1 2 3 4 5 6 7 8

FOX SOLUTIONS
SURVEY NO. 166, VILLAGE BHURUNWALA
P.O. BAROTIWALA, BADDI-173205 (HIMACHAL PRADESH)
Ph. No. +91-9218671712, 713

CLIENT Nalco Smelter Plant

END CLIENT Table of Contents:- 3

DRAWING NUMBER FSL/0910/KOR363 Panel layout 4

Wiring Drawings:- 104

PROJECT NAME Hot Redundant PLC System
for FTP-2
Equipment List:- 9
DESCRIPTION S7-400H PLC SYSTEM
Terminal Drawings:- 0
REVISION 03 (AS BUILT)
Cable Overview:- 0
P.O NO. SMLT/MMP/SH2486/S02154
dt. 05/01/2010 External Documents 12

Total Pages:- 134

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: COVER PAGE W.O.: FSL/0910/KOR363 FOLLOW 2
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

Table of Contents
Page Page Description Revision Page Page Description Revision
=MAIN+C/1 COVER PAGE 00 01 02 03 =MAIN+W/19 24 V DC P/S MONITORING 00 01 02 03
=MAIN+C/2 TABLE OF CONTENTS 00 01 02 03 =MAIN+W/21 B101:16 CH. DI MODULE 00 01 02 03
=MAIN+C/3 TABLE OF CONTENTS 00 01 02 03 =MAIN+W/22 B102:16 CH. DI MODULE 00 01 02 03
=MAIN+C/11 SYSTEM CONFIGURATION 00 01 02 03 =MAIN+W/23 B103:16 CH. DI MODULE 00 01 02 03
=MAIN+C/12 MODULE DISPOSITION 00 01 02 03 =MAIN+W/24 B104:16 CH. DI MODULE 00 01 02 03
=MAIN+C/13 ANALOG INPUT CONNECTION 00 01 02 03 =MAIN+W/25 B105:16 CH. DI MODULE 00 01 02 03
=MAIN+C/21 PANEL FRONT VIEW 00 01 02 03 =MAIN+W/26 B106:16 CH. DI MODULE 00 01 02 03
=MAIN+C/22 PANEL REAR VIEW 00 01 02 03 =MAIN+W/27 B107:16 CH. DI MODULE 00 01 02 03
=MAIN+C/23 INTERNAL FRONT VIEW 00 01 02 03 =MAIN+W/28 B108:16 CH. DI MODULE 00 01 02 03
=MAIN+C/24 INTERNAL REAR VIEW 00 01 02 03 =MAIN+W/29 B109:16 CH. DI MODULE 00 01 02 03
=MAIN+C/31 MANUFACTURING INSTRUCTIONS 00 01 02 03 =MAIN+W/30 B110:16 CH. DI MODULE 00 01 02 03
=MAIN+C/32 MANUFACTURING INSTRUCTIONS 00 01 02 03 =MAIN+W/31 C101:16 CH. DI MODULE 00 01 02 03
=MAIN+C/33 MANUFACTURING INSTRUCTIONS 00 01 02 03 =MAIN+W/32 C102:16 CH. DI MODULE 00 01 02 03
=MAIN+C/34 MANUFACTURING INSTRUCTIONS 00 01 02 03 =MAIN+W/33 C103:16 CH. DI MODULE 00 01 02 03
=MAIN+C/35 NAME PLATE DETAILS 00 01 02 03 =MAIN+W/34 C104:16 CH. DI MODULE 00 01 02 03
=MAIN+C/41 SIGNAL LIST 00 01 02 03 =MAIN+W/35 C105:16 CH. DI MODULE 00 01 02 03
=MAIN+C/42 SIGNAL LIST 00 01 02 03 =MAIN+W/36 C106: DI FRONT CONNECTOR 00 01 02 03
=MAIN+E/1 EQUIPMENT LIST 00 01 02 03 =MAIN+W/37 C107:16 CH. DI MODULE 00 01 02 03
=MAIN+E/2 EQUIPMENT LIST 00 01 02 03 =MAIN+W/38 C108:16 CH. DI MODULE 00 01 02 03
=MAIN+E/3 EQUIPMENT LIST 00 01 02 03 =MAIN+W/39 C109:16 CH. DI MODULE 00 01 02 03
=MAIN+E/4 EQUIPMENT LIST 00 01 02 03 =MAIN+W/40 C110:16 CH. DI MODULE 00 01 02 03
=MAIN+E/5 EQUIPMENT LIST 00 01 02 03 =MAIN+W/41 D201:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+E/6 EQUIPMENT LIST 00 01 02 03 =MAIN+W/42 D201:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+E/7 EQUIPMENT LIST 00 01 02 03 =MAIN+W/43 D202:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/1 INCOMING SUPPLY FOR PANEL 00 01 02 03 =MAIN+W/44 D202:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/2 UPS POWER DISTRIBUTION 00 01 02 03 =MAIN+W/45 D203:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/3 UPS SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/46 D203:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/4 RAW SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/47 D204:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/5 RAW SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/48 D204:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/6 RAW SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/49 D205:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/7 RAW SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/50 D205:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/8 UPS SUPPLY DISTRIBUTION 00 01 02 03 =MAIN+W/51 D206:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/9 24VDC POWER FOR IM 00 01 02 03 =MAIN+W/52 D206:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/10 24VDC POWER FOR IM 00 01 02 03 =MAIN+W/53 D207:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/11 24VDC FOR DI MODULES 00 01 02 03 =MAIN+W/54 D207:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/12 24VDC FOR DI MODULES 00 01 02 03 =MAIN+W/55 D208:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/13 24VDC FOR DQ MODULES 00 01 02 03 =MAIN+W/56 D208:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/14 24VDC FOR DQ MODULES 00 01 02 03 =MAIN+W/57 D209:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/15 24VDC FOR AI & AQ MODULES 00 01 02 03 =MAIN+W/58 D209:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/16 24VDC FOR FIELD 00 01 02 03 =MAIN+W/59 D210:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/17 24VDC FOR FIELD 00 01 02 03 =MAIN+W/60 D210:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/18 24VDC FOR SOV 00 01 02 03 =MAIN+W/61 E201:16CH. DQ MODULE,PART-1 00 01 02 03

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 2
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: TABLE OF CONTENTS W.O.: FSL/0910/KOR363 FOLLOW 3
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

Table of Contents
Page Page Description Revision Page Page Description Revision
=MAIN+W/62 E201:16CH. DQ MODULE,PART-2 00 01 02 03 =MAIN+W/104 BPV INTERFACE VALVES 21 - 24 00 01 02 03
=MAIN+W/63 E202:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/64 E202:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/65 E203:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/66 E203:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/67 E204:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/68 E204:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/69 E205:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/70 E205:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/71 E206:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/72 E206:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/73 E207:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/74 E207:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/75 E208:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/76 E208:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/77 E209:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/78 E209:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/79 E210:16CH. DQ MODULE,PART-1 00 01 02 03
=MAIN+W/80 E210:16CH. DQ MODULE,PART-2 00 01 02 03
=MAIN+W/81 F101: DI FRONT CONNECTOR 00 01 02 03
=MAIN+W/82 F202: DQ FRONT CONNEC.,PART-1 00 01 02 03
=MAIN+W/83 F202: DQ FRONT CONNEC.,PART-2 00 01 02 03
=MAIN+W/84 F203: DQ FRONT CONNEC.,PART-1 00 01 02 03
=MAIN+W/85 F203: DQ FRONT CONNEC.,PART-2 00 01 02 03
=MAIN+W/86 F304:8CH. AI(RTD) MODULE, PART-1 00 01 02 03
=MAIN+W/87 F304:8CH. AI(RTD) MODULE, PART-2 00 01 02 03
=MAIN+W/88 F305:8CH. AI(RTD) MODULE, PART-1 00 01 02 03
=MAIN+W/89 F305:8CH. AI(RTD) MODULE, PART-2 00 01 02 03
=MAIN+W/90 F306:8CH. AI(RTD) MODULE, PART-1 00 01 02 03
=MAIN+W/91 F306:8CH. AI(RTD) MODULE, PART-2 00 01 02 03
=MAIN+W/92 F307: AI(RTD) FC, PART-1 00 01 02 03
=MAIN+W/93 F307: AI(RTD) FC, PART-2 00 01 02 03
=MAIN+W/94 F308:8CH. AI(4-20mA)MODULE-1 00 01 02 03
=MAIN+W/95 F308:8CH. AI(4-20mA)MODULE-2 00 01 02 03
=MAIN+W/96 F309:8CH. AI(4-20mA)MODULE-1 00 01 02 03
=MAIN+W/97 F309:8CH. AI(4-20mA)MODULE-2 00 01 02 03
=MAIN+W/98 F410:4CH. AO MODULE 00 01 02 03
=MAIN+W/99 BPV INTERFACE VALVES 1 - 4 00 01 02 03
=MAIN+W/100 BPV INTERFACE VALVES 5 - 8 00 01 02 03
=MAIN+W/101 BPV INTERFACE VALVES 9 - 12 00 01 02 03
=MAIN+W/102 BPV INTERFACE VALVES 13 - 16 00 01 02 03
=MAIN+W/103 BPV INTERFACE VALVES 17 - 20 00 01 02 03

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 3
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: TABLE OF CONTENTS W.O.: FSL/0910/KOR363 FOLLOW 11
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

SYSTEM CONFIGURATION

Engineering/Operator Station Operator Station

POWER SUPPLY 407,10A
6ES7 407 0KA02 0AA0
CPU 412-3H
6ES7 412 3HJ14 0AB0
MOUSE MOUSE

MEMORY CARD 1MB

Ethernet Link 6ES7 953 1AK00 0AA0
CP 443-1
SCALANCE X 108 SCALANCE X 108 6GK7 443 1EX20 0XE0
DI 16 CH., 24VDC
6ES7 321 1BH02 0AA0
Ethernet Link
DI 16 CH., 230VDC
6ES7 321 1FH00 0AA0

SYNC : 1 & 2

SYNC : 3 & 4
PS1: PS 407

PS2: PS 407
CPU 412-3H

CPU 412-3H
CP 443-1

CP 443-1
DQ 16 CH.

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE
. 6ES7 322 1BH01 0AA0

.
AI 8 CH.
6ES7 331 1KF01 0AB0
FO CABLE
AQ 4 CH.
PROFIBUS LINK-1 PROFIBUS LINK-2
6ES7 332 5HD01 0AB0
B1 B2 ACTIVE BUS MODULE
6ES7 195 7HB00 0XA0
ADD: I00,I01

ADD: I02,I03

ADD: I04,I05

ADD: I06,I07

ADD: I08,I09

ADD: I10,I11

ADD: I12,I13

ADD: I14,I15

ADD: I16,I17

ADD: I18,I19
DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.
IM 153-2
IM 153-2

SPARE

SPARE
B
COVER FOR ACTIVE BUS MODULE
B101 B102 B103 B104 B105 B106 B107 B108 B109 B110 6ES7 195 1JA00 0XA0
C1 C2
POWER SUPPLY 5A
ADD: I20,I21

ADD: I22,I23

ADD: I24,I25

ADD: I26,I27

ADD: I28,I29

ADD: I32,I33

ADD: I34,I35

ADD: I36,I37

ADD: I38,I39
6EP0 133 3AA00 0AA1
DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.

DI 16 CH.
IM 153-2

IM 153-2

SPARE

SPARE

SPARE
C

IM 153-2, REDUNDANCY BUNDLE

C101 C102 C103 C104 C105 C106 C107 C108 C109 C110
6ES7 153 2AR03 0XA0
D1 D2

BUS CONN. W/O PG

ADD: Q00, Q01

ADD: Q08, Q09

ADD: Q14, Q15

ADD: Q02, Q03

ADD: Q10, Q11

ADD: Q12, Q13

ADD: Q16, Q17

ADD: Q06, Q07

ADD: Q18, Q19

ADD: Q04, Q05
DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.
DO 16 CH.
IM 153-2

IM 153-2

6ES7 972 0BA41 0XA0

SPARE

SPARE
D

D201 D202 D203 D204 D205 D206 D207 D208 D209 D210
DIN RAIL, 2000mm.
E1 E2 6ES7 195 1GG30 0XA0
ADD: Q30, Q31

SCALANCE X 108
ADD: Q34, Q35
ADD: Q20, Q21

ADD: Q32, Q33

ADD: Q36, Q37

ADD: Q38, Q39

ADD: Q24, Q25
ADD: Q22, Q23

ADD: Q26, Q27

ADD: Q28, Q29

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.

