Brake Control System Guide for 2014 LEAF
Brake Control System Guide for 2014 LEAF
BRC
A
B
SECTION
BRAKE CONTROL SYSTEM C
E
CONTENTS
WITH VDC VDC FUNCTION ........................................................28 BRC
VDC FUNCTION : System Description ...................28
PRECAUTION ............................................... 4
TCS FUNCTION .........................................................30
G
PRECAUTIONS ................................................... 4 TCS FUNCTION : System Description ....................31
Precaution for Technicians Using Medical Electric...... 4
Point to Be Checked Before Starting Maintenance ABS FUNCTION ........................................................32
Work .......................................................................... 4 ABS FUNCTION : System Description ....................32 H
Precaution for Supplemental Restraint System EBD FUNCTION ........................................................34
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- EBD FUNCTION : System Description ....................34
SIONER" ................................................................... 4 I
Precaution for Removing 12V Battery ....................... 5 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD)
Precaution for Procedure without Cowl Top Cover...... 5 FUNCTION .................................................................35
Precaution for Brake System .................................... 6 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD)
J
Precaution for Brake Control system ........................ 6 FUNCTION : System Description ............................35
Precaution for Harness Repair .................................. 8
BRAKE ASSIST FUNCTION .....................................37
PREPARATION ............................................ 9 BRAKE ASSIST FUNCTION : System Description K
....37
PREPARATION ................................................... 9
Special Service Tool ................................................. 9 WARNING/INDICATOR/CHIME LIST ........................38
WARNING/INDICATOR/CHIME LIST : Warning L
Commercial Service Tools ........................................ 9
Lamp/Indicator Lamp ...............................................38
SYSTEM DESCRIPTION ............................. 10 WARNING/INDICATOR/CHIME LIST : ABS
Warning Lamp .........................................................39 M
COMPONENT PARTS .......................................10 WARNING/INDICATOR/CHIME LIST : Brake
Component Parts Location ...................................... 10 Warning Lamp .........................................................40
Wheel Sensor and Sensor Rotor ............................ 11 WARNING/INDICATOR/CHIME LIST : VDC OFF N
ABS Actuator and Electric Unit (Control Unit) ......... 12 Indicator Lamp .........................................................42
Master Cylinder Pressure Sensor ........................... 13 WARNING/INDICATOR/CHIME LIST : VDC
Stop Lamp Switch ................................................... 13 Warning Lamp .........................................................43
Brake Pedal Position Switch ................................... 14 O
Steering Angle Sensor ............................................ 14 DIAGNOSIS SYSTEM [ABS ACTUATOR
Yaw Rate/Side/Decel G Sensor .............................. 14 AND ELECTRIC UNIT (CONTROL UNIT)] ....... 46
Brake Fluid Level Switch ......................................... 14 CONSULT Function .................................................46 P
Parking Brake Switch .............................................. 15
VDC OFF Switch ..................................................... 15 ECU DIAGNOSIS INFORMATION .............. 51
DOES NOT OPERATE ..................................... 153 VDC OFF SWITCH .......................................... 166
Description ............................................................ 153 Removal and Installation ....................................... 166 P
Diagnosis Procedure ............................................. 153
PRECAUTION
PRECAUTIONS
Precaution for Technicians Using Medical Electric INFOID:0000000010120010
OPERATION PROHIBITION
WARNING:
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by PDM (Power Delivery Module) at normal charge
operation may affect medical electric devices, a technician using a medical electric device such as
implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor
room [PDM (Power Delivery Module)] at the hood-opened condition during normal charge operation.
PRECAUTION AT TELEMATICS SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before
TCU use.
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of Intelligent Key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of Intelligent Key might affect the
function of the device. The possible effects on the devices must be checked with the device manu-
facturer before Intelligent Key use.
Point to Be Checked Before Starting Maintenance Work INFOID:0000000010120011
The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010120012
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
Revision: May 2014 BRC-4 2014 LEAF
PRECAUTIONS
< PRECAUTION > [WITH VDC]
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. A
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: B
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal C
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this D
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS E
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a BRC
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service. G
H
1. Check that EVSE is not connected.
NOTE:
If EVSE is connected, the air conditioning system may be automatically activated by the timer A/C func-
tion. I
2. Turn the power switch OFF → ON → OFF. Get out of the vehicle. Close all doors (including back door).
3. Check that the charge status indicator lamp does not blink and wait for 5 minutes or more.
NOTE: J
If the battery is removed within 5 minutes after the power switch is turned OFF, plural DTCs may be
detected.
4. Remove 12V battery within 1 hour after turning the power switch OFF → ON → OFF.
NOTE: K
• The 12V battery automatic charge control may start automatically even when the power switch is in
OFF state.
• Once the power switch is turned ON → OFF, the 12V battery automatic charge control does not start for L
approximately 1 hour.
CAUTION:
• After all doors (including back door) are closed, if a door (including back door) is opened before M
battery terminals are disconnected, start over from Step 1.
• After turning the power switch OFF, if “Remote A/C” is activated by user operation, stop the air
conditioner and start over from Step 1. N
Precaution for Procedure without Cowl Top Cover INFOID:0000000010120014
When performing the procedure after removing cowl top cover, cover O
the lower end of windshield with urethane, etc to prevent damage to
windshield.
P
PIIB3706J
WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
• Brake fluid use refer to MA-16, "FOR USA AND CANADA : Fluids and Lubricants".
• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface. For brake component parts, never wash
them with water.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with a crow-
foot (A) and torque wrench (B).
• Turn the power switch OFF to exit CONSULT. Close all doors
(including back door), check that the room lamp is OFF, get out of
the vehicle, and wait for 3 minutes or more with all doors closed.
Disconnect the electrically-driven intelligent brake unit, the ABS
actuator and electric unit (control unit) harness connector or the
12V battery negative terminal before performing the work. Refer to
BRC-5, "Precaution for Removing 12V Battery".
CAUTION:
Never operate the vehicle and CONSULT while waiting.
JPFIA0001ZZ
• Check that no brake fluid leakage is present after replacing the
parts.
Precaution for Brake Control system INFOID:0000000010120016
• Solder the repair part, and wrap it with tape. [Twisted wire fray
must be 110 mm (4.33 in) or less.]
SKIB8766E
• Never bypass the repair point with wire. (If it is bypassed, the turn-
out point cannot be separated and the twisted wire characteristics
are lost.)
SKIB8767E
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000010575178
B
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV991J0080 Checking operation of ABS active wheel sen-
(J-45741-A) sors D
ABS active wheel sensor tester
WFIA0101E
BRC
Commercial Service Tools INFOID:0000000010120018
G
Tool name Description
Power tool Loosening nuts, screws and bolts.
PIIB1407E
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010120019
ALFIA0456ZZ
Console body assembly Inside motor room (right) Inside motor room (left)
Steering knuckle Brake pedal Back of spiral cable assembly
Rear wheel hub assembly
ABS actuator and electric unit (control unit) BRC-12, "ABS Actuator and Electric Unit (Control Unit)"
H
Mainly transmits the following signals to ABS actuator and electric
unit (control unit) via CAN communication and brake communica-
tion line*:
Electrically-driven intelligent brake
• Electrically-driven intelligent brake control signal I
• Brake warning lamp request signal
• Brake system warning lamp request signal
Master cylinder pressure sensor BRC-13, "Master Cylinder Pressure Sensor" J
Front wheel sensor
BRC-11, "Wheel Sensor and Sensor Rotor"
Front sensor rotor
K
Stop lamp switch BRC-13, "Stop Lamp Switch"
*: CAN communication line between electrically-driven intelligent brake unit and ABS actuator and electric unit
(control unit)
N
Wheel Sensor and Sensor Rotor INFOID:0000000010120020
NOTE: O
• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
JSFIA1140ZZ
JSFIA1141ZZ
JPFIC0131GB
JSFIA1142ZZ
VDC function, TCS function, Brake limited slip differential (BLSD) function and brake assist function are in operation (during
pressure increases)
• Pressurized brake fluid from electrically-driven intelligent brake unit is supplied to each caliper.
ABS function and EBD function are in operation (during pressure decreases)
• Returns the brake fluid reserved in reservoir to electrically-driven intelligent brake unit by reducing pressure.
Motor
Activates the pump according to signals from control unit part.
Motor Relay
Operates the motor ON/OFF according to signals from control unit part.
Actuator Relay (Main Relay)
Operates each valve ON/OFF according to signals from control unit part.
