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Air Dryer Maintenance Guide

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0% found this document useful (0 votes)
232 views56 pages

Air Dryer Maintenance Guide

Uploaded by

Phạm Hoài Anh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Refrigerated air dryer

EGRD
010 – 500

EN - User’s maintenance and spare parts manual

EGRDUL10TO500ENR01
7425MUM296UL_EN_04.0
Dear Customer,
thank you for choosing our product. In order to get the best performances out of this product, please read
this manual carefully.
To avoid incorrect operation of the equipment and possible physical risk to the operator, please read and
strictly follow the instructions contained in this manual.
Note, these instructions are in addition to the safety rules that apply in the country where the dryer is
installed.
Before packing for shipment each EGRD series refrigerated air dryer undergoes a rigorous test to ensure
the absence of any manufacturing faults and to demonstrate that the device can perform all the functions for
which it has been designed.
Once the dryer has been properly installed according to the instructions in this manual, it will be ready for
use without any further adjustment. The operation is fully automatic, and the maintenance is limited to few
controls and some cleaning operations, as detailed in the following chapters.
This manual must be maintained available in any moment for future references and it has to be
intended as inherent part of the relevant dryer.
Due to the continuous technical evolution, we reserve the right to introduce any necessary change without
giving previous notice.
Should you experience any trouble, or for further information, please do not hesitate to contact us.

2 – EN EGRD 010 – 500


Contents
1 Identification plate 5
2 Warranty conditions 5
3 Safety rules 6
3.1 Definition of the conventional signs used in this manual 6
3.2 Warnings 7
3.3 Proper use of the dryer 7
3.4 Instructions for the use of pressure equipment according to PED directive 97/23/EC 8
4 Installation 8
4.1 Transport 8
4.2 Storage 8
4.3 Installation site 9
4.4 Installation layout 10
4.5 Correction factors 11
4.6 Connection to the compressed air system 12
4.7 Electrical connections 12
4.8 Condensate drain 12
5 Start-up 13
5.1 Preliminary operation 13
5.2 First start-up 13
5.3 Start-up and shut down 14
6 Technical data 15
6.1 Technical data EGRD 010 – 200 1/115/60 15
6.2 Technical data EGRD 150 – 500 1/230/60 16
7 Technical description 17
7.1 Control panel 17
7.2 Operation 17
7.3 Flow diagram 18
7.4 Refrigerating compressor 19
7.5 Condenser 19
7.6 Filter dryer 19
7.7 Capillary tube 19
7.8 Alu-Dry module 19
7.9 Hot gas by-pass valve 20
7.10 Refrigerant pressure switches LPS – HPS – PV 20
7.11 Safety thermo switch TS 20
7.12 Electronic instrument DMC15 21
7.12.1 How to switch on the dryer 21
7.12.2 How to switch off the dryer 21
7.12.3 How a service warning / alarm is displayed 21
7.12.4 How is controlled the condenser fan (EGRD 010-100) 22
7.12.5 How is controlled the drain solenoid valve 22
7.12.6 How to change the operating parameters – SETUP menu 22
8 Maintenance, troubleshooting, spare parts and dismantling 23
8.1 Checks and maintenance 23
8.2 Troubleshooting 24
8.3 Spare parts 27
8.4 Maintenance operation on the refrigeration circuit 29
8.5 Dismantling of the dryer 29
9 Attachments 30
Exploded views – List of components 30
Electric diagrams – List of components 30
9.1 Dryers dimensions 31
9.1.1 EGRD 010 - 015 31

EGRD 010 – 500 3 – EN


9.1.2 EGRD 020 – 050 32
9.1.3 EGRD 080 33
9.1.4 EGRD 100 – 150 34
9.1.5 EGRD 175 35
9.1.6 EGRD 200 - 250 36
9.1.7 EGRD 300 – 400 37
9.1.8 EGRD 500 38
9.2 Exploded views 39
9.2.1 EGRD 010 - 015 1/115/60 39
9.2.2 EGRD 020 – 030 1/115/60 40
9.2.3 EGRD 040 – 050 1/115/60 41
9.2.4 EGRD 080 – 100 1/115/60 42
9.2.5 EGRD 150 1/115/60 - 1/230/60 43
9.2.6 EGRD 175 1/115/60 - 1/230/60 44
9.2.7 EGRD 200 - 250 1/115/60 - 1/230/60 45
9.2.8 EGRD 300 – 400 1/230/60 46
9.2.9 EGRD 500 1/230/60 47
9.3 Electric diagrams 48
9.3.1 EGRD 010 – 100 48
9.3.2 EGRD 150 – 200 49
9.3.3 EGRD 250 50
9.3.4 EGRD 300 51
9.3.5 EGRD 400 52
9.3.6 EGRD 500 53
10 Blank pages 54
Pos: 1 /Beko Technische Dokumentation/Überschriften/1/Sicherheitshinweise @ 0\mod_1183637609261_6.doc @ 5365

4 – EN EGRD 010 – 500


Identification plate
1 Identification plate
The identification plate is located on the back of the dryer and shows all the primary data of the machine.
This data should always be referred to when calling the manufacturer or distributor. The removal or
alteration of the identification plate will void the warranty rights.

2 Warranty conditions
For 12 months from the installation date, but no longer than 14 months from the delivery date, the warranty
covers eventual faulty parts, which will be repaired or replaced free of charge, except the travel, hotel and
restaurant expenses of our engineer.
The warranty doesn’t cover any responsibility for direct or indirect damages to persons, animals or
equipment caused by improper usage or maintenance, and it’s limited to manufacturing faults only.
The right to warranty repairs is subordinated to the strict compliance with the installation, use and
maintenance instructions contained in this manual.
The warranty will be immediately voided in case of even small changes or alterations to the dryer. To require
repairs during the warranty period, the data reported on the identification plate must be notified.

EGRD 010 – 500 5 – EN


Safety rules
3 Safety rules

3.1 Definition of the conventional signs used in this manual

Carefully read instruction manual before attempting any service or maintenance procedures on the
dryer.

Caution warning sign. Risk of danger or possibility of damage to equipment, if related text is not
followed properly.
Electrical hazard. Warning message indicates practices or procedures that could result in personal
injury or fatality if not followed correctly.

Danger hazard. Part or system under pressure.

Danger hazard. High temperature conditions exist during operation of system. Avoid contact until
system or component has dissipated heat.

Danger hazard. Treated air is not suitable for breathing purposes; serious injury or fatality may
result if precautions are not followed.

Danger hazard: In case of fire, use an approved fire extinguisher, water is not an acceptable
means in cases of fire.

Danger hazard. Do not operate equipment with panels removed.

Maintenance or control operation to be performed by qualified personnel only [1].

