.
function judgment is cancelled. L
Compressor shunt sig- It is judged that an unexpected shunt signal value is oc-
Stopped IGN_OFF
nal offset malfunction curred.
A data malfunction is detected in the ROM area or RAM M
Compressor ROM,
area. Stopped IGN_OFF
RAM, AD malfunction
It is judged that an unexpected AD value is occurred.
Compressor discharge Compressor IPM temperature drops to N
Estimated discharge temperature exceeded 110°C.
temperature restriction speed is limited. 108°C or less.
Compressor IPM tem- Compressor IPM temperature drops to
IPM temperature exceeded 83°C.
perature restriction speed is limited. 81°C or less.
O
Current is decreased and
Compressor low-speed Compressor
Compressor is not operating at command speed. compressor became able to
overload speed increase
operate at command speed.
P
UART communication
UART communications oc-
malfunction (Electric Electric compressor judges that a UART communication
Stopped cur normally for two seconds
compressor → A/C auto malfunction is occurred.
or more.
amp.)

Revision: October 2013 HAC-259 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
DTC Index INFOID:0000000009345319

Items
DTC Reference
(CONSULT screen terms)
U1000 CAN COMM CIRCUIT HAC-295, "DTC Logic"
U1010 CONTROL UNIT(CAN) HAC-296, "DTC Logic"
B2578 IN-VEHICLE SENSOR HAC-297, "DTC Logic"
B2579 IN-VEHICLE SENSOR HAC-297, "DTC Logic"
B257B AMBIENT SENSOR HAC-300, "DTC Logic"
B257C AMBIENT SENSOR HAC-300, "DTC Logic"
B2581 INTAKE SENSOR HAC-303, "DTC Logic"
B2582 INTAKE SENSOR HAC-303, "DTC Logic"

B2630* SUNLOAD SENSOR HAC-306, "DTC Logic"

B2631* SUNLOAD SENSOR HAC-306, "DTC Logic"

B2770 PTC HEATER CIRCUIT HAC-309, "DTC Logic"
B2771 PTC HEATER OVERHEAT PROTECT HAC-310, "DTC Logic"
B2772 PTC HEATER VOLTAGE HAC-311, "DTC Logic"
B2773 PTC HEATER CIRCUIT 1 HAC-309, "DTC Logic"
B2774 PTC HEATER CIRCUIT 2 HAC-309, "DTC Logic"
B2777 PTC HEATER LIN COMMUNICATION HAC-312, "DTC Logic"
B2779 PTC HEATER COMMUNICATION HAC-312, "DTC Logic"
B277B HVAC LIN COMMUNICATION HAC-312, "DTC Logic"
B2780 COMPRESSOR ROM,RAM,AD HAC-314, "DTC Logic"
B2781 COMP IPM TEMP SENSOR HAC-315, "DTC Logic"
B2782 COMP SHUNT SIGNAL OFFSET HAC-316, "DTC Logic"
B2783 COMP DISCHARGE TEMP OVER HEAT HAC-317, "DTC Logic"
B2784 COMP DISCHARGE TEMP LIMIT HAC-317, "DTC Logic"
B2785 COMP IPM OVER HEAT HAC-319, "DTC Logic"
B2786 COMP IPM DISCHARGE TEMP LIMIT HAC-319, "DTC Logic"
B2787 COMP VOLTAGE SATURATION HAC-321, "DTC Logic"
B2788 COMP OVER CURRENT HAC-322, "DTC Logic"
B2789 COMP OVER LOADED HAC-323, "DTC Logic"
B278A COMP LOW VOLTAGE HAC-324, "DTC Logic"
B278B COMP HIGH VOLTAGE HAC-324, "DTC Logic"
B278C COMP COMM ERROR HVAC→COMP HAC-327, "DTC Logic"
B278D COMP COMM ERROE COMP→HVAC HAC-327, "DTC Logic"
B2791 COMP LOW SPEED HIGH LOAD HAC-331, "DTC Logic"
B27A0 INTAKE DOOR MOTOR HAC-333, "DTC Logic"
B27A1 INTAKE DOOR MOTOR HAC-333, "DTC Logic"
B27A2 AIR MIX DOOR MOTOR HAC-337, "DTC Logic"
B27A3 AIR MIX DOOR MOTOR HAC-337, "DTC Logic"
B27A4 AIR MIX DOOR MOTOR HAC-337, "DTC Logic"
B27A5 AIR MIX DOOR MOTOR HAC-337, "DTC Logic"
B27A6 MODE DOOR MOTOR HAC-339, "DTC Logic"
B27A7 MODE DOOR MOTOR HAC-339, "DTC Logic"

Revision: October 2013 HAC-260 2013 LEAF

 A/C AUTO AMP.
< ECU DIAGNOSIS INFORMATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Items
DTC Reference
(CONSULT screen terms) A
B27A8 MODE DOOR MOTOR HAC-339, "DTC Logic"
B27A9 MODE DOOR MOTOR HAC-339, "DTC Logic"
B
B27C2 PTC OUT AIR TEMP SENS
HAC-341, "DTC Logic"
B27C3 PTC OUT AIR TEMP SENS
B27C4 A/C UNIT CASE TEMP SENS C
HAC-344, "DTC Logic"
B27C5 A/C UNIT CASE TEMP SENS
B27FF CONFIG NOT IMPLEM HAC-347, "DTC Logic"
D
*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload
sensor, otherwise self-diagnosis indicates even though the sunload sensor is functioning normally.

HAC

Revision: October 2013 HAC-261 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

WIRING DIAGRAM
AUTOMATIC AIR CONDITIONING SYSTEM
Wiring Diagram INFOID:0000000009345320

AAIWA0138GB

Revision: October 2013 HAC-262 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIWA0153GB

Revision: October 2013 HAC-263 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIWA0140GB

Revision: October 2013 HAC-264 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0319GB

Revision: October 2013 HAC-265 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0320GB

Revision: October 2013 HAC-266 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0321GB

Revision: October 2013 HAC-267 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0322GB

Revision: October 2013 HAC-268 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0323GB

Revision: October 2013 HAC-269 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0324GB

Revision: October 2013 HAC-270 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0325GB

Revision: October 2013 HAC-271 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0326GB

Revision: October 2013 HAC-272 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0327GB

Revision: October 2013 HAC-273 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0338GB

Revision: October 2013 HAC-274 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0339GB

Revision: October 2013 HAC-275 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0340GB

Revision: October 2013 HAC-276 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0341GB

Revision: October 2013 HAC-277 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0342GB

Revision: October 2013 HAC-278 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0343GB

Revision: October 2013 HAC-279 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0344GB

Revision: October 2013 HAC-280 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

HAC

AAIIA0345GB

Revision: October 2013 HAC-281 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< WIRING DIAGRAM > [AUTO A/C (WITHOUT HEAT PUMP)]

AAIIA0401GB

Revision: October 2013 HAC-282 2013 LEAF

 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]

BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000009345321
B

OVERALL SEQUENCE
C

HAC

JMKIA8652GB

DETAILED FLOW

Revision: October 2013 HAC-283 2013 LEAF

 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]

1.GET INFORMATION FOR SYMPTOM

1. Get detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurs).
2. Check operation condition of the function that is malfunctioning.

>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is detected.
- Record DTC and freeze frame data (Print them out using CONSULT.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Are any symptoms described and any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the detected DTC, and then check that DTC is detected
again. At this time, always connect CONSULT to the vehicle, and check self diagnostic results in real time.
If two or more DTCs are detected, refer to DTC INSPECTION PRIORITY CHART, and determine trouble diag-
nosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 7.
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
6.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to SYMPTOM DIAGNOSIS based on the confirmed symptom in step
4, and determine the trouble diagnosis order based on possible causes and symptom.
Is the symptom described?
YES >> GO TO 7.
NO >> Monitor input data from related sensors or check voltage of related module terminals using CON-
SULT.
7.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Revision: October 2013 HAC-284 2013 LEAF
 DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Inspect according to Diagnostic Procedure of the system.
Is malfunctioning part detected? A
YES >> GO TO 8.
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
8.REPAIR OR REPLACE THE MALFUNCTIONING PART B

1. Repair or replace the malfunctioning part.

2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
C
ment.
3. Check DTC. If DTC is detected, erase it.

D
>> GO TO 9.
9.FINAL CHECK
When DTC is detected in step 2, perform DTC CONFIRMATION PROCEDURE again, and then check that the E
malfunction is repaired securely.
When symptom is described by the customer, refer to confirmed symptom in step 3 or 4, and check that the
symptom is not detected. F
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 7.
YES-2 >> Symptom remains: GO TO 4. G
NO >> Before returning the vehicle to the customer, always erase DTC.

HAC

Revision: October 2013 HAC-285 2013 LEAF

 OPERATION INSPECTION
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
OPERATION INSPECTION
Work Procedure INFOID:0000000009345322

The purpose of the operational check is to check that the individual system operates normally.
1.CHECK MEMORY FUNCTION
1. Set temperature to 90° (32°C) by operating the temperature control switch.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press AUTO switch.
6. Check that set temperature is maintained.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 10.
2.CHECK AIR FLOW
1. Operate fan control switch.
2. Check that air flow changes. Check operation for all fan speeds.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 10.
3.CHECK AIR OUTLET
1. Operate fan control switch to set the fan speed to maximum speed.
2. Operate MODE switch and DEF switch.
3. Check that air outlets change according to each indicated air outlet by placing a hand in front of the air
outlets. Refer to VTL-11, "System Description".
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 10.
4.CHECK AIR INLET
1. Press intake switch to set the air inlet to recirculation. [Intake switch indicator ( side) turns ON.]
2. Listen to intake sound and confirm air inlets change.
3. Press intake switch again to set the air inlet to fresh air intake. [Intake switch indicator ( side) turns
OFF and ( side) turns ON.]
4. Listen to intake sound and confirm air inlets change.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 10.
5.CHECK COMPRESSOR
1. Press A/C switch. The A/C switch indicator is turns ON.
2. Check visually and by sound that the compressor operates.
3. Press A/C switch again The A/C switch indicator is turns OFF.
4. Check that compressor stops.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 10.
6.CHECK DISCHARGE AIR TEMPERATURE
1. Operate temperature control switch.
2. Check that discharge air temperature changes.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 10.

Revision: October 2013 HAC-286 2013 LEAF

 OPERATION INSPECTION
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]

7.CHECK TEMPERATURE DECREASE A

1. Operate compressor.
2. Operate temperature control switch and lower the set temperature to 60° (18°C).
3. Check that cool air blows from the air outlets.
B
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 10.
C
8.CHECK TEMPERATURE INCREASE
1. Operate temperature control switch and raise the set temperature to 90° (32°C).
2. Check that warm air blows from the air outlets. D
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 10. E
9.CHECK AUTO MODE
1. Press AUTO switch to confirm that “AUTO” is indicated on the display. F
2. Operate temperature control switch to check that air outlet or air flow changes (the air outlet or air flow
varies depending on the ambient temperature, in-vehicle temperature, set temperature, and etc.).
Is the inspection result normal?
G
YES >> INSPECTION END
NO >> GO TO 10.
10.CHECK SELF-DIAGNOSIS WITH CONSULT H
1. Perform self-diagnosis with CONSULT.
2. Check that any DTC is detected.
Is any DTC detected? HAC
YES >> Refer to HAC-260, "DTC Index" and perform the appropriate diagnosis.
NO >> Refer to HAC-358, "Symptom Table" and perform the appropriate diagnosis.
J

Revision: October 2013 HAC-287 2013 LEAF

 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO AMP.)
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (A/C AUTO
AMP.)
Description INFOID:0000000009345736

When replacing A/C auto amp., save or print current vehicle specification with CONSULT “Configuration”
before replacement.
BEFORE REPLACEMENT
NOTE:
If “READ CONFIGURATION” can not be used, use the “WRITE CONFIGURATION - Manual setting” after
replacing A/C auto amp.
AFTER REPLACEMENT
CAUTION:
• When replacing A/C auto amp., you must perform “WRITE CONFIGURATION” with CONSULT.
• Never perform “WRITE CONFIGURATION” except for new A/C auto amp.
Work Procedure INFOID:0000000009345737

1.SAVING VEHICLE SPECIFICATION

CONSULT Configuration
Perform “READ CONFIGURATION” to save or print current vehicle specification. Refer to HAC-289, "Descrip-
tion".
NOTE:
If “READ CONFIGURATION” can not be used, use the “WRITE CONFIGURATION - Manual setting” after
replacing A/C auto amp.

>> GO TO 2.
2.REPLACE A/C AUTO AMP.
Replace A/C auto amp. Refer to HAC-194, "Removal and Installation".

>> GO TO 3.
3.WRITING VEHICLE SPECIFICATION
CONSULT Configuration
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual setting” to write
vehicle specification. Refer to HAC-289, "Work Procedure".