Detects the brake fluid pressure of master cylinder part and trans-
mits signal to ABS actuator and electric unit (control unit). K
JSFIA1133ZZ
N
Stop Lamp Switch INFOID:0000000010120023
JSFIA1143ZZ
JSFIA1144ZZ
JSFIA1145ZZ
JSFIA1146ZZ
Detects the brake fluid level in reservoir tank and transmits con-
verted electric signal from combination meter to ABS actuator and
electric unit (control unit) via CAN communication, when brake fluid
level is the specified level or less.
JSFIA1833ZZ
A
Detects the operation status of parking brake switch and transmits
converted electric signal from combination meter to ABS actuator
and electric unit (control unit) via CAN communication. B
D
JSFIA1627ZZ
• The system switches fluid pressure of each brake caliper to increase, to hold or to decrease according to
signals from control unit in ABS actuator and electric unit (control unit). This control system is applied to
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function and
brake assist function.
• If a malfunction occurs in the electrically-driven intelligent brake unit, the VDC function performs control
(boost operation).
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs.
SYSTEM DIAGRAM
JSFIA2064GB
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function and Brake Assist Function are
in Operation (During Pressure Increases)
H
O
JSFIA1835GB
JSFIA1836GB
JSFIA1837GB
Component Function
Pump Pressurized brake fluid from electrically-driven intelligent brake unit is supplied to each caliper.
Motor Activates the pump according to signals from control unit part.
Cut valve 1
Shuts off the ordinary brake line from electrically-driven intelligent brake unit.
Cut valve 2
Suction valve 1
Supplies the brake fluid from electrically-driven intelligent brake unit to the pump.
Suction valve 2
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit part.
ABS OUT valve Switches the fluid pressure line to hold or decrease according to signals from control unit part.
Inlet valve Brake fluid sucked from the reservoir by the pump does not backflow.
Outlet valve Brake fluid discharged from the pump does not backflow.
Returns the brake fluid from brake caliper to electrically-driven intelligent brake unit by bypassing
Return check valve
orifice of each valve when brake is released.
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently de-
Reservoir
creases when decreasing pressure of brake caliper.
Detects the brake fluid pressure from master cylinder part and transmits signal to ABS actuator and
Master cylinder pressure sensor
electric unit (control unit).
BRC
H
JSFIA1838GB
L
During pressure front RH brake caliper increases
• When the cut valve 2 and the ABS IN valve opens, brake fluid is supplied to the front RH brake caliper from
the electrically-driven intelligent brake unit through the ABS IN valve. Brake fluid does not flow into the reser- M
voir because the ABS OUT valve is closed.
During pressure front LH brake caliper increases
• When the cut valve 1 and the ABS IN valve opens, brake fluid is supplied to the front LH brake caliper from N
the electrically-driven intelligent brake unit through the ABS IN valve. Brake fluid does not flow into the reser-
voir because the ABS OUT valve is closed.
During pressure rear RH brake caliper increases O
• When the cut valve 1 and the ABS IN valve opens, brake fluid is supplied to the rear RH brake caliper from
the electrically-driven intelligent brake unit through the ABS IN valve. Brake fluid does not flow into the reser-
voir because the ABS OUT valve is closed. P
During pressure rear LH brake caliper increases
• When the cut valve 2 and the ABS IN valve opens, brake fluid is supplied to the rear LH brake caliper from
the electrically-driven intelligent brake unit through the ABS IN valve. Brake fluid does not flow into the reser-
voir because the ABS OUT valve is closed.
JSFIA1839GB
BRC
H
JSFIA1840GB
L
During pressure front RH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the front RH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when M
sent to the electrically-driven intelligent brake unit by the pump.
During pressure front LH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the front LH N
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the electrically-driven intelligent brake unit by the pump.
During pressure rear RH brake caliper decreases O
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the rear RH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the electrically-driven intelligent brake unit by the pump. P
During pressure rear LH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the rear LH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the electrically-driven intelligent brake unit by the pump.
JSFIA1841GB
Component Function
Returns the brake fluid reserved in reservoir to electrically-driven intelligent brake unit by reducing
Pump
pressure.
Motor Activates the pump according to signals from control unit part.
Condition (status) ABS warning lamp Brake warning lamp VDC warning lamp G
Power switch OFF OFF OFF OFF
For several seconds after the power switch is turned ON ON ON ON
H
Several seconds after power switch is turned ON (when the system
OFF OFF OFF
is in normal operation)
Set the vehicle READY OFF OFF OFF
I
When brake fluid is less than the specified level (brake fluid level
OFF ON OFF
switch ON)
When parking brake operates (parking brake switch ON) OFF ON OFF J
VDC function is malfunctioning OFF OFF ON
TCS function is malfunctioning OFF OFF ON
ABS function is malfunctioning ON OFF ON K
EBD function is malfunctioning ON ON ON
Brake limited slip differential (BLSD) function is malfunctioning OFF OFF ON
L
Brake assist function is malfunctioning OFF OFF ON
Electrically-driven intelligent brake unit function is malfunctioning ON ON ON
VDC function is operating OFF OFF Blinking M
TCS function is operating OFF OFF Blinking
ABS function is operating OFF OFF OFF
N
EBD function is operating OFF OFF OFF
Brake limited slip differential (BLSD) function is operating OFF OFF Blinking
Brake assist function is operating OFF OFF OFF O
Fail-safe INFOID:0000000010120031
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION,
BRAKE ASSIST FUNCTION
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function and brake assist function. The vehicle status becomes the same as models without VDC
function, TCS function, brake limited slip differential (BLSD) function and brake assist function. However, ABS
function and EBD function are operated normally.
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function and brake assist function. The vehicle status becomes
the same as models without VDC function, TCS function, ABS function, brake limited slip differential (BLSD)
function and brake assist function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when power switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function and brake
assist function. The vehicle status becomes the same as models without VDC function, TCS function, ABS
function, EBD function, brake limited slip differential (BLSD) function and brake assist function.
VDC FUNCTION
VDC FUNCTION : System Description INFOID:0000000010120032
• Side slip or tail slip may occur while driving on a slippery road or intending an urgent evasive driving. VDC
function detects side slip status using each sensor when side slip or tail slip is about to occur and improves
vehicle stability by brake control and motor torque control during driving.
• In addition to ABS function, EBD function and TCS function, target side slip amount is calculated according
to steering operation amount from steering angle sensor. By comparing this information with vehicle side slip
amount that is calculated from information from yaw rate/side/decel G sensor and wheel sensor, vehicle driv-
ing conditions (conditions of understeer or oversteer) are judged and vehicle stability is improved by brake
force control on all 4 wheels and motor torque control.
JSFIA0894GB
• VDC function can be switched to non-operational status (OFF) by operating VDC OFF switch. In this case,
VDC OFF indicator lamp turns ON.
• Control unit portion automatically improves driving stability by performing brake force control as well as
motor torque control, by transmitting drive signal to actuator portion according to difference between target
side slip amount and vehicle side slip amount
• VDC warning lamp blinks while VDC function is in operation and indicates to the driver that the function is in
operation.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in VDC function, the control is suspended for VDC
function, TCS function, brake limited slip differential (BLSD) function and brake assist function. The vehicle
status becomes the same as models without VDC function, TCS function, brake limited slip differential
(BLSD) function and brake assist function. However, ABS function and EBD function are operated normally.
Refer to BRC-53, "Fail-safe".
NOTE:
VDC has the characteristic as described here, This is not the device that helps reckless driving.
BRC
H
JSFIA2065GB
ALFIA0339GB
• Changing driving lane on a slippery road, when oversteer tendency is judged large, motor torque is con-
trolled as well as brake force (brake fluid pressure) of 4 wheels. Oversteer tendency decreases.
ALFIA0340GB
JPFIC0137GB
• Applying braking during a cornering on a slippery road, when understeer tendency is judged large, motor
torque is controlled as well as brake force (brake fluid pressure) of four wheels. Understeer tendency
decreases.
ALFIA0341GB
TCS FUNCTION
Revision: May 2014 BRC-30 2014 LEAF
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC]
TCS FUNCTION : System Description INFOID:0000000010120033
A
• Wheel spin status of drive wheel is detected by wheel sensor of 4
wheels. Motor torque is controlled so that slip rate of drive wheels
is in appropriate level. When wheel spin occurs on drive wheel, B
ABS actuator and electric unit (control unit) perform brake force
control of LH and RH drive wheels (apply brake force by increasing
brake fluid pressure of drive wheel) and decrease motor torque by
motor torque control. Wheel spin amount decreases. Motor torque C
is controlled to appropriate level.
• TCS function can be switched to non-operational status (OFF) by
operating VDC OFF switch. In this case, VDC OFF indicator lamp D
turns ON.