DO 16 CH.
IM 153-2

IM 153-2

SPARE

SPARE
E
6GK5 108 0BA00 2AA3
ETHERNET Network E201 E202 E203 E204 E205 E206 E207 E208 E209 E210
F1 F2
Profibus Network XYZ
ADD: 256..270

ADD: 272..286

ADD: 288..302

ADD: 320..334

ADD: 336..350

ADD: 256..262
DO 16 CH.

DO 16 CH.

AQ 4 CH.
IM 153-2

IM 153-2

DI 16 CH.

AI 8 CH.

AI 8 CH.

AI 8 CH.

AI 8 CH.

AI 8 CH.

AI 8 CH.
SPARE

SPARE

SPARE

SPARE

SPARE
SPARE

F
Fiber Optic Network SLOT NO.
F101 F202 F203 F304 F305 F306 F307 F308 F309 F410 MODULE TYPE
( 1-DI, 2-DQ, 3-AI, 4-AQ, 5-OTHER )
RACK NO.

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 11
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: SYSTEM CONFIGURATION W.O.: FSL/0910/KOR363 FOLLOW 12
Issue Remarks Name Date Date 13.04.2010
 01
02
03

Issue
AS BUILT
1

Remarks
CHANGE DURING APP.
CHANGE DURING APP.
SVP
SVP
DRN
Name
F
E
B

F1
E1
B1

C1

D1

Date
PROFIBUS LINK-1
IM 153-2 IM 153-2 IM 153-2 IM 153-2 IM 153-2

F2
E2
C2
B2

D2
PROFIBUS LINK-2

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

IM 153-2 IM 153-2 IM 153-2 IM 153-2 IM 153-2

From 400 Rack

DI 16 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

SVP
SVP
F101
E201
B101

C101

D201
SPARE ADD: Q20, Q21 ADD: Q00, Q01 ADD: I20,I21 ADD: I00,I01

13.04.2010
08.03.2010
DO 16 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F202
E202
B102

C102

D202
SPARE ADD: Q22, Q23 ADD: Q02, Q03 ADD: I22,I23 ADD: I02,I03

DO 16 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F203
E203
C103
B103

D203
SPARE ADD: Q24, Q25 ADD: Q04, Q05 ADD: I24,I25 ADD: I04,I05

AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F304
E204
C104
B104

D204

End Client:
ADD: 256..270 ADD: Q26, Q27 ADD: Q06, Q07 ADD: I26,I27 ADD: I06,I07

Consultant:
AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.
3

F305
E205
C105
B105

D205
ADD: 272..286 ADD: Q28, Q29 ADD: Q08, Q09 ADD: I28,I29 ADD: I08,I09

AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F306
E206
B106

C106

D206
ADD: 288..302 ADD: Q30, Q31 ADD: Q10, Q11 SPARE ADD: I10,I11

Client: Nalco Smelter Plant

AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F307
E207
B107

C107

D207
SPARE ADD: Q32, Q33 ADD: Q12, Q13 ADD: I32,I33 ADD: I12,I13

AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F308
E208
C108
B108

D208
ADD: 320..334 ADD: Q34, Q35 ADD: Q14, Q15 ADD: I34,I35 ADD: I14,I15

AI 8 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F309
E209
C109
B109

D209
ADD: 336..350 ADD: Q36, Q37 ADD: Q16, Q17 ADD: I36,I37 ADD: I16,I17
4

AQ 4 CH. DO 16 CH. DO 16 CH. DI 16 CH. DI 16 CH.

F410
E210
B110

C110

D210

ADD: 256..262 ADD: Q38, Q39 ADD: Q18, Q19 ADD: I38,I39 ADD: I18,I19

SPARE SPARE SPARE SPARE SPARE

SPARE SPARE SPARE SPARE SPARE

5

XYZ
6

for FTP-2
AI 8 CH.

AQ 4 CH.
DQ 16 CH.

Work: S7-400H PLC SYSTEM

SLOT NO.

RACK NO.

Details: MODULE DISPOSITION

SCALANCE X 108

MODULE TYPE
DI 16 CH., 24VDC

DI 16 CH., 230VDC

BUS CONN. W/O PG

DIN RAIL, 2000mm.

Description: Hot Redundant PLC System

ACTIVE BUS MODULE

6ES7 972 0BA41 0XA0

6ES7 153 2AR03 0XA0
6ES7 331 1KF01 0AB0

6ES7 195 1GG30 0XA0

6GK5 108 0BA00 2AA3

6ES7 321 1FH00 0AA0

6ES7 195 7HB00 0XA0

6ES7 322 1BH01 0AA0
6ES7 321 1BH02 0AA0

6ES7 332 5HD01 0AB0

7

IM 153-2, REDUNDANCY BUNDLE

Item No.: 100

( 1-DI, 2-DQ, 3-AI, 4-AQ, 5-OTHER )

W.O.: FSL/0910/KOR363
Sales Ref.: FSL/0910/KOR363
8

Qty.: 01 SHEET
=MAIN

FOLLOW
+C

13
12
 1 2 3 4 5 6 7 8

EXAMPLE OF EXAMPLE OF
2-WIRE CONFIGURATION 4-WIRE CONFIGURATION

Terminal Terminal
Strip Strip
MODULE SENSOR MODULE SENSOR
Xab Xab

1 1
2 - 2 +
AIW0 2 O/P AIW0 2 O/P

5 + 5 -
3 3

-EE -EE
4 4
P-DB P-DB
EXTERNAL
AUX SUPPLY

MODULE
SENSOR
5 5
2 - 2 +
AIW2 O/P
AIW2 6
O/P
6

5 5 -
7 + 7

-EE 8 8
EXTERNAL
P-DB P-DB AUX SUPPLY

33 33

M-DB M-DB

ANALOG INPUT CONNECTIONS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 13
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: ANALOG INPUT CONNECTION W.O.: FSL/0910/KOR363 FOLLOW 21
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

NALCO PLC PANEL

PLC PANEL FOR FTP

PANEL 1 FRONT VIEW PANEL 2 FRONT VIEW SIDE VIEW NOTES :-

2000
PANEL MAKE : SHEET STEEL RITTAL PANEL
1900 FILTER FILTER FILTER FILTER
1800 PANEL SIZE : W(1200+1200)MM x H2000 x D800
1700
+ 100mm PLINTH
1600 CABLE ENTRY FROM PANEL 1 RHS
1500
PAINT SHADE :
1400
OUTSIDE : SIEMENS Gray - RAL7035
1300
FRONT
1200
S1
INSIDE : SIEMENS Gray - RAL7035
1100
IP CLASS : IP54
1000
GLAND PLATE : PROVIDED
900

800 REAR ACCESS : PROVIDED

700
FRONT DOOR : PROVIDED
600

500
MOUNTING CLEARANCE :
400 1000mm FROM FRONT & REAR
FAN FAN FAN FAN
300 ENCLOSURE FRAME : 9 FOLD PROFILED
200 FRONT DOOR : 2 MM THICK
100 SIDE WALL : 1.6 MM THICK
PANEL BASE : 2.5 MM THICK
0
100mm BASE 100mm BASE 100mm BASE
PANEL TOP COVER : 1.6 MM THICK
00 100 200 300 400 500 600 700 800 900 1000 1100 1200 100 200 300 400 500 600 700 800 900 1000 1100 1200 800 700 600 500 400 300 200 100 00 MOUNTING PLATE : 3 MM THICK
MOUNTING HOLES GLAND PLATE : 1.5 MM THICK
HOLE SIZE : 14MM DRAWING POCKET : PROVIDED
(SUITABLE FOR
DOOR LOCK : KEY LOCK PROVIDED
12MM BOLT MOUNTING)
PANEL LOCK KEY : PROVIDED
LEGENDS:-
S1 : CD/SCADA SELECTION SW

CABLE TRENCH CABLE TRENCH All dimensions are in mm.

750
675

1075 1075
1200 1200

FRONT

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 21
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: PANEL FRONT VIEW W.O.: FSL/0910/KOR363 FOLLOW 22
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

NALCO PLC PANEL

PLC PANEL FOR FTP

PANEL 2 REAR VIEW PANEL 1 REAR VIEW SIDE VIEW

2000

1900 FILTER FILTER

1800

1700

1600

1500

1400

1300
FRONT
1200

1100

1000

900

800

700

600

500

400
FAN FAN
300

200

100

0
100MM PLINTH 100MM PLINTH 100MM PLINTH

00 100 200 300 400 500 600 700 800 900 1000 1100 1200 100 200 300 400 500 600 700 800 900 1000 1100 1200 800 700 600 500 400 300 200 100 00

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 22
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: PANEL REAR VIEW W.O.: FSL/0910/KOR363 FOLLOW 23
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

INTERNAL VIEW FRONT

PANEL 1 SIDE VIEW PANEL 1 FRONT VIEW PANEL 2 FRONT VIEW PANEL 1 SIDE VIEW
INTERNAL INTERNAL INTERNAL INTERNAL
2000
-E1 -E3
CABLE TRAY 75X45 CABLE TRAY 75X45
1900 LS2 LS1 LS5 LS4

PS7 PS8 PS9 PS10 RB17 RB18 RB19 RB20 RB21 RB22
1800 PS5 PS6
10A 10A 40A 40A
5A 5A

CABLE TRAY 75X60

1700
CABLE TRAY 75X45

1600 RB23 RB24 RB25 RB26 RB27 RB28

CABLE TRAY 75X25

CABLE TRAY 75X25

SC1 SC2

SYNC MODULE : 1 & 2

SYNC MODULE : 3 & 4

PS3 PS4

PS1: PS 405, 10A

PS2: PS 405, 10A

12A 12A

CPU1: CPU 412-3H

CPU2: CPU 412-3H

1500 CABLE TRAY 75X45
RACK-D

CP1: CP 443-1

CP2: CP 443-1
SPARE
SPARE
SPARE
SPARE

SPARE
SPARE
SPARE
SPARE

CABLE TRAY 75X25

CABLE TRAY 75X25

16CH. DQ
D202 16CH. DQ

D203 16CH. DQ

D204 16CH. DQ

D205 16CH. DQ

D206 16CH. DQ

D207 16CH. DQ

D208 16CH. DQ

D209 16CH. DQ

D210 16CH. DQ
IM153-2
IM153-2
1400 DB1 M1

.
.
1300

D201
D1

D2
P1 P14 M14
RACK-A UR2H RACK
CABLE TRAY 75X45 CABLE TRAY 75X60

FRONT 1200 RACK-B RACK-E

FRONT
CABLE TRAY 75X25

CABLE TRAY 75X25

CABLE TRAY 75X25

CABLE TRAY 75X25

P15

E201 16CH. DQ

E202 16CH. DQ

E203 16CH. DQ

E204 16CH. DQ

E205 16CH. DQ

E206 16CH. DQ

E207 16CH. DQ

E208 16CH. DQ

E209 16CH. DQ

E210 16CH. DQ
B101 16CH. DI

B102 16CH. DI

B103 16CH. DI

B104 16CH. DI

B105 16CH. DI

B106 16CH. DI

B107 16CH. DI

B108 16CH. DI

B109 16CH. DI

B110 16CH. DI
IM153-2
IM153-2

IM153-2
IM153-2
1100

.
.

