APPLICATION ERROR CODES FOR WT6000 TIMER FIRMWARE G08106

Application Error Binary Output Bits

Error Code Fault Family
ER1 ER2 ER4 ER8 ER16
1 1 0 0 0 0 Input / Output Error
2 0 1 0 0 0 Input / Output Alarm
3 1 1 0 0 0 Incomplete Weld
4 0 0 1 0 0 Stepper Approaching Maximum
5 1 0 1 0 0 End of Stepper
7 1 1 1 0 0 High / Low Current Limit
12 0 0 1 1 0 Compensation Error
13 1 0 1 1 0 Insufficient Line Voltage
14 0 1 1 1 0 Extended Weld
15 1 1 1 1 0 Isolation Contactor Error
19 1 1 0 0 1 C-Factor Limit
21 1 0 1 0 1 Welding Transformer
22 0 1 1 0 1 Over Temperature
25 1 0 0 1 1 Inverter Fault

FAULT FAMILY CROSS-REFERENCE TO WTC WELD CONTROL FAULT(S)

Error Code Fault Family WTC Weld Control Fault(s)

Invalid Sequence Selected
Weld Proceed
Pressure Switch
1 Input / Output Error IO
Initiation on Power-up
Retract Pilot
Secondary Current Sensor
Weld Initiate not Present
2 Input / Output Alarm
Control in No Weld
Control Stop
3 Incomplete Weld
Weld Interruption
4 Stepper Approaching Maximum Stepper Approaching Max
5 End of Stepper End of Stepper
High Current Limit Fault
7 High / Low Current Limit
Low Current Limit Fault
Breakthrough Low Limit
12 Compensation Error
Breakthrough High Limit
Control Transformer Voltage
13 Insufficient Line Voltage Low Line Voltage
AC Line Phase
Extended Weld
14 Extended Weld
Excessive Reweld
Iso Cntr Off When Needed
15 Isolation Contactor Error
Iso Cntr Err Brkr Tripped
High C-Factor Limit
19 C-Factor Limit
Low C-Factor Limit
Secondary Diode
21 Welding Transformer
Ground
System Cooling
22 Over Temperature
Temperature
IGBT Saturation
IGBT Power Supply
25 Inverter Fault
Bus Voltage
Bus Charging

1/24/2011 2010 Welding Technology Corporation