Microwave Oven Mechanics
Microwave Oven Mechanics
Magnetron
• Magnetron is a conjunction of the words
magnet and electrons
• There will always be an even number of
resonant chambers, usually not less than
6 and not more than 16
• The chamber is sealed with top and
bottom cover plates and the air is drawn
out to form a vacuum
• The magnetron will only operate as an
oscillator
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Features
• This quick method of cooking using a minimum quantity of water
helps retain most of the nutrients.
• Microwaving preserves natural flavours, while enhancing the
colour and texture of the food.
• Microwaves are attracted by the moisture in the food
• The microwaves then penetrate the food surface, causing the
moisture molecules to vibrate.
• This vibration generates heat which then cooks the food by
conduction. The food is cooked from the outer surface to the
inner core.
Washing Machine
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Front Load
Washing Cycle
• The push-button keyboard enables the desired program to be selected.
• The control—the microcomputer—checks first that the safety cut-out is in the ON position.
• The water is then admitted (valve opened) and the water level is constantly monitored. When the
required quantity of water has been provided the valve closes.
• The water temperature is measured and the heater is switched until the water reaches the
required temperature.
• In the meantime, the washing powder is admitted from a container and the hardness of water is
noted, at the same time the drum motor is switched on so that the dirty clothes are evenly
moved through the water.
• After the required time has elapsed, according to the selected program, the motor is switched to
high speed spinning and the suction pump is switched on to remove the washing water and the
rinsing water to waste.
• At the end of the washing cycle the machine switches off and provides a signal to indicate this.
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Types
• Washer
• single tub machines that only wash
• semi-automatic
• washer dryer
Air Conditioners
• the controls are not fully automatic and manual
intervention is required
• Automatic
• no manual intervention is required during the
washing process
Components
• Air conditioning is the process of treating air in an internal • Most heating and cooling systems must have the following basic
environment to establish and maintain required standards of components:
• temperature, 1. A heating source that adds heat to a fluid (air, water, or steam).
• heating or cooling the air
2. A cooling source that removes heat from a fluid (air or water).
• humidity,
• adding (humidification) or removing (dehumidification) water vapour from the air 3. A distribution system (a network of ducts or piping) to carry the fluid to the
• cleanliness, rooms to be heated or cooled.
• controlled by either filtration, the removal of undesirable contaminants using filters or 4. Equipment (fans or pumps) for moving the air or water.
other devices 5. Devices (e.g., radiation) for transferring heat between the fluid and the
• or by ventilation, the introduction of outside air into the space which dilutes the
concentration of contaminants room.
• Motion
• air velocity and to where the air is distributed
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• Assignment 3
• Find all the refrigerants/coolants that are used in AC historically till today
• List their advantages and shortcomings
• Typical applications are the • Refrigerants are heat carrying mediums which during their cycle in
• domestic refrigerators and home freezers, the refrigeration system absorb heat at a low temperature level and
• ice cream manufacturing and storage, discard the heat so absorbed at a higher level
• drinking water coolers, beverage cooling, • Chlorofluorocarbons (CFCs) are composed of chlorine, fluorine, and carbon
• cold storages, process cooling of meat, fish, dairy products, fruits, vegetables, atoms. Some in this group are R11, R12, and R114.
transport refrigeration etc. • Hydrochlorofluorocarbons (HCFCs) are composed of hydrogen, chlorine,
fluorine, and carbon atoms. Some in this group are R122 and R123.
• Hydrofluorocarbons (HFCs) are composed of hydrogen, fluorine and carbon
• Refrigeration is very vital to the chilled and frozen-foods industry for atoms. Some of these are R134a and R125.
maintaining the cold chain i.e. a supply of such foods from the farm to
the consumer.
Domestic Refrigerators
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Iron
Working
• Irons work by heating the molecules within the fabric so that they • Certain fabrics (like cotton) have molecular bonds that are more
become loose difficult to alter and are more difficult to iron.
• The weight of the pressure exerted on the iron flattens the fabric • These fabrics require high temperatures and more pressure than a fabric like
silk, which has relatively weak molecular bonds
• When the fabric cools it retains the new shape and will be wrinkle
free
• Irons have variable temperature setting so that same iron can be used
for different fabrics
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heating
• Current is passed through a coil which gets red hot and transfers the
heat to the base plate.