.
.
M15
M11
B1

B2
P11

E1

E2
1000
CABLE TRAY 75X60 CABLE TRAY 75X60
RACK-C RACK-F
CABLE TRAY 75X25

CABLE TRAY 75X25

CABLE TRAY 75X25

CABLE TRAY 75X25

P13
900

F202 16CH. DQ

F203 16CH. DQ
CABLE TRAY 75X60

CABLE TRAY 75X60

F101 16CH. DI
C101 16CH. DI

C102 16CH. DI

C103 16CH. DI

C104 16CH. DI

C105 16CH. DI

C106 16CH. DI

C107 16CH. DI

C108 16CH. DI

C109 16CH. DI

C110 16CH. DI

F410 8CH. AQ
IM153-2
IM153-2
IM153-2
IM153-2

F304 8CH. AI

F305 8CH. AI

F306 8CH. AI

F307 8CH. AI

F308 8CH. AI

F309 8CH. AI

.
.
.
.
800
M13

F1

F2
P12
C1

C2

M12
CABLE TRAY 75X60

CABLE TRAY 75X60

700 CABLE TRAY 75X60 CABLE TRAY 75X60
Q16 Q18 Q52 Q21 Q23 Q25 Q27 Q29 Q31 Q41 Q43 Q45 K01 K03 K05 K07 K09 K11 K13 K15 K17 K19
L22
600
N22
Q15 Q17 Q51 Q22 Q24 Q26 Q28 Q30 Q32 Q42 Q44 Q46 K02 K04 K06 K08 K10 K12 K14 K16 K18 K20
500 CABLE TRAY 75X45 CABLE TRAY 75X45
Q1 Q2 Q4 Q6 Q10 Q11 Q13
X1 L1 X2 L21 L23 K21 K23 K25
F1 F2 F11F12
400
N1 N21 N23
Q3 Q5 K22 K24 K26
(EXTERNAL)

(INTERNAL)
Q12 Q14

300 CABLE TRAY 75X45 CABLE TRAY 75X45

200

EARTH 100 EARTH

POWER EARTH EE EARTH POWER EARTH EE EARTH

0
100mm PLINTH 100mm PLINTH 100mm PLINTH 100mm PLINTH
00 100 200 300 400 500 600 700 800 00 100 200 300 400 500 600 700 800 900 1000 1100 1200 100 200 300 400 500 600 700 800 900 1000 1100 1200 800 700 600 500 400 300 200 100 00

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 23
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: INTERNAL FRONT VIEW W.O.: FSL/0910/KOR363 FOLLOW 24
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

INTERNAL VIEW REAR

PANEL 2 SIDE VIEW PANEL 2 REAR VIEW PANEL 1 REAR VIEW PANEL 2 SIDE VIEW
INTERNAL INTERNAL INTERNAL INTERNAL
2000
-E2 -E4
1900 CABLE TRAY 75X45 CABLE TRAY 75X45
LS3 DB4 LS6
DB2 DB3

1800 RB29 RB30 RB31 RB32 RB33 RB34 RB01 RB02 RB03 RB04

1700 CABLE TRAY 75X60 CABLE TRAY 75X60

RB35 RB36 RB37 RB38 RB39 RB40 RB05 RB06 RB07 RB08 RB09 RB10 RB45
1600

1500
CABLE TRAY 75X60 CABLE TRAY 75X60

1400
RB41 RB42 RB43 RB44 RB11 RB12 RB13 RB14 RB15 RB16
1300
CABLE TRAY 75X60 CABLE TRAY 75X60
1200
FRONT FRONT

X40

X29

X23

X17

X11
X35
X46
X51
X54
X58

1100

X41
1000

X30

X24

X18

X12
X36
X47
900
X55

X52

X42
X59

800

X31

X25

X19

X13
X37
X48

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60
CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

CABLE TRAY 75X60

700
X56

X53

X43

X26

X20

X14
X49
600

X32
X38
X60

500

X44

X27

X21

X15
X57

X33
X39
400
SPARE

X50

(EXTERNAL)

(EXTRENAL)
(EXTERNAL)

(EXTERNAL)

(EXTERNAL)

(INTERNAL)

(EXTERNAL)
(EXTERNAL)

(EXTERNAL)
(EXTERNAL)
(INTERNAL)

(INTERNAL)

(INTERNAL)

(INTERNAL)
(EXTERNAL)

(INTERNAL)
300
X45

X28

X22

X16
SPARE

X34
200

100
EARTH CABLE TRAY 75X60 CABLE TRAY 75X60 EARTH
0

100mm PLINTH 100mm PLINTH 100mm PLINTH 100mm PLINTH

800 700 600 500 400 300 200 100 00 00 100 200 300 400 500 600 700 800 900 1000 1100 1200 100 200 300 400 500 600 700 800 900 1000 1100 1200 00 100 200 300 400 500 600 700 800

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 24
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: INTERNAL REAR VIEW W.O.: FSL/0910/KOR363 FOLLOW 31
Issue Remarks Name Date Date 13.04.2010
 31
32
+C

FOLLOW
=MAIN
Qty.: 01 SHEET
8

Sales Ref.: FSL/0910/KOR363

Details: MANUFACTURING INSTRUCTIONS W.O.: FSL/0910/KOR363

Item No.: 100
7

MANUFACTURING INSTRUCTIONS
Description: Hot Redundant PLC System

A. REFERENCES
Work: S7-400H PLC SYSTEM
1. SALES REF. :- FSL/0910/KOR363
for FTP-2
6

2. E&C REF. :- FSL/0910/KOR363

3. DATE :- 08.03.2010
B. SYSTEM PARAMETERS
5

4. RATED INCOMING : 240VAC +/- 10%, 1PHASE, 50Hz +/-3%

SUPPLY VOLTAGE
5. AMBIENT TEMPERATURE : 50 DEG CELSIUS
4

6. PLC EARTHING SYSTEM :1) POWER EARTH (PE) BUS SHALL

BE CONNECTED TO THE POWER
EARTH BUS AT SITE

Client: Nalco Smelter Plant

:2) ELECTRONIC EARTH (EE) BUS
TO BE CONNECTED TO I&C BUS
3

Consultant:
End Client:
7. EARTH BUS - TYPE/SIZE :1) PE: AL BUS - 25mm X 5mm
MOUNTED WITH HOLES
DRILLED FOR EARTHING

08.03.2010

13.04.2010
2) EE:- BUS OF TINNED ALUMINIUM

SVP

SVP
25mm X 5mm ON INSULATOR.
2

28.01.2011 Prep.
20.05.2010 Date

Date
11.05.2010 Ckd.
DRILLED FOR EARTHING

Date
8. PAINTED/BARE EARTH BUS : BARE

Name
DRN
SVP
SVP
CHANGE DURING APP.
CHANGE DURING APP.
Remarks
1

AS BUILT

Issue
03
02
01
 32
33
+C

FOLLOW
=MAIN
Qty.: 01 SHEET
8

Sales Ref.: FSL/0910/KOR363

Details: MANUFACTURING INSTRUCTIONS W.O.: FSL/0910/KOR363

Item No.: 100
7

C. CONSTRUCTION
Description: Hot Redundant PLC System

9. TYPE OF PANEL : RITTAL MAKE

10. DIMENSIONS IN MM : AS PER GA DRAWING
Work: S7-400H PLC SYSTEM
for FTP-2
6

11. LIFTING EYEBOLTS : PROVIDED

12. REAR ACCESS : PROVIDED
1000 MM CLEARANCE
FROM FRONT AND REAR
5

13. CABLE ENTRY : PANEL 1 RIGHT SIDE

14. CABLE GLAND PLATE DRILLINGS : TO BE DONE AT SITE
4

15. FUTURE EXTENSION : NO

16. DEGREE OF PROTECTION : IP54

Client: Nalco Smelter Plant

3

17. PAINT : POWDER COATING

Consultant:
End Client:
18. PAINT SHADE INSIDE : RAL 7035

08.03.2010

13.04.2010
19. PAINT SHADE OUTSIDE : RAL 7035

SVP

SVP
2

28.01.2011 Prep.
20.05.2010 Date

Date
11.05.2010 Ckd.
20. MATERIAL OF NAME PLATE : ALLUMINIUM SHEET

Date
Name
DRN
SVP
SVP
21. LETTER TYPE OF NAME PLATE : ENGRAVED WHITE LETTER ON
BLACK BACKGROUND

CHANGE DURING APP.

CHANGE DURING APP.
Remarks
1

AS BUILT

Issue
03
02
01
 33
34
+C

FOLLOW
=MAIN
Qty.: 01 SHEET
8

Sales Ref.: FSL/0910/KOR363

Details: MANUFACTURING INSTRUCTIONS W.O.: FSL/0910/KOR363

Item No.: 100
7

D. WIRING
Description: Hot Redundant PLC System

22. PLC DIGITAL I/O WIRING : 0.5 Sq. mm PVC/TEFLON INSULATED

Work: S7-400H PLC SYSTEM

23. RELAY O/P WIRING : 1Sq. mm PVC/TEFLON INSULATED

for FTP-2
6

24. INTER PANEL WIRING : 1Sq. mm PVC/TEFLON INSULATED

FLEXIBLE MULTICORE CABLE
25. ANALOG I/O WIRING : MULTI CORE SHEET BLACK
26. WIRING CHANNELS FOR : YES (PROVIDED)
INTERNAL AND FIELD CABLES
5

27. ALL WIRES STRANDED WITH : YES

LUGS/CRIMP CONTACTS
ON BOTH ENDS
28. WIRE COLOR CODING
24V DC POSITIVE BLUE
4

24V DC COMMON WHITE

230 VAC PHASE (UPS & RAW) RED
230 VAC NEUTRAL (UPS & RAW) BLACK

Client: Nalco Smelter Plant

DIGITAL INPUT YELLOW
DIGITAL OUTPUT BROWN
3

POTENTIAL FREE RELAY CONTACTS GRAY

Consultant:
End Client:
ELECTRONIC EARTH GREEN
POWER EARTH YELLOW /GREEN

08.03.2010

13.04.2010
ANALOG INPUT/OUTPUT MULTICORE SHIELDED

SVP

SVP
2

28.01.2011 Prep.
20.05.2010 Date

Date
11.05.2010 Ckd.
29. FERRULING : : USE TUBULAR FERRULES

Date
( EQUIPMENT DESIGNATION WILL BE THE FERRULE NO.)

Name
DRN
SVP
SVP
CHANGE DURING APP.
CHANGE DURING APP.
Remarks
1

AS BUILT

Issue
03
02
01
 34
35
+C

FOLLOW
=MAIN
Qty.: 01 SHEET
8

Sales Ref.: FSL/0910/KOR363

Details: MANUFACTURING INSTRUCTIONS W.O.: FSL/0910/KOR363

Item No.: 100
7

E. TERMINAL ARRANGEMENT
Description: Hot Redundant PLC System

30. I/O CHANNELS : WIRED TO TERMINALS

Work: S7-400H PLC SYSTEM
31. CONTROL TERMINALS : PHOENIX
for FTP-2
6

32. CONTROL TERMINAL : 4 Sq. mm.

SIZE (Sq. mm)
33. POWER TERMINAL SIZE : 10 Sq. mm
FOR INCOMING 240VAC
5

34. PVC CHANNEL FOR CLIENT : PVC CHANNEL

FOR EXTERNAL WIRING TO BE
PROVIDED.
35. TERMINAL COLOUR CODING
4

230VAC-PHASE : UPS GRAY TERMINALS FOR :

DIGITAL INPUT 24VDC FUSE TB &
DIGITAL OUTPUT 24VDC/240VAC FUSE TB BLACK
230VAC-NETURAL : UPS GRAY
230VAC-PHASE : RAW GRAY
FUSE TB FOR FOLLOWING DI:
BLUE

Client: Nalco Smelter Plant

230VAC-NETURAL : RAW GRAY DI 04.7, DI 05.1, DI 05.4, DI 05.6
DI 06.1, DI 06.4
24VDC-DISRTIB.-(P) : GRAY
FUSE TB FOR FOLLOWING DO: BLUE
24VDC-DISRTIB.-(M) : GRAY D0 34.3, DO 34.7, DO 35.3, DO 35.7
3

Consultant:
End Client:
TERMINAL FOR FIELD : GRAY

08.03.2010

13.04.2010
36. CABLES TO BE BUNCHED AS PER INDIVIDUAL MODULES

SVP

SVP
2

28.01.2011 Prep.
20.05.2010 Date

Date
11.05.2010 Ckd.
37. PROFIBUS CABLE OUT SIDE THE PANEL TO BE ROUTED
THROUGH GI CONDUCT

Date
Name
DRN
SVP
SVP
38. FOR EACH AI & AO CH. PARTITION PLATE TO BE PROVIDED

CHANGE DURING APP.