ARIA
AIR
LUFT Compressed air inlet connection point
AIR

ARIA
AIR
LUFT Compressed air outlet connection point
AIR

Condensate drain connection point

Operations which can be performed by the operator of the machine, if qualified [1].

NOTE: Text that specifies items of note to be taken into account does not involve safety precautions.
In designing this unit a lot of care has been devoted to environmental protection:
 CFC free refrigerants
 CFC free insulation parts
 Energy saving design
 Limited acoustic emission
 Dryer and relevant packaging composed of recyclable materials
This symbol requests that the user heed environmental considerations and abide with suggestions
annotated with this symbol.
[1] Experienced and trained personnel familiar with national and local codes, capable to perform the needed activities, identify and
avoid possible dangerous situations while handling, installing, using and servicing the machine. Ensuring compliance to all statutory
regulations.

6 – EN EGRD 010 – 500


Safety rules
3.2 Warnings
Compressed air is a highly hazardous energy source.
Never work on the dryer with pressure in the system.
Never point the compressed air or the condensate drain outlet hoses towards anybody.
The user is responsible for the proper installation of the dryer. Failure to follow instructions given in
the “Installation” chapter will void the warranty. Improper installation can create dangerous
situations for personnel and/or damages to the machine could occur.
Only qualified personnel are authorized to service electrically powered devices. Before attempting
maintenance, the following conditions must be satisfied:
 Ensure that main power is off, machine is locked out, tagged for service and power cannot be
restored during service operations.
 Ensure that valves are shut and the air circuit is at atmospheric pressure. De-pressurize the
dryer.
These refrigerating air dryers contain R134a or R407C HFC type refrigerant fluid. Refer to the
specific paragraph - maintenance operation on the refrigerating circuit.
Warranty does not apply to any unit damaged by accident, modification, misuse, negligence or
misapplication. Unauthorized alterations will immediately void the warranty.

In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of
electrical fire.

3.3 Proper use of the dryer


This dryer has been designed, manufactured and tested for the purpose of separating the humidity normally
contained in compressed air. Any other use has to be considered improper.
The Manufacturer will not be responsible for any problem arising from improper use; the user will bear
responsibility for any resulting damage.
Moreover, the correct use requires the adherence to the installation instructions, specifically:
 Voltage and frequency of the main power.
 Pressure, temperature and flow-rate of the inlet air.
 Ambient temperature.
This dryer is supplied tested and fully assembled. The only operation left to the user is the connection to the
plant in compliance with the instructions given in the following chapters.

The purpose of the machine is the separation of water and eventual oil particles present in
compressed air.

The dried air cannot be used for breathing purposes or for operations leading to direct contact with
foodstuff.
This dryer is not suitable for the treatment of dirty air or of air containing solid particles.

EGRD 010 – 500 7 – EN


Installation
3.4 Instructions for the use of pressure equipment according to PED directive 97/23/EC
To ensure the safe operation of pressure equipments, the user must conform strictly to the above directive
and the following:
1. The equipment must only be operated within the temperature and pressure limits stated on the
manufacturer’s data nameplate.
2. Welding on heat-exchanger is not recommended.
3. The equipment must not be stored in badly ventilated spaces, near a heat source or inflammable
substances.
4. Vibration must be eliminated from the equipment to prevent fatigue failure.
5. Automatic condensate drains should be checked for operation every day to prevent a build up of
condensate in the pressure equipment.
6. The maximum working pressure stated on the manufacturer’s data nameplate must not be exceeded.
Prior to use, the user must fit safety / pressure relief devices.
7. All documentation supplied with the equipment (manual, declaration of conformity etc.) must be kept for
future reference.
8. Do not apply weights or external loads on the vessel or its connecting piping.

TAMPERING, MODIFICATION AND IMPROPER USE OF THE PRESSURE EQUIPMENT ARE


FORBIDDEN. Users of the equipment must comply with all local and national pressure
equipment legislation in the country of installation.

4 Installation

4.1 Transport
Check for visible loss or damage, if no visible damage is found place the unit near to the installation point
and unpack the contents.
 To move the packaged unit we recommend using a suitable trolley or forklift truck. Hand carrying is not
recommended.
 Always keep the dryer in the upright vertical position. Damage to components could result if unit is laid on
its side or if placed upside down.
 Handle with care. Heavy blows could cause irreparable damage.

4.2 Storage
Even when packaged, keep the machine
protected from severity of the weather.
Keep the dryer in vertical position, also when
stored. Turning it upside down some parts could
be irreparably damaged.
If not in use, the dryer can be stored in its
packaging in a dust free and protected site at a
temperature of 32°F (0°C) … 122°F (50°C), and
a specific humidity not exceeding 90%. Should
the stocking time exceed 12 months, please
contact the manufacturer.
SCC0001

The packaging materials are recyclable. Dispose of material in compliance with the rules
and regulations in force in the destination country.

8 – EN EGRD 010 – 500


Installation
4.3 Installation site
Failure to install dryer in the proper ambient conditions will affect the dryer’s ability to condense
refrigerant gas. This can cause higher loads on the compressor, loss of dryer efficiency and
performance, overheated condenser fan motors, electrical component failure and dryer failure due
to the following: compressor loss, fan motor failure and electrical component failure. Failures of this
type will affect warranty considerations.
Do not install dryer in an environment of corrosive chemicals, explosive gasses, poisonous gasses;
steam heat, areas of high ambient conditions or extreme dust and dirt.

In case of fire, use an approved fire extinguisher, water is not an acceptable means in cases of fire.

Minimum installation requirements:


 Select a clean dry area, free from dust, and protected from atmospheric disturbances.
 The supporting area must be smooth, horizontal and able to hold the weight of the dryer.
 Minimum ambient temperature +34°F (+1°C).
 Maximum ambient temperature +113°F (+45°C).
 Ensure a proper cooling air replacement.
 Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance
operations.
The dryer does not require attachment to the floor surface.
Do not block, even partially, ventilation grid.
Avoid any possible re-circulation of the exhaust cooling air.
Protect the dryer from air drafts or forced cooling air conditions.
NOTE : Dryers models EGRD 010 – 150 can be wall-mounted. See fixing dimensions on dimensional
drawings in the attachment section.
The hanging mounting inevitably causes the obstruction of the ventilation grid positioned on the
panel facing the wall fixing. This obstruction, in any case, does not prejudge the efficiency of the
ventilation inside the dryer which is guaranteed by other grids on the other panels.