JSFIA0781GB
• VDC warning lamp blinks while TCS function is in operation and
indicates to the driver that the function is in operation.
• CONSULT can be used to diagnose the system diagnosis. E
• Fail-safe function is adopted. When a malfunction occurs in TCS function, the control is suspended for VDC
function, TCS function, brake limited slip differential (BLSD) function and brake assist function. The vehicle
status becomes the same as models without VDC function, TCS function, brake limited slip differential BRC
(BLSD) function and brake assist function. However, ABS function and EBD function are operated normally.
Refer to BRC-53, "Fail-safe".
SYSTEM DIAGRAM G
N
JSFIA2065GB
• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can
be easily bypassed by steering operation.
• During braking, control units calculates wheel speed and pseudo-vehicle speed, and transmits pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
km/h (9.3 MPH)]. Motor sounds are generated during self-diagnosis. In addition, brake pedal may be felt
heavy when depressing brake pedal lightly. These symptoms are not malfunctions. H
SYSTEM DIAGRAM
JPFIC0144GB
P
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
EBD FUNCTION
EBD FUNCTION : System Description INFOID:0000000010120035
• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur-
ing braking is improved.
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).
JPFIC0142GB
JPFIC0143GB
BRC
H
JPFIC0144GB
• LH and RH driving wheel spin is always monitored. If necessary, appropriate brake force is independently
applied to LH or RH driving wheel so that one-sided wheel spin is avoided and traction is maintained. Mainly M
starting ability is improved.
• Brake limited slip differential (BLSD) function operates while VDC function is in non-operational status (OFF)
by VDC OFF switch. N
• VDC warning lamp blinking while brake limited slip differential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
• Slight vibrations are felt on the brake pedal and the operation noises occur, when brake limited slip differen-
O
tial (BLSD) function operates. This is not a malfunction because it is caused by brake limited slip differential
(BLSD) function that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function,
the control is suspended for VDC function, TCS function, brake limited slip differential (BLSD) function and P
brake assist function. The vehicle status becomes the same as models without VDC function, TCS function,
brake limited slip differential (BLSD) function and brake assist function. However, ABS function and EBD
function are operated normally. Refer to BRC-53, "Fail-safe".
JSFIA2065GB
• When the driver brakes hard in an emergency, the stopping distance is reduced by increasing brake fluid
pressure. C
• Fail-safe function is adopted. When a malfunction occurs in brake assist function, the control is suspended
for VDC function, TCS function, brake limited slip differential (BLSD) function and brake assist function. The
vehicle status becomes the same as models without VDC function, TCS function, brake limited slip differen- D
tial (BLSD) function and brake assist function. However, ABS function and EBD function are operated nor-
mally. Refer to BRC-53, "Fail-safe".
SYSTEM DIAGRAM E
BRC
L
JSFIA2065GB
FOR U.S.A.
DESIGN/PURPOSE C
The ABS warning lamp warns the driver of a malfunction in the ABS function or EBD function of ABS actuator
and electric unit (control unit).
• For U.S.A. D
BRC
JPNIA1866ZZ G
JPNIA1865ZZ
K
NOTE:
The ABS warning lamp may turn ON simultaneously with the brake warning lamp, VDC warning lamp. For
details, refer to BRC-16, "System Description". L
BULB CHECK
The ABS warning lamp turns ON and stays ON for several seconds after turning ON the power switch.
M
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG-
NAL
For actions on CAN communications blackout in the combination meter, refer to MWI-64, "Fail-Safe".
N
SYSTEM DIAGRAM
JSFIA1854GB
*: For DTCs that the ABS warning lamp turns ON, refer to BRC-56, "DTC Index".
JSFIA1855GB
DESIGN/PURPOSE
• The brake warning lamp warns the driver of brake fluid shortages.
- For U.S.A.
JPNIA1873ZZ
JPNIA1872ZZ
• The brake warning lamp warns the driver that the parking brake is engaged. A
• The brake warning lamp warns the driver of a malfunction in the ABS actuator and electric unit (control unit).
• The brake warning lamp warns the driver of a malfunction in the electrically-driven intelligent brake unit.
NOTE:
The brake warning lamp may turn ON simultaneously with the ABS warning lamp, VDC warning lamp. For B
details, refer to BRC-16, "System Description" (ABS warning lamp, VDC warning lamp) and BR-14, "System
Description" (brake system warning lamp).
BULB CHECK C
Several seconds after power switch is turned ON
SYNCHRONIZATION WITH WARNING CHIME D
YES
For warning chime, refer to WCS-11, "PARKING BRAKE RELEASE WARNING CHIME : Parking Brake
Release Warning Chime".
E
MASTER WARNING LAMP WITH WARNING CHIME
Not applicable
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG- BRC
NAL
For actions on CAN communications blackout in the combination meter, refer to MWI-64, "Fail-Safe".
SYSTEM DIAGRAM G
JSFIA1852GB
*: For DTCs that the brake system warning lamp turns ON, refer to BR-38, "DTC Index" (electrically-driven M
intelligent brake unit) or BRC-56, "DTC Index" [ABS actuator and electric unit (control unit)].
SIGNAL PATH
N
When Brake Fluid Is Insufficient:
The combination meter turns ON/OFF the brake warning lamp, according to the ON/OFF state of the brake
fluid level switch.
O
When Operating The Parking Brake:
The combination meter turns ON/OFF the brake warning lamp, according to the ON/OFF state of the parking
brake switch.
P
When The EBD Function Is In Abnormal State:
• The ABS actuator and electric unit (control unit) transmits a brake warning lamp signal to the combination
meter via CAN communication when detecting a malfunction in the EBD function.
• The combination meter turns ON the brake warning lamp when receiving a brake warning lamp signal.
• For the relationship between warning lamp and DTC, refer to BRC-56, "DTC Index".
When The Electrically-driven Intelligent Brake Unit Is In Abnormal State:
JSFIA1853GB
DESIGN/PURPOSE
The VDC OFF indicator lamp warns the driver that VDC function and
TCS function are OFF.
JPNIA1867ZZ
BULB CHECK
The VDC OFF indicator lamp turns ON and stays ON for several seconds after turning ON the power switch.
Revision: May 2014 BRC-42 2014 LEAF
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC]
SYNCHRONIZATION WITH MASTER WARNING LAMP
Not applicable A
OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIG-
NAL
B
For actions on CAN communications blackout in the combination meter, refer to BRC-56, "DTC Index".
SYSTEM DIAGRAM
C
JSFIA1858GB
JSFIA1859GB
P
WARNING/INDICATOR/CHIME LIST : VDC Warning Lamp INFOID:0000000010120042
DESIGN/PURPOSE
JSFIA1856GB
*: For DTCs that the VDC warning lamp turns ON, refer to BRC-56, "DTC Index".
SIGNAL PATH
When Operating VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function:
• The ABS actuator and electric unit (control unit) transmits a VDC warning lamp signal to the combination
meter via CAN communication when operating in the VDC function, TCS function, or brake limited slip differ-
ential (BLSD) function.
• The combination meter blinks the VDC warning lamp when receiving a VDC warning lamp signal.
When VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function Are In
Abnormal State:
• The ABS actuator and electric unit (control unit) transmits a VDC warning lamp signal to the combination
meter via CAN communication when detecting a malfunction in the VDC function, TCS function, brake lim-
ited slip differential (BLSD) function, or brake assist function.
• The combination meter turns ON the VDC warning lamp when receiving a VDC warning lamp signal.
• For the relationship between warning lamp and DTC, refer to BRC-56, "DTC Index".
LIGHTING CONDITION
LIGHTING CONDITION
BRC
JSFIA1857GB J
APPLICATION ITEMS
CONSULT can display each diagnostic item using the diagnostic test modes as follows.
ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number can be read.
SELF DIAGNOSTIC RESULT
Refer to BRC-56, "DTC Index".
When “CRNT” is displayed on “Self Diagnostic Result”
• The system is presently malfunctioning.
When “PAST” is displayed on “Self Diagnostic Result”
• System malfunction in the past is detected, but the system is presently normal.
Freeze frame data (FFD)
When DTC is detected, a vehicle state shown below is recorded and displayed on CONSULT.
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
×: Applicable
STOP LAMP SW
× × Stop lamp switch operation status is displayed.
(On/Off) M
ABS WARN LAMP
× ABS warning lamp ON/OFF status is displayed. *
(On/Off)
MOTOR RELAY N
× ABS motor and motor relay status is displayed.
(On/Off)
ACTUATOR RLY
× ABS actuator relay status is displayed.