>> Work End.

Revision: October 2013 HAC-288 2013 LEAF

 CONFIGURATION (HVAC)
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
CONFIGURATION (HVAC)
A
Description INFOID:0000000009345738

Vehicle specification needs to be written with CONSULT because it is not written after replacing A/C auto amp. B
Configuration has three functions as follows

Function Description
C
• Reads the vehicle configuration of current A/C auto amp.
READ CONFIGURATION
• Saves the read vehicle configuration.
WRITE CONFIGURATION - Manual setting Writes the vehicle configuration with manual setting.
D
WRITE CONFIGURATION - Config file Writes the vehicle configuration with saved data.
CAUTION:
• When replacing A/C auto amp., you must perform “WRITE CONFIGURATION” with CONSULT. E
• Never perform “WRITE CONFIGURATION” except for new A/C auto amp.
Work Procedure INFOID:0000000009345739

F
1.WRITING MODE SELECTION
CONSULT Configuration
Select “CONFIGURATION” of A/C auto amp. G

When writing saved data>>GO TO 2. H

When writing manually>>GO TO 3.
2.PERFORM “WRITE CONFIGURATION - CONFIG FILE”
CONSULT Configuration HAC
Perform “WRITE CONFIGURATION - Config file”.

J
>> Work End.
3.PERFORM “WRITE CONFIGURATION - MANUAL SETTING” K
CONSULT Configuration
Select "WRITE CONFIGURATION - Manual setting" to write vehicle specifications into the A/C auto amp. For
data to write, refer to HAC-92, "Configuration List".
L
CAUTION:
• Thoroughly read and understand the vehicle specification. Incorrect settings may result in abnormal
control of ECU.
• Make sure to select “SETTING” even if the indicated configuration of brand new A/C auto amp. is M
same as the desirable configuration. If not, configuration which is set automatically by selecting
vehicle model can not be memorized.
NOTE: N
If items are not displayed, touch “SETTING”. Refer to HAC-92, "Configuration List" for written items and set-
ting value.

O
>> GO TO 4.
4.OPERATION CHECK
Confirm that each function controlled by A/C auto amp. operates normally. P

>> Work End.

Configuration List INFOID:0000000009345327

CAUTION:

Revision: October 2013 HAC-289 2013 LEAF

 CONFIGURATION (HVAC)
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
Thoroughly read and understand the vehicle specification. ECU control may not operate normally if
the setting is not correct.

Setting Item
Item Value
HANDLE RHD ⇔ LHD
⇔: Items which confirm vehicle specifications

Revision: October 2013 HAC-290 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
SYSTEM SETTING
A
Temperature Setting Trimmer INFOID:0000000009345328

DESCRIPTION B
If the temperature felt by the customer is different from the air flow temperature controlled by the temperature
setting, the A/C auto amp. control temperature can be adjusted to compensate for the temperature setting.
HOW TO SET C
With CONSULT
Perform “TEMP SET CORRECT” of HVAC work support item.
D
Work support items Display (°C) Display (°F)
3.0 6
2.5 5
E

2.0 4
1.5 3
F
1.0 2
0.5 1
TEMP SET CORRECT 0 (initial status) 0 (initial status) G
−0.5 −1
−1.0 −2
H
−1.5 −3
−2.0 −4
−2.5 −5 HAC
−3.0 −6
NOTE:
• When −3.0°C (−6°F) is corrected on the temperature setting set as 25.0°C (77°F) the temperature controlled J
by A/C auto amp. is 25.0°C (77°F) −3.0°C (−6°F) = 22.0°C (72°F) and the temperature becomes lower than
the temperature setting.
• When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage K
becomes 10 V or less, the setting of the difference between the set temperature and control temperature
may be cancelled.
Inlet Port Memory Function (REC) INFOID:0000000009345329
L

DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to ON (recirculation), “Per- M
form the memory” or “Do not perform the memory” of intake switch ON (recirculation) condition can be
selected.
• If “Perform the memory” is set, the intake switch is ON (recirculation) when turning the ignition switch to the N
ON position again.
• If “Do not perform the memory” is set, the air inlets is controlled automatically when turning the ignition
switch to the ON position again.
O
HOW TO SET
With CONSULT
Perform the “REC MEMORY SET” of HVAC work support item. P
Work support items Display Setting
WITHOUT (initial status) Perform the memory of manual REC
REC MEMORY SET
WITH Do not perform the memory of manual REC (auto control)
NOTE:

Revision: October 2013 HAC-291 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the REC memory function may be cancelled.
Inlet Port Memory Function (FRE) INFOID:0000000009345330

DESCRIPTION
• If the ignition switch is turned to the OFF position while the intake switch is set to OFF (fresh air intake), “Per-
form the memory” or “Do not perform the memory” of intake switch OFF (fresh air intake) condition can be
selected.
• If “Perform the memory” is set, the intake switch is OFF (fresh air intake) when turning the ignition switch to
the ON position again.
• If “Do not perform the memory” is set, the air inlets is controlled automatically when turning the ignition
switch to the ON position again.
HOW TO SET
With CONSULT
Perform the “FRE MEMORY SET” of HVAC work support item.

Work support items Display Setting

WITHOUT Perform the memory of manual FRE
FRE MEMORY SET
WITH (initial status) Do not perform the memory of manual FRE (auto control)
NOTE:
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the FRE memory function may be cancelled.
Foot Position Setting Trimmer INFOID:0000000009345331

DESCRIPTION
In FOOT mode, the air blowing to DEF can change ON/OFF.
HOW TO SET
With CONSULT
Perform the “BLOW SET” of HVAC work support item.

Defroster door position

Work support items Display
Audio control Manual control
Mode1 (initial status) OPEN CLOSE
Mode2 OPEN OPEN
BLOW SET
Mode3 CLOSE OPEN
Mode4 CLOSE CLOSE
NOTE:
When the 12V battery cable is disconnected from the negative terminal or when the 12V battery voltage
becomes 10 V or less, the setting of the discharge air mix ratio in FOOT mode may be cancelled.
Compressor Operation Setting at Defroster Mode (Timer/Remote Climate Control)
INFOID:0000000009345332

DESCRIPTION
For A/C-heater timer and remote climate control, change the setting of electric compressor operation during
DEF mode.
How to set
Using CONSULT, select “COMP OPRT SET AT DEF MODE (TIM/RMT CLIMT CONT)” on “WORK SUP-
PORT“ of “HVAC”.

Revision: October 2013 HAC-292 2013 LEAF

 SYSTEM SETTING
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]

Work support items Display Setup A

During DEF mode operation, the electric compressor
OFF
COMP OPRT SET AT DEF MODE (TIM/RMT stops.
CLIMT CONT) During DEF mode operation, the electric compressor op- B
ON
erates.

Setting of Compressor Maximum Rotation Speed During Pre Air Conditioning C

INFOID:0000000009345333

DESCRIPTION
The compressor maximum rotation speed during remote or timer air conditioning can be adjusted. D

How to set
Using CONSULT, select ”TARGET MAX RPM ADJ AT PRE-CLIMATE“ from ”WORK SUPPORT“ for ”HVAC“. E
Work support items Note
Raising set value: Improve the cooling performance.
TARGET MAX RPM ADJ AT PRE-CLIMATE
Lowering set value: Reduce the operation noise level.
F

Setting of Compressor Maximum Rotation Speed During Idling INFOID:0000000009345334

G
DESCRIPTION
The electric compressor maximum rotation speed during idling can be adjusted.
H
How to set
Using CONSULT, select ”TARGET MAX RPM ADJ AT IDL“ from ”WORK SUPPORT“ for ”HVAC“.

Work support items Note HAC

Raising set value: Improve the cooling performance.
TARGET MAX RPM ADJ AT IDL
Lowering set value: Reduce the operation noise level.
J

Revision: October 2013 HAC-293 2013 LEAF

 DOOR MOTOR STARTING POSITION RESET
< BASIC INSPECTION > [AUTO A/C (WITHOUT HEAT PUMP)]
DOOR MOTOR STARTING POSITION RESET
Description INFOID:0000000009345335

• Reset signal is transmitted from A/C auto amp. to air mix door motor and mode door motor. Starting position
reset can be performed.
NOTE:
During reset, DEF switch indicator blinks.
• When air mix door motor or mode door motor is removed and installed, always perform door motor starting
position reset.
Work Procedure INFOID:0000000009345336

1.PERFORM DOOR MOTOR STARTING POSITION RESET

With CONSULT
1. Turn ignition switch ON.
2. Select “Door Motor Starting Position Reset” in “WORK SUPPORT” mode of “HVAC” using CONSULT.
3. Touch “Start” and wait a few seconds.
4. Make sure the “COMPLETED” is displayed on CONSULT screen.

>> INSPECTION END

Revision: October 2013 HAC-294 2013 LEAF

 U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

DTC/CIRCUIT DIAGNOSIS A
U1000 CAN COMM CIRCUIT
Description INFOID:0000000009346251
B
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-board mul-
tiplex communication line with high data communication speed and excellent error detection ability. A modern
vehicle is equipped with many ECMs, and each control unit shares information and links with other control C
units during operation (not independent). In CAN communication, 2 control units are connected with 2 commu-
nication lines (CAN-L line and CAN-H line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. D
Refer to LAN-36, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart" for details of the
communication signal.
DTC Logic INFOID:0000000009346252 E

DTC DETECTION LOGIC

F
Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When A/C auto amp. is not transmitting or receiving G
U1000 CAN COMM CIRCUIT CAN communication system
CAN communication signal for 2 or more seconds.

DTC CONFIRMATION PROCEDURE

H
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON and wait at least 2 seconds or more. HAC
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected? J
YES >> Refer to HAC-295, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000009346253
K

1.CHECK CAN COMMUNICATION SYSTEM

L
Check CAN communication system. Refer to LAN-16, "Trouble Diagnosis Flow Chart".

>> Inspection End. M

Revision: October 2013 HAC-295 2013 LEAF

 U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
U1010 CONTROL UNIT (CAN)
Description INFOID:0000000009346254

Initial diagnosis of A/C auto amp.

DTC Logic INFOID:0000000009346255

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When detecting error during the initial diagnosis of CAN
U1010 CONTROL UNIT (CAN) A/C auto amp.
controller of A/C auto amp.

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-296, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346256

1.REPLACE A/C CONTROL (A/C AUTO AMP.)

Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-296 2013 LEAF

 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2578, B2579 IN-VEHICLE SENSOR
A
DTC Logic INFOID:0000000009346257

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The in-vehicle sensor recognition temperature • In-vehicle sensor
B2578
is too high [more than 100°C (212°F)]. • A/C auto amp. E
IN-VEHICLE SENSOR • Harness or connectors
The in-vehicle sensor recognition temperature (The sensor circuit is open or short-
B2579
is too low [less than −42°C (−44°F)]. ed.)
F
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE G
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. H
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-297, "Diagnosis Procedure". HAC
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346258

J
1.CHECK IN-VEHICLE SENSOR VOLTAGE SIGNAL
1. Turn power switch ON.
2. Operate the automatic air conditioning system. K
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp. L

+ − Test condition Voltage signal
Connector
Terminal
M

• Power switch ON N
M55 33 10 • When air conditioner is
operating

O
JSIIA1662ZZ

Is the inspection result normal?

YES >> GO TO 7. P
NO >> GO TO 2.
2.CHECK IN-VEHICLE SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect in-vehicle sensor connector.
3. Turn power switch ON.
4. Check voltage between in-vehicle sensor harness connector and ground.

Revision: October 2013 HAC-297 2013 LEAF

 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+
Voltage
In-vehicle sensor −
(Approx.)
Connector Terminal
M42 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK IN-VEHICLE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.

In-vehicle sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M42 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK IN-VEHICLE SENSOR
Check in-vehicle sensor. Refer to HAC-299, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace in-vehicle sensor. Refer to HAC-364, "Removal and Installation".
5.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between in-vehicle sensor harness connector and A/C auto amp. harness connector.

In-vehicle sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M42 1 M55 33 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK IN-VEHICLE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between in-vehicle sensor harness connector and ground.