CHANGE DURING APP.
Remarks
1

AS BUILT

Issue
03
02
01
 1 2 3 4 5 6 7 8

SR. NAME PLATE EQUIPMENT SCH. DIA.

DESCRIPTION QTY LOCATION
NO. TYPE DESIGNATION
1. HOT REDUNDANT PLC SYSTEM FOR FTP-2 A 4X ON PANEL DOOR
2. CD/SCADA SELECTION I 1X S1 ON PANEL DOOR

NAME PLATE TYPE-A NAME PLATE TYPE-C NAME PLATE TYPE-B NAME PLATE TYPE-I NAME PLATE TYPE- NAME PLATE TYPE-
4.0 DIA HOLES (2x) 4.0 DIA HOLES
(2x)

18
v 55
18
+ +
v
27.5
+ + + + + +
v
9
30

v
60
0 0
70
v

217 v
225 v

4 v

48 vv

23%%C
52
0
0
8

LETTER HEIGHT 4MM

LETTER HEIGHT 8MM
MAX. NO. OF LETTERS 17 X 3 ROWS 42

1. TEXT SHOULD BE ENGRAVED AND PAINTED WHITE ON BLACK BACKGROUND.

2. MATERIAL : ALLUMINIUM SHEET (1.00mm THICK)

3. ALL DIMENSIONS ARE IN mm . UNLESS OTHERWISE MENTIONED.
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 35
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Name Date Date 13.04.2010
Consultant: Details: NAME PLATE DETAILS W.O.: FSL/0910/KOR363 FOLLOW 41
Issue Remarks
 1 2 3 4 5 6 7 8

SR. SR.
DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION
NO. NO.
1. ACM AUTO CONTROL MODE 25. PSC POWER SUPPLY CONTROL FAILURE
2. CFB CONTACTOR ON FEEDBACK 26. RTS READY TO START
3. CLO CLOSED INDICATION 27. RUI RUNNING INDICATION (MIMIC)
4. CSP CONTROL DESK STOP 28. STA GROUP START (PUSH BUTTON)
5. CST CONTROL DESK START 29. STP GROUP STOP (PUSH BUTTON)
6. DBV DEDUSTING BY-PASS VALVE 30. TCM TIME CONTROL MODE
7. FAD FALSE AIR INTAKE DAMPER 31. TCO THERMAL CUT OUT
8. GCM GROUP CONTROL MODE 32. TDF TRIP DUE TO FAULT
9. ION INTERLOCK ON 33. TFB TRIP FEED BACK
10. LRI LOCAL MODE RUNNING INDICATION (MIMIC) 34. ... BEARING A TEMP HIGH
11. LSC LIMIT SWITCH CLOSED (DAMPER) 35. ... BEARING A TEMP HIGH
12. LSO LIMIT SWITCH OPEN (DAMPER) 36. ... DAMPER POSITION LIMIT SWITCH
13. LSP LOCAL STOP 37. HON HIGH TENSION MOTOR ON
14. LST LOCAL START 38. HOF HIGH TENSION MOTOR OFF
15. MCM MANUAL CONTROL MODE BAG PULSING SYSTEM
16. MIC MIMIC INDICATION CLOSED(DAMPER) 39. BPR BAG PULSING RETURN
17. MIO MIMIC INDICATION OPEN (DAMPER) 40. BPV BAG PULSING VALVE
18. OLI OVER LOAD INPUT 41. DFC DAMPER FAIL TO CLOSED
19. OPD OUTPUT FOR DRIVE 42. DFN DAMPER FAIL TO OPEN
20. OPN OPEN INDICATION 43. FDC FILTER DAMPER CLOSED
21. PAF PRIMARY ALUMINA FLOW 44. FFL FILTER HOUSE OFF LINE INDICATION
22. ... PLANT AIR SUPPLY FAILURE 45. LFI SELECTION ON-OFF INDICATION
23. 46. LNI SELECTION ON-LINE INDICATION
24. PSI POWER SUPPLU FOR 47. ODC OUTPUT FOR DAMPER CLOSED
INSTRUMENT FAILURE 48. RST RESET

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 41
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Name Date Date 13.04.2010
Consultant: Details: SIGNAL LIST W.O.: FSL/0910/KOR363 FOLLOW 42
Issue Remarks
 1 2 3 4 5 6 7 8

SR. SR.
DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION
NO. NO.
49. SFF SELECT FILTER FOR OFF LINE 71. PSL-1/3 SI PRIMARY SILO1/3 SELECTED IND.
50. SLF SELECT ON-OFF LINE 72. PSL-2/4 SI PRIMARY SILO 2/4 SELETED IND.
INPUT 24VDC OUTPUT 240VAC
51. AHT-EIL FRESH ALUMINA HANDLING START 73. AIL-EIL FRESH ALUMINA HANDELING
52. AHP-EIL FRESH ALUMINA HANDLING STOP START OUTPUT
53. CPA-EIL COMM. FROM POT ROOM A 74. ASO-EIL FRESH ALUMINA HANDELING
54. CPB-EIL COMM FROM POT ROOM B STOP OUTPUT
55. SL-1/3-H SILO 1/3 LEVEL HIGH 75. SLN SELECT ON LINE
56. SL-2/4-H SILO 2/4 LEVEL HIGH 76. STF START OFF LINE CLEANING
57. SL-1/3-L SILO 1/3 LEVEL LOW
58. SL-2/4-L SILO 2/4 LEVEL LOW
59. FAF-EIL FRESH ALUMINA HANDELING FAULT GROUP DETAILS
60. RSP-EIL REFUSE SELECTOR BY-PASS 77. APM AIR COMRESSOR MOTOR
61. PFA-EIL PRIMARY FRESH ALUMINA FLOW 78. BAG BAG PULSING GROUP
62. PSL-1/3-S PRIMARY SILO 1(3) SELECTED 79. HTM HIGH TENSION MOTOR
63. PSL 2/4-S PRIMARY SILO 2/4 SELECTED 80. PAP PLANT AIR PRESSURE
OUTPUT 24VDC 81. PLM PILOT MOTOR
64. SLO-1/3-H SILO 1/3 LEVEL HIGH OUTPUT 82. PRD POT ROOM DISCHARGE
65. SLO-2/4-H SILO 2/4 LEVEL HIGH OUTPUT 83. PTG PRIMARY TRANSPORT GROUP
66. SLO-1/3-L SILO 1/3 LEVEL LOW OUTPUT 84. PUA PULSE AIR PRESSURE
67. SLO-2/4-L SILO 2/4 LEVEL LOW OUTPUT 85. RCS RECIRCULATION SCREWS
68. FHA-EIL FRESH ALUMINA HADELING FAULT IND. 86. STG SECONDARY TRANSPORT GROUP
69. RSI-EIL REFUSE SELECTOR BY-PASS IND. 87. VBS VIBRATING SCREEN
70. PFI-EIL PRIMARY FRESH ALUMINIUM 88. FCB FLOW CONTROL VALVE
FLOW INDICATION

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 42
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Name Date Date 13.04.2010
Consultant: Details: SIGNAL LIST W.O.: FSL/0910/KOR363 FOLLOW +E/1
Issue Remarks
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

CPU 412-3H,768KB memory,MPI/DP Interface 6ES7 412-3HJ14-0AB0 SIEMENS 2 -A

Bus Connector w/o PG interface, IP20 with 35° Cable Outlet 6ES7 972 0BA41 0XA0 SIEMENS 12 -A;-B1;-C1;-D1;-E1;-F1

Back-up Battery Type AA, 1.9 Ah 6ES7 971-0BA00 SIEMENS 4 -A

Power Supply Module, 10A 6ES7 407-0KA01-0AA0 SIEMENS 2 -A

CP 443-1 for Industerial Ethernet Module. 6GK7 443-1EX20-0XE0 SIEMENS 2 -A

S7400H Sync Module 6ES7 960 1AA04 0XA0 SIEMENS 4 -A

S7400H Fibre Optic Cable 1m 6ES7 960 1AA04 5AA0 SIEMENS 2 -A

UR2-H ( split 2x9 slot ) Rack 6ES7 400-2JA01-0AA0 SIEMENS 1 -A

IM153-2 Redundancy Bundle 6ES7 153 2AR03 0XA0 SIEMENS 5 -B1;-C1;-D1;-E1;-F1

Covers For Active Bus Modules 6ES7 195 1JA00 0XA0 SIEMENS 5 -B1;-C1;-D1;-E1;-F1

-B101;-B102;-B103;-B104;-B105;-B106;-B107;-B108;-B109;-B110;-C10
6ES7 321-1BH02-0AA0 SIEMENS 15
1;-C102;-C103;-C104;-C105
-B101;-B102;-B103;-B104;-B105;-B106;-B107;-B108;-B109;-B110;-C10
FRONT CONNECTOR 20 PIN 6ES7 392-1AJ00-0AA0 SIEMENS 44
1;-C102;-C103;-C104;-C105;-C106;-C107;-C108;-C109;-C110;-D201;-D
202;-D203;-D204;-D205;-D206;-D207;-D208;-D209;-D210;-E201;-E20
2;-E203;-E204;-E205;-E206;-E207;-E208;-E209;-E210;-F101;-F202;-F2
03;-F410

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 2
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

-B101;-B102;-B103;-B104;-B105;-B106;-B107;-B108;-B109;-B110;-C10
0.5 Sq mm SINGLE TUBLER LUG F-E0508 : WHITE PHOENIX 2703
1;-C102;-C103;-C104;-C105;-C106;-C107;-C108;-C109;-C110;-D201;-D
202;-D203;-D204;-D205;-D206;-D207;-D208;-D209;-D210;-E201;-E20
2;-E203;-E204;-E205;-E206;-E207;-E208;-E209;-E210;-F101;-F202;-F2
03;-F304;-F305;-F306;-F307;-F308;-F309;-F410;-L22;-L23;-M11;-M11;-
M12;-M12;-M13;-M14;-M14;-M15;-N22;-N23;-P11;-P11;-P12;-P12;-P13;
-P14;-P14;-P15;-RB1;-RB2;-RB3;-RB4;-RB5;-RB6;-RB7;-RB8;-RB9;-RB10;-
RB11;-RB12;-RB13;-RB14;-RB15;-RB16;-RB17;-RB18;-RB19;-RB20;-RB21;
-RB22;-RB23;-RB24;-RB25;-RB26;-RB27;-RB28;-RB29;-RB30;-RB31;-RB3
2;-RB33;-RB34;-RB35;-RB36;-RB37;-RB38;-RB39;-RB40;-RB41;-RB42;-RB
43;-RB44;-RB45;-X;-X11;-X11;-X12;-X12;-X13;-X13;-X13;-X13;-X13;-X1
3;-X14;-X14;-X14;-X14;-X15;-X15;-X16;-X16;-X17;-X17;-X18;-X18;-X19;
-X19;-X20;-X20;-X21;-X21;-X22;-X22;-X23;-X23;-X24;-X24;-X25;-X25;-X
26;-X26;-X27;-X27;-X28;-X28;-X29;-X29;-X30;-X30;-X31;-X31;-X54;-X5
4;-X54;-X54;-X54;-X54;-X54;-X54;-X54;-X55;-X55;-X55;-X55;-X55;-X55;
-X55;-X56;-X56;-X56;-X56;-X56;-X56;-X56;-X56;-X57;-X57;-X57;-X57;-X
57;-X57;-X57;-X57;-X58;-X58;-X58;-X58;-X58;-X58;-X58;-X59;-X59;-X5
9;-X59;-X59;-X59;-X59;-X60;-X60;-X60;-X60