(On/Off)
O
OFF LAMP
× VDC OFF indicator lamp ON/OFF status is displayed. *
(On/Off)
OFF SW P
× × VDC OFF switch operation status is displayed.
(On/Off)
SLIP/VDC LAMP
× VDC warning lamp ON/OFF status is displayed. *
(On/Off)
EBD SIGNAL
EBD operation status is displayed.
(On/Off)
ABS SIGNAL
ABS operation status is displayed.
(On/Off)
Display A
Test item Display item
Up Keep Down
FR RH IN SOL Off On On
FR RH SOL B
FR RH OUT SOL Off Off On*
FR LH IN SOL Off On On
FR LH SOL
FR LH OUT SOL Off Off On* C
RR RH IN SOL Off On On
RR RH SOL
RR RH OUT SOL Off Off On*
RR LH IN SOL Off On On D
RR LH SOL
RR LH OUT SOL Off Off On*
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds. E
ABS IN Valve (ACT) and ABS OUT Valve (ACT)
When “Up”, “ACT KEEP” or “ACT UP” is selected on display screen, the following items are displayed when
system is normal. BRC
Display
Test item Display item
Up ACT KEEP ACT UP G
FR RH IN SOL Off Off Off
FR RH OUT SOL Off Off Off
CV1 Off Off Off H
FR RH ABS SOLE-
NOID (ACT) CV2 Off On On
SV1 Off Off Off
I
SV2 Off Off On*
FR LH IN SOL Off Off Off
FR LH OUT SOL Off Off Off J
FR LH ABS SOLE- CV1 Off On On
NOID (ACT) CV2 Off Off Off
K
SV1 Off Off On*
SV2 Off Off Off
RR RH IN SOL Off Off Off L
RR RH OUT SOL Off Off Off
Display
Test item Display item
On Off
MOTOR RELAY On Off
ABS MOTOR
ACTUATOR RLY On On
WORK SUPPORT
Item Description
ST ANGLE SENSOR ADJUSTMENT Perform neutral position adjustment of steering angle sensor.
Fail-safe INFOID:0000000010120045
J
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION,
BRAKE ASSIST FUNCTION
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
K
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function and brake assist function. The vehicle status becomes the same as models without VDC
function, TCS function, brake limited slip differential (BLSD) function and brake assist function. However, ABS
function and EBD function are operated normally. L
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS M
function, brake limited slip differential (BLSD) function and brake assist function. The vehicle status becomes
the same as models without VDC function, TCS function, ABS function, brake limited slip differential (BLSD)
function and brake assist function. However, EBD function is operated normally. N
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when power switch turns ON and when vehicle initially starts.
O
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC P
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function and brake
assist function. The vehicle status becomes the same as models without VDC function, TCS function, ABS
function, EBD function, brake limited slip differential (BLSD) function and brake assist function.
WIRING DIAGRAM
BRAKE CONTROL SYSTEM
Wiring Diagram INFOID:0000000010120048
AAFWA0127GB
BRC
AAFWA0128GB
AAFIA0233GB
BRC
AAFIA0234GB
AAFIA0235GB
BRC
AAFIA0236GB
AAFIA0237GB
BRC
AAFIA0238GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010120049
DETAILED FLOW
[Link] FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-67, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.
>> GO TO 2.
[Link] SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-53, "Fail-
safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
[Link] SELF DIAGNOSTIC RESULT
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result”.
Is any DTC detected?
YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6.
[Link] SYMPTOM
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the power switch OFF → ON → OFF.
CAUTION:
Be sure to wait of 10 seconds after turning power switch OFF or ON.
3. Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on
BRC-55, "DTC Inspection Priority Chart" [ABS actuator and electric unit (control unit)].
Is any DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-53,
"Intermittent Incident".
[Link] OR REPLACE ERROR-DETECTED PART
• Repair or replace error-detected parts.
• Reconnect part or connector after repairing or replacing.
H
Description
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points. I
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE
J
Interview sheet
Registration Initial year
Customer
MR/MS number registration K
name
Vehicle type VIN
Storage date Traction Motor Mileage km ( Mile)
L
Does not operate ( ) function
Warning lamp for ( ) turns ON.
Symptom Noise Vibration M
Other
( )
First occurrence Recently Other ( ) N
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day)
Irrelevant
O
Climate con- Weather Fine Cloud Rain Snow Others ( )
ditions Temperature Hot Warm Cool Cold Temperature [Approx. °C ( °F)]
Relative humidity High Moderate Low P
Urban area Suburb area Highway
Road conditions
Mountainous road (uphill or downhill) Rough road
Irrelevant
During driving During acceleration At constant speed driving
Operating condition, etc. During deceleration
During cornering (right curve or left curve)
When steering wheel is steered (to right or to left)
Other conditions
Memo
BRC
Always adjust the neutral position of steering angle sensor before driving when the following operation is per-
formed.
×: Required —: Not required
>> GO TO 3.
[Link] DATA MONITOR (1)
With CONSULT
1. The vehicle is either pointing straight ahead, or the vehicle needs to be moved. Stop when it is pointing
straight ahead.
Check the installation conditions of steering component parts. Refer to ST-33, "Inspection".
Is the inspection result normal? D
YES >> GO TO 5.
NO >> Repair or replace error-detected parts. GO TO 5.
[Link] SUSPENSION COMPONENT PARTS E
Check the installation conditions of suspension component parts.
• Front: Refer to FSU-10, "Inspection".
• Rear: Refer to RSU-6, "Inspection". BRC
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts. GO TO 6. G
[Link] WHEEL ALIGNMENT
Check the wheel alignment. H
• Front: Refer to FSU-11, "Inspection".
• Rear: Refer to RSU-7, "Inspection".
Is the inspection result normal?
I
YES >> GO TO 7.
NO >> Adjust the wheel alignment. GO TO 7.
• Front: Refer to FSU-11, "Adjustment".
• Rear: Refer to RSU-7, "Inspection". J
With CONSULT
1. The vehicle is either pointing straight ahead, or the vehicle needs to be moved.
CAUTION:
• Drive the vehicle at approx. 30 km/h (19 MPH) or more for 300 m (985 ft) or more.
• Never use tester.
2. Stop when it is pointing straight ahead.
DTC/CIRCUIT DIAGNOSIS A
C1101, C1102, C1103, C1104 WHEEL SENSOR
DTC Logic INFOID:0000000010435994
B
L
Regarding Wiring Diagram information. Refer to BRC-58, "Wiring Diagram".
M
[Link] DTC
With CONSULT
N
1. Perform “Self Diagnosis Result” of “ABS” and record all active DTCs.
2. Clear all DTCs.
3. Perform DTC confirmation procedure. Refer to BRC-73, "DTC Logic".
Does DTC C1101, C1102, C1103 or C1104 reset? O
YES >> GO TO 2.
NO >> Refer to GI-53, "Intermittent Incident".
[Link] WHEEL SENSOR P
Wheel Sensor
Ground Voltage
Wheel Connector Terminal
1
Front LH E22
2
1
Front RH E39
2
— 0V
1
Rear LH B202
2
1
Rear RH B203
2
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair the circuit.
[Link] WIRING HARNESS FOR SHORT TO GROUND
1. Turn power switch OFF.
2. Check continuity between wheel sensor harness connector terminals of suspect wheel and ground.
Wheel Sensor
Ground Continuity
Wheel Connector Terminal
BRC
Wheel Sensor (+) (-)
Continuity
Wheel Connector Terminal Terminal
Front LH E22 G
Front RH E39
1 2 No
Rear LH C202
Rear RH C203 H
ABS actuator and electric unit (control unit) Wheel sensor Continuity K
Wheel sensor
Connector Terminal Connector Terminal
27 1
Front LH E22 L
23 2
12 1
Front RH E39
21 2 Yes M
E35
30 1
Rear LH B202
26 2
N
15 1
Rear RH B203
11 2
Is the inspection result normal? O
YES >> GO TO 9.
NO >> Repair the circuit.
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT P
1. Turn power switch ON.
2. Check voltage between ABS actuator and electric unit (control unit) harness connector E35 terminal and
ground.
Front LH E22
Front RH E39
1 2 Battery voltage
Rear LH B202
Rear RH B203
Is the inspection result normal?
YES >> Replace wheel sensor. Refer to BRC-158, "FRONT WHEEL SENSOR : Removal and Installation"
or BRC-159, "REAR WHEEL SENSOR : Removal and Installation". Then, GO TO 12.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
[Link] REPAIR
With CONSULT
1. Clear all DTCs.
2. Perform DTC confirmation procedure. Refer to BRC-73, "DTC Logic".
Does DTC C1101, C1102, C1103 or C1104 reset?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
NO >> Inspection End.