EGRD 010 – 500 9 – EN


Installation
4.4 Installation layout

1 Air compressor
2 Aftercooler
3 Condensate separator
4 Pre-Filter (min. 5 micron)
5 By-pass group
6 Dryer
7 Compressed air tank
8 Final filter
9 Condensate drain

In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the
heat exchanger.
Type A installation is suggested when the compressor operates at reduced intermittence and the total
consumption equals the compressor flow rate.
Type B installation is suggested when the air consumption can consistently change with peak values highly
exceeding the flow rate of the compressors. The capacity of the tank must be sized in order to compensate
eventual instantaneous demanding conditions (peak air consumption).

10 – EN EGRD 010 – 500


Installation
4.5 Correction factors
Correction factor for operating pressure changes:
Inlet air pressure psig 60 80 100 120 140 160 180 203
barg 4 5.5 7 8 10 11 12 14
Factor (F1) 0.79 0.91 1.00 1.07 1.13 1.18 1.23 1.27

Correction factor for ambient temperature changes:


Ambient temperature ºF 80 90 95 100 105 110 113
ºC 27 32 35 38 40 43 45
Factor (F2) 1.10 1.07 1.04 1.00 0.93 0.83 0.70

Correction factor for inlet air temperature changes:


Air temperature ºF 90 100 110 122 131
ºC 32 38 43 50 55
Factor (F3) 1.11 1.00 0.80 0.65 0.53

Correction factor for DewPoint changes:


DewPoint ºF 38 41 45 50
ºC 3 5 7 10
Factor (F4) 0.92 1.00 1.07 1.25

How to find the air flow capacity:


Air flow capacity = Nominal duty x Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
An EGRD 080 has a nominal duty of 75 scfm (127 m³/h). What is the maximum allowable flow through the
dryer under the following operating conditions:
Inlet air pressure = 120 psig (8 barg) Factor (F1) = 1.07
Ambient temperature = 105°F (40°C) Factor (F2) = 0.93
Inlet air temperature = 122°F (50°C) Factor (F3) = 0.65
Pressure DewPoint = 50°F (10°C) Factor (F4) = 1.25
Each item of data has a corresponding numerical factor which multiplied by the design air flow is as
follows:
Air flow capacity = 75 x 1.07 x 0.93 x 0.65 x 1.25 = 61 scfm (104 m³/h)

61 scfm (104 m³/h) This is the maximum flow rate that the dryer can accept under these operating
conditions.

How to select a suitable dryer for a given duty:


Design air flow
Minimum std. air flow rate =
Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
With the following operating parameters:
Design air flow = 100 scfm (170 m3/h)
Factor (F1) = 1.07
Inlet air pressure = 120 psig (8 barg)
Factor (F2) = 0.93
Ambient temperature = 105°F (40°C)
Factor (F3) = 0.65
Inlet air temperature = 122°F (50°C)
Factor (F4) = 1.25
Pressure DewPoint = 50°F (10°C)
In order to select the correct dryer model the required flow rate is to be divided by the correction factors
relating to above mentioned parameters:
100
Minimum std. air flow rate = = 124 scfm (211 m³/h)
1.07 x 0.93 x 0.65 x 1.25
Therefore the model suitable for the conditions above is EGRD 150 (125 scfm [212 m³/h]- nominal duty).

EGRD 010 – 500 11 – EN


Start-up
4.6 Connection to the compressed air system
Operations to be performed by qualified personnel only.
Never work on system under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
maximum pressure rating on the unit data tag.
Over-pressurizing the dryer could be dangerous for both the operator and the unit.
The air temperature and the flow entering the dryer must comply within the limits stated on the data
nameplate. The system connecting piping must be kept free from dust, rust, chips and other impurities, and
must be consistent with the flow-rate of the dryer. In case of treatment of air at particularly high temperature,
the installation of a final refrigerator could result necessary. In order to perform maintenance operations, it is
recommended to install a dryer by-pass system.
In case of heavily polluted inlet air (ISO 8573.1 class 3.-.3 or worse quality), we recommend
the additional installation of a pre-filter (5 micron minimum) to prevent a clogging of the
heat exchanger.
In realising the dryer, particular measures have been taken in order to limit the vibration which could occur
during the operation. Therefore we recommend to use connecting pipes able to insulate the dryer from
possible vibrations originating from the line (flexible hoses, vibration damping fittings, etc.).
CAUTION :
PIPING THE DRYER, INLET/OUTLET CONNECTIONS MUST BE SUPPORTED AS
SHOWN IN THE DIAGRAM.
FAILING WILL RESULT IN DAMAGE.

4.7 Electrical connections


Qualified personnel should carry out connecting unit to the main power.
Be sure to check the local codes in your area.
Before connecting the unit to the electrical supply, verify the data nameplate for the proper electrical
information. Voltage tolerance is +/- 10%.
Dryer are supplied with power cord and plug.
Be sure to provide the proper fuses or breakers based on the data information located on the nameplate.
A residual-current device (RCD) with In =0.03A is suggested. The cross section of the power supply cables
must comply with the consumption of the dryer, while keeping into account also the ambient temperature,
the conditions of the mains installation, the length of the cables, and the requirements enforced by the local
Power Provider.

Important: ensure that the dryer is earthed.


Do not use any socket adapters at the mains plug.
If the mains plug needs to be replaced, this must only be done by a qualified electrician.

4.8 Condensate drain


The condensate is discharge at the system pressure.
Drain line should be secured.

Never point the condensate drain line towards anybody.

The dryer comes already fitted with a timed condensate drainer (solenoid valve controlled by electronic
instrument).
Connect and properly fasten the condensate drain to a collecting plant or container.
The drain cannot be connected to pressurized systems.
Don’t dispose the condensate in the environment.
The condensate collected in the dryer contains oil particles released in the air by the compressor.
Dispose the condensate in compliance with the local rules.
We recommend to install a water-oil separator where to convey all the condensate drain coming
from compressors, dryers, tanks, filters, etc.

12 – EN EGRD 010 – 500


Start-up
5 Start-up

5.1 Preliminary operation


Verify that the operating parameters match with the nominal values stated on the data nameplate
of the dryer (voltage, frequency, air pressure, air temperature, ambient temperature, etc.).
This dryer has been thoroughly tested, packaged and inspected prior to shipment. Nevertheless, the unit
could be damaged during transportation, check the integrity of the dryer during first start-up and monitor
operation during the first hours of operation.
Qualified personnel must perform the first start-up.
When installing and operating this equipment, comply with all National Electrical Code and any
applicable federal, state and local codes.
Who is operating the unit is responsible for the proper and safe operation of the dryer.
Never operate equipment with panels removed.

5.2 First start-up


This procedure should be followed on first start-up, after periods of extended shutdown or following
maintenance procedures.Qualified personnel must perform the start-up.

Sequence of operations (refer to paragraph 7.1 Control Panel).