6ES7 321-1FH00-0AA0 SIEMENS 4 -C107;-C108;-C109;-C110

-D201;-D202;-D203;-D204;-D205;-D206;-D207;-D208;-D209;-D210;-E
6ES7 322-1BH01-0AA0 SIEMENS 20
201;-E202;-E203;-E204;-E205;-E206;-E207;-E208;-E209;-E210
-D201;-D202;-D203;-D204;-D205;-D206;-D207;-D208;-D209;-D210;-E
0.5 Sq mm DOUBLE TUBLER LUG F-TE0508 : WHITE PHOENIX 203
201;-E202;-E203;-E204;-E205;-E206;-E207;-E208;-E209;-E210;-F202;-
F203;-RB1;-RB2;-RB3;-RB4;-RB5;-RB6;-RB7;-RB8;-RB9;-RB10;-RB11;-RB1
2;-RB13;-RB14;-RB15;-RB16;-RB17;-RB18;-RB19;-RB20;-RB21;-RB22;-RB
23;-RB24;-RB25;-RB26;-RB27;-RB28;-RB29;-RB30;-RB31;-RB32;-RB33;-R
B34;-RB35;-RB36;-RB37;-RB38;-RB39;-RB40;-RB41;-RB42;-RB43;-RB44;-
RB45;-X58;-X58;-X58;-X58;-X58;-X58;-X58;-X59;-X59;-X59;-X59;-X59;-
X59;-X59

Diode Board, 24Vdc, 10A; DB10 BOOST 2 -DB1;-DB3

Diode Board, 24Vdc, 5A DB05 BOOST 1 -DB2

Diode Board, 24Vdc, 40A; DB40 BOOST 1 -DB4

CFL Tube with Holder, 11Watt CFL Tube : 11W PHILIPS 4 -E1;-E2;-E3;-E4

HRC FUSE BASE, 20A 3NW 20 NNSF SIEMENS 2 -F1;-F2

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 2
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 3
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

3NW NS 16 SIEMENS 2 -F1;-F2

HRC FUSE BASE, 32A 3NW 32 NNSF SIEMENS 2 -F11;-F12

3NW NS 25 SIEMENS 2 -F11;-F12

8 Ch. Analog Input Module,RTD 6ES7 331 1KF01 0AB0 SIEMENS 3 -F304;-F305;-F306

FRONT CONNECTOR 40 PIN 6ES7 392-1AM00-0AA0 SIEMENS 6 -F304;-F305;-F306;-F307;-F308;-F309

6ES7 331-1KF01-0AB0 SIEMENS 3 -F307;-F308;-F309

6ES7 332-5HD01-0AB0 SIEMENS 1 -F410

COOLING FAN 6", 230Vac, 50Hz FAN - 6" REXNORD 6 -FAN1;-FAN2;-FAN3;-FAN4;-FAN5;-FAN6

AIR FILTER FOR 6" FAN RNFS11 AUTOMAT 12 -FAN1;-FAN2;-FAN3;-FAN4;-FAN5;-FAN6

-K1;-K2;-K3;-K4;-K5;-K6;-K7;-K8;-K9;-K10;-K11;-K12;-K13;-K14;-K15;-K
AUX. CONT., 240VAC, 2NO+2NC 3TH30 22-0AU0 SIEMENS 26
16;-K17;-K18;-K19;-K20;-K21;-K22;-K23;-K24;-K25;-K26
-K1;-K2;-K3;-K4;-K5;-K6;-K7;-K8;-K9;-K10;-K11;-K12;-K13;-K14;-K15;-K
3TX7 402-3JY1 SIEMENS 26
16;-K17;-K18;-K19;-K20;-K21;-K22;-K23;-K24;-K25;-K26
-L1;-L1;-L1;-L21;-L21;-L21;-L21;-L22;-L23;-M1;-M1;-M1;-M11;-M11;-M12;
Terminal Block 6mm², 30A UK 5N-V2 PHOENIX 615
-M12;-M13;-M14;-M14;-M15;-N1;-N1;-N21;-N21;-N21;-N21;-N22;-N23;
-P1;-P1;-P1;-P11;-P11;-P12;-P12;-P14;-P14;-P15;-X11;-X11;-X12;-X12;
-X13;-X13;-X14;-X14;-X15;-X15;-X16;-X16;-X17;-X17;-X18;-X18;-X19;-X
19;-X20;-X20;-X21;-X21;-X22;-X22;-X23;-X23;-X24;-X24;-X25;-X25;-X2
6;-X26;-X27;-X27;-X28;-X28;-X29;-X29;-X30;-X30;-X31;-X31;-X41;-X41;
-X41;-X41;-X41;-X42;-X42;-X49;-X49;-X50;-X50;-X51;-X51;-X52;-X52;-X
54;-X54;-X54;-X54;-X54;-X54;-X54;-X54;-X54;-X55;-X55;-X55;-X55;-X5
5;-X55;-X55;-X56;-X56;-X56;-X56;-X56;-X56;-X56;-X56;-X57;-X57;-X57;
-X57;-X57;-X57;-X57;-X57;-X58;-X58;-X58;-X58;-X58;-X58;-X58;-X58;-X
59;-X59;-X59;-X59;-X59;-X59;-X59;-X59
-L1;-L21;-L22;-L23;-M11;-M12;-M13;-M14;-M15;-N1;-N21;-N22;-N23;-P
SHORTING LINK FOR UK 5N Terminals. FBI 10-6 PHOENIX 50
1;-P11;-P12;-P14;-P15

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 3
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 4
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

-L1;-L21;-L22;-L23;-M11;-M12;-M13;-M14;-M15;-N1;-N21;-N22;-N23;-P
ZB 6, LGS: 1-10 PHOENIX 144
11;-P12;-P13;-P14;-P15;-X11;-X12;-X13;-X14;-X15;-X16;-X17;-X18;-X1
9;-X20;-X21;-X22;-X23;-X24;-X25;-X26;-X27;-X28;-X29;-X30;-X31;-X32;
-X33;-X34;-X35;-X36;-X37;-X38;-X39;-X41;-X42;-X43;-X44;-X45;-X45;-X
46;-X48;-X49;-X50;-X51;-X52;-X53;-X53;-X54;-X55;-X56;-X57;-X58;-X5
9;-X60

1 Sq mm SINGLE TUBLER LUG F-E1008 : RED PHOENIX 16 -L1;-L1;-L1;-L21;-L21;-L21;-L21;-N1;-N21

-L1;-L21;-L22;-L23;-M11;-M12;-M14;-M15;-N1;-N1;-N21;-N21;-N21;-N2
1.5 Sq mm SINGLE TUBLER LUG F-E1508 : BLACK PHOENIX 23
1;-N22;-N23;-P11;-P12;-P14;-P15
-L1;-L21;-L22;-L23;-M11;-M12;-M13;-M14;-M15;-N1;-N21;-N22;-N23;-P
End Clamp for terminal block E/UK PHOENIX 104
11;-P12;-P13;-P14;-P15;-X11;-X12;-X13;-X14;-X15;-X16;-X17;-X18;-X1
9;-X20;-X21;-X22;-X23;-X24;-X25;-X26;-X27;-X28;-X29;-X30;-X31;-X32;
-X32;-X33;-X33;-X34;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X38;-X
39;-X39;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X4
0;-X40;-X40;-X40;-X40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;
-X42;-X42;-X43;-X43;-X44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X48;-X
54;-X55;-X56;-X57;-X58;-X59;-X60
-L1;-N1;-X11;-X12;-X13;-X14;-X15;-X16;-X17;-X18;-X19;-X20;-X21;-X22
ZB 6, LGS: 11-20 PHOENIX 142
;-X23;-X24;-X25;-X26;-X27;-X28;-X29;-X30;-X31;-X32;-X33;-X34;-X35;-
X36;-X37;-X38;-X39;-X41;-X41;-X41;-X41;-X41;-X42;-X43;-X44;-X46;-X
47;-X47;-X49;-X50;-X51;-X52;-X54;-X55;-X56;-X57;-X58;-X59;-X60

3SE3 020-0A SIEMENS 4 -LS1;-LS2;-LS3;-LS4

2.5 Sq mm SINGLE TUBLER LUG F-E2508 : BLUE PHOENIX 2 -M1;-P1

1 Sq mm DOUBLE TUBLER LUG F-TE1008 : RED PHOENIX 12 -M1;-M1;-M1;-P1;-P1;-P1

-P13;-X;-X11;-X11;-X12;-X12;-X13;-X13;-X14;-X14;-X15;-X15;-X16;-X16
Fuse Terminal Block 4mm², 6.3A, With LED Indication HESILED 24-I PHOENIX 339
;-X17;-X17;-X18;-X18;-X19;-X19;-X20;-X20;-X21;-X21;-X22;-X22;-X23;-
X23;-X24;-X24;-X25;-X25;-X26;-X26;-X40;-X40;-X40;-X40;-X40;-X40;-X
40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X41;-X41;-X41;-X4
1;-X41;-X41;-X41;-X41;-X42;-X42;-X42;-X48;-X53;-X53;-X58;-X58;-X58;
-X58;-X58;-X58;-X58;-X58;-X59;-X59;-X59;-X59;-X59;-X59;-X59;-X59;-X
60;-X60;-X60;-X60

Glass Fuse, 1A; 5X20mm Size Cartidge Fuse GF 1A ESI 5 -P13

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 4
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 5
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

-P13;-X11;-X12;-X13;-X14;-X15;-X16;-X17;-X18;-X19;-X20;-X21;-X22;-X
CA 103 PHOENIX 87
23;-X24;-X25;-X26;-X27;-X28;-X29;-X30;-X31;-X32;-X32;-X33;-X33;-X3
4;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X38;-X39;-X39;-X40;-X40;
-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X
40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X42;-X42;-X43;-X4
3;-X44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X48;-X54;-X55;-X56;-X57;
-X58;-X59;-X60
-P13;-X11;-X12;-X13;-X14;-X15;-X16;-X17;-X18;-X19;-X20;-X21;-X22;-X
GROUP MARKER HOLDER GMH8 PHOENIX 87
23;-X24;-X25;-X26;-X27;-X28;-X29;-X30;-X31;-X32;-X32;-X33;-X33;-X3
4;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X38;-X39;-X39;-X40;-X40;
-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X
40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X42;-X42;-X43;-X4
3;-X44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X48;-X54;-X55;-X56;-X57;
-X58;-X59;-X60

POWER SUPPLY 24VDC,12A. 6EP1 234 1AA00 SIEMENS 2 -PS3;-PS4

POWER SUPPLY 24VDC,5A. 6EP0 133-3AA00-0AA1 SIEMENS 2 -PS5;-PS6

SITOP POWER SUPPLY, 24VDC, 10A 6EP1 334 3BA00 SIEMENS 2 -PS7;-PS8

SITOP POWER SUPPLY, 24VDC, 40A 6EP1 337 3BA00 SIEMENS 2 -PS9;-PS10

5SX42167RC SIEMENS 2 -Q1;-Q44

5SX42027RC SIEMENS 8 -Q2;-Q3;-Q4;-Q17;-Q18;-Q43;-Q51;-Q52

5SX42067RC SIEMENS 4 -Q5;-Q6;-Q13;-Q14

5SX42257RC SIEMENS 2 -Q10;-Q45

-Q46
5SX42047RC SIEMENS 4 -Q11;-Q12;-Q41;-Q46 (C.S.)