[Link] DTC M
With CONSULT
1. Perform “Self Diagnostic Result” of “ABS” and record all active DTCs.
2. Clear all DTCs.
N
3. Perform DTC confirmation procedure. Refer to BRC-73, "DTC Logic".
Does DTC C1105, C1106, C1107 or C1108 reset?
YES >> GO TO 2.
O
NO >> Refer to GI-53, "Intermittent Incident".
[Link] TIRE PRESSURE AND TIRE WEAR
Check tires for excessive wear and proper inflation. Refer to WT-43, "Inspection". P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace as necessary.
[Link] WHEEL SENSOR
Check wheel sensor for the following:
• Proper installation
Revision: May 2014 BRC-77 2014 LEAF
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC]
• Physical damage
• Contamination
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace as necessary.
[Link] SENSOR ROTOR
Check sensor rotor for the following:
• Contamination
• Physical damage (missing teeth, cracks, etc.)
• Foreign material
• Looseness
Is the inspection result normal?
YES >> Replace the wheel sensor. Refer to BRC-158, "FRONT WHEEL SENSOR : Removal and Installa-
tion" or BRC-159, "REAR WHEEL SENSOR : Removal and Installation". Then, GO TO 5.
NO >> Repair or replace as necessary.
[Link] REPAIR
With CONSULT
1. Clear all DTCs.
2. Perform DTC confirmation procedure. Refer to BRC-73, "DTC Logic".
Does DTC C1105, C1106, C1107 or C1108 reset?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
NO >> Inspection End.
[Link]
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn power switch OFF and BRC
wait at least 10 seconds before conducting the next test.
>> GO TO 2. G
[Link] DTC DETECTION
With CONSULT H
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. I
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1109” detected? J
YES >> Proceed to BRC-79, "Diagnosis Procedure".
NO >> Inspection End.
K
Diagnosis Procedure INFOID:0000000010120059
L
Regarding Wiring Diagram information. Refer to BRC-58, "Wiring Diagram".
[Link] CONNECTOR M
E35 16 Ground 0V
4. Turn the power switch ON.
CAUTION:
Never set the vehicle to READY.
5. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
>> GO TO 2.
[Link] DTC DETECTION BRC
With CONSULT
1. Turn the power switch OFF → ON. G
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. H
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1110” detected?
YES >> Proceed to BRC-81, "Diagnosis Procedure". I
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120061
J
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON, and wait 30 seconds.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
5. Repeat step 4 two or more times.
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1111” detected?
YES >> Proceed to BRC-82, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120063
[Link] CONNECTOR
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSTIC
With CONSULT
1. Turn the power switch OFF → ON, and wait 30 seconds.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
>> GO TO 2.
I
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON. J
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. K
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1113” “C1145” or “C1146” detected? L
YES >> Proceed to BRC-85, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120065 M
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM O
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-137, "Diagnosis
Procedure".
Is the inspection result normal? P
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
[Link] CONNECTOR
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the yaw rate/side/decel G sensor harness connector for disconnection or looseness.
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
E35 13 B38 4 Yes
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
[Link] YAW RATE/SIDE/DECEL G SENSOR GROUND CIRCUIT
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
E35 28 B38 2 Yes
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
[Link] YAW RATE/SIDE/DECEL G SENSOR SIGNAL CIRCUIT
Check the continuity between yaw rate/side/decel G sensor harness connector and ABS actuator and electric
unit (control unit) harness connector.
ABS actuator and electric unit (control unit) Yaw rate/side/decel G sensor
Continuity
Connector Terminal Connector Terminal
14 5
E35 B38 Yes
29 6
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
[Link] YAW RATE/SIDE/DECEL G SENSOR CIRCUIT
Check the continuity between each terminals of yaw rate/side/decel G sensor harness connector.
Harness connector
Yaw rate/side/decel G sensor M
Connector Terminal
2 2
4 4 N
B38
5 5
6 6
O
3. Turn the power switch ON.
CAUTION:
Never set the vehicle to READY.
4. Check the voltage between yaw rate/side/decel G sensor harness connector terminals. P
CAUTION:
Never short out the terminals while measuring voltages.
>> GO TO 2.
[Link] DTC DETECTION G
With CONSULT
1. Set the vehicle to READY. H
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Turn the power switch OFF → ON.
CAUTION: I
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
5. Repeat step 4 two or more times. J
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1115” detected?
YES >> Proceed to BRC-89, "Diagnosis Procedure". K
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120067
L
N
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-137, "Diagnosis
Procedure". O
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. P
[Link] TIRE
1. Turn the power switch OFF.
2. Check the tire air pressure, wear and size. Refer to WT-51, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire and GO TO 3.
[Link] CONNECTOR
1. Turn the power switch OFF. H
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the wheel sensor harness connector for disconnection or looseness.
Is the inspection result normal? I
YES >> GO TO 11.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 9.
[Link] DATA MONITOR (2) J
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the power switch OFF → ON → OFF. K
CAUTION:
Be sure to wait of 10 seconds after turning power switch OFF or ON.
3. Set the vehicle to READY. L
4. Select “ABS” and “Data Monitor”, check the “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “Data Monitor” recording speed to “10 msec”. M
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ- N
ence within 5%, respectively?
YES >> GO TO 10.
NO >> GO TO 11. O
[Link] SELF DIAGNOSTIC (3)
With CONSULT
P
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
4. Repeat step 3 two or more times.
5. Perform “Self Diagnostic Result” of “ABS”.
BRC
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF, and wait 10 seconds or more.
2. Set the vehicle to READY.
CAUTION:
Stop the vehicle.
3. Wait 1 minute or more.
CAUTION:
Never depress brake pedal.
4. Depress brake pedal by 100 mm (3.94 in) or more, and maintain at that position for a minimum of 1 minute
or more.
5. Release brake pedal, and wait 1 minute or more.
6. Repeat step 4 to 5 ten or more times.
7. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
8. Repeat step 7 two or more times.
9. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1116” detected?
YES >> Proceed to BRC-96, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120069
ABS actuator and electric unit (control unit) Stop lamp switch
Continuity
Connector Terminal Connector Terminal M
E35 8 E102 2 Yes
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground. N
>> GO TO 2.
[Link] DTC DETECTION H
With CONSULT
1. Turn the power switch OFF → ON. I
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. J
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1120”, “C1122”, “C1124” or “C1126” detected?
YES >> Proceed to BRC-101, "Diagnosis Procedure". K
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120072
L
[Link] CONNECTOR
N
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
O
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSIS P
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
>> GO TO 2.
[Link] DTC DETECTION H
With CONSULT
1. Turn the power switch OFF → ON. I
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. J
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1121”, “C1123”, “C1125” or “C1127” detected?
YES >> Proceed to BRC-103, "Diagnosis Procedure". K
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120074
L
[Link] CONNECTOR
N
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
O
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSIS P
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
>> GO TO 2.
[Link] DTC DETECTION G
With CONSULT
1. Turn the power switch OFF → ON. H
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. I
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1140” detected?
J
YES >> Proceed to BRC-105, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120076
K
[Link] CONNECTOR M
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSIS O
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: P
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1140” detected?
YES >> GO TO 3.
NO >> Inspection End.
Revision: May 2014 BRC-105 2014 LEAF
C1140 ACTUATOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC]
>> GO TO 2.
G
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON. H
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. I
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1142” detected?
J
YES >> Proceed to BRC-107, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis Procedure INFOID:0000000010120078 K
[Link] CONNECTOR M
1. Turn the power switch OFF
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the master cylinder pressure sensor harness connector for disconnection or looseness. N
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2. O
[Link] SELF DIAGNOSTIC (1)
With CONSULT
1. Turn the power switch OFF → ON. P
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC“C1142” detected?
ABS actuator and electric unit (control unit) Master cylinder pressure sensor
Continuity
Connector Terminal Connector Terminal
10 1 No
10 2 No
10 3 Yes
7 1 No
E35 7 E31 2 Yes
7 3 No
32 1 Yes
32 2 No
32 3 No
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
[Link] MASTER CYLINDER PRESSURE SENSOR POWER SUPPLY
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Turn the power switch ON.
CAUTION:
Never set the vehicle to READY.
3. Check the voltage master cylinder pressure sensor harness connector terminals.
E31 1−2 5V
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
[Link] DATA MONITOR
With CONSULT
1. Turn the power switch OFF.
2. Connect master cylinder pressure sensor harness connector.
3. “ABS”, “Data Monitor” and “PRESS SENSOR” according to this order.