In-vehicle sensor
— Continuity
Connector Terminal
M42 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
Revision: October 2013 HAC-298 2013 LEAF
 B2578, B2579 IN-VEHICLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
A
Component Inspection INFOID:0000000009346259

1.CHECK IN-VEHICLE SENSOR B

1. Remove in-vehicle sensor. Refer to HAC-364, "Removal and Installation".
2. Check resistance between in-vehicle sensor terminals. Refer to applicable table for the normal value.
C
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.43 D
−10 (14) 9.90
0 (32) 6.19
E
10 (50) 4.01
1 2
20 (68) 2.67
25 (77) 2.20 F
30 (86) 1.83
40 (104) 1.28
G
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace in-vehicle sensor. Refer to HAC-364, "Removal and Installation".
H

HAC

Revision: October 2013 HAC-299 2013 LEAF

 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B257B, B257C AMBIENT SENSOR
DTC Logic INFOID:0000000009346260

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The ambient sensor recognition temperature is • Ambient sensor
B257B
too high [more than 100°C (212°F)]. • A/C auto amp.
AMBIENT SENSOR • Harness or connectors
The ambient sensor recognition temperature is (The sensor circuit is open or short-
B257C
too low [less than −42°C (−44°F)]. ed.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-300, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346261

1.CHECK AMBIENT SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp.

+ − Test condition Voltage signal
Connector
Terminal

• Power switch ON
M55 36 10 • When air conditioner is
operating

JSIIA1665ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK AMBIENT SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect ambient sensor connector.
3. Turn power switch ON.
4. Check voltage between ambient sensor harness connector and ground.

Revision: October 2013 HAC-300 2013 LEAF

 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+ A
Voltage
Ambient sensor −
(Approx.)
Connector Terminal
B
E53 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3. C
NO >> GO TO 5.
3.CHECK AMBIENT SENSOR GROUND CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between ambient sensor harness connector and A/C auto amp harness connector.
E
Ambient sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
F
E53 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4. G
NO >> Repair harness or connector.
4.CHECK AMBIENT SENSOR
H
Check ambient sensor. Refer to HAC-302, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation". HAC
NO >> Replace ambient sensor. Refer to HAC-363, "Removal and Installation".
5.CHECK AMBIENT SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF. J
2. Disconnect A/C auto amp. connector.
3. Check continuity between ambient sensor harness connector and A/C auto amp. harness connector.
K
Ambient sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
L
E53 1 M55 36 Yes
Is the inspection result normal?
YES >> GO TO 6. M
NO >> Repair harness or connector.
6.CHECK AMBIENT SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between ambient sensor harness connector and ground. N

Ambient sensor
— Continuity O
Connector Terminal
E53 1 Ground No
Is the inspection result normal? P
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
Revision: October 2013 HAC-301 2013 LEAF
 B257B, B257C AMBIENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009346262

1.CHECK AMBIENT SENSOR

1. Remove ambient sensor. Refer to HAC-363, "Removal and Installation".
2. Check resistance between ambient sensor terminals. Refer to applicable table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.50
−10 (14) 9.92
0 (32) 6.19
10 (50) 3.99
1 2
20 (68) 2.65
25 (77) 2.19
30 (86) 1.81
40 (104) 1.27
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace ambient sensor. Refer to HAC-363, "Removal and Installation".

Revision: October 2013 HAC-302 2013 LEAF

 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2581, B2582 INTAKE SENSOR
A
DTC Logic INFOID:0000000009346263

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The intake sensor recognition temperature is • Intake sensor
B2581
too high [more than 100°C (212°F)]. • A/C auto amp. E
INTAKE SENSOR • Harness or connectors
The intake sensor recognition temperature is (The sensor circuit is open or short-
B2582
too low [less than −42°C (−44°F)]. ed.)
F
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE G
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. H
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-303, "Diagnosis Procedure". HAC
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346264

J
1.CHECK INTAKE SENSOR VOLTAGE SIGNAL
1. Turn power switch ON.
2. Operate the automatic air conditioning system. K
3. Check voltage signal between A/C auto amp. harness connector terminals.

A/C auto amp. L

+ − Test condition Voltage signal
Connector
Terminal
M

• Power switch ON N
M55 34 10 • When air conditioner is
operating

O
JSIIA1663ZZ

Is the inspection result normal?

YES >> GO TO 7. P
NO >> GO TO 2.
2.CHECK INTAKE SENSOR POWER SUPPLY
1. Turn power switch OFF.
2. Disconnect intake sensor connector.
3. Turn power switch ON.
4. Check voltage between intake sensor harness connector and ground.

Revision: October 2013 HAC-303 2013 LEAF

 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+
Voltage
Intake sensor −
(Approx.)
Connector Terminal
M141 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK INTAKE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp harness connector.

Intake sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M141 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK INTAKE SENSOR
Check intake sensor. Refer to HAC-305, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace intake sensor. Refer to HAC-367, "Removal and Installation".
5.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake sensor harness connector and A/C auto amp. harness connector.

Intake sensor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M141 1 M55 34 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK INTAKE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between intake sensor harness connector and ground.

Intake sensor
— Continuity
Connector Terminal
M141 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-367, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
Revision: October 2013 HAC-304 2013 LEAF
 B2581, B2582 INTAKE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
NO >> Repair or replace malfunctioning components.
A
Component Inspection INFOID:0000000009346265

1.CHECK INTAKE SENSOR B

1. Remove intake sensor. Refer to HAC-367, "Removal and Installation".
2. Check resistance between intake sensor terminals. Refer to applicable table for the normal value.
C
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
−20 (−4) 16.50 D
−10 (14) 9.92
0 (32) 6.19
E
10 (50) 3.99
1 2
20 (68) 2.65
25 (77) 2.19 F
30 (86) 1.81
40 (104) 1.27
G
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake sensor. Refer to HAC-367, "Removal and Installation".
H

HAC

Revision: October 2013 HAC-305 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2630, B2631 SUNLOAD SENSOR
DTC Logic INFOID:0000000009346266

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".
• Sunload sensor may register a malfunction when indoors, at dusk, or at other times when light is insufficient.
When performing the diagnosis indoors, use a lamp (60 W or more) that is pointed at the sunload sensor.

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)

Detected calorie at sunload sensor 1677 W/m2 • Sunload sensor

B2630
(1442 kcal/m2·h) or more. • A/C auto amp.
SUNLOAD SENSOR • Harness or connectors
Detected calorie at sunload sensor 33 W/m2 (28 (The sensor circuit is open or short-
B2631
kcal/m2·h) or less. ed.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-306, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346267

1.CHECK SUNLOAD SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Move 60 W lamp to or from the sunload sensor to check that a voltage signal between A/C auto amp. har-
ness connector terminals changes.

A/C auto amp.

+ − Test condition Voltage signal
Connector
Terminal

• Power switch ON
M55 35 10 • When air conditioner is
operating

JSIIA1664ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK SUNLOAD SENSOR POWER SUPPLY
1. Turn power switch OFF.

Revision: October 2013 HAC-306 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
2. Disconnect sunload sensor connector.
3. Turn power switch ON. A
4. Check voltage between sunload sensor harness connector and ground.

+ B
Voltage
Sunload sensor −
(Approx.)
Connector Terminal
C
M74 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3. D
NO >> GO TO 5.
3.CHECK SUNLOAD SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF. E
2. Disconnect A/C auto amp. connector.
3. Check continuity between sunload sensor harness connector and A/C auto amp harness connector.
F
Sunload sensor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
G
M74 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4. H
NO >> Repair harness or connector.
4.REPLACE SUNLOAD SENSOR
1. Replace sunload sensor. Refer to HAC-365, "Removal and Installation". HAC
2. Perform DTC confirmation procedure. Refer to HAC-306, "DTC Logic".
3. Check DTC.
Is DTC detected? J
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Inspection End.
5.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR OPEN K

1. Turn power switch OFF.

2. Disconnect A/C auto amp. connector.
L
3. Check continuity between sunload sensor harness connector and A/C auto amp. harness connector.

Sunload sensor A/C auto amp.

Continuity M
Connector Terminal Connector Terminal
M74 1 M55 35 Yes
Is the inspection result normal? N
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK SUNLOAD SENSOR POWER SUPPLY CIRCUIT FOR SHORT O

Check continuity between sunload sensor harness connector and ground.

P
Sunload sensor
— Continuity
Connector Terminal
M74 1 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.

Revision: October 2013 HAC-307 2013 LEAF

 B2630, B2631 SUNLOAD SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

7.CHECK INTERMITTENT INCIDENT

Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-308 2013 LEAF

 B2770, B2773, B2774 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2770, B2773, B2774 PTC HEATER
A
DTC Logic INFOID:0000000009346268

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
When PTC heater circuit system malfunction is
B2770 PTC HEATER CIRCUIT
detected
• PTC heater
When PTC heater circuit system (PTC 1) mal- • High voltage harness or connectors D
B2773 PTC HEATER CIRCUIT 1
function is detected (PTC heater high voltage circuit is
open or shorted.)
When PTC heater circuit system (PTC 2) mal-
B2774 PTC HEATER CIRCUIT 2
function is detected
E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE F
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY. G
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC. H
Is DTC detected?
YES >> Refer to HAC-309, "Diagnosis Procedure".
NO >> Inspection End. HAC

Diagnosis Procedure INFOID:0000000009346269

J
DIAGNOSIS PROCEDURE
1.REPLACE PTC HEATER
K
Replace PTC heater. Refer to HAC-374, "Removal and Installation".

>> Inspection End. L

Revision: October 2013 HAC-309 2013 LEAF

 B2771 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2771 PTC HEATER
DTC Logic INFOID:0000000009346270

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• PTC heater
PTC HEATER OVERHEAT When the PTC heater circuit board internal tem-
B2771 • Blower motor system
PROTECT perature is 115°C (239°F) or more
• Air mix door motor system

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-310, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346271

1.CHECK BLOWER MOTOR SYSTEM

Check the blower motor system. Refer to HAC-350, "Component Function Check".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning components.
2.CHECK AIR MIX DOOR MOTOR SYSTEM
Check the air mix door motor system. Refer to HAC-337, "Diagnosis Procedure"
Is the inspection result normal?
YES >> Replace PTC heater. Refer to HAC-374, "Removal and Installation".
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-310 2013 LEAF

 B2772 PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2772 PTC HEATER
A
DTC Logic INFOID:0000000009346272

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• PTC heater
When the supply voltage input to the PTC heat- • High voltage harness or connectors
B2772 PTC HEATER VOLTAGE
er is the specified voltage value or less (PTC heater high voltage circuit is
open or shorted.) D

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE E

With CONSULT
1. Turn power switch OFF.
F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. G
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-311, "Diagnosis Procedure". H
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346273
HAC
1.REPLACE PTC HEATER
Replace PTC heater. Refer to HAC-374, "Removal and Installation". J

>> Inspection End.

K

Revision: October 2013 HAC-311 2013 LEAF

 B2777, B2779, B277B PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2777, B2779, B277B PTC HEATER
DTC Logic INFOID:0000000009346274

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
PTC HEATER LIN COMMU- When there is an error in the signal sent from
B2777
NICATION the PTC heater
• PTC heater
When there is an error in the signal sent from • A/C auto amp.
PTC HEATER COMMUNI-
B2779 the A/C auto amp. or there is an error in the sig- • Harness or connectors
CATION
nal received by the PTC heater (PTC heater circuit is open or short-
ed.)
HVAC LIN COMMUNICA- When there is an error in the signal send from
B277B
TION the A/C auto amp.

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
4. Check DTC.
Is DTC detected?
YES >> Refer to HAC-312, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346275

1.CHECK PTC HEATER COMMUNICATION LINE FOR OPEN

1. Turn power switch OFF.
2. Disconnect PTC heater and A/C auto amp. connector.
3. Check continuity between PTC heater harness connector and A/C auto amp harness connector.

PTC heater A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M145 4 M55 40 Yes
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair harness or connector.
2.CHECK PTC HEATER COMMUNICATION LINE FOR SHORT
Check continuity between PTC heater harness connector and ground.

PTC heater
− Continuity
Connector Terminal
M145 4 Ground No
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?

Revision: October 2013 HAC-312 2013 LEAF

 B2777, B2779, B277B PTC HEATER
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
YES >> GO TO 4.
NO >> Repair or replace malfunctioning components. A
4.CHECK A/C AUTO AMP.
With CONSULT B
1. Set the vehicle to READY.
2. Using CONSULT, perform “MODE6” of “HVAC TEST” on “ACTIVE TEST” of HVAC”. Refer to HAC-49,
"CONSULT Function".
3. Check that the PTC heater operates normally. C
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace A/C control (A/C auto amp.) (Refer to HAC-362, "Removal and Installation"). Then GO D
TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE
E
Perform DTC confirmation procedure. Refer to HAC-312, "DTC Logic".
Is DTC B2777, B2779 or B277B detected?
YES >> Replace PTC heater. Refer to HAC-374, "Removal and Installation". F
NO >> Inspection End.