• Two thin sheets of different metals (brass and steel) are
welded/riveted/brazed together to make the “bimetallic strip”
• Before heating the bimetallic strip is straight
• When heated brass expands more than steel, hence the strip bends
with brass on the outside
• This bend is used to make or break the electrical connection
• Some irons have steam capability that helps in loosening the bonds
more easily (especially for difficult-to-iron fabrics)
• Many irons are lightweight but a good one will be little heavy so as to
alleviate the need to press down
• Some come with Teflon coating that allows the iron to glide smoothly
over fabric
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• Main parts are lenses, aperture, shutter, electronics and image • Shutter controls the duration for which a scene is exposed onto the
sensor. sensor
• The lenses focus the light from the scene onto the sensor • Sensors are usually Charged Coupled Devices (CCD) or CMOS
• Aperture is a hole that can be made small or large to control the • On the surface of these chips are a grid containing millions of
amount of light that enters the camera photosensitive diodes called photo sites, photo elements or pixels
• MCU
• Control UI, Performs general control such as system initialization,
configuration, graphical user interface and user commands
• Memory Photocopier
• Stores executing code and image data
• Peripheral Interface
• Video
• Audio
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• Charge • Charge
• A rotating cylinder usually called the drum (or • “Charge Corona”
photoconductor or photoreceptor) is coated with light • Parallel to the drum
sensitive semiconductor material such as selenium • Also known as corotron
• If a strong static charge is applied to the surface, the charge • Consist of pair of insulators with very fine wire of 60 micron stretched
will remain there as long as it is in darkness between them
• One end of the wire is connected to 6000 V DC supply
• If light strikes, the photon will combine with charge to form
electron hole pair. • The end is NOT connected to ground!
• This results in corona field. There is a faint blue glow
• The charge will flow to ground through aluminium base
• This field will cause the drum surface to be electrically charged
• The charge on the drum is induced by “Charge Corona” (about 700 V)
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• Exposure • Exposure
• When a document is placed on the scanner glass bed and • This gives an effect called as “latent image”
copy button is pressed, bright light is turned on and moves
under the glass • The surface of drum has the mirror image of the document in
• In some machines the light is still and the paper moves the form of charge pattern
• The image of the document is reflected through a set of • Black – Charged, White - Discharged
mirrors and lens
• The image strikes the rotating drum, moving at the same
speed as surface of drum
• Wherever the light strikes on the drum the charge is
discharged
• Where no light strikes, remains charged
• Development • Development
• The drum is rotated past the developer unit • As the roller passes the drum, the charge on the drum
• It consist of roller, parallel to drum with magnets inside attracts the toner particles
• The roller rotates in a valley filled with developer material : • The developer particles stick to the roller due to magnets
iron fillings coated with plastic
• The toner is also introduced into the developer unit
• Toner are fine particles of black plastic
• The smaller toner particles stick to the sand like developer
material
• As developer roller rotates the magnets cause the developer
and toner sticks to the roller
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• Transfer • Fusing
• In this step the image is applied to the paper • The toner particles are loosely held by the charge till now
• The electronics control when to feed the paper so as to meet • They need to be permanently fused to the paper
the drum at the exact time as place • This is done using heat and pressure
• As paper meets the drum, it passes over another corona unit • The paper is made to pass through a set of rollers
• This “transfer corona” will charge the paper in opposite • One of the rollers (upper) is hollow aluminium with non-stick
polarity of the drum material such as Teflon coated on the surface
• As the paper passes over the drum the toner particles now • It also has a 800 W quartz heater lamp inside it.
transfer onto the paper • Surface temperature is maintained at 350-390 F
• The paper is partially neutralized to separate it from the • The lower roller is solid made of silicone rubber
drum
• Fusing • Cleaning
• The two rollers are pressed tightly together by springs • The drum is discharged of any residual charge
• As paper passes through them, the heat causes the toner to • It is also scrapped for any residual toner by brush or blade
liquify and flow into the grain of the paper • This toner is either stored in waste toner compartment or routed to
• The pressure bonds the liquified toner to the paper the main toner box for reuse
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• Essentially, a fax machine scans original documents, converts the • When data is read from an
scanned images into electrical signals, and transmits them over input document it is first
telephone lines to a receiving fax machine. compressed
• The receiving fax machine in turn converts the received signals back • Then modulated on to an
into the graphical images of the original document and prints them audio-frequency carrier
prior to being coupled to the
line.
• The receive path is the
reverse of this.
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Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• The handshake process : • Scanning :
• The images on the page are scanned
• The sending and receiving fax- and transformed into analog signals to
modems set up begin the transmission process.
• Either a charge-coupled device or
• the transmission protocols, contact image sensor scanner scans the
• transmission speed, page being sent.
• A photo-sensor array of 1728 tiny
• and other settings between them sensors for A4 paper size (or 2048 for
• If one modem cannot transmit at B4) targets very small picture elements
(pixels) on a line of page, one sensor per
the highest speed of the other, pixel, resulting in 1728 (or 2048) bits per
line.
both modems agree to fall back • The array determines whether each
to the next highest speed at pixel is black or white and accordingly
which both modems can transmit generates a strong or weak electronic
signal for that pixel.
on the line.
Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• Scanning : • A/D Conversion :
• A page is scanned line-by-line with
all the pixels in a thin strip from 0.13 • The scanner signals are converted
to 0.25 mm high across the top of from analog to digital with
the page, or between 10 and 12 scan typically from one to six bits per
lines per line of text.