4. Check that the indication changes with the depth of pedal depression. Refer to BRC-51, "Reference
Value".
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 7.
[Link] SELF DIAGNOSTIC (2)
With CONSULT
1. Turn the power switch OFF → ON.
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1143” detected?
YES >> Proceed to BRC-110, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120080
[Link] CONNECTOR
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the steering angle sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSTIC
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
>> GO TO 2. G
[Link] DTC DETECTION
With CONSULT H
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
I
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1144” detected? J
YES >> Proceed to BRC-113, "Diagnosis Procedure".
NO >> Inspection End.
K
Diagnosis Procedure INFOID:0000000010120082
L
[Link] THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
Perform neutral position adjustment of steering angle sensor. Refer to BRC-70, "Work Procedure".
M
>> GO TO 2.
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) N
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: O
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
P
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1144” detected?
YES >> GO TO 3.
NO >> Inspection End.
[Link] STEERING ANGLE SENSOR SYSTEM
1. Turn the power switch OFF.
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn power switch OFF and
wait at least 10 seconds before conducting the next test.
BRC
>> GO TO 2.
[Link] DTC DETECTION G
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: H
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. I
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1155” detected?
YES >> Proceed to BRC-115, "Diagnosis Procedure". J
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120084
[Link] CONNECTOR
1. Turn the power switch OFF. M
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Disconnect brake fluid level switch harness connector.
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. GO TO 2.
[Link] SELF DIAGNOSTIC (1) O
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: P
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1155” detected?
YES >> GO TO 3.
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”. B
2. Turn the power switch OFF → ON → OFF.
CAUTION:
Be sure to wait of 10 seconds after turning power switch OFF or ON.
3. Turn the power switch OFF → ON. C
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. D
4. Repeat step 3 two or more times.
5. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1155” detected?
E
YES >> GO TO 9.
NO >> Inspection End.
[Link] BRAKE FLUID LEVEL SWITCH HARNESS BRC
1. Turn the power switch OFF.
2. Disconnect brake fluid level switch harness connector.
3. Disconnect combination meter harness connector. G
4. Check the continuity between brake fluid level switch harness connector and combination meter harness
connector.
H
Brake fluid level switch Combination meter
Continuity
Connector Terminal Connector Terminal
E37 1 M34 25 Yes I
5. Check the continuity between brake fluid level switch harness connector and ground.
J
Brake fluid level switch
— Continuity
Connector Terminal
E37 1 Ground No K
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace error-detected parts. GO TO 8. L
[Link] BRAKE FLUID LEVEL SWITCH GROUND
Check the continuity between brake fluid level switch harness connector and ground. M
>> GO TO 2.
G
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON. H
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. I
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1164” or “C1165” detected?
J
YES >> Proceed to BRC-119, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120087 K
[Link] CONNECTOR M
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSTIC (1) O
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: P
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any “C1164” or “C1165” detected?
YES >> GO TO 3.
>> GO TO 2.
G
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON. H
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. I
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C1166” or “C1167” detected?
J
YES >> Proceed to BRC-121, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120089 K
[Link] CONNECTOR M
1. Turn the power switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal? N
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
[Link] SELF DIAGNOSTIC (1) O
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: P
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any “C1166” or “C1167” detected?
YES >> GO TO 3.
>> GO TO 2.
[Link] DTC DETECTION G
With CONSULT
1. Turn the power switch OFF, and wait 10 seconds or more. H
2. Set the vehicle to READY.
CAUTION:
Stop the vehicle.
3. Depress the brake pedal several time. I
4. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON. J
• Set the vehicle to READY.
5. Repeat step 4 two or more times.
6. Perform “Self Diagnostic Result” of “ABS”.
K
Is DTC “C1176” detected?
YES >> Proceed to BRC-123, "Diagnosis Procedure".
NO >> Inspection End. L
Diagnosis Procedure INFOID:0000000010120091
M
Regarding Wiring Diagram information. Refer to BRC-58, "Wiring Diagram".
N
NOTE:
DTC “C1176” may be detected when the brake pedal and the accelerator pedal are simultaneously depressed
for 1 minute or more while driving the vehicle. This is not a malfunction.
O
With CONSULT
1. Connect ABS actuator and electric unit (control unit) harness connector.
2. Connect brake pedal position switch harness connector. M
3. Erase “Self Diagnosis Result” of “ABS”.
4. Turn the power switch OFF → ON → OFF.
CAUTION: N
Be sure to wait of 10 seconds after turning power switch OFF or ON.
5. Set the vehicle to READY.
CAUTION:
Stop the vehicle. O
6. Select “ABS”, “Data Monitor” and “STOP LAMP SW2” according to this order. Check that data monitor dis-
plays “On” or “Off” when brake pedal is depress or release. Refer to BRC-51, "Reference Value".
7. Select “ABS”, “Data Monitor” and “PRESS SENSOR” according to this order. Check that data monitor dis- P
plays “5 bar” or less when brake pedal is depress. Refer to BRC-51, "Reference Value".
Is the inspection result normal?
YES >> Inspection End.
NO >> GO TO 10.
[Link] BRAKE PEDAL POSITION SWITCH CIRCUIT (1)
1. Turn the power switch OFF.
ABS actuator and electric unit (control unit) brake pedal position switch
Continuity
Connector Terminal Connector Terminal
E35 6 E112 2 Yes
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
E
Brake pedal position switch
Condition Continuity
Terminal
When brake pedal position switch is release. BRC
No
(When brake pedal is slightly depressed.)
1−2
When brake pedal position switch is pressed.
Yes
(When brake pedal is fully released.)
G
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace brake pedal position switch. Refer to BR-500, "Removal and Installation". H
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118A” detected?
YES >> Proceed to BRC-128, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120094
>> GO TO 5.
[Link] SELF DIAGNOSTIC (2) BRC
With CONSULT
1. Turn the power switch OFF.
G
2. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. H
3. Repeat step 3 two or more times.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118A” detected? I
YES >> GO TO 6.
NO >> Inspection End.
[Link] ELECTRICALLY-DRIVEN INTELLIGENT BRAKE SYSTEM (2) J
With CONSULT
Perform “Self Diagnosis Result” of “BRAKE”.
K
Is any DTC detected?
YES >> Check the DTC. Refer to BR-38, "DTC Index".
NO >> GO TO 7.
L
[Link] SELF DIAGNOSIS (3)
With CONSULT
1. Turn the power switch OFF → ON. M
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. N
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118A” detected?
O
YES >> GO TO 4.
NO >> Inspection End.
P
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118C” detected?
YES >> Proceed to BRC-130, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120096
>> GO TO 3.
[Link] SELF DIAGNOSTIC
With CONSULT
1. Erase “Self Diagnostic Result” of “ABS”.
2. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
3. Repeat step 2 two or more times.
4. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118C” or “U1000” detected?
YES (“C118C”)>>GO TO 1.
BRC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010120098
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U1000” detected?
YES >> Proceed to BRC-132, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120099
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000010120101
D
>> GO TO 2.
[Link] DTC DETECTION I
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION: J
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. K
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U1010” detected?
YES >> Proceed to BRC-133, "Diagnosis Procedure". L
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120102
M
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check the ABS actuator and electric unit (control unit) harness connector for disconnection and deformation.
Is the inspection result normal? N
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
NO >> Repair or replace error-detected parts. O
ABS actuator and electric unit (control unit) and electrically-driven intelligent brake unit transmit/receive infor-
mation to/from each other for optimum control of the ABS actuator and electric unit (control unit) with the spec-
ified brake communication line.
DTC Logic INFOID:0000000010120104
Display Item
DTC Malfunction detected condition Possible causes
(Trouble diagnosis content)
• ABS actuator and electric unit
When ABS actuator and electric unit (control unit) is (control unit)
E-DRIVEN INTELLIGENT
U110D not transmitting or receiving brake communication • Brake communication line*
BRAKE COMM
signal for 4 seconds or more. • Electrically-driven intelligent
brake unit
*: CAN communication line between ABS actuator and electric unit (control unit) and electrically-driven intelli-
gent brake unit.
DTC CONFIRMATION PROCEDURE
[Link]
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn power switch OFF and
wait at least 10 seconds before conducting the next test.
>> GO TO 2.
[Link] DTC DETECTION
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U110D” detected?
YES >> Proceed to diagnosis procedure. Refer to BRC-134, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis Procedure INFOID:0000000010120105
[Link] CONNECTOR
1. Turn the power switch OFF.
2. Close all doors (including back door), check that the room lamp is OFF, get out of the vehicle, and wait for
3 minutes or more with all doors closed.