 Ensure that all the steps of the “Installation” chapter have been observed.
 Ensure that the connection to the compressed air system is correct and that the piping is suitably fixed
and supported.
 Ensure that the condensate drain pipe is properly fastened and connected to a collection system or
container.
 Ensure that the by-pass system (if installed) is closed and the dryer is isolated.
 Ensure that the manual valve of the condensate drain circuit is open.
 Remove any packaging and other material which could obstruct the area around the dryer.
 Activate the mains switch.
 Turn ON the switch - pos. 1 on the control panel.
 Ensure that electronic instrument is ON.
 Ensure the consumption matches with the values of the data plate.
 Ensure the fan works properly – wait for its first interventions.
 Allow the dryer temperature to stabilise at the pre-set value.
 Slowly open the air inlet valve.
 Slowly open the air outlet valve.
 Slowly close the central by-pass valve of the system (if installed).
 Check the piping for air leakage.
 Ensure the drain is regularly cycling - wait for its first interventions.

EGRD 010 – 500 13 – EN


Start-up
5.3 Start-up and shut down

Start-up (refer to paragraph 7.1 Control Panel)

 Check the condenser for cleanliness.


 Turn ON the switch - pos. 1 on the control panel.
 Ensure that electronic instrument is ON.
 Wait a few minutes; verify that the DewPoint temperature displayed on electronic instrument is correct
and that the condensate is regularly drained.
 Switch on the air compressor.

Shut down (refer to paragraph 7.1 Control Panel)

 Check that the DewPoint temperature indicated on the electronic instrument is within range.
 Shut down the air compressor.
 After a few minutes, turn OFF the switch - pos. 1 on the control panel.

NOTE : A DewPoint included in the green operating area of the electronic controller is correct according to
the possible working conditions (flow-rate, temperature of the incoming air, ambient temperature, etc.)
During the operation, the refrigerant compressor will run continuously. The dryer must remain on during the
full usage period of the compressed air, even if the air compressor works intermittently.

The number of starts must be no more than 6 per hour.


The dryer must stop running for at least 5 minutes before being started up again.
Frequent starts may cause irreparable damage.
The user is responsible for compliance with these rules.

14 – EN EGRD 010 – 500


Technical data
6 Technical data

6.1 Technical data EGRD 010 – 200 1/115/60

EGRD 010 – 500 15 – EN


Technical data
6.2 Technical data EGRD 150 – 500 1/230/60

16 – EN EGRD 010 – 500


Technical description
7 Technical description

7.1 Control panel


The control panel illustrated below is the only dryer-operator interface.

EGRD 010 – 200

1
ON DMC15
0
sec - min

Set
1
PQS0008

2 3

EGRD 250 – 500

I K
ON

ON DMC15

sec - min

Set
PQS0024

1 2 3

1 ON-OFF Switch
2 Electronic instrument
3 Air and refrigerant flow diagram

7.2 Operation
Operating principle - The dryer models described in this manual operate all on the same principle. The hot
moisture laden air enters an air to air heat exchanger. The air then goes through the evaporator, also known
as the air to refrigerant heat exchanger. The temperature of the air is reduced to approximately 36°F (2°C),
causing water vapor to condense to liquid. The liquid is continuously coalesced and collected in the
separator for removal by the condensate drain. The cool moisture free air then passes back through the air
to air heat exchanger to be reheated to within 8 degrees of the incoming air temperature as it exits the dryer.

Refrigerant circuit - Refrigerant gas is cycled through the compressor and exits at high pressure to a
condenser where heat is removed causing the refrigerant to condense to a high-pressure liquid state. The
liquid is forced through a capillary tube where the resulting pressure drop allows the refrigerant to boil off at
a predetermined temperature. Low-pressure liquid refrigerant enters the heat exchanger where heat from
the incoming air is transferred causing the refrigerant to boil; the resulting phase change produces a low
pressure, low temperature gas. The low-pressure gas is returned to the compressor, where it is re-
compressed and begins the cycle again. During those periods when the compressed air load is reduced the
excess refrigerant is by-passed automatically back to the compressor via the hot gas by-pass valve circuit.

EGRD 010 – 500 17 – EN


Technical description
7.3 Flow diagram

2 3 4 5

P< TS P> PV

1a

7
1 9 8
1b
17 EC M

12.1

T1

12.2
1c
11 10 T2
DGF0110

15

Standard 13 14 16
EC

ELD
21

Optional

1 Alu-Dry module 9 Condenser fan


1a Air-to-air heat exchanger 10 Filter dryer
1b Air-to-refrigerant heat exchanger 11 Capillary tube
1c Condensate separator 12.1 Temperature probe T1 – DewPoint
2 Refrigerant pressure switch LPS (EGRD 500) 12.2 Temperature probe T2 - Fan control (EGRD 010-100)
3 Safety thermo switch TS (EGRD 250-500) 13 Condensate drain service valve
4 Refrigerant pressure switch HPS (EGRD 300-500) 14 Condensate drain strainer
5 Refrigerant pressure switch PV (EGRD 150-500) 15 Condensate drain solenoid valve
6 Compressor 16 Coil for condensate drain solenoid valve
7 Hot gas by-pass valve 17 Electronic instrument
8 Condenser 21 Electronic drainer (not provided)

Compressed air flow direction Refrigerant gas flow direction

18 – EN EGRD 010 – 500


Technical description
7.4 Refrigerating compressor
The refrigerating compressor is the pump in the system, gas coming from the evaporator (low pressure side)
is compressed up to the condensation pressure (high pressure side). The compressors utilized are
manufactured by leading manufacturers and are designed for applications where high compression ratios
and wide temperature changes are present.
The hermetically sealed construction is perfectly gas tight, ensuring high-energy efficiency and long, useful
life. Dumping springs support the pumping unit in order to reduce the acoustic emission and the vibration
diffusion. The aspirated refrigerant gas, flowing through the coils before reaching the compression cylinders
cools the electric motor. The thermal protection protects the compressor from over heating and over
currents. The protection is automatically restored as soon as the nominal temperature conditions are
reached.

7.5 Condenser
The condenser is the component in which the gas coming from the compressor is cooled down and
condensed becoming a liquid. Mechanically, a serpentine copper tubing circuit (with the gas flowing inside)
is encapsulated in an aluminum fin package.
The cooling operation occurs via a high efficiency fan, creating airflow within the dryer, moving air through
the fin package. It’s mandatory that the ambient air temperature does not exceed the nominal values. It is
also important to keep the condenser unit free from dust and other impurities.