HAC

Revision: October 2013 HAC-313 2013 LEAF

 B2780 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2780 ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345362

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
• When an error is detected in the ROM and
RAM area data
COMPRESSOR
B2780 • When an error is detected in the AD value Electric compressor
ROM,RAM,AD
(circuit that converts the analog value to a
digital value)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-314, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345363

1.REPLACE ELECTRIC COMPRESSOR

Replace electric compressor. Refer to HA-95, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-314 2013 LEAF

 B2781 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2781 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345364

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
B2781 COMP IPM TEMP SENSOR IPM temp sensor is open or shorted. Electric compressor

DTC CONFIRMATION PROCEDURE

D
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF. E
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds. F
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected? G
YES >> Refer to HAC-315, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345365 H

1.REPLACE ELECTRIC COMPRESSOR

Replace electric compressor. Refer to HA-95, "Removal and Installation". HAC

>> Inspection End.

J

Revision: October 2013 HAC-315 2013 LEAF

 B2782 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2782 ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345366

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
COMP SHUNT SIGNAL When an error is detected in the shunt signal
B2782 Electric compressor
OFFSET (current value in the A/C inverter)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-316, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345367

1.REPLACE ELECTRIC COMPRESSOR

Replace electric compressor. Refer to HA-95, "Removal and Installation".

>> Inspection End.

Revision: October 2013 HAC-316 2013 LEAF

 B2783, B2784 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2783, B2784 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345368

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
When the estimated refrigerant temperature
COMP DISCHARGE TEMP • Electric compressor
B2783 discharged from the electric compressor 130°C
OVER HEAT (Discharge pressure increase)
(266°F) or more
• Cooling fan D
When the estimated refrigerant temperature • Refrigerant leakage
COMP DISCHARGE TEMP
B2784 discharged from the electric compressor 110°C • Refrigerant insufficient
LIMIT
(230°F) or more
E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
F
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. G
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC. H
Is DTC detected?
YES >> Refer to HAC-317, "Diagnosis Procedure".
NO >> Inspection End. HAC
Diagnosis Procedure INFOID:0000000009345369

1.CHECK REFRIGERANT FOR LEAKAGES J

Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage".

Is the inspection result normal? K
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
2.CHECK COOLING FAN OPERATION L
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating. M
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check". N
3.CHECK REFRIGERANT CYCLE
Check refrigerant cycle. Refer to HA-89, "Inspection". O
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace malfunctioning parts. P
4.CHECK AIR CONDITIONING SYSTEM BY RE-FILLING REFRIGERANT
1. Collect refrigerant, and charge the air conditioning system from a new service can with the specified
amount refrigerant.
2. After operate air conditioning system 15 minutes or more, perform DTC confirmation procedure, and
check that DTC [B2783] or DTC [B2784] is not detected.
Is the inspection result normal?

Revision: October 2013 HAC-317 2013 LEAF

 B2783, B2784 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.

Revision: October 2013 HAC-318 2013 LEAF

 B2785, B2786 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2785, B2786 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345370

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• When the IPM temperature 125°C (257°F) or
more within 1 min. after starting the electric
compressor • Electric compressor
B2785 COMP IPM OVER HEAT (Discharge pressure increase) D
• When the IPM temperature 88°C (190°F) or
more after 1 min. or longer after starting the • Cooling fan
electric compressor • Refrigerant leakage
• Refrigerant insufficient
COMP IPM DISCHARGE When the IPM temperature 83°C (181°F) or E
B2786
TEMP LIMIT more

DTC CONFIRMATION PROCEDURE

F
1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF. G
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds. H
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
HAC
YES >> Refer to HAC-319, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345371 J

1.CHECK REFRIGERANT FOR LEAKAGES

Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage". K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts. L

2.CHECK COOLING FAN OPERATION

1. Set the vehicle to READY. M
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating.
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
3.CHECK REFRIGERANT CYCLE O
Check refrigerant cycle. Refer to HA-89, "Inspection".
Is the inspection result normal?
P
YES >> GO TO 4.
NO >> Repair or replace malfunctioning parts.
4.CHECK AIR CONDITIONING SYSTEM BY RE-FILLING REFRIGERANT
1. Collect refrigerant, and charge the air conditioning system from a new service can with the specified
amount refrigerant.
2. After operate air conditioning system 15 minutes or more, perform DTC confirmation procedure, and
check that DTC [B2785] or DTC [B2786] is not detected.

Revision: October 2013 HAC-319 2013 LEAF

 B2785, B2786 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.

Revision: October 2013 HAC-320 2013 LEAF

 B2787 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2787 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345372

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Li-ion battery
• Electric compressor
COMP VOLTAGE SATURA- When the motor voltage 140% or more relative
B2787 (Discharge pressure increase)
TION to the inverter output voltage D
• Cooling fan
• Overfilled refrigerant

DTC CONFIRMATION PROCEDURE E

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF. F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds. G
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected? H
YES >> Refer to HAC-321, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345373
HAC

1.CHECK LI-ION BATTERY

J
Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
YES >> GO TO 2. K
NO >> Repair or replace malfunctioning parts.
2.CHECK REFRIGERANT FOR LEAKAGES
Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage". L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts. M
3.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY. N
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating.
Is the inspection result normal?
O
YES >> GO TO 4.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
4.CHECK REFRIGERANT CYCLE P
Check refrigerant cycle. Refer to HA-89, "Inspection".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.

Revision: October 2013 HAC-321 2013 LEAF

 B2788 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2788 ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345374

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When the electric compressor is not operated • Electric compressor
under the following conditions: (Discharge pressure increase)
B2788 COMP OVER CURRENT • Within 90 seconds after starting (Inverter internal short-circuit)
• Motor current is 35.1 A or more (Stuck compressor)
• 3 times in a 5 second interval • Cooling fan

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-322, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345375

1.CHECK REFRIGERANT FOR LEAKAGES

Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
2.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY.
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
3.CHECK ELECTRIC COMPRESSOR OPERATION
Check electric compressor operation.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
4.CHECK REFRIGERANT CYCLE
Check refrigerant cycle. Refer to HA-89, "Inspection".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.

Revision: October 2013 HAC-322 2013 LEAF

 B2789 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2789 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345376

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Electric compressor
When a current of 13.5 A or more is input to the
B2789 COMP OVER LOADED (Discharge pressure increase)
electric compressor
• Cooling fan
D
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE E
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY. F
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC. G
Is DTC detected?
YES >> Refer to HAC-323, "Diagnosis Procedure".
NO >> Inspection End. H

Diagnosis Procedure INFOID:0000000009345377

1.CHECK REFRIGERANT FOR LEAKAGES HAC

Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage".

Is the inspection result normal? J
YES >> GO TO 2.
NO >> Repair or replace malfunctioning parts.
2.CHECK COOLING FAN OPERATION K

1. Set the vehicle to READY.

2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating. L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check". M

3.CHECK REFRIGERANT CYCLE

Check refrigerant cycle. Refer to HA-89, "Inspection". N
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning parts. O

Revision: October 2013 HAC-323 2013 LEAF

 B278A, B278B ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B278A, B278B ELECTRIC COMPRESSOR
DTC Logic INFOID:0000000009345378

DTC DETECTION LOGIC

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
When the high voltage system input voltage is • Electric compressor
B278A COMP LOW VOLTAGE
less than 230 V • Li-ion battery
• PDM
When the high voltage system input voltage is • High voltage harness or connectors
B278B COMP HIGH VOLTAGE (Electric compressor high voltage
more than 420 V
circuit is open or shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-324, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345379

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)

Revision: October 2013 HAC-324 2013 LEAF

 B278A, B278B ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion A
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
B

JPCIA0296ZZ
E
DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution. F

Standard : 5 V or less
CAUTION: H
For voltage measurements, use a tester which can measure to 500 V or higher.

HAC
>> GO TO 2.
2.CHECK LI-ION BATTERY
J
1. Connect 12V battery negative terminal.
2. Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
K
YES >> GO TO 3.
NO >> Repair or replace malfunctioning components.
3.CHECK PDM (POWER DELIVERY MODULE) L
Check PDM (power delivery module). Refer to EVC-138, "Work Flow".
Is the inspection result normal?
YES >> GO TO 4. M
NO >> Repair or replace malfunctioning components.
4.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN N
1. Disconnect electric compressor and Li-ion battery connector.
2. Check continuity between electric compressor high voltage harness connector and Li-ion battery high volt-
age harness connector.
O

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal P
H1 1 H3 37 Yes
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
5.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Revision: October 2013 HAC-325 2013 LEAF
 B278A, B278B ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
Check continuity between electric compressor high voltage harness connector and Li-ion battery high voltage
harness connector.

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal
H1 3 H3 38 Yes
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.

Revision: October 2013 HAC-326 2013 LEAF

 B278C, B278D ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B278C, B278D ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345380

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
COMP COMM ERROR When the electric compressor cannot receive • Electric compressor
B278C
HVAC→COMP the signal sent from the A/C auto amp. • A/C auto amp.
• Harness or connectors
(Electric compressor circuit is open D
COMP COMM ERROE When the A/C auto amp. cannot receive the sig- or shorted.)
B278D • High voltage harness or connectors
COMP→HVAC nal sent from the electric compressor
(Electric compressor high voltage
E
circuit is open or shorted.)

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE F

With CONSULT
1. Turn power switch OFF. G
2. Set the vehicle to READY.
3. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
4. Check DTC.
H
Is DTC detected?
YES >> Refer to HAC-327, "Diagnosis Procedure".
NO >> Inspection End.
HAC
Diagnosis Procedure INFOID:0000000009345381

DANGER: J

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and K
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- L
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. M
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- N
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION: O
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE P
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)

Revision: October 2013 HAC-327 2013 LEAF

 B278C, B278D ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

>> GO TO 2.
2.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR OPEN
1. Turn power switch OFF.
2. Disconnect electric compressor and A/C auto amp. connector.
3. Check continuity between electric compressor harness connector and A/C auto amp. harness connector.
NOTE:
Check for any adhering foreign substances, cracking, or damage on the electric compressor terminal and
A/C auto amp. harness connector terminal.

Electric compressor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
7 14
F10 M55 Yes
9 18
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair harness or connector.
3.CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR SHORT
Check continuity between electric compressor harness connector and ground.

Electric compressor
Continuity
Connector Terminal
Ground
7
F10 No
9
Is the inspection result normal?
YES >> GO TO 4.

Revision: October 2013 HAC-328 2013 LEAF

 B278C, B278D ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
NO >> Repair harness or connector.
4.CHECK ELECTRIC COMPRESSOR POWER SUPPLY A

1. Disconnect electric compressor connector.

2. Turn power switch ON.
B
3. Check voltage between electric compressor harness connector and ground.

+
Voltage C
Electric compressor −
(Approx.)
Connector Terminal
F10 10 Ground Battery voltage D
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 6. E

5.CHECK ELECTRIC COMPRESSOR GROUND CIRCUIT

1. Turn power switch OFF. F
2. Check continuity between electric compressor harness connector and ground.

Electric compressor G
Continuity
Connector Terminal Ground
F10 8 Yes
H
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair harness or connector.
HAC
6.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal? J
YES >> Repair harness or connector between A/C relay and electric compressor.
NO >> Repair or replace malfunctioning components.
7.CHECK PDM (POWER DELIVERY MODULE) K

Check PDM (power delivery module). Refer to EVC-138, "Work Flow".

Is the inspection result normal? L
YES >> GO TO 8.
NO >> Repair or replace malfunctioning components.
8.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN M
1. Disconnect electric compressor and Li-ion battery connector.
2. Check continuity between electric compressor high voltage harness connector and Li-ion battery high volt-
age harness connector. N

Electric compressor Li-ion battery

Continuity O
Connector Terminal Connector Terminal
H1 1 H3 37 Yes
Is the inspection result normal? P
YES >> GO TO 9.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
9.CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Check continuity between electric compressor high voltage harness connector and Li-ion battery high voltage
harness connector.

Revision: October 2013 HAC-329 2013 LEAF

 B278C, B278D ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

Electric compressor Li-ion battery

Continuity
Connector Terminal Connector Terminal
H1 3 H3 38 Yes
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace high voltage harness between electric compressor and PDM (power delivery module),
and between PDM (power delivery module) and Li-ion battery.
10.CHECK A/C AUTO AMP.
With CONSULT
1. Reconnect all harness connectors disconnected.
2. Set the vehicle to READY.
3. Using CONSULT, perform “MODE1” of “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-251,
"CONSULT Function".
4. Check that the electric compressor operates normally.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation". Then GO TO
11.
11.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to HAC-327, "DTC Logic".
Is DTC B278C detected?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Inspection End.