3. Disconnect 12V battery cable from negative terminal. Refer to BRC-5, "Precaution for Removing 12V Bat-
tery"
4. Disconnect ABS actuator and electric unit (control unit) harness connector.
5. Disconnect electrically-driven intelligent brake unit harness.
6. Check the connector for disconnection or looseness.
Is the inspection result normal?
ABS actuator and electric unit (control unit) Electrically-driven intelligent brake unit
Continuity C
Connector Terminal Connector Terminal
20 44 Yes
E35 E34
25 43 Yes D
2. Check the continuity between ABS actuator and electric unit (control unit) harness connector and ground.
E
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
20 BRC
E35 Ground No
25
Is the inspection result normal?
YES >> GO TO 3. G
NO >> Repair or replace the harnesses and connectors. Refer to BRC-8, "Precaution for Harness
Repair". GO TO 3.
[Link] SELF DIAGNOSTIC (1) H
With CONSULT
1. Turn the power switch OFF.
I
2. Connect ABS actuator and electric unit (control unit) harness connector.
3. Connect electrically-driven intelligent brake unit harness.
4. Turn the power switch OFF → ON.
CAUTION: J
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
5. Repeat step 5 two or more times. K
6. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “C118A”, “U1000” or “U110D” detected?
YES (“C118A”)>>Refer to BRC-128, "Diagnosis Procedure". L
YES (“U1000”)>>Refer to BRC-132, "Diagnosis Procedure".
YES (“U110D”)>>GO TO 4.
NO >> Inspection End.
M
[Link] ELECTRICALLY-DRIVEN INTELLIGENT BRAKE SYSTEM
With CONSULT
Perform “Self Diagnostic Result” of “BRAKE”. N
Is any DTC detected?
YES >> Check the DTC. Refer to BR-38, "DTC Index".
NO >> GO TO 5. O
[Link] SELF DIAGNOSTIC (2)
With CONSULT P
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is DTC “U110D” detected?
B
Regarding Wiring Diagram information. Refer to BRC-58, "Wiring Diagram".
C
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SWITCH ON POWER SUP-
PLY
1. Turn the power switch OFF. D
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
E
ABS actuator and electric unit (control unit) Voltage
—
Connector Terminal (Approx.)
O
ABS actuator and electric unit (control unit) Voltage
—
Connector Terminal (Approx.)
ABS actuator and electric unit (control unit) VDC OFF switch
Continuity
Connector Terminal Connector Terminal
E35 5 M28 6 Yes
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and ground.
• Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with
harness connector.
• Check the VDC OFF switch pin terminals for damage or loose connection with harness connector. BRC
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion". G
NO >> Repair or replace error-detected parts.
Component Inspection INFOID:0000000010120109
H
BRC
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-137, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
[Link] SELF DIAGNOSTIC
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> GO TO 3.
[Link] ABS WARNING LAMP SIGNAL
With CONSULT
1. Select “ABS”, “Data Monitor” and “ABS WARN LAMP” according to this order.
2. Turn the power switch OFF.
3. Check that data monitor displays “On” for several seconds after power switch is turned ON and then
changes to “Off”.
CAUTION:
Never set the vehicle to READY.
Is the inspection result normal?
YES >> Check the combination meter. Refer to MWI-49, "CONSULT Function (METER/M&A)".
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
Check that brake warning lamp in combination meter turns ON/OFF when brake fluid level switch is operated
while brake fluid level in reservoir tank is with the specified level. H
NOTE:
Brake warning lamp turns ON when brake fluid is less than the specified level (when brake fluid level switch is
ON).
I
Is the inspection result normal?
YES >> Inspection End.
NO >> Check the brake fluid level switch system. Refer to BRC-115, "Diagnosis Procedure".
J
Diagnosis Procedure INFOID:0000000010120116
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR- K
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-137, "Diagnosis Procedure". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. M
[Link] SELF DIAGNOSTIC
With CONSULT N
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. O
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected? P
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> GO TO 3.
[Link] COMBINATION METER
Check the combination meter. Refer to MWI-49, "CONSULT Function (METER/M&A)".
Is the inspection result normal?
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR- BRC
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-137, "Diagnosis Procedure". G
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. H
[Link] SELF DIAGNOSTIC
With CONSULT I
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. J
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected? K
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> GO TO 3.
[Link] VDC WARNING LAMP SIGNAL L
With CONSULT
1. Select “ABS”, “Data Monitor” and “SLIP/VDC LAMP” according to this order.
2. Turn the power switch OFF. M
3. Check that data monitor displays “On” for approx. several seconds after power switch is turned ON, and
then changes to “Off”.
CAUTION: N
Never set the vehicle to READY.
Is the inspection result normal?
YES >> Check the combination meter. Refer to MWI-49, "CONSULT Function (METER/M&A)". O
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
P
[Link] ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-137, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
[Link] VDC OFF INDICATOR LAMP SIGNAL (1)
With CONSULT
1. Select “ABS”, “Data Monitor” and “OFF LAMP” according to this order.
2. Turn the power switch OFF.
3. Check that data monitor displays “On” for several seconds after power switch is turned ON, and then
changes to “Off”.
CAUTION:
Never set the vehicle to READY.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
[Link] VDC OFF INDICATOR LAMP SIGNAL (2)
With CONSULT
1. Select “ABS”, “Data Monitor” and “OFF LAMP” according to this order.
2. Check that data monitor displays “On” or “Off” each time when VDC OFF switch is operated.
Is the inspection result normal?
YES >> Check the combination meter. Refer to MWI-49, "CONSULT Function (METER/M&A)".
NO >> Check the VDC OFF switch system. Refer to BRC-140, "Diagnosis Procedure".
SYMPTOM DIAGNOSIS A
EXCESSIVE OPERATION FREQUENCY
Description INFOID:0000000010120121
B
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function and
brake assist function operates in excessive operation frequency.
C
Diagnosis Procedure INFOID:0000000010120122
A malfunction of brake pedal feel (height or others) is detected when brake pedal is depressed. B
Diagnosis Procedure INFOID:0000000010120124
CAUTION:
Brake stopping distance on slippery road like rough road, gravel road or snowy road may become
longer when ABS is operated than when ABS is not operated.
[Link] BRAKING FORCE
Check the brake force using a brake tester.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check the each components of brake system.
[Link] BRAKE PERFORMANCE
Disconnect ABS actuator and electric unit (control unit) connector so that ABS does not operate. Check the
brake stopping distance in this condition. Connect harness connectors after checking.
Is the inspection result normal?
YES >> Normal
NO >> Check the each components of brake system.
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function and B
brake assist function does not operate.
Diagnosis Procedure INFOID:0000000010120128
C
CAUTION:
• VDC function, TCS function, ABS function, EBD function and brake assist function never operate
when the vehicle speed is 10 km/h (6.2 MPH) or less.
• VDC function and TCS function never operate when VDC OFF switch is operated (when VDC OFF D
indicator lamp turns ON).
[Link] WARNING LAMP E
Check that ABS warning lamp, brake warning lamp and VDC warning lamp turn ON and turn OFF approx. 1
second after power switch is turned ON. Check that ABS warning lamp, brake warning lamp and VDC warning
lamp and stay in OFF status during driving.
BRC
CAUTION:
Brake warning lamp turns ON when brake fluid is less than the specified level (brake fluid level switch
is ON).
Is the inspection result normal? G
YES >> Normal
NO >> GO TO 2.
2. PERFORM SELF DIAGNOSTIC
H
With CONSULT
1. Turn the power switch OFF → ON. I
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times. J
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-56, "DTC Index". K
NO >> Inspection End.
• Brake pedal vibrates and motor sound from ABS actuator and electric unit (control unit) occurs, when the
traction motor starts.
• Brake pedal vibrates during braking.
CAUTION:
Vibration may be felt during brake pedal is lightly depressed (just placing a foot on it) in the following
conditions. This is normal.
• When shifting gears
• When driving on slippery road
• During cornering at high speed
• When passing over bumps or grooves [Approx. 50 mm (1.97 in) or more]
• When pulling away just after starting READY status [at approx. 10 km/h (6.2 MPH) or higher]
Diagnosis Procedure INFOID:0000000010120130
[Link] CHECK 1
Check that there are pedal vibrations when the vehicle to READY.
Do vibrations occur?
YES >> GO TO 2.
NO >> Check brake pedal. Refer to BR-490, "Inspection and Adjustment".
[Link] CHECK 2
Check that motor noise from ABS actuator and electric unit (control unit) occurs when the vehicle to READY.
Does the operation sound occur?
YES >> GO TO 3.