7.6 Filter dryer


Traces of humidity and slag can accumulate inside the refrigerant circuit. Long periods of use can also
produce sludge. This can limit the lubrication efficiency of the compressor and clog the expansion valve or
capillary tube. The function of the filter drier, located before the capillary tubing, is to eliminate any impurities
from circulating through the system.

7.7 Capillary tube


It consists of a piece of reduced cross section copper tubing located between the condenser and the
evaporator, acting as a metering device to reduce the pressure of the refrigerant. Reduction of pressure is a
design function to achieve optimum temperature reached within the evaporator: the smaller the capillary
tube outlet pressure, the lower the evaporation temperature.
The length and interior diameter of the capillary tubing is accurately sized to establish the performance of
the dryer; no maintenance or adjustment is necessary.

7.8 Alu-Dry module


The heat exchanger module houses the air-to-air, the air-to-refrigerant heat exchangers and the demister
type condensate separator. The counter flow of compressed air in the air-to-air heat exchanger ensures
maximum heat transfer. The generous cross section of flow channel within the heat exchanger module leads
to low velocities and reduced power requirements. The generous dimensions of the air-to-refrigerant heat
exchanger plus the counter flow gas flow allows full and complete evaporation of the refrigerant (preventing
liquid return to the compressor). The high efficiency condensate separator is located within the heat
exchanger module. No maintenance is required and the coalescing effect results in a high degree of
moisture separation.

EGRD 010 – 500 19 – EN


Technical description
7.9 Hot gas by-pass valve
This valve injects part of the hot gas (taken from the discharge side of the compressor) in the pipe between
the evaporator and the suction side of the compressor, keeping the evaporation temperature/pressure
constant at approx. +36°F (+2°C). This injection prevents the formation of ice inside the dryer evaporator at
every load condition.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the manufacturing testing
phase. As a rule no adjustment is required; anyway if it is necessary A
the operation must be carried out by an experienced refrigerating
engineer. 4 mm
5/32 in.
WARNING -
the use of ¼” Schrader service valves must be justified by a real
malfunction of the refrigerating system. Each time a pressure gauge is

VLY0001
+
connected, a part of refrigerant is exhausted.
Without compressed air flow through the dryer, rotate the adjusting
screw (position A on the drawing) until the following value is reached:
Hot gas setting :
R134.a pressure 29.0 psig (+ 1.45 / -0 psi) [2.0 barg (+0.1 / -0 bar)]
R407C pressure 65.3 psig (+1.45 / -0 psi) [4.5 barg (+0.1 / -0 bar)]

7.10 Refrigerant pressure switches LPS – HPS – PV


As operation safety and protection of the dryer a series of pressure switches are installed in the gas circuit.

LPS : Low-pressure protection device on the suction side of the compressor, trips if the pressure drops
below the pre-set value. The values are automatically reset when the nominal conditions are
restored.
Calibrated pressure : R 134.a Stop 10.2 psig (0.7 barg) - Restart 24.7 psig (1.7 barg)
R 407 C Stop 24.7 psig (1.7 barg) - Restart 39.2 psig (2.7 barg)
HPS : This high-pressure controller device, located on the discharge side on the compressor, is activated
when the pressure exceeds the pre-set value. It features a manual-resetting button mounted on the
controller itself.
Calibrated pressure : R 134.a Stop 290 psig (20 barg) - Manual reset P<203 psi (P<14 bar)
R 407 C Stop 435 psig (30 barg) - Manual reset P<334 psi (P<23 bar)
PV : Fan control pressure switch located at the discharge side of compressor. It keeps the condensing
temperature/pressure constant within preset limits.
Calibrated pressure : R 134.a Start 160 psig (+7.25 / -0 psi) [11 barg (+0.5 / -0 bar)]
Stop 116 psig (+0 / -7.25 psi) [8 barg (+0 / -0.5 bar)]
R 407 C Start 261 psig (+7.25 / -0 psi) [18 barg (+0.5 / -0 bar)]
Stop 203 psig (+0 / -7.25 psi) [14 barg (+0 / -0.5 bar)]

7.11 Safety thermo switch TS


To protect the operating safety and the integrity of the dryer, a thermo
switch (TS) is installed on the refrigerant gas circuit. The thermo switch
2
sensor, in case of unusual discharge temperatures, stops the refrigerating
compressor before it is permanently damaged.
Manually reset the thermo switch only after the nominal operating
1
conditions have been restored. Unscrew the relative cap (see pos.1 in the
figure) and press the reset button (see pos.2 in the figure).
TS setting : temperature 235,4°F (113°C) (+0 / -6 °K)
PQS0005

20 – EN EGRD 010 – 500


Technical description
7.12 Electronic instrument DMC15

ON Led – Power ON
ON DMC15
Led - Drain ON

sec - min Led – Condenser fan ON (EGRD 010-100)


PQS0036

Set Set Button – Setup menu access

DISPLAY
Button – Increase / Drain test

The DMC15 displays DewPoint temperature, controls the condenser fan activation and the timed drainer.

7.12.1 How to switch on the dryer


Power the dryer and switch it on using the ON-OFF switch (pos.1 paragraph 7.1).
During normal operation led ON is ON and the display shows the DewPoint temperature by means of
two coloured areas (green and red) above a 10 Led display :
Green area - operating conditions ensuring an optimal DewPoint;
Red area - DewPoint too high, the dryer is operating with high thermal load (high inlet air temperature, high
ambient temperature, etc.). Compressed air treatment may be improper.
Led shows that condensate drain solenoid valve is ON.
Led shows that condenser fan is ON (EGRD 010-100).
The condensate drain test is always active using the button .

7.12.2 How to switch off the dryer


Switch it off using the ON-OFF switch (pos. 1 paragraph 7.1).

7.12.3 How a service warning / alarm is displayed


A service warning / alarm is an unusual event that must recall the attention of the operators / maintenance
technicians. It does not stop the dryer.
Service warnings / alarms are automatically reset as soon as the problem is solved.
NOTE: the operator / maintenance technician must inspect the dryer and verify / solve the problem
that generated the service warning.

Service Warning / Alarm Description

Display 1st (left) and 10th (right) led are flashing Failure T1 (DewPoint) temperature probe.

(EGRD 010-100)
Led is flashing Failure T2 (fan control) temperature probe.
NOTE : fan is forced always ON.

Display 10th (right) led is flashing DewPoint too high

DewPoint too low


Display 1st (left) led is flashing
(lower than -1°C / 30°F).

EGRD 010 – 500 21 – EN


Technical description
7.12.4 How is controlled the condenser fan (EGRD 010-100)
A temperature probe T2 is located on the discharge side of the condenser. The condenser fan is activated
(ON) when the T2 temperature is higher than FANon setting (standard 35°C / 96°F) and led is ON.
Condenser fan stops at T2 temperatures 5°C / 10°F lower than FANon setting (standard 30°C / 86°F).