Revision: October 2013 HAC-330 2013 LEAF

 B2791 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B2791 ELECTRIC COMPRESSOR
A
DTC Logic INFOID:0000000009345382

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
• Electric compressor
When the driving load of the electric compres- • Cooling fan
COMP LOW SPEED HIGH
B2791 sor reaches a maximum value during slow rota- • Li-ion battery
LOAD D
tion. • PDM
• Overfilled refrigerant

DTC CONFIRMATION PROCEDURE E

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF. F
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full cold and wait at least 2 seconds. G
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected? H
YES >> Refer to HAC-331, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009345383
HAC

1.CHECK REFRIGERANT FOR LEAKAGES

J
Check refrigerant for leakages. Refer to HA-84, "Check Refrigerant Leakage".
Is the inspection result normal?
YES >> GO TO 2. K
NO >> Repair or replace malfunctioning parts.
2.CHECK COOLING FAN OPERATION
1. Set the vehicle to READY. L
2. Operate the automatic air conditioning system.
3. Check that the cooling fan is operating.
Is the inspection result normal? M
YES >> GO TO 3.
NO >> Check cooling fan. Refer to EVC-370, "Component Function Check".
3.CHECK REFRIGERANT CYCLE N
Check refrigerant cycle. Refer to HA-89, "Inspection".
Is the inspection result normal?
O
YES >> GO TO 4.
NO >> Repair or replace malfunctioning parts.
4.CHECK LI-ION BATTERY P
Check Li-ion battery. Refer to EVB-82, "Work Flow".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning parts.
5.CHECK PDM (POWER DELIVERY MODULE)
Revision: October 2013 HAC-331 2013 LEAF
 B2791 ELECTRIC COMPRESSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
Check PDM (power delivery module). Refer to EVC-138, "Work Flow".
Is the inspection result normal?
YES >> Replace electric compressor. Refer to HA-95, "Removal and Installation".
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-332 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27A0, B27A1 INTAKE DOOR MOTOR
A
DTC Logic INFOID:0000000009346276

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items D
DTC
(CONSULT screen terms) DTC detection condition* Possible cause

PBR opening angle of intake door motor is 50% • Intake door motor
B27A0 or more. (PBR feedback signal voltage of intake • Intake door motor system installa- E
door motor is 2.5 V or more) tion condition
INTAKE DOOR MOTOR • A/C auto amp.
PBR opening angle of intake door motor is 30% • Harness or connectors
B27A1 or less. (PBR feedback signal voltage of intake (The motor circuit is open or short- F
door motor is 1.5 V or less) ed.)
*: A/C auto amp. operates intake door motor according to target value of PBR opening angle at 40% when per-
forming self-diagnosis. G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
With CONSULT
1. Set the vehicle to READY.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. HAC
3. Check DTC.
Is DTC detected?
YES >> Refer to HAC-333, "Diagnosis Procedure". J
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346277
K
1.CHECK INTAKE DOOR MOTOR OPERATION
1. Turn power switch ON. L
2. Operate intake switch and check by operation sound that intake door motor operates.
Does the intake door motor operate?
YES >> GO TO 2. M
NO >> GO TO 8.
2.CHECK INTAKE DOOR MOTOR PBR POWER SUPPLY
1. Disconnect intake door motor connector. N
2. Turn power switch ON.
3. Check voltage between intake door motor harness connector and ground.
O
+
Voltage
Intake door motor −
(Approx.)
Connector Terminal
P

M54 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK INTAKE DOOR MOTOR PBR GROUND CIRCUIT FOR OPEN
Revision: October 2013 HAC-333 2013 LEAF
 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 3 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK INTAKE DOOR MOTOR PBR FEEDBACK SIGNAL CIRCUIT FOR OPEN
Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 2 M55 38 Yes
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK INTAKE DOOR MOTOR PBR FEEDBACK SIGNAL CIRCUIT FOR SHORT
Check continuity between intake door motor harness connector and ground.

Intake door motor

— Continuity
Connector Terminal
M54 2 Ground No
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK INTAKE DOOR MOTOR PBR
Check intake door motor PBR. Refer to HAC-335, "Component Inspection (PBR)".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace intake door motor. Refer to HAC-377, "INTAKE DOOR MOTOR : Removal and Installa-
tion".
7.CHECK INTAKE DOOR MOTOR PBR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.

Intake door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M54 1 M55 27 Yes
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.
8.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect intake door motor connector, and A/C auto amp. connector.

Revision: October 2013 HAC-334 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
3. Check continuity between intake door motor harness connector and A/C auto amp. harness connector.
A
Intake door motor A/C auto amp.
Continuity
Connector Terminal Connector Terminal
B
5 21
M54 M55 Yes
6 1
Is the inspection result normal? C
YES >> GO TO 9.
NO >> Repair harness or connector.
9.CHECK INTAKE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT D

Check continuity between intake door motor harness connector and ground.
E
Intake door motor
— Continuity
Connector Terminal
5 F
M54 Ground No
6
Is the inspection result normal?
G
YES >> GO TO 10.
NO >> Repair harness or connector.
10.CHECK INTAKE DOOR MOTOR H
1. Turn power switch OFF.
2. Check intake door motor. Refer to HAC-335, "Component Inspection (Motor)".
Is the inspection result normal? HAC
YES >> GO TO 11.
NO >> Replace intake door motor. Refer to HAC-377, "INTAKE DOOR MOTOR : Removal and Installa-
tion". J
11. CHECK INSTALLATION OF INTAKE DOOR MOTOR SYSTEM
Check intake door motor system is properly installed. Refer to HAC-210, "Exploded View".
K
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
L
Component Inspection (PBR) INFOID:0000000009346278

1.CHECK INTAKE DOOR MOTOR PBR M

Check resistance between intake door motor terminals.

Terminal Resistance (Ω) N

2
1 Except 0 or ∞
3
O
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake door motor. Refer to HAC-211, "INTAKE DOOR MOTOR : Removal and Installa- P
tion".
Component Inspection (Motor) INFOID:0000000009346279

1.CHECK INTAKE DOOR MOTOR

Supply intake door motor terminals with battery voltage and check by visually and operation sound that intake
door motor operates.

Revision: October 2013 HAC-335 2013 LEAF

 B27A0, B27A1 INTAKE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

Terminal
Operation direction
+ −
5 6 REC
6 5 FRE
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace intake door motor. Refer to HAC-377, "INTAKE DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-336 2013 LEAF

 B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
A
DTC Logic INFOID:0000000009346280

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".
• If air mix door motors DTC (B27A2 – B27A5) are detected, there is probably a disconnected connector or an
open circuit in air mix door motor drive power supply harness. D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) E
Short or open circuit of air mix door motor drive
B27A2
signal terminal 1.
Short or open circuit of air mix door motor drive • Air mix door motor F
B27A3 • A/C auto amp.
signal terminal 2.
AIR MIX DOOR MOTOR • Harness or connectors
Short or open circuit of air mix door motor drive (The motor circuit is open or short-
B27A4
signal terminal 3. ed.) G
Short or open circuit of air mix door motor drive
B27A5
signal terminal 4.

DTC CONFIRMATION PROCEDURE H

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT HAC
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC. J
Is DTC detected?
YES >> Refer to HAC-337, "Diagnosis Procedure".
NO >> Inspection End. K
Diagnosis Procedure INFOID:0000000009346281

1.CHECK AIR MIX DOOR MOTOR POWER SUPPLY L

1. Turn power switch OFF.
2. Disconnect air mix door motor connector.
3. Turn power switch ON. M
4. Check voltage between air mix door motor harness connector and ground.

+ N
Air mix door motor − Voltage
Connector Terminal
O
M146 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. P
NO >> GO TO 2.
2.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and air mix door motor.
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-337 2013 LEAF

 B27A2, B27A3, B27A4, B27A5 AIR MIX DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

3.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between air mix door motor harness connector and A/C auto amp. harness connector.

Air mix door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
3 6
6 7
M146 M55 Yes
1 8
4 9
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK AIR MIX DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Check continuity between air mix door motor harness connector and A/C auto amp. harness connector.

Air mix door motor

— Continuity
Connector Terminal
3
6
M146 Ground No
1
4
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK AIR MIX DOOR MOTOR
Check air mix door motor. Refer to HAC-338, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace air mix door motor. Refer to HAC-378, "AIR MIX DOOR MOTOR : Removal and Installa-
tion".
Component Inspection INFOID:0000000009346282

1.CHECK AIR MIX DOOR MOTOR

1. Remove air mix door motor. Refer to HAC-378, "AIR MIX DOOR MOTOR : Removal and Installation".
2. Check resistance between air mix door motor terminals. Refer to applicable table for the normal value.

Resistance (Ω)
Terminal
(Approx.)
1
3
2 90
4
6
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace air mix door motor. Refer to HAC-378, "AIR MIX DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-338 2013 LEAF

 B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
A
DTC Logic INFOID:0000000009346283

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".
• If mode door motors DTC (B27A6 – B27A9) are detected, there is probably a disconnected connector or an
open circuit in mode door motor drive power supply harness. D

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) E
Short or open circuit of mode door motor drive
B27A6
signal terminal 1.
Short or open circuit of mode door motor drive • Mode door motor F
B27A7 • A/C auto amp.
signal terminal 2.
MODE DOOR MOTOR • Harness or connectors
Short or open circuit of mode door motor drive (The motor circuit is open or short-
B27A8
signal terminal 3. ed.) G
Short or open circuit of mode door motor drive
B27A9
signal terminal 4.

DTC CONFIRMATION PROCEDURE H

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT HAC
1. Turn power switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC. J
Is DTC detected?
YES >> Refer to HAC-339, "Diagnosis Procedure".
NO >> Inspection End. K
Diagnosis Procedure INFOID:0000000009346284

1.CHECK MODE DOOR MOTOR POWER SUPPLY L

1. Turn power switch OFF.
2. Disconnect mode door motor connector.
3. Turn power switch ON. M
4. Check voltage between mode door motor harness connector and ground.

+ N
Mode door motor − Voltage
Connector Terminal
O
M142 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. P
NO >> GO TO 2.
2.CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to EVC-388, "Diagnosis Procedure".
Is the inspection result normal?
YES >> Repair harness or connector between A/C relay and mode door motor.
NO >> Repair or replace malfunctioning components.

Revision: October 2013 HAC-339 2013 LEAF

 B27A6, B27A7, B27A8, B27A9 MODE DOOR MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

3.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR OPEN

1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between mode door motor harness connector and A/C auto amp. harness connector.

Mode door motor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
4 2
3 3
M142 M55 Yes
2 4
1 5
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK MODE DOOR MOTOR DRIVE SIGNAL CIRCUIT FOR SHORT
Check continuity between mode door motor harness connector and A/C auto amp. harness connector.

Mode door motor

— Continuity
Connector Terminal
4
3
M142 Ground No
2
1
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK MODE DOOR MOTOR
Check mode door motor. Refer to HAC-340, "Component Inspection".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace mode door motor. Refer to HAC-378, "MODE DOOR MOTOR : Removal and Installa-
tion".
Component Inspection INFOID:0000000009346285

1.CHECK MODE DOOR MOTOR

1. Remove mode door motor. Refer to HAC-378, "MODE DOOR MOTOR : Removal and Installation".
2. Check resistance between mode door motor terminals. Refer to applicable table for the normal value.

Resistance (Ω)
Terminal
(Approx.)
1
2
5 90
3
4
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace mode door motor. Refer to HAC-378, "MODE DOOR MOTOR : Removal and Installa-
tion".

Revision: October 2013 HAC-340 2013 LEAF

 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
A
DTC Logic INFOID:0000000009346286

DTC DETECTION LOGIC B

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic". C
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items D
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The PTC heater outlet air temperature sensor • PTC heater outlet air temperature
B27C2 recognition temperature is too low [less than − sensor E
42°C (−44°F)]. • A/C auto amp.
PTC OUT AIR TEMP SENS
The PTC heater outlet air temperature sensor • Harness or connectors
B27C3 recognition temperature is too high [more than (The sensor circuit is open or short-
ed.)
F
200°C (392°F)].

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE G

With CONSULT
1. Turn power switch OFF. H
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT. HAC
6. Check DTC.
Is DTC detected?
J
YES >> Refer to HAC-155, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346287
K

1.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON. L
2. Operate the automatic air conditioning system.
3. Check voltage between A/C auto amp. harness connector terminals.
M
A/C auto amp.
+ − Test condition Voltage signal
connector
Terminal N

O
• Power switch ON
M55 17 10 • When air conditioner is
operating
P
JSIIA1778ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY
Revision: October 2013 HAC-341 2013 LEAF
 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect PTC heater outlet air and A/C unit case temperature sensor assembly connector.
3. Turn power switch ON.
4. Check voltage between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and ground.

+
PTC heater outlet air and A/C unit case Voltage
−
temperature sensor assembly (Approx.)
Connector Terminal
M138 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp harness connector.

PTC heater outlet air and A/C unit case

A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal
M138 2 M55 30 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR
Check PTC heater outlet air temperature sensor. Refer to HAC-343, "Component Inspection".
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
369, "Removal and Installation".
5.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp. harness connector.

