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Industrial Dosing System Sale

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0% found this document useful (0 votes)
102 views12 pages

Industrial Dosing System Sale

Uploaded by

mehdi HK
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

I.D.

ADDITIVES PREP & DOSING SYSTEM OEM Milton Roy Europe


DESCRIPTION YOM 2014
NEVER USED, NEVER ASSEMBLED – This skid mounted,
Indoor Warehouse
Additive Preparation and Dosing System is designed to dose Location
Dunkirk, France
and mix Sodium Hypochlorite or Calcium Hypochlorite to
disinfect water but could be used for other additive and dosing Condition NEVER USED
needs.
Packaging Original Crates
System includes the following items:
• one pump SPECIFICATIONS
• one atmospheric tank
• one pulsation dampener Temp Range 5°C and 47°C

• one pressure indicator NaClO or


@ 10 g/liter
• one safety valve Ca(ClO)2

• one level switch Storage Polypropylene


Tank Homopolymer (PPH)
• one magnetic level gauge Material 6mm Thick
• one mixer (agitator)
Storage Øint 1200mm, height
• one back pressure valve Tank Dim. 1000mm
• one local control panel
Krohne
• Lot of accessories such as valves, strainer, calibration pot Level Gauge
B26 Gauge
w/ Switch
• Spare parts for commissioning and start up & MS15 Switch
Carbon Steel coated
Tank Mixer with Halar
126 RPM
Leroy Somer
Mixer 0.375 kW,
Motor 1500 RPM, IP55,
400V – 50Hz – 3Ph
mRoy XA @ max
Injection discharge 6 bar g
Pump CPVC Body / PTFE
Diaphragm
Injection Internal : 10 bar g
Pump PSV External : 3.5 bar g
Speed 75 SPM
Plunger Stroke length : 18 mm
Plunger Ø : 15.9 mm
Calibration 0.2 L – CPVC, Pyrex
Pot with Viton gaskets

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
PROCESS DESCRIPTION
The system mixes water and Sodium hypochlorite in the 140-TK-3100 tank before pumping. The mixer item 140-
AG-3110 is driven by an electrical motor item 140-AG-3110-M wired to the local control panel item 140-LCP-3000.
The pump item 140-PU-3210 draws the liquid from the process piping into its suction line through the piping and
the valves. The pump 140-PU-3210 is driven by an electrical motor item 140-PU-3210-M wired to the local control
panel.
The position of the valves directs the fluid to the pump item 140-PU-3210 being in service. The internal liquid end
of the pump item 140-PU-3210, permits to control the volume of liquid to be pumped at each suction/discharge
cycle through the manual stroke adjustment system.
The pulsation dampener is connected to the discharge line immediately after the pump to absorb some of the
flow variation inside the piping through one cycle of the pump.
The pressure indicator item 140-PI-3210-1 connected on the piping indicates the pressure inside the discharge
pipe. This pressure gauge is fitted with a diaphragm separator to avoid corrosion of the internal pressure gauge
parts.
The safety valve item 140-PSV-3210-3 plays a safety role, releasing out any excess of pressure that would damage
the package if not maintain within package limits. The setting pressure is 3.5 bar g.
The level switch item 140-LSL-3100-1 is provided as a low alarm liquid level in the tank. This will automatically stop
the pump and the mixer.
The level gauge item 140-LI-3100-2 is connected to the tank in order to read the liquid level in tank and with
isolating valve in case of maintenance or leakage on the level gauge itself.
The calibration pot is used to adjust and check pump flow.

The back-pressure valve item 140-PRV-3210-2 is


provided to ensure pump correct functioning by creating
an artificial back pressure of 2.5 bar g
A local control panel Item LCP-140-3000 is provided to
start / stop pump and mixer motors manually, but also
to stop automatically the pump and mixer in case of low
liquid level in the tank.