7.12.5 How is controlled the drain solenoid valve


Drain solenoid valve is activated (ON) for Ton seconds (standard 2 seconds) every Toff minutes (standard 1
minute). Led shows that condensate drain solenoid valve is ON.
The condensate drain test is always active using the button .

7.12.6 How to change the operating parameters – SETUP menu


The setup menu can be used to change the dryer’s operating parameters.
Only qualified personnel must be allowed to access to the setup menu. The manufacturer
is not responsible for malfunctioning or failure due to modification to the operating
parameters.

Set
With dryer ON press button for at least 3 seconds to enter the setup menu.
Access to the menu is confirmed by led ON and flashing (first parameter of menu).
Set Set
Keep pressed and use arrows to change the value. Release the button to confirm
Set
the value. Press shortly to skip to following parameter.
Press to exit setup menu (if no button is pressed after 2 minutes the menu is exited automatically).

Standard
Display Description Limits Resolution
setup
Synchronous flashing (EGRD 010-100) 31 … 40 °C 1 °C 35
FANon : condenser fan activation or or or
led ON + led
(ON) temperature 88 … 104 °F 2 °F 96
Synchronous flashing Ton – drain time ON : time ON 1 … 10 sec 1 sec 2
led ON + led condensate drain valve
Non-Synchronous flashing ToF - drain time OFF : pause
1 … 20 min 1 min 1
led ON + led time for condensate drain valve

NOTE : parameter values are displayed on the 10 led display where 1st (left) led is the lowest limit and 10th
(right) is the highest limit.

22 – EN EGRD 010 – 500


Maintenance, troubleshooting, spare parts and dismantling
8 Maintenance, troubleshooting, spare parts and dismantling

8.1 Checks and maintenance


Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that :
 no part of the machine is powered and that it cannot be connected to the mains
supply.
 no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
 maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at
least 30 minutes. Some components can reach high temperature during operation.
Avoid contact until system or component has dissipated heat.

Daily
 Verify that the DewPoint displayed on the electronic instrument is correct.
 Check the proper operation of the condensate drain systems.
 Verify the condenser for cleanliness.

Every 200 hours or monthly


 With an air jet (max. 2 bar / 30 psig) blowing from inside towards outside
clean the condenser; repeat this operation blowing in the opposite way; be
careful not to damage the aluminum fins of the cooling package.

 Close the manual condensate drain valve, unscrew the strainer (if installed) and clean it with
compressed air and brush. Reinstall the strainer properly tight, and then open the manual valve.
 At the end, check the operation of the machine

Every 1000 hours or yearly


 Verify for tightness all the screws of the electric system and that all the “Disconnects-Tabs” type
connections are in their proper position inspect unit for broken, cracked or bare wires.
 Inspect refrigerating circuit for signs of oil and refrigerant leakage.
 Measure and record amperage. Verify that readings are within acceptable parameters as listed
in specification table.
 Inspect flexible hoses, and replace if necessary.
 At the end, check the operation of the machine.

EGRD 010 – 500 23 – EN


Maintenance, troubleshooting, spare parts and dismantling
8.2 Troubleshooting
Only qualified personnel should perform troubleshooting and or maintenance
operations.
Prior to performing any maintenance or service, be sure that :
 no part of the machine is powered and that it cannot be connected to the mains
supply.
 no part of the machine is under pressure and that it cannot be connected to the
compressed air system.
 maintenance personnel have read and understand the safety and operation
instructions in this manual.
Before attempting any maintenance operation on the dryer, shut it down and wait at
least 30 minutes. Some components can reach high temperature during operation.
Avoid contact until system or component has dissipated heat.

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION


 The dryer  Verify that the system is powered.
doesn't start.  Verify the electric wiring.
 The compressor  Activation of the compressor internal thermal protection - wait for 30 minutes, then
doesn’t work. retry.
 Verify the electric wiring.
 If installed - Replace the internal thermal protection and/or the start-up relay
and/or the start-up capacitor and/or the working capacitor.
 If installed - The pressure switch HPS has been activated - see specific point.
 If installed - The pressure switch LPS has been activated - see specific point.
 If installed - The safety thermo switch TS has been activated - see specific point
 If the compressor still doesn’t work, replace it.
 Condenser’s  Verify the electric wiring.
fan doesn’t  EGRD 010-100 - The DMC15 electronic instrument is faulty – replace it.
work.  EGRD 150-500 - PV pressure switch is faulty – replace it
 There is a leak in the refrigerant circuit - contact a refrigeration engineer.
 If the fan still doesn't work, replace it.
 DewPoint too  The dryer doesn't start - see specific point.
high.  The DewPoint probe T1 doesn’t correctly detect the temperature - ensure the
sensor is pushed into the bottom of probe well.
 The Compressor doesn’t work - see specific point.
 The ambient temperature is too high or the room aeration is insufficient - provide
proper ventilation.
 The inlet air is too hot - restore nominal conditions.
 The inlet air pressure is too low - restore nominal conditions.
 The inlet air flow rate is higher than the rate of the dryer - reduce the flow rate -
restore nominal conditions.
 The condenser is dirty - clean it.
 The condenser fan doesn’t work - see specific point.
 The dryer doesn’t drain the condensate - see specific point.
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore nominal setting.
 There is a leak in the refrigerant circuit - contact a refrigeration engineer.

24 – EN EGRD 010 – 500


Maintenance, troubleshooting, spare parts and dismantling

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION


 Dew Point too  EGRD 010-100 - The fan is always ON - the yellow LED of DMC15 electronic
low instrument is flashing - see specific point.
 EGRD 150-500 - The fan is always on – PV pressure switch is faulty – replace it.
 Ambient temperature is too low - restore nominal conditions.
 The hot gas by-pass valve is out of setting - contact a refrigeration engineer to
restore nominal setting.
 Excessive  The dryer doesn’t drain the condensate - see specific point.
pressure drop  The DewPoint is too low - the condensate is frost and blocks the air - see specific
within the dryer. point.
 Check for throttling the flexible connection hoses.
 The dryer  The condensate drain service valve is closed - open it.
doesn’t drain  Condensate strainer is clogged – remove and clean it.
the condensate  The drain solenoid valve is jammed – remove and clean it.
 Verify the electric wiring.
 The coil of the drain solenoid valve is failed – replace it.
 Electronic instrument is faulty – repace it.
 The DewPoint is too low - the condensate is frost and blocks the air - see specific
point.
 Inlet compressed air pressure is too low and condensate is not drained – restore
nominal conditions.
 The dryer  The drain solenoid valve is jammed – remove and clean it.
continuously  Try to remove the electric connector on the solenoid valve - if drain stops verify the
drains electric wiring or the electronic instrument is faulty - replace it
condensate.
 Water within the  The dryer doesn't start - see specific point.
line.  If installed - Untreated air flows through the by-pass unit - close the by-pass.
 The dryer doesn’t drain the condensate - see specific point.
 DewPoint too high - see specific point.
 If installed –  Check which of the following has caused the activation :
HPS high 1. The ambient temperature is too high or the room aeration is insufficient - provide
pressure switch proper ventilation.
has been 2. The condenser is dirty - clean it.
activated. 3. The condenser fan doesn’t work - see specific point.
 Reset the pressure switch pressing the button on the controller itself - verify the
dryer for correct operation.
 HPS pressure switch is faulty - contact a refrigeration engineer to replace it.
 If installed –  There is a leak in the refrigerating fluid circuit - contact a refrigeration engineer.
LPS low  The pressure switch reset automatically when normal conditions are restored -
pressure switch check the proper operation of the dryer.
has been
activated.