PTC heater outlet air and A/C unit case

A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal
M138 1 M55 17 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector.
6.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness con-
nector and ground.

Revision: October 2013 HAC-342 2013 LEAF

 B27C2, B27C3 PTC HEATER OUTLET AIR TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

PTC heater outlet air and A/C unit case A

temperature sensor assembly — Continuity
Connector Terminal
M138 1 Ground No B

Is the inspection result normal?

YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation". C
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident". D
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair or replace malfunctioning components. E

Component Inspection INFOID:0000000009346288

1.CHECK PTC HEATER OUTLET AIR TEMPERATURE SENSOR F

1. Remove PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-369,
"Removal and Installation". G
2. Check resistance between PTC heater outlet air and A/C unit case temperature sensor assembly termi-
nals. Refer to applicable table for the normal value.
H
Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
0 (32) 6.00 HAC
10 (50) 3.87
20 (68) 2.57
J
30 (86) 1.76
1 2
40 (104) 1.23
60 (140) 0.64 K
80 (176) 0.36
100 (212) 0.22
L
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
369, "Removal and Installation". M

Revision: October 2013 HAC-343 2013 LEAF

 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
DTC Logic INFOID:0000000009346289

DTC DETECTION LOGIC

NOTE:
• If DTC is displayed along with DTC U1000, first perform the trouble diagnosis for DTC U1000. Refer to HAC-
295, "DTC Logic".
• If DTC is displayed along with DTC U1010, first perform the trouble diagnosis for DTC U1010. HAC-296,
"DTC Logic".

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms)
The A/C unit case temperature sensor recogni-
B27C4 tion temperature is too low [less than −42°C (− • A/C unit case temperature sensor
44°F)]. • A/C auto amp.
A/C UNIT CASE TEMP
• Harness or connectors
SENS The A/C unit case temperature sensor recogni- (The sensor circuit is open or short-
B27C5 tion temperature is too high [more than 200°C ed.)
(392°F)].

DTC CONFIRMATION PROCEDURE

1.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system.
4. Set the temperature to full hot and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
Is DTC detected?
YES >> Refer to HAC-350, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000009346290

1.CHECK A/C UNIT CASE TEMPERATURE SENSOR VOLTAGE SIGNAL

1. Turn power switch ON.
2. Operate the automatic air conditioning system.
3. Check voltage between A/C auto amp. harness connector terminals.

A/C auto amp.

+ − Test condition Voltage signal
connector
Terminal

• Power switch ON
M55 37 10 • When air conditioner is
operating

JSIIA1778ZZ

Is the inspection result normal?

YES >> GO TO 7.
NO >> GO TO 2.
2.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY
Revision: October 2013 HAC-344 2013 LEAF
 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
1. Turn power switch OFF.
2. Disconnect PTC heater outlet air and A/C unit case temperature sensor assembly connector. A
3. Turn power switch ON.
4. Check voltage between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and ground.
B

+
PTC heater outlet air and A/C unit case Voltage C
−
temperature sensor assembly (Approx.)
Connector Terminal
M138 3 Ground 5V D
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5. E
3.CHECK A/C UNIT CASE TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF. F
2. Disconnect A/C auto amp. connector.
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp harness connector.
G
PTC heater outlet air and A/C unit case
A/C auto amp.
temperature sensor assembly Continuity
H
Connector Terminal Connector Terminal
M138 4 M55 30 Yes
Is the inspection result normal? HAC
YES >> GO TO 4.
NO >> Repair harness or connector.
4.CHECK A/C UNIT CASE TEMPERATURE SENSOR J

Check A/C unit case temperature sensor. Refer to HAC-346, "Component Inspection".
Is the inspection result normal?
K
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
369, "Removal and Installation".
L
5.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect A/C auto amp. connector. M
3. Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness
connector and A/C auto amp. harness connector.
N
PTC heater outlet air and A/C unit case
A/C auto amp.
temperature sensor assembly Continuity
Connector Terminal Connector Terminal O
M138 3 M55 37 Yes
Is the inspection result normal?
YES >> GO TO 6. P
NO >> Repair harness or connector.
6.CHECK A/C UNIT CASE TEMPERATURE SENSOR POWER SUPPLY CIRCUIT FOR SHORT
Check continuity between PTC heater outlet air and A/C unit case temperature sensor assembly harness con-
nector and ground.

Revision: October 2013 HAC-345 2013 LEAF

 B27C4, B27C5 A/C UNIT CASE TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

PTC heater outlet air and A/C unit case

temperature sensor assembly — Continuity
Connector Terminal
M138 3 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.
7.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-53, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair or replace malfunctioning components.
Component Inspection INFOID:0000000009346291

1.CHECK A/C CASE UNIT TEMPERATURE SENSOR

1. Remove PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-205,
"Removal and Installation".
2. Check resistance between PTC heater outlet air and A/C unit case temperature sensor assembly termi-
nals. Refer to applicable table for the normal value.

Condition
Terminal Resistance: kΩ
Temperature: °C (°F)
0 (32) 6.00
10 (50) 3.87
20 (68) 2.57
30 (86) 1.76
3 4
40 (104) 1.23
60 (140) 0.64
80 (176) 0.36
100 (212) 0.22
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater outlet air and A/C unit case temperature sensor assembly. Refer to HAC-
205, "Removal and Installation".

Revision: October 2013 HAC-346 2013 LEAF

 B27FF A/C AUTO AMP.
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
B27FF A/C AUTO AMP.
A
DTC Logic INFOID:0000000009346292

DTC DETECTION LOGIC B

Items
DTC DTC detection condition Possible cause
(CONSULT screen terms) C
When A/C auto amp. configuration (control unit A/C auto amp (Not performed config-
B27FF CONFIG NOT IMPLEM
setting) is not performed uration)

DTC CONFIRMATION PROCEDURE D

1.PERFORM DTC CONFIRMATION PROCEDURE

With CONSULT E
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Operate the automatic air conditioning system. F
4. Set the temperature to full cold and wait at least 2 seconds.
5. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
6. Check DTC.
G
Is DTC detected?
YES >> Refer to HAC-347, "Diagnosis Procedure".
NO >> Inspection End.
H
Diagnosis Procedure INFOID:0000000009346293

1.PERFORM A/C AUTO AMP. CONFIGURATION HAC

With CONSULT
1. Turn power switch ON
2. Use CONSULT and perform configuration (control unit setting) of “HVAC”. Refer to HAC-92, "Work Proce- J
dure".

>> Inspection End. K

Revision: October 2013 HAC-347 2013 LEAF

 POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
POWER SUPPLY AND GROUND CIRCUIT
A/C AUTO AMP.
A/C AUTO AMP. : Diagnosis Procedure INFOID:0000000009346294

1.CHECK SYMPTOM
Check symptom (A or B).

Symptom
• Air conditioning system does not activate.
A • Air conditioning system does cannot be controlled.
• Operation status of air conditioning system is not indicated on display.
• Memory function does not operate normally.
B
• The setting is not maintained. (It returns to the initial condition)
Which symptom is detected?
A >> GO TO 2.
B >> GO TO 4.
2.CHECK FUSE
1. Turn power switch OFF.
2. Check 10A fuse [No. 3, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
3.CHECK A/C AUTO AMP. POWER SWITCH POWER SUPPLY
1. Disconnect A/C auto amp. connector.
2. Turn power switch ON.
3. Check voltage between A/C auto amp. harness connector and ground.

+
A/C auto amp. − Voltage
Connector Terminal
M55 32 Ground 9 V or more
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair harness or connector between A/C auto amp. and fuse.
4.CHECK FUSE
1. Turn power switch OFF.
2. Check 10A fuse [No.13, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
5.CHECK A/C AUTO AMP. BATTERY POWER SUPPLY
1. Disconnect A/C auto amp. connector.
2. Check voltage between A/C auto amp. harness connector and ground.

Revision: October 2013 HAC-348 2013 LEAF

 POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+ A
A/C auto amp. − Voltage
Connector Terminal
B
M55 31 Ground 11 - 14 V
Is the inspection result normal?
YES >> GO TO 6. C
NO >> Repair harness or connector between A/C auto amp. and fuse.
6.CHECK A/C AUTO AMP. GROUND CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Check continuity between A/C auto amp. harness connector and ground.

E
A/C auto amp.
— Continuity
Connector Terminal
M55 10 Ground Yes F
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector. G

HAC

Revision: October 2013 HAC-349 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
BLOWER MOTOR
Component Function Check INFOID:0000000009346295

1.CHECK BLOWER MOTOR

With CONSULT
1. Turn power switch OFF.
2. Set the vehicle to READY.
3. Using CONSULT, perform “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-251, "CONSULT
Function".
4. When the test items are being conducted, check that the blower motor operates normally for each mode.
Is the inspection result normal?
YES >> Inspection End.
NO >> Refer to HAC-350, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009346296

1.CHECK FUSE
1. Turn power switch OFF.
2. Check 15A fuses [Nos. 14 and 16, located in fuse block (J/B)].
NOTE:
Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the blown fuse after repairing the affected circuit if a fuse is blown.
2.CHECK BLOWER MOTOR POWER SUPPLY
1. Disconnect blower motor connector.
2. Turn power switch ON.
3. Check voltage between blower motor harness connector and ground.

+
Voltage
Blower motor −
(Approx.)
Connector Terminal
M39 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK BLOWER RELAY
1. Turn power switch OFF.
2. Check blower relay. Refer to HAC-353, "Component Inspection (Blower Relay)".
Is the inspection result normal?
YES >> Repair harness or connector between blower motor and fuse.
NO >> Replace blower relay.
4.CHECK BLOWER MOTOR CONTROL CIRCUIT
1. Turn power switch OFF.
2. Connect blower motor connector.
3. Disconnect power transistor connector.
4. Turn power switch ON.
5. Check voltage between power transistor harness connector and ground.

Revision: October 2013 HAC-350 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+ A
Voltage
Power transistor −
(Approx.)
Connector Terminal
B
M144 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6. C
NO >> GO TO 5.
5.CHECK BLOWER MOTOR CONTROL CIRCUIT FOR OPEN
D
1. Turn power switch OFF.
2. Disconnect blower motor connector.
3. Check continuity between power transistor harness connector and blower motor harness connector.
E
Power transistor Blower motor
Continuity
Connector Terminal Connector Terminal
F
M144 1 M39 2 Yes
Is the inspection result normal?
YES >> Replace blower motor. Refer to VTL-22, "Removal and Installation". G
NO >> Repair harness or connector.
6.CHECK POWER TRANSISTOR POWER SWITCH POWER SUPPLY
H
Check voltage between power transistor harness connector and ground.

+ HAC
Voltage
Power transistor −
(Approx.)
Connector Terminal
M144 4 Ground Battery voltage J
Is the inspection result normal?
YES >> GO TO 7.
K
NO >> Repair harness or connector between power transistor and fuse.
7.CHECK POWER TRANSISTOR GROUND CIRCUIT FOR OPEN
1. Turn power switch OFF. L
2. Check continuity between power transistor harness connector and ground.

Power transistor M
— Continuity
Connector Terminal
M144 3 Ground Yes
N
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair harness or connector.
O
8.CHECK POWER TRANSISTOR CONTROL SIGNAL
1. Connect blower motor connector and A/C auto amp. connector.
2. Turn power switch ON. P
3. Set air outlet to VENT.
4. Change fan speed from 1st – 7th, and check duty ratios between blower motor harness connector and
ground by using an oscilloscope.
NOTE:
Calculate the drive signal duty ratio as shown in the figure.
T2 = Approx. 1.6 ms

Revision: October 2013 HAC-351 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

+
Condition
Power transistor Duty ratio
− Output waveform
(Approx.)
Fan speed (manual)
Connector Terminal
Air outlet: VENT
1st 26%
2nd 34%
3rd 41%
M144 2 Ground 4th 51%
5th 62%
6th 73%
JPIIA1646GB
7th 82%
Is the inspection result normal?
YES >> Replace power transistor. Refer to HAC-372, "Removal and Installation".
NO >> GO TO 9.
9.CHECK POWER TRANSISTOR CONTROL SIGNAL CIRCUIT FOR OPEN
1. Turn power switch OFF.
2. Disconnect power transistor connector and A/C auto amp. connector.
3. Check continuity between power transistor harness connector and A/C auto amp. harness connector.

Power transistor A/C auto amp.

Continuity
Connector Terminal Connector Terminal
M144 2 M55 12 Yes
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair harness or connector.
10.CHECK POWER TRANSISTOR CONTROL SIGNAL CIRCUIT FOR SHORT
Check continuity between power transistor harness connector and ground.