3VU13 40-1NL00 SIEMENS 2 -Q15;-Q16

5SX41017RC SIEMENS 12 -Q21;-Q22;-Q23;-Q24;-Q25;-Q26;-Q27;-Q28;-Q29;-Q30;-Q31;-Q32

5SX42107RC SIEMENS 1 -Q42

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 5
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 6
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

-RB1;-RB2;-RB3;-RB4;-RB5;-RB6;-RB7;-RB8;-RB9;-RB10;-RB11;-RB12;-RB
Relay Board, 24Vdc, 1PDT, Eight relays, 1CO PC24D08-COB PHOENIX 45
13;-RB14;-RB15;-RB16;-RB17;-RB18;-RB19;-RB20;-RB21;-RB22;-RB23;-R -RB45
B24;-RB25;-RB26;-RB27;-RB28;-RB29;-RB30;-RB31;-RB32;-RB33;-RB34;- (C.S.)
RB35;-RB36;-RB37;-RB38;-RB39;-RB40;-RB41;-RB42;-RB43;-RB44;-RB45
-RB1;-RB2;-RB3;-RB4;-RB5;-RB6;-RB7;-RB8;-RB9;-RB10;-RB11;-RB12;-RB
0.75 Sq mm SINGLE TUBLER LUG F-E7508 : GRAY PHOENIX 1370
13;-RB14;-RB15;-RB16;-RB17;-RB18;-RB19;-RB20;-RB21;-RB22;-RB23;-R
B24;-RB25;-RB26;-RB27;-RB28;-RB29;-RB30;-RB31;-RB32;-RB33;-RB34;-
RB35;-RB36;-RB37;-RB38;-RB39;-RB40;-RB41;-RB42;-RB43;-RB44;-RB45;
-X32;-X32;-X33;-X33;-X34;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X
38;-X39;-X39;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X4
0;-X40;-X40;-X40;-X40;-X40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;
-X41;-X41;-X41;-X41;-X41;-X41;-X42;-X42;-X42;-X42;-X42;-X43;-X43;-X
44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X48;-X48;-X49;-X49;-X49;-X4
9;-X49;-X49;-X49;-X49;-X49;-X49;-X49;-X49;-X50;-X50;-X50;-X50;-X51;
-X51;-X51;-X51;-X52;-X52;-X52;-X52;-X53;-X53

2 POS. SELECTOR SWITCH WITH 1NO 3SB12 02-2AB01 SIEMENS 1 -S1

Scalance (unmanaged), 8 Port 6GK5 108 0BA00 2AA3 SIEMENS 2 -SC1;-SC2

Programming Socket, 5A, 230VAC White PG SOCKET ANCHOR 1 -SW1

Glass Fuse, 100mA; 5X20mm Size Cartidge Fuse GF 0.1A ESI 356

Terminal-10mm², Gray UK 10N-V2 PHOENIX 4 -X1;-X1;-X2;-X2

-X1;-X2;-X11;-X11;-X12;-X12;-X13;-X13;-X14;-X14;-X15;-X15;-X16;-X16
End Cover for terminal block UK 5N D-UK 4/10 PHOENIX 219
;-X17;-X17;-X18;-X18;-X19;-X19;-X20;-X20;-X21;-X21;-X22;-X22;-X23;-
X23;-X24;-X24;-X25;-X25;-X26;-X26;-X27;-X27;-X28;-X28;-X29;-X29;-X
30;-X30;-X31;-X31;-X41;-X41;-X41;-X41;-X41;-X42;-X42;-X49;-X49;-X5
0;-X50;-X51;-X51;-X52;-X52;-X54;-X55;-X56;-X57;-X58;-X59;-X60
-X11;-X11;-X12;-X12;-X13;-X13;-X14;-X14;-X15;-X15;-X16;-X16;-X17;-X
1.5 Sq mm DOUBLE TUBLER LUG F-TE1508 : BLACK PHOENIX 84
17;-X18;-X18;-X19;-X19;-X20;-X20;-X21;-X21;-X22;-X22;-X23;-X23;-X2
4;-X24;-X25;-X25;-X26;-X26;-X27;-X27;-X28;-X28;-X29;-X29;-X30;-X30;
-X31;-X31

Fuse Terminal Block 4mm², 6.3A BLUE COLOR UK5 HESILED 24-I BLUE PHOENIX 6 -X13;-X13;-X13;-X13;-X14;-X14

-X27;-X27;-X28;-X28;-X29;-X29;-X30;-X30;-X31;-X31;-X41;-X49;-X49;-X
Fuse Terminal Block 4mm², 6.3A, With LED Indication HESILA 250-I PHOENIX 146
50;-X50;-X51;-X51;-X52;-X52

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 6
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 7
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

-X32;-X32;-X33;-X33;-X34;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X
Fuse Terminal Block 4mm², 6.3A UK5 HESILED 24-I PHOENIX 216
38;-X39;-X39;-X43;-X43;-X44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X4
8
-X32;-X32;-X33;-X33;-X34;-X34;-X35;-X35;-X36;-X36;-X37;-X37;-X38;-X
Glass Fuse, 500mA; 5X20mm Size Cartidge Fuse GF 0.5A ESI 240
38;-X39;-X39;-X43;-X43;-X44;-X44;-X45;-X45;-X46;-X46;-X47;-X47;-X4
8;-X48;-X53;-X53
-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X
Glass Fuse, 10A; 5X20mm Size Cartidge Fuse GF 10A ESI 40
40;-X40;-X40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X42;-X42;-X4
2
-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X40;-X
ZB 6, LGS: 21-30 PHOENIX 74
40;-X40;-X40;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X41;-X42;-X48;-X4
9;-X50;-X51;-X52;-X54;-X55;-X56;-X57;-X58;-X59;-X60

Glass Fuse, 2A; 5X20mm Size Cartidge Fuse GF 2A ESI 70 -X41;-X49;-X49;-X49;-X49;-X49;-X49;-X50;-X50;-X51;-X51;-X52;-X52

ZB 6, LGS: 31-40 PHOENIX 22 -X42;-X49;-X50;-X51;-X52;-X54;-X55;-X56;-X57;-X58;-X59

Fuse Terminal Block 4mm², 6.3A BLUE COLOR UK 5 HESILA 250-BLUE PHOENIX 4 -X49;-X49;-X49;-X49

Terminal Block 6mm², 30A, BLUE UK 5N-BLUE PHOENIX 4 -X49;-X49;-X49;-X49

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 7
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW +W/1
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

240VAC UPS POWER SUPPLY 240VAC RAW POWER SUPPLY

INCOMING FROM CLIENT INCOMING FROM CLIENT

L -X1 1 L. -X2 1

N -X1 2 N. -X2 2

PE

-PE
EE

-EE

1 1 1 1

-F1 -F2 -F11 -F12

16A 16A 25A 32A
2 2 2 2

2 4 2 4
-Q1 -Q10
16A 1 3 25A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-L1

-L21

-N21
-N1
2.1 /

2.1 /

4.1 /

4.1 /
240 VAC UPS 240 VAC AUX
DISTRIBUTION DISTRIBUTION

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: INCOMING SUPPLY FOR PANEL W.O.: FSL/0910/KOR363 FOLLOW 2
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

1.2 / -L1 -L1 / 3.1

240VAC UPS 240VAC UPS
-L1 1 -L1 2 3
1.3 / -N1 -N1 / 3.1
-N1 1 -N1 2 3

2 4 2 4 2 4
-Q2 -Q3 -Q4
2A 1 3 2A 1 3 2A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-A
L+ N L+ N -EE
CPU 412-3H
L E N
CPU 412-3H
5VDC, 10A

5VDC, 10A

CP 443-1
CP 443-1
PS 407

SPARE

PS 407
SPARE

SPARE

SPARE

-SW1

SPARE
SPARE
SPARE
SPARE
PS1

PS2

5A

ONLY FOR
-PE -PE PROGRAMMING
SOCKET

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 2
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: UPS POWER DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 3
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

2.8 / -L1

240VAC UPS
-L1 4 5
2.8 / -N1
-N1 4 5

2 4 2 4
-Q5 -Q6
6A 1 3 6A 1 3

L+ N L+ N
-PS3 -PS4
24VDC, 24VDC,
12A 12A
M +24 M +24

-PE -PE
For Cable Size & Cable Color; Please refer Page No.-+C/33

A1 A2

-DB1
(0 V)

(0 V)
(24V)

(24V)

10A
K
19.3 / -PS3

19.3 / -PS4
19.2 / -PS3

19.3 / -PS4
-P1

-M1
8.1 /

8.1 /

24VDC SUPPLY FOR

IM & SCALANCE

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 3
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: UPS SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 4
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

1.7 / -L21 -L21 / 5.1

240VAC RAW 240VAC RAW
-L21 1
1.7 / -N21 -N21 / 5.1
-N21 1

2 4 2 4
-Q51 -Q52
2A 1 3 2A 1 3

13 21 13 21 13 21 13 21
-LS1 -LS1 -LS2 -LS2 -LS3 -LS3 -LS4 -LS4
.3 14 .2 22 .4 14 .4 22 .6 14 .5 22 .8 14 .7 22
For Cable Size & Cable Color; Please refer Page No.-+C/33

X2 X2 X2 X2

-E1 -E2 -E3 -E4

11W 11W 11W 11W
L N L N X1 L N X1 L N L N X1 L N X1

-FAN1 M -FAN2 M -FAN3 M -FAN4 M -FAN5 M -FAN6 M

6" 1~ 6" 1~ 6" 1~ 6" 1~ 6" 1~ 6" 1~
-PE -PE -PE -PE -PE -PE

PANEL 1 FRONT PANEL 1 FRONT PANEL 1 REAR PANEL 1 FRONT PANEL 1 FRONT PANEL 1 REAR

PANEL COOLING & ILLUMINATION

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 4
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: RAW SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 5
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

4.7 / -L21 -L21 / 6.1

240VAC UPS
-L21 2 3 4 5 6 7
4.7 / -N21 -N21 / 6.1
4 5 6 7
-N21 2 3

1 3 5 1 3 5
2 4 2 4 2 4 2 4
-Q15 -Q16
-Q11 -Q12 -Q13 -Q14 8-13 A 8-13 A
4A 1 3 4A 1 3 6A 1 3 6A 1 3
I> I> I> I> I> I>
2 4 6 2 4 6

L+ N L+ N L+ N L+ N L+ N L+ N
-PS5 -PS6 -PS7 -PS8 -PS9 -PS10
24VDC, 24VDC, 24VDC, 24VDC, 24VDC, 24VDC,
5A 5A 10A 10A 40A 40A
M +24 M +24 M +24 M +24 ** M +24 ** M +24

-PE -PE -PE -PE -PE

For Cable Size & Cable Color; Please refer Page No.-+C/33

A1 A2 A1 A2 A1 A2

-DB2 -DB3 -DB4

(0 V)

(0 V)

(0 V)
(24V)

(24V)

(24V)

(24V)

(0 V)
5A 10A 40A
K K K
19.4 / -PS7

19.4 / -PS8

19.5 / -PS9

19.6 / -PS10
19.3 / -PS7

19.4 / -PS8

19.5 / -PS9

19.5 / -PS10
-P3

-M3

-P4

-M4
13.1 /

11.1 /
13.1 /

11.1 /
2 4
-Q46
4A 1 3 24VDC SUPPLY FOR
24VDC SUPPLY DI, AI ,AQ, SOLENOID VALVES
& FIELD INTERROGATION
-P2

-M2

FOR DO MODULES
/

24VDC SUPPLY
SPARE
** NOTE: VOLTAGE ADUSTMENT: 24 TO 28.8VDC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 5
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: RAW SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 6
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

5.8 / -L21 -L21 / 7.1

240VAC RAW
-L21 8
5.8 / -N21 -N21 / 7.1

-N21 8

2 4
-Q17
2A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-L22 1 2 3 4 5

-N22 1 2 3 4 5
-L22.1

-N22.1

-L22.2

-N22.2

-L22.3

-N22.3

-L22.4

-N22.4

-L22.5

-N22.5
37.1 /

38.1 /

39.1 /

40.1 /

81.1 /
37.1 /

38.1 /

39.1 /

40.1 /

81.1 /

240VAC SUPPLY FOR DI MODULE

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 6
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: RAW SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 7
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

6.8 / -L21

240VAC RAW
-L21 9
6.8 / -N21

-N21 9

2 4
-Q18
2A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-L23 1 2 3 4 5 6 7 8 9 10 11 12 13