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
PROCESS DESCRIPTION
The system will be used as need per week, depending on water analysis. The additive preparation package
permits to distribute a given quantity of liquid 5 l/h in normal operation and 12.5l/h max at 140-PU-3210 pump
discharge line of sodium/calcium hypochlorite solution in water 10 g/l. Discharge pressure is 2.5 bar g. The flow is
discontinuous.
Normal pressure at discharge line is 2.5 bar g
Maximum pressure at discharge line is 3.5 bar g.
Maximum pressure at suction line is the weight of product when tank 140-TK-3100 is full of product.
Design temperature is 5°C min – 47°C max.
Mixer does not run continuously; this functionality is managed by the operator

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
EQUIPMENT LIST

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
EQUIPMENT LIST

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
PLA N V IE W D R AW ING

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
ADDITIVES PREP & DOSING SYSTEM
N A M E P L AT E

+1 (530) 534-6013
info@[Link]
Pre-Owned Mining, Processing & Construction Equipment Since 1979i
INSTRUMENT DATA SHEET - LEVEL SWITCH
1 IN STRUM E N T TA G N UM B E R-(L e ve lSwitc h) 14 0-L SL -3 100-1
2 SE RVIC E A D D ITIVE P RE P A RA TION A N D D OSIN G SYSTE M
G E N E RA L D A TA

3 UN IT N UM B E R 14 0-G P -3 000
4 P & ID D RA W IN G N UM B E R 13 011900.010.4
5 M A N UF A C TURE R Krohne
6 M OD E L N UM B E R MS15/STD/LC/PC/NO/BT
7 SE RIA L N UM B E R Determinate after manufacture
8

9 Sod iu m hypoc hlorite -10g/litre sou C alc iu m hypoc hlorite


P ROC E SS F L UID
10 C OL OROF F L UID N /A
P ROC E SS D A TA

11 OP E RA TIN G P RE SSURE kg/c m 2g atm


12 D E SIG N P RE SSURE kg/c m 2g Tank full of liquid. (total volume 1,1 m3)
13 OP E RA TIN G TE M P E RA TURE °C 3 5 (m ax)
14 D E SIG N TE M P E RA TURE °C 5 m in -4 7 m ax
15 SP E C IF IC G RA VITY A T OP E RA TIN G 1020kg/c m 3
16 E L E C TRIC A L A RE A C L A SSIF IC A TION SA F E
17 SP E C IA L C ON D ITION 'SA N D STORM ''
18 QUA N TITY OF SW ITC H 1
19 P OW E RSUP P L Y N /A
20 C ON TA C T TYP E SP D T
21 C OM M UN IC A TION P ROTOC OL H E RM ITIC A L L Y M IC ROSW ITC H
22 E N C L OSURE IP 6 5
23 M A XIM UM A M B IE N T TE M P E RA TURE °C -20°C +120°C
24 IE C C E RTIF IC A TION RE QUIRE D :Ye s/N o -C lassific ation No N /A
L E VE L SW ITC H D A TA

25 E L E C TRIC A L C ON N E C TION SIZE M 20x1.5


26 M A IN M A TE RIE L OF C ON STRUC TION aspe rm anu fac tu re r'sstand ard
27 P A IN TIN G F ORC ORROSIVE A TM OSP H E RE RE QUIRE D Y /N Ye son switc h hou singin c ase ofalu m iniu m
28 TA G N UM B E RF ORTH E L E VE L SW ITC H 14 0-L SL -3 100-1
29 TA G N UM B E RF ORTH E L E VE L A L A RM 14 0-L A L -3 100-1
3 0 A L A RM D E TE C TION F ROM TA N K B OTTOM 23 3 m m
3 1 SUP P L IE RRE F RE N C E 16 - 250 V
3 2 L OC A L D ISP L A Y N /A
33 A TE X C E RTIF IC A TE No require
OP TION S

34
35 M arking C E m arkingand c e rtific ate
36
37
N OTE S N ot we tte d -A sse m bly on le v
e lgau ge 14 0-L I-3 100-2

Re v D A TE RE VISION M E M O Issu e d by C he c ke d by A pprov


e d by PA GE
C 13 /12/13 F orapproval TP JM R SG
B 21/11/13 F orapproval TP JM R SG /
A 17/10/13 ISSUE D F ORRE VIE W /C OM M E N TS TP JM R SG
INSTRUMENT DATA SHEET - MAGNETIC LEVEL GAUGE
1 IN STRUM E N T TA G N UM B E R-(L e ve lG au ge ) 14 0-L I-3 100-2
2 SE RVIC E A D D ITIVE P RE P A RA TION A N D D OSIN G SYSTE M
G E N E RA L D A TA

3 UN IT N UM B E R 14 0-G P -3 000
4 P & ID D RA W IN G N UM B E R 13 011900.010.4
5 M A N UF A C TURE R Krohne
6 M OD E L N UM B E R BM26/C/PP
7 SE RIA L N UM B E R Determinate after manufacture
8