EGRD 010 – 500 25 – EN


Maintenance, troubleshooting, spare parts and dismantling

SYMPTOM POSSIBLE CAUSE - SUGGESTED ACTION


 If installed –  Check which of the following has caused the activation :
TS safety 1. Eccessive thermal load – restore the standard operating conditions.
thermo switch 2. The inlet air is too hot - restore the nominal conditions.
has been 3. The ambient temperature is too high or the room aeration is insufficient - provide
activated. proper ventilation.
4. The condenser unit is dirty - clean it.
5. The fan doesn’t work - see specific point.
6. The hot gas by-pass valve requires re-adjusting – contact a specialized technician
to restore nominal setting.
7. Refrigerant gas leak - contact a refrigeration engineer.
 Reset the thermo switch by pressing the button on the thermo switch itself – verify
the correct operation of the dryer.
 TS thermo switch is faulty - replace it.
 Electronic  Verify the electric wiring of T1 DewPoint probe.
instrument  The T1 DewPoint probe is faulty - replace it.
DMC15  The electronic instrument is faulty - replace it.
The first and the
last led of display
are flashing
syncronous.
 Electronic  EGRD 010-100 - Verify the electric wiring of T2 fan control probe.
instrument  EGRD 010-100 - The T2 fan control probe is faulty - replace it.
DMC15  EGRD 150-500 - Verify the electric wiring of resistance on terminal 1 and 2
The yellow  The electronic instrument is faulty - replace it.
led is flashing
 Electronic  DewPoint too low - see specific point.
instrument  The T1 DewPoint probe is faulty - replace it.
DMC15  The electronic instrument is faulty - replace it.
The first led of the
display is flashing
 Electronic  DewPoint too high - see specific point.
instrument  The T1 DewPoint probe is faulty - replace it.
DMC15  The electronic instrument is faulty - replace it.
The last led of the
display is flashing

26 – EN EGRD 010 – 500


Maintenance, troubleshooting, spare parts and dismantling
8.3 Spare parts
The suggested spare parts list will enable you to promptly intervene in case of abnormal operation, so
avoiding to wait for the spares delivery. In case of failure of other parts, for example inside the refrigerating
circuit, the replacement must be worked out by a refrigerating systems specialist or in our factory.
NOTE: To order the suggested spare parts or any other part, it’s necessary to quote the data
reported on the identification plate.

EGRD 010 – 500 27 – EN


Maintenance, troubleshooting, spare parts and dismantling

28 – EN EGRD 010 – 500


Maintenance, troubleshooting, spare parts and dismantling
8.4 Maintenance operation on the refrigeration circuit
Maintenance and service on refrigerating systems must be carried out only by certified refrigerating
engineers only, according to local rules.
All the refrigerant of the system must be recovered for its recycling, reclamation or destruction.
Do not dispose the refrigerant fluid in the environment.
This dryer comes ready to operate and filled with R134a or R407C type refrigerant fluid.
In case of refrigerant leak contact a certified refrigerating engineer. Room is to be aired before any
intervention.
If is required to re-fill the refrigerating circuit, contact a certified refrigerating engineers.
Refer to the dryer nameplate for refrigerant type and quantity.
Characteristics of refrigerants used:

Refrigerant Chemical formula TLV GWP


R134a - HFC CH2FCF3 1000 ppm 1300
R32/125/134a (23/25/52)
R407C - HFC 1000 ppm 1653
CHF2CF3/CH2F2/CH2FCF3

8.5 Dismantling of the dryer


If the dryer is to be dismantled, it has to be split into homogeneous groups of materials.

Part Material
Refrigerant fluid R407C, R134a, Oil
Canopy and Supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Alu-Dry Module Aluminium
Condenser Unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic Level Drain PVC, Aluminium, Steel
Insulation Material Synthetic rubber without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric Parts PVC, Copper, Brass

We recommend to comply with the safety rules in force for the disposal of each type of material.
Refrigerant contains droplets of lubrication oil released by the refrigerating compressor.
Do not dispose this fluid in the environment. Is has to be discharged from the dryer with a suitable
device and then delivered to a collection centre where it will be processed to make it reusable.

EGRD 010 – 500 29 – EN


Attachments
9 Attachments
Exploded views – List of components
1 Alu-Dry module 15 Condensate drain solenoid valve
1.1 Insulation material 16 Coil for condensate drain solenoid valve
2 Refrigerant pressure switch LPS 17 Electronic instrument
3 Safety thermo switch TS 21 Electronic drainer (optional)
4 Refrigerant pressure switch HPS 22 Main switch
5 Refrigerant pressure switch PV 51 Front panel
6 Compressor 52 Back panel
7 Hot-gas bypass valve 53 Right lateral panel
8 Condenser 54 Left lateral panel
9 Condenser fan 55 Cover
9.1 Motor 56 Base plate
9.2 Blade 57 Upper plate
9.3 Grid 58 Support beam
10 Filter dryer 59 Support bracket
11 Capillary tube 60 Control panel
12 Temperature probe 61 Electric connecting plug
13 Condensate drain service valve 62 Electric box
14 Condensate drain strainer 81 Flow diagram sticker

Electric diagrams – List of components


MC1 Compressor BT1-2 Temperature probes
KT Compressor thermal protection LPS Low pressure switch
KR Compressor starting relay HPS High pressure switch
CS Compressor starting capacitor PV Pressure switch – fan control
CR Compressor operating capacitor TS Safety thermo switch
MV1 Condenser fan EVD Timed condensate drain solenoid valve
KV Fan thermal protection ELD Electronic drainer (not provided)
CV Fan starting capacitor S1 ON-OFF switch
DMC15 Electronic instrument BOX Electrical box