Power transistor
— Continuity
Connector Terminal
M144 2 Ground No
Is the inspection result normal?
YES >> Replace A/C control (A/C auto amp.). Refer to HAC-362, "Removal and Installation".
NO >> Repair harness or connector.
Component Inspection (Blower Motor) INFOID:0000000009346297

1.CHECK BLOWER MOTOR

1. Remove blower motor. Refer to VTL-22, "Removal and Installation".
2. Check that there is not any mixing foreign object in the blower motor.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".
2.CHECK BLOWER MOTOR
Check that there is not breakage or damage in the blower motor.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".

Revision: October 2013 HAC-352 2013 LEAF

 BLOWER MOTOR
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

3.CHECK BLOWER MOTOR A

Check that blower motor turns smoothly.
Is the inspection result normal?
YES >> Inspection End. B
NO >> Replace blower motor. Refer to VTL-22, "Removal and Installation".
Component Inspection (Blower Relay) INFOID:0000000009346298
C
1.CHECK BLOWER RELAY
1. Remove blower relay. Refer to PG-37, "Fuse, Connector and Terminal Arrangement".
D
2. Check continuity between blower relay terminal 3 and 5 when
the voltage is supplied between terminal 1 and 2.

E
Terminal Voltage Continuity
ON Yes
3 5
OFF No F
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace blower relay. G
JSIIA1551ZZ

HAC

Revision: October 2013 HAC-353 2013 LEAF

 ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
Component Inspection INFOID:0000000009345407

WARNING:
• Because hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of elec-
tric shock, electric leakage, or similar accidents if the high voltage component and vehicle are han-
dled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• To prevent the removed service plug from being connected by mistake during the procedure, always
carry it in your pocket or put it in the tool box.
• Be sure to wear insulating protective equipment before beginning work on the high voltage system.
• Clearly identify the persons responsible for high voltage work and ensure that other persons do not
touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or sim-
ilar item to prevent other persons from contacting them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
There is the possibility of a malfunction occurring if the vehicle is changed to READY status while the
service plug is removed. Therefore do not change the vehicle to READY status unless instructed to do
so in the Service Manual.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage connector from front side of Li-ion battery. Refer to EVB-194, "Removal and
Installation".
3. Measure voltage between high voltage harness terminals.
DANGER:

Touching high voltage components without using the

appropriate protective equipment will cause electrocution.

Standard : 5 V or less
CAUTION: JSAIA1362ZZ

For voltage measurements, use a tester which can measure to 500V or higher.

>> GO TO 2.
2.CHECK ELECTRIC COMPRESSOR INSULATION RESISTANCE
1. Disconnect high voltage harness connector from electric compressor.

Revision: October 2013 HAC-354 2013 LEAF

 ELECTRIC COMPRESSOR INSULATION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
2. Check the insulation resistance of the electric compressor with
an insulation resistance tester. A
CAUTION:
• Unlike the ordinary tester, the insulation resistance tester
applies 500V when measuring. If used incorrectly, there is
B
the danger of electric shock. If used in the vehicle 12V
system, there is the danger of damage to electronic
devices. Read the insulation resistance tester instruction
manual carefully and be sure to work safely. C
• Use 500V range of insulation resistance tester to measure
insulation resistance. Wait for 30 seconds until the value
becomes stable. D

+
Electric compressor − Resistance E
Terminal
1 Aluminum part on side
1 MΩ or more F
3 of electric compressor

Is the inspection result normal?

YES >> Inspection End. G
NO >> Replace electric compressor. Refer to HA-95, "Removal JPIIA1868ZZ

and Installation".
H

HAC

Revision: October 2013 HAC-355 2013 LEAF

 PTC HEATER INSPECTION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
PTC HEATER INSPECTION RESISTANCE CHECK
Component Inspection INFOID:0000000009345756

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
• Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

DANGER:

Touching high voltage components without using the appropriate protective equipment will
cause electrocution.

Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.

Revision: October 2013 HAC-356 2013 LEAF

 PTC HEATER INSPECTION RESISTANCE CHECK
< DTC/CIRCUIT DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

>> GO TO 2. A
2.CHECK PTC HEATER INSULATION RESISTANCE
1. Disconnect 12V battery negative terminal. Refer to HAC-11, "Precaution for Removing 12V Battery". B
2. Disconnect high voltage harness connector from Li-ion battery.
3. Check the insulation resistance of the PTC heater with an insu-
lation resistance tester.
CAUTION: C
• Unlike the ordinary tester, the insulation resistance tester
applies 500V when measuring. If used incorrectly, there is
the danger of electric shock. If used in the vehicle 12V D
system, there is the danger of damage to electronic
devices. Read the insulation resistance tester instruction
manual carefully and be sure to work safely.
• Use 500V range of insulation resistance tester to measure E
insulation resistance. Wait for 30 seconds until the value
becomes stable.
F
+
Li-ion battery − Resistance
G
Connector Terminal
40 Bonding wire
H19 1 MΩ or more
41 fixed portion H
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace PTC heater. Refer to HAC-374, "Removal and JMIIA2756ZZ HAC
Installation".

Revision: October 2013 HAC-357 2013 LEAF

 AUTOMATIC AIR CONDITIONING SYSTEM
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]

SYMPTOM DIAGNOSIS
AUTOMATIC AIR CONDITIONING SYSTEM
Symptom Table INFOID:0000000009345409

NOTE:
Perform self-diagnoses with CONSULT before performing the symptom diagnosis. If any DTC is detected,
perform the corresponding diagnosis.

Symptom Corresponding malfunction part Check item/Reference

• A/C auto amp. ignition power supply
• Air conditioning system does not activate. HAC-348, "A/C AUTO AMP. : Di-
and ground circuit
• Air conditioning system cannot be controlled. agnosis Procedure"
• A/C auto amp.
Check air mix door motor sys-
Air mix door motor system installation
Discharge air temperature does not change. tem is properly installed. Refer
condition
to HAC-376, "Exploded View".
Check mode door motor system
Mode door motor system installation
Air outlet does not change. is properly installed. Refer to
condition
HAC-376, "Exploded View".
Check intake door motor system
Intake door motor system installation
Air inlet does not change. is properly installed. Refer to
condition
HAC-376, "Exploded View".
• Blower motor power supply circuit
• Blower motor control circuit
• A/C auto amp. ignition power supply
circuit
• Power transistor power supply and
Blower motor does not operates or operation speed is not HAC-350, "Diagnosis Proce-
ground circuit
normal. dure"
• Power transistor control signal cir-
cuit
• Blower motor
• Power transistor
• A/C auto amp.
• The circuit between VCM and refrig-
erant pressure sensor
HAC-361, "Diagnosis Proce-
Compressor does not operate. • Refrigerant pressure sensor
dure"
• Blower fan ON signal circuit
• A/C auto amp.
• Cooler cycle
• Air leakage from each duct
• Insufficient cooling. HAC-359, "Diagnosis Proce-
• A/C auto amp. connection recogni-
• No cool air comes out. (Air flow volume is normal.) dure"
tion signal circuit
• Temperature setting trimmer
• Heater hose
• Heater core
• PTC elements heater
• Insufficient heating. HAC-360, "Diagnosis Proce-
• Heater pump
• No warm air comes out. (Air flow volume is normal.) dure"
• Air leakage from each duct
• Temperature setting trimmer
• A/C auto amp. connection
During compressor op-
Cooler cycle HA-92, "Symptom Table"
eration.
Noise is heard when the A/C • Mixing any foreign object in blower
system operates. During blower motor op- motor HAC-352, "Component Inspec-
eration. • Blower motor fan breakage tion (Blower Motor)"
• Blower motor rotation inferiority
• Memory function does not operate normally. • A/C auto amp. battery power supply
HAC-348, "A/C AUTO AMP. : Di-
• The setting is not maintained. (It returns to initial condi- circuit
agnosis Procedure"
tion.) • A/C auto amp.

Revision: October 2013 HAC-358 2013 LEAF

 INSUFFICIENT COOLING
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
INSUFFICIENT COOLING
A
Description INFOID:0000000009345410

B
Symptom
• Insufficient cooling
• No cold air comes out. (Air flow volume is normal.)
C
Diagnosis Procedure INFOID:0000000009345411

NOTE:
Perform the self-diagnosis with CONSULT before performing the diagnosis by symptom. Perform the diagno- D
sis by DTC if DTC is detected.
1.CHECK ELECTRIC COMPRESSOR OPERATION
E
Check the electric compressor operation state while the air conditioner system is operated.
Does electric compressor operate?
YES >> GO TO 2. F
NO >> Perform diagnosis for “COMPRESSOR DOES NOT OPERATE” in the diagnosis by symptom.
Refer to HAC-361, "Diagnosis Procedure".
2.CHECK REFRIGERANT CYCLE G
Connect recovery/recycling/recharging equipment (for HFC-134a) to the vehicle and perform the refrigerant
system diagnosis. Refer to HA-92, "Symptom Table".
Is the check result normal? H
YES >> GO TO 3.
NO >> Repair or replace malfunctioning part according to diagnosis result.
3.CHECK FOR AIR LEAKAGE FROM DUCT HAC

Check duct and nozzle, etc. of A/C system for air leakage.
Is the check result normal? J
YES >> GO TO 4.
NO >> Repair or replace parts according to the inspection results.
4.CHECK SETTING OF DIFFERENCE BETWEEN SET TEMPERATURE AND CONTROL TEMPERATURE K
With CONSULT
1. Using CONSULT, check the setting of “TEMP SET CORRECT” on “WORK SUPPORT” of “HVAC”. Refer
to HAC-291, "Temperature Setting Trimmer". L
2. Check that the difference between set temperature and control temperature is set to “+ direction”.
NOTE:
The control temperature can be set with a setting difference between the set temperature and control tem- M
perature.
3. Change the set temperature correction value to “0”.
Are the symptoms solved?
N
YES >> Perform the setting separately if necessary. Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-362, "Removal and Installation".
O

Revision: October 2013 HAC-359 2013 LEAF

 INSUFFICIENT HEATING
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
INSUFFICIENT HEATING
Description INFOID:0000000009345412

Symptom
• Insufficient heating
• No warm air comes out. (Air flow volume is normal.)
Diagnosis Procedure INFOID:0000000009345413

NOTE:
Perform the self-diagnosis with CONSULT before performing the diagnosis by symptom. Perform the diagno-
sis by DTC if DTC is detected.
1.CHECK FOR AIR LEAKAGE FROM DUCT
Check duct and nozzle, etc. of A/C system for air leakage.
Is the check result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning component.
2.CHECK DETECTION TEMPERATURE OF EACH SENSOR
With CONSULT
Using CONSULT, check that it is normal to detection temperature of each sensor by “DATA MONITOR” of
“HVAC”. Refer to HAC-49, "CONSULT Function".
Is the check result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning component.
3.CHECK SETTING OF DIFFERENCE BETWEEN SET TEMPERATURE AND CONTROL TEMPERATURE
With CONSULT
1. Using CONSULT, check the setting of “TEMP SET CORRECT” on “WORK SUPPORT” of “HVAC”. Refer
to HAC-94, "Temperature Setting Trimmer".
2. Check that the difference between set temperature and control temperature is set to “− direction”.
NOTE:
The control temperature can be set with a setting difference between the set temperature and control tem-
perature.
3. Change the set temperature correction value to “0”.
Are the symptoms solved?
YES >> Perform the setting separately if necessary. Inspection End.
NO >> Replace A/C auto amp. Refer to HAC-194, "Removal and Installation".

Revision: October 2013 HAC-360 2013 LEAF

 COMPRESSOR DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [AUTO A/C (WITHOUT HEAT PUMP)]
COMPRESSOR DOES NOT OPERATE
A
Description INFOID:0000000009345414

SYMPTOM B
Compressor does not operate.
Diagnosis Procedure INFOID:0000000009345415
C
NOTE:
• Perform self-diagnoses with CONSULT before performing symptom diagnosis. If any DTC is detected, per-
form the corresponding diagnosis. D
• Check that refrigerant is enclosed in cooler cycle normally. If refrigerant amount is shortage from proper
amount, perform the inspection of refrigerant leakage.
1.CHECK REFRIGERANT PRESSURE SENSOR E
Check refrigerant pressure sensor. Refer to EVC-365, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Repair or replace malfunctioning parts.
2.CHECK A/C AUTO AMP. INPUT SIGNAL G
With CONSULT
1. Select “DATA MONITOR” mode of “HVAC” using CONSULT.
2. Select “FORCED Off SIGNAL”, and check status under the following conditions. H

Monitor item Condition Status

A/C switch ON (A/C compres- Normal condition: OFF HAC
FORCED Off SIGNAL Power switch ON
sor activate) Except above: ON
Is the inspection result normal?
YES >> GO TO 3. J
NO >> Check for the VCM. Refer to EVC-43, "ELECTRIC POWER TRAIN SYSTEM : System Descrip-
tion".
3.CHECK A/C AUTO AMP. OUTPUT SIGNAL K

With CONSULT
1. Set the vehicle to READY.
L
2. Using CONSULT, perform “HVAC TEST” on “ACTIVE TEST” of “HVAC”. Refer to HAC-251, "CONSULT
Function".
3. Check the electric compressor operations in each mode.
Is the inspection result normal? M
YES >> Replace A/C auto amp.
NO >> Replace electric compressor.
N

Revision: October 2013 HAC-361 2013 LEAF

 A/C CONTROL (A/C AUTO AMP.)
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]

REMOVAL AND INSTALLATION

A/C CONTROL (A/C AUTO AMP.)
Removal and Installation INFOID:0000000009320916

REMOVAL
1. Remove cluster lid C. Refer to IP-17, "Removal and Installation".
2. Release harness clips (B) (if equipped).
3. Remove screws (A).
4. Disengage pawls, and then remove A/C auto amp. (1) from clus-
ter lid C.