NO >> GO TO 4.
[Link] CHECK 3
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur?
YES >> Check that radio (including wiring), antenna and antenna lead-in wires are not located near ABS
actuator and electric unit (control unit). Move them if they are located near ABS actuator and elec-
tric unit (control unit).
NO >> GO TO 4.
[Link] SELF DIAGNOSTIC
With CONSULT
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY.
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> Inspection End.
The vehicle jerks when VDC function, TCS function, ABS function, EBD function, brake limited slip differential B
(BLSD) function or brake assist function operates.
Diagnosis Procedure INFOID:0000000010120132
C
[Link] SYMPTOM
Check that the vehicle jerks when VDC function, TCS function, ABS function, EBD function or brake limited
slip differential (BLSD) function operates. D
Is the inspection result normal?
YES >> Normal
NO >> GO TO 2. E
[Link] SELF DIAGNOSTIC (1)
With CONSULT BRC
1. Turn the power switch OFF → ON.
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. G
2. Repeat step 1 two or more times.
3. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected? H
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> GO TO 3.
[Link] CONNECTOR I
With CONSULT
1. Turn the power switch OFF. J
2. Disconnect ABS actuator and electric unit (control unit) harness connector.
3. Check the connector terminal for deformation, disconnection and looseness.
Is the inspection result normal?
K
YES >> GO TO 4.
NO >> Poor connection of connector terminal. Repair or replace connector terminal.
[Link] SELF DIAGNOSTIC (2) L
With CONSULT
1. Connect harness connector.
2. Turn the power switch OFF → ON. M
CAUTION:
• Be sure to wait of 10 seconds after turning power switch OFF or ON.
• Set the vehicle to READY. N
3. Repeat step 2 two or more times.
4. Perform “Self Diagnostic Result” of “ABS”.
Is any DTC detected?
O
YES >> Check the DTC. Refer to BRC-56, "DTC Index".
NO >> GO TO 5.
[Link] VCM SYSTEM P
With CONSULT
Perform “Self Diagnostic Result” of “EV/HEV”.
Is any DTC detected?
YES >> Check the DTC.
NO >> Replace ABS actuator and electric unit (control unit). Refer to BRC-162, "Removal and Installa-
tion".
B
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, brake limited
C
differential (BLSD) function or brake assist function operates.
This is not a malfunction, The symptom
Brake stopping distance may become longer than models without ABS function depending occurs VDC function, TCS function, ABS
on the road conditions, when ABS function is operated on slippery road like rough road, function, EBD function, brake limited dif-
gravel road or snowy road. ferential (BLSD) function and brake as- D
sist function that are normally operated.
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
ing, when VDC function, TCS function, brake limited slip differential (BLSD) function or
brake assist function is operated. E
This is not a malfunction, because it is
Brake pedal vibrates and motor sound from the motor room occurs, when the traction motor
caused by operation check of ABS actua-
starts or the vehicle starts just after starting the traction motor.
tor and electric unit (control unit). BRC
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction, because it is
caused by TCS function that puts the
TCS function may operate momentarily, while driving on a road where friction coefficient highest priority to obtain the optimum
varies, or when downshifting, or fully depressing accelerator pedal. traction (stability). G
VDC warning lamp may turn ON, when the vehicle is on a rotating turntable or is given a In this case, restart the traction motor on
strong shaking or large vibrations on a ship while the traction motor is running. a normal road. If the normal condition is
restored, there is no malfunction. In that H
VDC warning lamp may turn ON and VDC function and TCS function may not normally op-
case, erase “Self Diagnostic Result” of
erate, when driving on a special road the is extremely slanted (bank in a circuit course).
“ABS” memory with CONSULT.
CAUTION:
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle • Turn the power switch OFF → ON → I
sharply turns during a spin turn, acceleration turn or drift driving while VDC function and OFF after erase self-diagnosis re-
TCS function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON sult.
status). • Be sure to wait of 10 seconds after
turning power switch OFF or ON.
J
JPFIC0191GB
: Vehicle front
NOTE:
Front RH wheel sensor is symmetrically opposite of LH.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000010120137
REMOVAL
1. Remove front wheel and tire using power tool. Refer to WT-45, "Removal and Installation".
2. Remove the fender protector (front). Refer to EXT-21, "FENDER PROTECTOR : Removal and Installa-
tion".
3. Remove front wheel sensor from steering knuckle.
CAUTION:
To prevent damage to the parts, never rotate and never pull front wheel sensor as much as possi-
ble, when pulling out.
4. Remove front wheel sensor harness from the vehicle.
CAUTION:
To prevent damage to the parts, never twist or pull front wheel sensor harness, when removing.
INSTALLATION
Note the following, and install in the reverse order of the removal.
JPFIC0209ZZ
BRC
JPFIC0192GB
: Vehicle front
O
: N·m (kg-m, in-lb)
NOTE:
P
Rear RH wheel sensor is symmetrically opposite of LH.
REAR WHEEL SENSOR : Removal and Installation INFOID:0000000010120139
REMOVAL
1. Remove rear wheel sensor from wheel hub and bearing assembly.
CAUTION:
JPFIC0209ZZ
CAUTION:
Check that the identification line of the rear wheel sensor is
faced upward.
JPFIC0198ZZ
REMOVAL
Replace wheel hub as an assembly when replacing because sensor rotor cannot be disassembled. Refer to BRC
RAX-7, "Removal and Installation".
INSTALLATION
Replace wheel hub as an assembly when replacing because sensor rotor cannot be disassembled. Refer to G
RAX-7, "Removal and Installation".
JSFIA0698GB
ABS actuator and electric unit (con- ABS actuator and electric unit (con- Bracket
trol unit) trol unit) harness connector
To electrically-driven intelligent brake To electrically-driven intelligent brake To front LH caliper
unit secondary side unit primary side
To rear RH caliper To rear LH caliper To front RH caliper
: Vehicle front
REMOVAL
1. Turn the power switch OFF.
2. Disconnect 12V battery cable from negative terminal. Refer to BRC-5, "Precaution for Removing 12V Bat-
tery".
3. Drain brake fluid. Refer to BR-493, "Draining".
JPFIC0194ZZ
D
5. Loosen flare nut of brake tube using a flare nut wrench (A),
and then remove brake tube from ABS actuator and electric unit
(control unit) . Refer to BR-503, "FRONT : Exploded View". E
6. Remove ABS actuator and electric unit (control unit) and
bracket.
CAUTION: BRC
• To prevent damage to the parts, never remove and never
install ABS actuator and electric unit (control unit) by
holding harness connector.
• To prevent damage to the parts, be careful not to drop G
ABS actuator and electric unit (control unit) and apply JSFIA1219ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
I
• When replacing with a new ABS actuator and electric unit (control unit), never remove the protector of the
brake tube mounting hole until right before the brake tube is installed.
• When installing brake tube, tighten to the specified torque using a crowfoot and torque wrench so that flare
nut and brake tube are not damaged. Refer to BR-503, "FRONT : Exploded View". J
• Never remove and install ABS actuator and electric unit (control unit) by holding actuator harness.
• Bleed air from brake piping after installation. Refer to BR-494, "Bleeding Brake System".
• Never apply excessive impact to actuator, such as by dropping it. K
• After installing the ABS actuator and electric unit (control unit) har-
ness connector , move the lever in the direction to secure L
the locking.
• Perform steering angle sensor neutral position adjustment when
ABS actuator and electric unit (control unit) is replaced. Refer to
BRC-70, "Work Procedure". M
JPFIC0195ZZ
JSFIA0699GB
: Vehicle front
REMOVAL
CAUTION:
To prevent damage to the parts, never drop or strike yaw rate/side/decel G sensor, because it has little
endurance to impact. Never use a pneumatic tool.
1. Remove instrument lower cover LH and instrument lower cover RH. Refer to IP-17, "Removal and Instal-
lation".
2. Disconnect yaw rate/side/decel G sensor harness connector.
3. Remove yaw rate/side/decel G sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Never drop or strike yaw rate/transverse/decel G sensor, because it has little endurance to impact. Never
use a power tool.
REMOVAL B
1. Remove spiral cable assembly. Refer to SR-23, "Removal and Installation".
2. Remove steering angle sensor.
C
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and
installed, or replaced. Refer to BRC-70, "Work Procedure". D
BRC
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-17, "Removal and Installation".
2. Remove switch panel. Refer to IP-17, "Removal and Installation".
3. Push the pawl of VDC OFF switch and remove VDC OFF
switch from switch panel.
JSGIA0900ZZ
INSTALLATION
Installation is the reverse order of removal.