NT4 Provided and wired by customer NT5 Limit of equipment

BN Brown OR Orange
BU Blue RD Red
BK Black WH White
YG Yellow / Green WH/BK White / Black

30 – EN EGRD 010 – 500


Attachments
9.1 Dryers dimensions
9.1.1 EGRD 010 - 015

EGRD 010 – 500 31 – EN


Attachments
9.1.2 EGRD 020 – 050

32 – EN EGRD 010 – 500


Attachments
9.1.3 EGRD 080

EGRD 010 – 500 33 – EN


Attachments
9.1.4 EGRD 100 – 150

34 – EN EGRD 010 – 500


Attachments
9.1.5 EGRD 175

EGRD 010 – 500 35 – EN


Attachments
9.1.6 EGRD 200 - 250

36 – EN EGRD 010 – 500


Attachments
9.1.7 EGRD 300 – 400

EGRD 010 – 500 37 – EN


Attachments
9.1.8 EGRD 500

38 – EN EGRD 010 – 500


Attachments
9.2 Exploded views
9.2.1 EGRD 010 - 015 1/115/60

EGRD 010 – 500 39 – EN


Attachments
9.2.2 EGRD 020 – 030 1/115/60

40 – EN EGRD 010 – 500


Attachments
9.2.3 EGRD 040 – 050 1/115/60

EGRD 010 – 500 41 – EN


Attachments
9.2.4 EGRD 080 – 100 1/115/60

42 – EN EGRD 010 – 500


Attachments
9.2.5 EGRD 150 1/115/60 - 1/230/60

EGRD 010 – 500 43 – EN


Attachments
9.2.6 EGRD 175 1/115/60 - 1/230/60

44 – EN EGRD 010 – 500


Attachments
9.2.7 EGRD 200 - 250 1/115/60 - 1/230/60

EGRD 010 – 500 45 – EN


Attachments
9.2.8 EGRD 300 – 400 1/230/60

46 – EN EGRD 010 – 500


Attachments
9.2.9 EGRD 500 1/230/60

EGRD 010 – 500 47 – EN


9.3
9.3.1
0 1 2 3 4 5 6 7 8 9

48 – EN
L1 BN-1 1 2 2

N BU-2 4 5 4

PE
DMC15 - Air Dryer Controller
PE
Electric diagrams
EGRD 010 – 100

DMC15 - Sécheur d'Air Contrôleur


ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1

BN-1
BU-2
BU-2
BN-1
BU-2
BN-1
Attachments

BT1 BT2
MC1

KT ELD EVD
C X1.1 X1.2
MV1
NTC 2k
M M
S 1~ R
1~
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0195 00
Notes / Remarque:
Sheet / feuille 01 of / de 01

EGRD 010 – 500


9.3.2
0 1 2 3 4 5 6 7 8 9

L1 BN-1 1 2 2

EGRD 010 – 500


N BU-2 4 5 4

PE
DMC15 - Air Dryer Controller
PE
DMC15 - Sécheur d'Air Contrôleur
EGRD 150 – 200

ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1
PV
4 2
2k7
1

BN-1
BU-2
BU-2
BN-1
Attachments

BT1
MC1

KT ELD EVD
MV1
C X1.1 X1.2 NTC 2k
M M
S 1~ R 1~
CV
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0196 00
Notes / Remarque:
Sheet / feuille

49 – EN
01 of / de 01
9.3.3
0 1 2 3 4 5 6 7 8 9

50 – EN
L1 BN-1 1 2 2

N BU-2 3 4 4
EGRD 250

PE
DMC15 - Air Dryer Controller
PE
DMC15 - Sécheur d'Air Contrôleur
ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1
TS PV
C 4 2
2k7
1 1

BN-1
BU-2
BU-2
BN-1
Attachments

BT1
MC1

KT ELD EVD
MV1
C X1.1 X1.2 NTC 2k
M M
S 1~ R 1~
CV
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0197 00
Notes / Remarque:
Sheet / feuille

EGRD 010 – 500


01 of / de 01
9.3.4
0 1 2 3 4 5 6 7 8 9

L1 BN-1 1 2 2

EGRD 010 – 500


N BU-2 3 4 4
EGRD 300

PE
DMC15 - Air Dryer Controller
PE
DMC15 - Sécheur d'Air Contrôleur
ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1
HPS PV
4 2 4 2
2k7
1 1

TS

BN-1
BU-2
BU-2
BN-1

1
Attachments

BT1
MC1

KT ELD EVD
MV1
C X1.1 X1.2 NTC 2k
M M
S 1~ R 1~
CV
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0198 00
Notes / Remarque:

51 – EN
Sheet / feuille 01 of / de 01
5
9.3.5
0 1 2 3 4 6 7 8 9

52 – EN
L1 BN-1 1 2 2

N BU-2 3 4 4
EGRD 400

PE
DMC15 - Air Dryer Controller
PE
DMC15 - Sécheur d'Air Contrôleur
ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1
HPS PV
4 2 4 2
2k7
1 1

TS

BN-1
BU-2
BU-2
BN-1

1
Attachments

BT1
MC1

KT ELD EVD
MV1
C X1.1 X1.2
X2.3 NTC 2k
M M
S 1~ R 1~ X2.2
CV
X2.1
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0199 00
Notes / Remarque:
Sheet / feuille 01 of / de 01

EGRD 010 – 500


9.3.6
0 1 2 3 4 5 6 7 8 9

L1 BN-1 1 2 2

EGRD 010 – 500


N BU-2 3 4 4
EGRD 500

PE
DMC15 - Air Dryer Controller
PE
DMC15 - Sécheur d'Air Contrôleur
ON
sec - min
11 11

10 10
T1 T2
9 6 7 8 4 2 1
HPS PV
4 2 4 2
2k7
1 1

LPS

BN-1
BU-2
BU-2
BN-1

2 4

TS
C
Attachments

BT1
MC1

KT ELD EVD
MV1
C X1.1 X1.2
X2.3 NTC 2k
M M
S 1~ R 1~ X2.2
CV
X2.1
KR

CS

(*) See dryer nameplate


(*) Voir sécheur plaque d'identification Technical modifications are subject to change without notice; errors not excluded.
Des modifications techniques sont sujettes à modification sans préavis; erreurs pas exclus.
Drawing no. / Numéro de dessin : Rev. / Rév.
FRUMDSEL0200 00
Notes / Remarque:
Sheet / feuille 01 of / de 01

53 – EN
Blank pages
10 Blank pages

54 – EN EGRD 010 – 500


Blank pages

Original instructions are in ENGLISH - Subject to technical changes without prior notice; errors not excluded

EGRD 010 – 500 55 – EN

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