: Pawl

JPIIA1819ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-362 2013 LEAF

 AMBIENT SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
AMBIENT SENSOR
A
Removal and Installation INFOID:0000000009320917

REMOVAL B
1. Remove front under cover. Refer to EXT-23, "FRONT UNDER COVER : Removal and Installation".
2. Disconnect ambient sensor connector (A).
C
3. Disengage pawl, and then remove ambient sensor (1) from the
vehicle.

: Pawl D

JPIIA1820ZZ
F
INSTALLATION
Install in the reverse order of removal.
G

HAC

Revision: October 2013 HAC-363 2013 LEAF

 IN-VEHICLE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
IN-VEHICLE SENSOR
Removal and Installation INFOID:0000000009320918

REMOVAL
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove screw (A), and then remove in-vehicle sensor (1) from
instrument lower panel LH.

JPIIA1838ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-364 2013 LEAF

 SUNLOAD SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
SUNLOAD SENSOR
A
Removal and Installation INFOID:0000000009320919

REMOVAL B
1. Remove switch panel. Refer to IP-17, "Removal and Installation".
2. Disconnect sunload sensor connector (A).
C
3. Disengage pawls, and then remove sunload sensor (1) from
switch panel.

: Pawl D

JPIIA1831ZZ
F
INSTALLATION
Install in the reverse order of removal.
G

HAC

Revision: October 2013 HAC-365 2013 LEAF

 INTAKE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
INTAKE SENSOR
Exploded View INFOID:0000000009320920

JMIIA2631GB

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH
10. Plate 11. O-rings 12. Grommet
13. Expansion valve 14. Intake sensor 15. PTC heater shield lower

Revision: October 2013 HAC-366 2013 LEAF

 INTAKE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
16. Evaporator cover 17. Gasket 18. Seal
19. PTC heater shield LH 20. PTC heater outlet and A/C unit 21. Heating and cooling unit A
case air temperature sensor as- assembly case LH
sembly
22. Filter cover 23. Filter 24. Aspirator B
25. Aspirator tube 26. Harness 27. PTC heater shield
28. Lower air mix door 29. Upper air mix door 30. Air mix door guide
31. Foot door rod 32. Side ventilator door 33. Foot door C
34. Side ventilator door seal LH 35. Lower attachment case 36. Side ventilator seal RH
37. Center ventilator and defroster door 38. Sub defroster door 39. Upper attachment case
40. Defroster seal 41. Ventilator seal 42. Intake seal D
43. Lower intake case 44. Intake door 45. Upper intake case
46. Power transistor 47. Sub harness
: Always replace after every disassembly. E

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320921

F

REMOVAL
G
1. Remove evaporator assembly. Refer to HA-117, "EVAPORATOR : Removal and Installation".
2. Remove intake sensor from evaporator.
INSTALLATION H
Note the following items, and then install in the order of removal.
CAUTION:
• Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor HAC
can be located in the same position.
• When removing or installing the intake sensor, be sure not to rotate the bracket insertion part. Fail-
ure to do this may cause damage to the evaporator.
J

Revision: October 2013 HAC-367 2013 LEAF

PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR AS-
SEMBLY
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SEN-
SOR ASSEMBLY
Exploded View INFOID:0000000009320922

JMIIA2631GB

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH

Revision: October 2013 HAC-368 2013 LEAF

 PTC HEATER OUTLET AND A/C UNIT CASE AIR TEMPERATURE SENSOR AS-
SEMBLY
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
10. Plate 11. O-rings 12. Grommet
13. Expansion valve 14. Intake sensor 15. PTC heater shield lower A
16. Evaporator cover 17. Gasket 18. Seal
19. PTC heater shield LH 20. PTC heater outlet and A/C unit 21. Heating and cooling unit
case air temperature sensor as- assembly case LH B
sembly
22. Filter cover 23. Filter 24. Aspirator
25. Aspirator tube 26. Harness 27. PTC heater shield C
28. Lower air mix door 29. Upper air mix door 30. Air mix door guide
31. Foot door rod 32. Side ventilator door 33. Foot door
34. Side ventilator door seal LH 35. Lower attachment case 36. Side ventilator seal RH D
37. Center ventilator and defroster door 38. Sub defroster door 39. Upper attachment case
40. Defroster seal 41. Ventilator seal 42. Intake seal
43. Lower intake case 44. Intake door 45. Upper intake case E
46. Power transistor 47. Sub harness
: Always replace after every disassembly.
F
: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320923

G
REMOVAL
1. Remove the heating and cooling unit assembly. Refer to HA-114, "HEATING AND COOLING UNIT H
ASSEMBLY : Removal and Installation".
2. Remove PTC heater outlet and A/C unit case air temperature sensor from the heating and cooling unit
assembly.
HAC
INSTALLATION
Install in the reverse order of removal.
J

Revision: October 2013 HAC-369 2013 LEAF

 REFRIGERANT PRESSURE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
REFRIGERANT PRESSURE SENSOR
Exploded View INFOID:0000000009320924

JPIIA1776GB

1. Condenser 2. Bracket 3. O-ring

4. Liquid tank 5. Liquid tank bracket 6. O-ring
7. Refrigerant pressure sensor
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000009320925

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them. Refer to GI-34, "High Voltage Precautions".
CAUTION:

Revision: October 2013 HAC-370 2013 LEAF

 REFRIGERANT PRESSURE SENSOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed. A
REMOVAL
1. Remove liquid tank. Refer to HA-110, "LIQUID TANK : Removal and Installation".
B
2. Use a vise (A) to fasten the liquid tank (1) in place, then use a
spanner wrench (B) and remove refrigerant pressure sensor (2).
CAUTION:
• Wrap the liquid tank with shop cloth to prevent scratches. C
• To prevent the inclusion of foreign matter, use a cap or
vinyl tape to seal off the refrigerant pressure sensor
mounting point on the liquid tank from the atmosphere. D

E
JSIIA0075ZZ

INSTALLATION F
Note the following items, and then install in the reverse order of removal.
CAUTION:
• To prevent leakage of refrigerant, replace the O-ring with a new one. Apply a coat of compressor oil
to the O-ring prior to installation. G
• Perform a check for refrigerant leakage when charging with refrigerant. Refer to HA-84, "Check
Refrigerant Leakage".
H

HAC

Revision: October 2013 HAC-371 2013 LEAF

 POWER TRANSISTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
POWER TRANSISTOR
Exploded View INFOID:0000000009320926

JPIIA1798ZZ

1. Heating and cooling unit assembly 2. Power transistor 3. Sub harness

4. Blower motor

Removal and Installation INFOID:0000000009320927

REMOVAL
1. Remove instrument panel assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect power transistor connector.
3. Slide power transistor (1) to the left while pressing lever (A), and
then remove power transistor.

JPIIA1636ZZ

INSTALLATION
Install in the reverse order of removal.

Revision: October 2013 HAC-372 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
PTC HEATER
A
Exploded View INFOID:0000000009320928

HAC

JMIIA2631GB P

1. Blower motor 2. Blower case RH 3. Blower case LH

4. High voltage warning label 5. PTC heater shield RH 6. PTC heater
7. Heating and cooling unit assembly 8. Case packing 9. Evaporator
case RH
10. Plate 11. O-rings 12. Grommet
13. Expansion valve 14. Intake sensor 15. PTC heater shield lower

Revision: October 2013 HAC-373 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
16. Evaporator cover 17. Gasket 18. Seal
19. PTC heater shield LH 20. PTC heater outlet and A/C unit 21. Heating and cooling unit
case air temperature sensor as- assembly case LH
sembly
22. Filter cover 23. Filter 24. Aspirator
25. Aspirator tube 26. Harness 27. PTC heater shield
28. Lower air mix door 29. Upper air mix door 30. Air mix door guide
31. Foot door rod 32. Side ventilator door 33. Foot door
34. Side ventilator door seal LH 35. Lower attachment case 36. Side ventilator seal RH
37. Center ventilator and defroster door 38. Sub defroster door 39. Upper attachment case
40. Defroster seal 41. Ventilator seal 42. Intake seal
43. Lower intake case 44. Intake door 45. Upper intake case
46. Power transistor 47. Sub harness
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000009320929

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them. Refer to GI-34, "High Voltage Precautions".
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
REMOVAL
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
1. Check voltage in high voltage circuit. (Check that condenser are discharged.)
a. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-194, "Exploded View".
b. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-194, "Removal and Installation".
c. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.

JPCIA0296ZZ

Revision: October 2013 HAC-374 2013 LEAF

 PTC HEATER
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
DANGER:
A
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
B

Standard : 5 V or less C
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
D
2. Remove heating and cooling unit assembly. Refer to HA-114, "HEATING AND COOLING UNIT ASSEM-
BLY : Removal and Installation".
3. Remove PTC heater from the heating and cooling unit assembly. E
INSTALLATION
Install in the reverse order of removal.
F

HAC

Revision: October 2013 HAC-375 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
DOOR MOTOR
Exploded View INFOID:0000000009320930

LEFT SIDE

JPIIA1795ZZ

1. Heating and cooling unit assembly 2. Intake door lever 3. Intake door motor
4. Air mix door motor 5. Upper air mix door rod 6. Upper air mix door lever
7. Lower air mix door lever 8. Lower air mix door rod

RIGHT SIDE

Revision: October 2013 HAC-376 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]

H
JPIIA1796ZZ

1. Heating and cooling unit assembly 2. Main link 3. Sub defroster door link
4. Sub defroster door rod 5. Mode link 6. Plate HAC
7. Mode link rod 8. Mode door motor 9. Sub defroster door lever
10. Center ventilator and defroster door link 11. Plate 12. Center ventilator and defroster
door rod J
13. Center ventilator and defroster door le- 14. Sub harness
ver
K
INTAKE DOOR MOTOR
INTAKE DOOR MOTOR : Removal and Installation INFOID:0000000009320931

L
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
M
2. Remove knee protector.
3. Remove nuts (A), and then remove knee protector bracket (1).
N

JPIIA1891ZZ

4. Remove brake pedal assembly. Refer to BR-523, "Removal and Installation".

5. Disconnect intake door motor connector.

Revision: October 2013 HAC-377 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
6. Remove screws (A), and then remove intake door motor (1)
from heating and cooling unit assembly.

: Vehicle front

JPIIA1832ZZ

INSTALLATION
Install in the reverse order of removal.
MODE DOOR MOTOR
MODE DOOR MOTOR : Removal and Installation INFOID:0000000009320932

REMOVAL
1. Remove glove box cover assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect mode door motor connector.
3. Remove screws (A), and then remove mode door motor (1) from
heating and cooling unit assembly.

: Vehicle front

JPIIA1833ZZ

INSTALLATION
Note the following item, and then install in the order of removal.
CAUTION:
After installing door motor, perform door motor starting position. Refer to HAC-294, "Work Proce-
dure".
AIR MIX DOOR MOTOR
AIR MIX DOOR MOTOR : Removal and Installation INFOID:0000000009320933

REMOVAL
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove knee protector.
3. Remove nuts (A), and then remove knee protector bracket (1).

JPIIA1891ZZ

Revision: October 2013 HAC-378 2013 LEAF

 DOOR MOTOR
< REMOVAL AND INSTALLATION > [AUTO A/C (WITHOUT HEAT PUMP)]
4. Remove brake pedal assembly. Refer to BR-523, "Removal and Installation".
5. Disconnect air mix door motor connector. A
6. Remove screws (A), and then remove air mix door motor (1)
from heating and cooling unit assembly.
B
: Vehicle front

D
JPIIA1834ZZ

INSTALLATION E
Note the following item, and then install in the order of removal.
CAUTION:
After installing door motor, perform door motor starting position. Refer to HAC-294, "Work Proce- F
dure".

HAC

Revision: October 2013 HAC-379 2013 LEAF