9 Sod iu m hypoc hlorite -10g/litre sou C alc iu m hypoc hlorite


P ROC E SS F L UID
10 C OL OROF F L UID N /A
P ROC E SS D A TA

11 OP E RA TIN G P RE SSURE kg/c m 2g atm


12 D E SIG N P RE SSURE kg/c m 2g Tank full of liquid. (total volume 1,1 m3)
13 OP E RA TIN G TE M P E RA TURE °C 3 5 (m ax)
14 D E SIG N TE M P E RA TURE °C 5 m in -4 7 m ax
15 SP E C IF IC G RA VITY A T OP E RA TIN G 1020kg/c m 3
16 E L E C TRIC A L A RE A C L A SSIF IC A TION SA F E
17 SP E C IA L C ON D ITION 'SA N D STORM ''
18 QUA N TITY OF G A UG E 1
19 C ON N E C TION SIZE /TYP E 1IN C H
20 C ON N E C TION RA TIN G /F A C IN G 15 0RF
C ON N E C TION

21 C ON N E C TION A RRA N G E M E N T SID E /SID E


22 C ON N E C TION M A TE RIA L PP
23 G A G E C OC K SIZE /RA TIN G NA
24 VE N T 3/4" NPT + plug
25 D RA IN 3/4" NPT + plug
26 M A TE RIA L OF W E TTE D P A RTS PP
L E VE L D A TA

27 OVE RA L L L E N G TH ~1390 mm
TUB E (M A G N E TIC )

28 C E N TE RTOC E N TE RD IM E N SION 940


29 SC A L E (SIZE /TYP E ) c m /m
3 0 VISIB L E G L A SS L E N G TH 940 mm
3 1 IN D IC A TORTYP E (F OL L OW E RorF L A G ) F L AP
3 2 SW ITC H E S (QUA N TITY) 1(forle v e ld e te c tion)
33 G A SK E T M A TE RIA L PTFE
34 A TE X C E RTIF IC A TE No require
OP TION S

35 B OL TIN G A 193 -B 8M /A 194 -8M (not we tte d )


36 M arking C E m arkingand c e rtific ate
37
38
N OTE S

Re v D A TE RE VISION M E M O Issu e d by C he c ke d by A pprov


e d by PA GE
C 13 /12/13 F orapproval TP JM R SG
B 21/11/13 F orapproval TP JM R SG /
A 17/10/13 ISSUE D F ORRE VIE W /C OM M E N TS TP JM R SG
INSTRUMENT DATA SHEET - PRESSURE GAUGE
1 INSTRUMENT TAG NUMBER 140-PI-3210-1
2
ADDITIVE PREPARATION AND
SERVICE DOSING SYSTEM
GENERAL DATA

3 UNIT NUMBER 140-GP-3000


4 P&ID DRAWING NUMBER 13011900.010.4
5 MANUFACTURER WIKA
233.50.100 6 Barg LM on seal
6
MODEL NUMBER 990.31 PP 1/2NPT- F
7 SERIAL NUMBER Later - After delivery
8

9
Sodium hypochlorite - 10 g/litres ou
PROCESS FLUID Calcium hypochlorite
10 OPERATING PRESSURE bar g 2,5
PROCESS DATA

11 DESIGN PRESSURE bar g 3,5


12 OPERATING TEMPERATURE °C 35 (max)
13 DESIGN TEMPERATURE °C 5 min - 47 max
14 SPECIFIC GRAVITY AT OPERATING 1020 kg/cm 3
15 ELECTRICAL AREA CLASSIFICATION SAFE
16 SPECIAL CONDITION 'SAND STORM''
17 PRESSURE ELEMENT TYPE Bourdon
18 PRESSURE ELEMENT MATERIAL SS 316 L
19 MOVEMENT MATERIAL SS 304
20 RANGE (FROM - TO) bar g 0-6
ELEMENT

21 ZERO ADJUSTMENT (YES / NO) Y/N YES


22 Y/N
SPAN ADJUSTMENT (YES / NO) NO
23 ACCURACY % 1%
24 OVERPRESSURE LIMIT 130%
25
26
27 GAUGE DIAL SIZE mm 100
28 CASE MATERIAL stainless steel
29 MOUNTING (STEM or SURFACE) Stem
30 PROCESS CONNECTION SIZE 1/2 " NPT M
HOUSING / BODY