• Successive strips are scanned until pixel.
the whole page is converted into a • After image processing is
series of electrical pulses.
• The amplitude of each pulse complete, one bit per pixel is
represents the brightness of the produced.
corresponding pixel.
• This scanning operation takes
between five and ten seconds per
page.
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Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• Video Processing : • Video Processing :
• The processing of the scanner • Shading compensation checks for
data can be done on the analog non uniformity in the scanner optical
scanner signal, the digital data, or system and corrects distortions due
both. to both, light sources as well as non
uniformity in the scanner element.
• It accommodates for the shading, • Thresholding :
distortions, and other aspects of • The conversion of the scanner output
the original image so that from grey level to a black-and-white
reproduction can be as accurate level must also be performed.
as possible. • It may include dithering (or half-
toning), a method of generating
pseudo-grey scales.
Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• Video Processing : • Compressing the digital signals :
• Other video processing • The data compression operation
techniques include can reduce the picture
• automatic background correction, information by a factor of from 5
• automatic contrast control, to 20, depending on the
• edge enhancement and characteristics of the image.
• MTF (modulation transfer function) • This operation generates code
correction. words containing the pixel
• These can be performed in one or information in compressed digital
two dimensions. Images may also signals.
be reduced or enlarged.
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Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• Modulation : • At the receiving end :
• The compressed digital signals are • Demodulation :
modulated by the modem into
analog signals (a tone series) that • A modem demodulates or decodes
can be sent over regular telephone the received analog tone signals
lines. regenerating the digital signals (bit
• Group 3 fax machines are half streams) sent.
duplex and can either send or • Decompression :
receive at any time. • The next step is to expand the
• Transmission: digital signals and reconstruct the
page’s images into black-and-white
• The analog signals are then pixels which represent the pixel’s of
transmitted over the phone lines the page’s image
from the sending modem to the
receiving modem.
Basic Group 3 fax machine operations Basic Group 3 fax machine operations
• At the receiving end : • At the receiving end :
• Thermal printing: • Thermal printing:
• The thermal printer converts the
expanded bit stream into a copy of • Resolution : Standard resolution is
the original page. 203 lines per inch across and 98
• The printer’s wires are spaced 203 to lines per inch down the page.
the inch, touching the temperature- • Fine resolution requires twice the
sensitive recording paper. number of lines (196 lines per inch)
• For black marking, the wires heat up down the page.
when high current passes through
them. • Most group 3 fax machines include
• The wires go from non-marking a high resolution option.
(white) to marking (black)
temperature, and back again in a few
milliseconds.
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Remote control • Functions include ON-OFF, volume, main tuning, picture contrast and
brightness adjustments etc.
• One of most popular remote control systems are those which employ
ultrasonic signals.
• The frequencies commonly used for remote control lie in the 40 kHz
range.
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Ultrasonic Transducers
• The remote system has three main components— • One transducer is in the transmitter, i.e. in the hand-held remote
• A remote transmitter, control unit,
• a remote receiver and • converts a mechanical vibration into high-frequency sounds.
• The devices at the receiver to effect the change ordered by the remote • Another transducer is in the receiver
command.
• converts the high-frequency sounds into electrical signals which can be used
• These include motors, relays and, in the latest systems, electronic control devices.
for operating a control in the receiver.
• Two basic transmitter types are used
• Mechanical
• Electrical
Risograph
220 kΩ resistor and 1000 pF capacitor
connected externally to pins 2 and 3.
• With the values shown in Fig., the bit
period would be about 82 ms but it can
be varied over the range 0.8 ms to 10
ms.
• Pin 17 of the IC is shown connected to
pin 1, which in turn, is connected to the
negative electrode of the internal
battery. This puts the IC into ultrasonic
operating mode.
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Printing Drum
• Ink from the ink bottles inside the print
drum is extruded onto the squeegee rollers
to create a pool of ink, which is
automatically maintained at the proper
quantity.
• The outer surface of the print drum is
covered with a plate cylinder, which is
covered with many holes, and two mesh
screens.
• Ink is supplied to the perforated master
evenly using this mechanism.
• The paper fed in at high speed is pressed
from the bottom of the drum to transfer a
proper volume of ink to the paper, allowing
clear printing with less offset.
RISO Problems
• Registration errors
• As each color is layered separately, it is unlikely that Risograph prints will have perfectly
aligned colors.
• Ink transparency
• While Risograph ink is translucent and allows for layering to create new colors and effects, it
can appear slightly transparent, particularly on darker paper stocks.
• Uneven ink coverage
• Large areas of solid ink coverage may appear uneven, hence it is recommended to set the
opacity at 75% MAX.
• Smudging
• Risograph ink, akin to newspaper ink, will never fully dry, leaving prints susceptible to
smudging.
• Roller marks
• The paper feed rollers may pick up ink from a previous print and leave roller marks on the
subsequent print, adding to the print's uniqueness.