-N23 1 2 3 4 5 6 7 8 9 10 11 12 13
-L23.1

-L23.11

-L23.12

-L23.13
-N23.1

-L23.2

-N23.2

-L23.3

-N23.3

-L23.4

-N23.4

-L23.5

-L23.6

-N23.6

-L23.7

-N23.7

-L23.8

-L23.9

-L23.10
-N23.5
57.1 /

57.1 /

57.1 /

57.1 /

58.1 /

58.1 /

58.1 /

58.1 /

59.1 /
57.1 /

57.1 /

58.1 /

58.1 /

59.1 /

59.1 /

60.1 /

59.1 /

59.1 /

59.1 /

60.1 /
240VAC SUPPLY FOR CONTACTORS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 7
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: RAW SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 8
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

3.2 / -P1 -P1 / 9.1

24VDC
-P1 1 2
3.3 / -M1 -M1 / 9.1

-M1 1 2

2 2 2 2
-Q21 -Q22 -Q23 -Q24
1A 1 1A 1 1A 1 1A 1
For Cable Size & Cable Color; Please refer Page No.-+C/33

L+ M L+ M L+ M L+ M

-B1 -B2 -C1 -C2

IM 153-2 IM 153-2 IM 153-2 IM 153-2

-EE -EE -EE -EE

24VDC SUPPLY TO INTERFACE MODULES 24VDC SUPPLY TO INTERFACE MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 8
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: UPS SUPPLY DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW 9
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

8.7 / -P1 -P1 / 10.1

24VDC
-P1 3 4
8.7 / -M1 -M1 / 10.1

-M1 3 4

2 2 2 2
-Q25 -Q26 -Q27 -Q28
1A 1 1A 1 1A 1 1A 1
For Cable Size & Cable Color; Please refer Page No.-+C/33

L+ M L+ M L+ M L+ M

-D1 -D2 -E1 -E2

IM 153-2 IM 153-2 IM 153-2 IM 153-2

-EE -EE -EE -EE

24VDC SUPPLY TO INTERFACE MODULES 24VDC SUPPLY TO INTERFACE MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 9
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC POWER FOR IM W.O.: FSL/0910/KOR363 FOLLOW 10
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

9.7 / -P1
24VDC
-P1 5 6
9.7 / -M1

-M1 5 6

2 2 2 2
-Q29 -Q30 -Q31 -Q32
1A 1 1A 1 1A 1 1A 1
For Cable Size & Cable Color; Please refer Page No.-+C/33

L+ M L+ M L+ M L+ M

-F1 -F2 -SC1 -SC2

IM 153-2 IM 153-2 SCALANCE- X108 SCALANCE- X108

-EE -EE -EE -EE

24VDC SUPPLY TO INTERFACE MODULES 24VDC SUPPLY TO SCALANCE SWITCH

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 10
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC POWER FOR IM W.O.: FSL/0910/KOR363 FOLLOW 11
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

5.7 / -P4 -P4 / 15.1

24VDC

5.7 / -M4 -M4 / 15.1

2 4
-Q41
4A 1 3

-P11 / 12.1
For Cable Size & Cable Color; Please refer Page No.-+C/33

-M11 / 12.1

-P11 1 2 3 4 5 6 7 8 9 10

-M11 1 2 3 4 5 6 7 8 9 10
21.1 / -P11.1

-M11.1

22.1 / -P11.2

-M11.2

23.1 / -P11.3

-M11.3

24.1 / -P11.4

-M11.4

25.1 / -P11.5

-M11.5

26.1 / -P11.6

-M11.6

27.1 / -P11.7

-M11.7

28.1 / -P11.8

-M11.8

29.1 / -P11.9

-M11.9

30.1 / -P11.10

-M11.10
21.1 /

22.1 /

23.1 /

24.1 /

25.1 /

26.1 /

27.1 /

28.1 /

29.1 /

30.1 /
24VDC POWER SUPPLY FOR DI MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 11
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR DI MODULES W.O.: FSL/0910/KOR363 FOLLOW 12
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

11.8 / -P11
24VDC
For Cable Size & Cable Color; Please refer Page No.-+C/33

11.8 / -M11

-P11 11 12 13 14 15 16

-M11 11 12 13 14 15 16
31.1 / -P11.11

-M11.11

32.1 / -P11.12

-M11.12

33.1 / -P11.13

-M11.13

34.1 / -P11.14

-M11.14

35.1 / -P11.15

-M11.15

36.1 / -P11.16

-M11.16
31.1 /

32.1 /

33.1 /

34.1 /

35.1 /

36.1 /

24VDC POWER SUPPLY FOR DI MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 12
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR DI MODULES W.O.: FSL/0910/KOR363 FOLLOW 13
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

5.4 / -P3
24VDC

5.5 / -M3

2 4
-Q42
10A 1 3

-P12 / 14.1
For Cable Size & Cable Color; Please refer Page No.-+C/33

-M12 / 14.1

-P12 1 2 3 4 5 6 7 8 9 10

-M12 1 2 3 4 5 6 7 8 9 10
41.1 / -P12.1

-M12.1

45.1 / -P12.2

-M12.2

49.1 / -P12.3

-M12.3

53.1 / -P12.4

-M12.4

57.1 / -P12.5

-M12.5

61.1 / -P12.6

-M12.6

65.1 / -P12.7

-M12.7

69.1 / -P12.8

-M12.8

73.1 / -P12.9

-M12.9

77.1 / -P12.10

-M12.10
41.1 /

45.1 /

49.1 /

53.1 /

57.1 /

61.1 /

65.1 /

69.1 /

73.1 /

77.1 /
24VDC POWER SUPPLY FOR DO MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 13
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR DQ MODULES W.O.: FSL/0910/KOR363 FOLLOW 14
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

13.8 / -P12
24VDC
For Cable Size & Cable Color; Please refer Page No.-+C/33

13.8 / -M12

-P12 11 12 13 14 15

-M12 11 12 13 14 15 16 17 18 19 20 21 22
82.1 / -P12.11

-M12.11

-M12.12

-M12.13

-M12.14

-M12.15

-M12.16

-M12.17

-M12.18

-M12.19

-M12.20

-M12.21

-M12.22
82.1 /

41.1 /

45.1 /

49.1 /

53.1 /

57.1 /

61.1 /

65.1 /

69.1 /

73.1 /

77.1 /

82.1 /
24VDC POWER SUPPLY FOR DQ MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 14
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR DQ MODULES W.O.: FSL/0910/KOR363 FOLLOW 15
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

11.8 / -P4 -P4 / 16.1

24VDC

11.8 / -M4 -M4 / 16.1

2 4
-Q43
2A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-P13 1 2 3 4 5
24VDC 24VDC 24VDC 24VDC 24VDC
1A 1A 1A 1A 1A
-M13 1 2 3 4 5
94.1 / -P13.1

-M13.1

96.1 / -P13.2

-M13.2

98.1 / -P13.3

-M13.3
94.1 /

96.1 /

98.1 /

24VDC POWER SUPPLY

FOR AI & AQ MODULES

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 15
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR AI & AQ MODULES W.O.: FSL/0910/KOR363 FOLLOW 16
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

15.5 / -P4 -P4 / 18.1

24VDC

15.5 / -M4 -M4 / 18.1

2 4
-Q44
16A 1 3

-P14 / 17.1
For Cable Size & Cable Color; Please refer Page No.-+C/33

-M14 / 17.1

-P14 1 2 3 4 5 6 7 8 9 10

-M14 1 2 3 4 5 6 7 8 9 10
41.1 / -P14.1

-M14.1

43.1 / -P14.2

-M14.2

45.1 / -P14.3

-M14.3

47.1 / -P14.4

-M14.4

49.1 / -P14.5

-M14.5

51.1 / -P14.6

-M14.6

53.1 / -P14.7

-M14.7

55.1 / -P14.8

-M14.8

63.1 / -P14.9

-M14.9

65.1 / -P14.10

-M14.10
41.1 /

43.1 /

45.1 /

47.1 /

49.1 /

51.1 /

53.1 /

55.1 /

63.1 /

65.1 /
24VDC POWER SUPPLY
FIELD

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 16
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR FIELD W.O.: FSL/0910/KOR363 FOLLOW 17
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

16.8 / -P14
24VDC
For Cable Size & Cable Color; Please refer Page No.-+C/33

16.8 / -M14

-P14 11 12 13 14 15

-M14 11 12 13 14 15
67.1 / -P14.11

-M14.11

69.1 / -P14.12

-M14.12

71.1 / -P14.13

-M14.13

73.1 / -P14.14

-M14.14

84.1 / -P14.15

-M14.15
67.1 /

69.1 /

71.1 /

73.1 /

84.1 /

24VDC POWER SUPPLY

FIELD

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 17
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR FIELD W.O.: FSL/0910/KOR363 FOLLOW 18
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

16.8 / -P4
24VDC

16.8 / -M4
=APLAB 24 PS JB
PS+24V DC

PS 0V DC
2 4
-Q45
25A 1 3

1 3 5 7

2 4 6

Yellow
Grey

Grey

Grey

Grey

Grey
Blue
For Cable Size & Cable Color; Please refer Page No.-+C/33

-P15 1 2 3 4 5

-M15 1 2 3 4 5 -H137X1 20 21

-H237X1 11 12

-DI--1
61.1 / -P15.1

-M15.1

62.1 / -P15.2

-M15.2

-M15.3

1 6

-DO--1 1
99.1 /

101.1 /

103.1 /

=ABB_PANEL

24VDC POWER SUPPLY

24VDC POWER SUPPLY FOR FIELD LOOPING
SOV IN ABB PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 18
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24VDC FOR SOV W.O.: FSL/0910/KOR363 FOLLOW 19
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-PS10 (24V)

-PS10 (0 V)
-PS3 (24V)

-PS4 (24V)

-PS7 (24V)

-PS8 (24V)

-PS9 (24V)
-PS3 (0 V)

-PS4 (0 V)

-PS7 (0 V)

-PS8 (0 V)

-PS9 (0 V)

5.8

5.8
3.2

3.2

3.3

3.3

5.4

5.4

5.5

5.5

5.6

5.6
-RB45
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
33.5 /-RB45 :P1
-RB45 : 01

-RB45 : 02

-RB45 : 03

-RB45 : 04

-RB45 : 05

-RB45 : 06

-RB45 : 07

-RB45 : 08
33.5

33.5

33.6

33.6

33.6

33.6

33.7

33.7
24VDC POWER SUPPLY UNITS HEALTH MONITORING

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 19
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 24 V DC P/S MONITORING W.O.: FSL/0910/KOR363 FOLLOW 21
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.2 / -P11.1

0VDC
11.2 / -M11.1

-X11 9 10 -X11 19 20

13
-S1
2POS.
=ABB_PANEL
14
MAINT. SW
-X DI-1 08 09 10 11 12 37 DI-1 38 39 40 41 42 43 44 45

-X11 1 2 3 4 5 6 7 8 -X11 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B101 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI00.0 DI00.1 DI00.2 DI00.3 DI00.4 DI00.5 DI00.6 DI00.7 DI01.0 DI01.1 DI01.2 DI01.3 DI01.4 DI01.5 DI01.6 DI01.7 1M

INPUT BYTE 00/01 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
LAMP TEST

INLET PR. NORMAL

CD \ SCADA SELECTION

RESET

ANN. TEST

INLET PR. HIGH

INLET PR. EXT. HIGH

INLET GAS TEMP HIGH

SEC. SILO LEVEL HIGH

SEC SILO LEVEL

SEC SILO LEVEL LOW

DI_SPARE (24V DC)

HOOTER ACK.