31 PROCESS CONNECTION TYPE (BOTTOM or BACK) Bottom


GAUGE DATA

32 INGRESS PROTECTION IP 65
33 DIAL Aluminium, white, black letter
34 WINDOW MATERIAL Laminated safety glass
35 STEM SS 316 L
36 MIN / MAX AMBIENT TEMPERATURE °C -20°C…+60°C
37 MAX MEDIUM TEMPERATURE °C -20°C…+100°C
38 OVER RANGE PROTECTION No
39 DIAPHRAGM SEAL Y/N YES
40 DIAPHRAGM SEAL MATERIAL PPH/PTFE
41 DIAPHRAGM CHAMBER MATERIAL NO
42 OIL OR GLYCERIN FILLED YES GLYCERINE
43 MOVING PISTON DAMPENER Y/N NO
44 RESTRICTING ORIFICE Y/N NO
OPTION

45 SNUBBER Y/N NO
46 ELECTRICAL SWITCH CONTACT TYPE NO
47 CONTACT MODEL NUMBER NO
48 AMBIANTE TEMPERATURE °C -20°C…+60°C
49 ATEX CERTIFIED / CE MARKING / CE CERTIFICATE Y/N No / Yes / Yes
50 SUITABLE FOR HAZARDOUS AREAS Y/N No
51 BLOW OUT DISK PROTECTION No
NOTES

Rev DATE REVISION MEMO Issued by Checked by Approved by PAGE

B 21/11/13 ISSUED FOR REVIEW / COMMENTS TP JMR SG /


A 17/10/13 ISSUED FOR REVIEW / COMMENTS TP JMR SG
Correspondant : M. JANAS

Customer : MILTON ROY


Enquiry ref.: 13011900
Our quotation ref.: MJ-031213
Sheet : 1 of 2
Date : 20/11/2013
Rev.: 0
By : M. JANAS/[Link]

____________________________________________________________________________________________

Product : PRV
Range : DHV 712 –R in PTFE- DN 10 (Male Threaded ends)

Item number : 1 Calculation :


Tag number : 13011900/014
Quantity : 1 DHV Area Select. : 78,5 mm2
MRE Ref. : 140-PRV-3210-2 Flow diameter : 10 mm
Certified Flow Capacity : 1000l/h

Fluid : NaOCl/Ca(CIO)2
Temperature : 47 ° C
Concentration : 10gr/l CONNECTIONS :
Inlet : DN 10
Set pressure : 2,5 barg Outlet : DN 10
Working pressure : 2,5 barg with male threaded ends in ¾ » gaz on
Max. pressure : 10 barg PID
Hysteresis : 0,3 barg MATERIALS :
Body : PTFE
Diaphragm : PTFE
Seat seal : PTFE
Spring : Steel
Connections : PTFE
NOTE :

With MRE sticker

Siège Social : ASV Stübbe France - B.P.48453 - 47, avenue des Genottes
95807 CERGY PONTOISE Cedex - Tél : 01 30 75 10 45 - Fax : 01 30 75 10 46 -
Sarl au capital de 70 000 euros – N° Siret 481 391 639 00020 – Code APE 4669B - RCS 481 391 639 – FR32 481391639
Correspondant : M. JANAS

Customer : MILTON ROY


Enquiry ref.: 13011900
Our quotation ref.: MJ-031213
Sheet : 2 of 2
Date : 20/11/2013
Rev.: 0
By : M. JANAS/[Link]

____________________________________________________________________________________________

Product : PSV
Range : DHV 712 –R in PTFE- DN 10 (Male Threaded ends)

Item number : 1 Calculation :


Tag number : 13011900/017
Quantity : 1 DHV Area Select. : 78,5 mm2
MRE Ref. : 140-PSV-3210-3 Flow diameter : 10 mm
Certified Flow Capacity : 1000l/h

Fluid : NaOCl/Ca(CIO)2
Temperature : 47 ° C
Concentration : 10gr/l CONNECTIONS :
Inlet : DN 10
Set pressure : 3,5 barg Outlet : DN 10
Working pressure : 3,5 barg with male threaded ends in ¾ » gaz on
Max. pressure : 10 barg PID
Hysteresis : 0,3 barg MATERIALS :
Body : PTFE
Diaphragm : PTFE
Seat seal : PTFE
Spring : Steel
Connections : PTFE
NOTE :

With MRE sticker

Siège Social : ASV Stübbe France - B.P.48453 - 47, avenue des Genottes
95807 CERGY PONTOISE Cedex - Tél : 01 30 75 10 45 - Fax : 01 30 75 10 46 -
Sarl au capital de 70 000 euros – N° Siret 481 391 639 00020 – Code APE 4669B - RCS 481 391 639 – FR32 481391639

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