DIFF. PR HIGH

INLET GAS TEMP

EXT. HIGH

EXT. HIGH
DIFF. PR EXT. HIGH

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 21
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B101:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 22
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.2 / -P11.2

0VDC
11.3 / -M11.2

-X12 9 10 -X12 19 20

=ABB_PANEL

DI-1 16 -X DI-1 31 32 33 34 35 13 DI-1 14 15 19 20 21 23 DI-2 12 13

-X12 1 2 3 4 5 6 7 8 -X12 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B102 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI02.0 DI02.1 DI02.2 DI02.3 DI02.4 DI02.5 DI02.6 DI02.7 DI03.0 DI03.1 DI03.2 DI03.3 DI03.4 DI03.5 DI03.6 DI03.7 1M

INPUT BYTE 02/03 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
PLANT AIR PRES. LOW

FROM PLC-2(AHS)
FRESH ALU. FLOW ON

CHUTE DOWN L/S

CHUTE DOWN L/S

BAG PULSING - RESET

DI_SPARE (24V DC)

PLANT ON INTERLOCK

BAG PULSING - START

PTG START PB

STG - STOP PB

COMP. COOLING WATER

PRESSURE LOW

COMP OIL
PRESSURE LOW
PTG - STOP PB

STG - START PB

A-ROOM

B-ROOM

BAG PULSING - STOP

BAG PULSING -STEP FWD

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 22
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B102:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 23
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.3 / -P11.3

0VDC
11.3 / -M11.3

-X13 9 10 -X13 19 20

=ABB_PANEL

DI-2 14 15 -X DI-2 16 17 DI-3 08 09 10 DI-3 11 12 14 15 16 17 18 19

-X13 1 2 3 4 5 6 7 8 -X13 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA
BLUE BLUE BLUE BLUE

-B103 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI04.0 DI04.1 DI04.2 DI04.3 DI04.4 DI04.5 DI04.6 DI04.7 DI05.0 DI05.1 DI05.2 DI05.3 DI05.4 DI05.5 DI05.6 DI05.7 1M

INPUT BYTE 04/05 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
PULSE AIR PRESS. LOW
PLANT AIR PRESS LOW

PULSE AIR TEMP HIGH

TEMP EXT.HIGH
DI_SPARE (24V DC)

(From Pressure Indicator)

MEF201 FAN BEARING

TEMP. HIGH

MEF 201 FAN BEARING

- OPEN L/S

MEF 202 FAN BEARING

TEMP. HIGH

MEF 202 FAN BEARING

TEMP. EXT. HIGH

- OPEN L/S

MEF 203 FAN BEARING

TEMP. HIGH
PULSE AIR TEMP
EXT. HIGH

MEF 201 DAMPER

MEF 201 - CFB

MEF 202 DAMPER

MEF 202 - CFB

MEF 201 - TRIP FB

MEF 202 - TRIP FB

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 23
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B103:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 24
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.4 / -P11.4

0VDC
11.4 / -M11.4

-X14 9 10 -X14 19 20

=ABB_PANEL

DI-3 20 21 22 -X DI-3 23 31 32 33 DI-3 34 35 38 39 40 44 45 46

-X14 1 2 3 4 5 6 7 8 -X14 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA
BLUE BLUE BLUE BLUE

-B104 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI06.0 DI06.1 DI06.2 DI06.3 DI06.4 DI06.5 DI06.6 DI06.7 DI07.0 DI07.1 DI07.2 DI07.3 DI07.4 DI07.5 DI07.6 DI07.7 1M

INPUT BYTE 06/07 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS

B 201 - ACM - STG

B 202 - ACM - STG

MEF 203 FAN BEARING
TEMP. EXT. HIGH

- OPEN L/S

DI_SPARE (24V DC)

MEF 204 FAN BEARING

TEMP. HIGH

MEF 204 FAN BEARING

TEMP. EXT. HIGH

- OPEN L/S

(Filter Hopper Blower)

(Filter Hopper Blower)

(Filter Hopper Blower)

MEF 203 DAMPER

MEF 203 - CFB

MEF 204 DAMPER

MEF 204 - CFB

B 201 - RTS - STG

B 201 - CFB - STG

(Filter Hopper Blower)

B 202 - RTS - STG

B 202 - CFB - STG

(Filter Hopper Blower)

(Filter Hopper Blower)

MEF 203 - TRIP FB

MEF 204 - TRIP FB

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 24
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B104:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 25
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.4 / -P11.5

0VDC
11.4 / -M11.5

-X15 9 10 -X15 19 20

=ABB_PANEL

DI-4 08 09 10 12 -X DI-4 13 14 16 DI-4 17 18 20 21 22 -X -X -X

-X15 1 2 3 4 5 6 7 8 -X15 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B105 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI08.0 DI08.1 DI08.2 DI08.3 DI08.4 DI08.5 DI08.6 DI08.7 DI09.0 DI09.1 DI09.2 DI09.3 DI09.4 DI09.5 DI09.6 DI09.7 1M

INPUT BYTE 08/09 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
(Sec. Airlift Blower)

(Sec. Airlift Blower)

(Sec. Airlift Blower)

(Sec. Airlift Blower)

(Sec. Airlift Blower)

(Sec. Airlift Blower)

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

AIR PRESS. LOW

AIR PRESS. LOW

AIR PRESS. LOW

B 203 - ACM - STG

B 204 - ACM - STG

F 209 - ACM - STG

F 210 - ACM - STG

DI_SPARE (24V DC)
B 203 - RTS - STG

B 203 - CFB - STG

B 204 - RTS - STG

B 204 - CFB - STG

F 209 - RTS - STG

F 209 - CFB - STG

F 210 - RTS - STG

F 210 - CFB - STG

B 201/ B 202

B 203/ B 204

B 205/ B 206
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 25
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B105:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 26
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.5 / -P11.6

0VDC
11.5 / -M11.6

-X16 9 10 -X16 19 20

=ABB_PANEL

-X -X DI-4 31 32 33 -X DI-4 34 35 DI-4 36 11 15 19 23 37 41 45

-X16 1 2 3 4 5 6 7 8 -X16 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B106 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI10.0 DI10.1 DI10.2 DI10.3 DI10.4 DI10.5 DI10.6 DI10.7 DI11.0 DI11.1 DI11.2 DI11.3 DI11.4 DI11.5 DI11.6 DI11.7 1M

INPUT BYTE 10/11 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
AIR PRESS. LOW

AIR PRESS. LOW

TEMP - EXTRA HIGH

(FREQ. CONV.)

(FREQ. CONV.)

(FREQ. CONV.)

(FREQ. CONV.)
TEMP - HIGH

COMP COOLING WATER

AIRLIFT CHOKE

PAF LOW - FSL201

PAF LOW - FSL202

PAF LOW - FSL203

PAF LOW - FSL204

PAF LOW - FSL205

PAF LOW - FSL206

PAF LOW - FSL207

COMP COOLING WATER

P 202 - ACM

P 202 - START PB

P 202 - CFB

P 202 - STOP PB
F 207 / F 208

F 209 / F 210

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 26
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B106:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 27
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.5 / -P11.7

0VDC
11.6 / -M11.7

-X17 9 10 -X17 19 20

=ABB_PANEL

DI-4 46 DI-5 11 15 19 23 34 -X DI-5 38 -DI-4 38 39 40 42 43 44 DI-5 08 09

-X17 1 2 3 4 5 6 7 8 -X17 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B107 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI12.0 DI12.1 DI12.2 DI12.3 DI12.4 DI12.5 DI12.6 DI12.7 DI13.0 DI13.1 DI13.2 DI13.3 DI13.4 DI13.5 DI13.6 DI13.7 1M

INPUT BYTE 12/13 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
PAF LOW - FSL208

PAF LOW - FSL209

PAF LOW - FSL210

PAF LOW - FSL211

PAF LOW - FSL212

PAF LOW - FSL213

DI_SPARE (24V DC)

PAF LOW - FSL214

S 201 - RTS

S 202 - RTS

S 203 - RTS
S 201 - CFB

S 201 - ACM

S 202 - CFB

S 202 - ACM

S 203 - CFB
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 27
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B107:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 28
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.6 / -P11.8

0VDC
11.6 / -M11.8

-X18 9 10 -X18 19 20

=ABB_PANEL

DI-5 10 12 13 14 16 17 18 -X DI-5 20 21 22 31 32 33 35 36

-X18 1 2 3 4 5 6 7 8 -X18 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B108 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI14.0 DI14.1 DI14.2 DI14.3 DI14.4 DI14.5 DI14.6 DI14.7 DI15.0 DI15.1 DI15.2 DI15.3 DI15.4 DI15.5 DI15.6 DI15.7 1M

INPUT BYTE 14/15 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
S 204 - RTS

S 205 - RTS

DI_SPARE (24V DC)

S 206 - RTS

S 207 - RTS

S 208 - RTS
S 203 - ACM

S 204 - CFB

S 204 - ACM

S 205 - CFB

S 205 - ACM

S 206 - CFB

S 206 - ACM

S 207 - CFB

S 207 - ACM

S 208 - CFB
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 28
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B108:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 29
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.7 / -P11.9

0VDC
11.7 / -M11.9

-X19 9 10 -X19 19 20

=ABB_PANEL

DI-5 37 39 40 41 43 44 45 DI-6 08 -X DI-6 09 10 12 13 14 16 17

-X19 1 2 3 4 5 6 7 8 -X19 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B109 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI16.0 DI16.1 DI16.2 DI16.3 DI16.4 DI16.5 DI16.6 DI16.7 DI17.0 DI17.1 DI17.2 DI17.3 DI17.4 DI17.5 DI17.6 DI17.7 1M

INPUT BYTE 16/17 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
S 209 - RTS

S 210 - RTS

S 211 - RTS

DI_SPARE (24V DC)

S 212 - RTS

S 213 - RTS
S 208 - ACM

S 209 - CFB

S 209 - ACM

S 210 - CFB

S 210 - ACM

S 211 - CFB

S 211 - ACM

S 212 - CFB

S 212 - ACM

S 213 - CFB
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 29
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B109:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 30
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
11.7 / -P11.10

0VDC
11.8 / -M11.10

-X20 9 10 -X20 19 20

=ABB_PANEL

DI-6 18 20 21 22 31 32 33 36 DI-6 37 -X DI-6 38 40 41 42 43 44

-X20 1 2 3 4 5 6 7 8 -X20 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-B110 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI18.0 DI18.1 DI18.2 DI18.3 DI18.4 DI18.5 DI18.6 DI18.7 DI19.0 DI19.1 DI19.2 DI19.3 DI19.4 DI19.5 DI19.6 DI19.7 1M

INPUT BYTE 18/19 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

(Sec. Silo Blower)

(Sec. Silo Blower)

(Sec. Silo Blower)

S 214 - RTS

F 207 - ACM - PTG

DI_SPARE (24V DC)

F 208 - ACM - PTG

B 205 - ACM - PTG

S 213 - ACM

S 214 - CFB

S 214 - ACM

F 207 - RTS - PTG

F 207 - CFB - PTG

F 208 - RTS - PTG

F 208 - CFB - PTG

B 205 - RTS - PTG

B 205 - CFB - PTG

MEF - 201 START CMD

MEF - 202 START CMD

(FROM CNTRL. DESK)

(FROM CNTRL. DESK)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 30
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: B110:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 31
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.2 / -P11.11

0VDC
12.2 / -M11.11

-X21 9 10 -X21 19 20

=ABB_PANEL

DI-6 45 46 DI-7 08 09 10 12 13 14 DI-7 16 17 -X DI-7 18 20 21 22 23

-X21 1 2 3 4 5 6 7 8 -X21 11 12 -X 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C101 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI20.0 DI20.1 DI20.2 DI20.3 DI20.4 DI20.5 DI20.6 DI20.7 DI21.0 DI21.1 DI21.2 DI21.3 DI21.4 DI21.5 DI21.6 DI21.7 1M

INPUT BYTE 20/21 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS

(PTM Filling - B Room)

(PTM Filling - B Room)

(PTM Filling - B Room)

(PTM Filling - Standby)

(PTM Filling - Standby)

(PTM Filling - Standby)

(PTM Filling - Standby)

(Sec. Silo Blower)

(Sec. Silo Blower)

(Sec. Silo Blower)

(Dedusting Fan Sec. Silo)

(Dedusting Fan Sec. Silo)

(Dedusting Fan Sec. Silo)

B 206 - ACM - PTG

F 214 - RTS

F 211 - RTS

DI_SPARE (24V DC)

F 213 - RTS
MEF - 203 START CMD

MEF - 204 START CMD

B 206 - RTS - PTG

B 206 - CFB - PTG

F 214 - CFB

F 214 - ACM

F 211 - CFB

F 211 - ACM

F 213 - CFB

F 213 - ACM-1

F 213 - ACM-2
(FROM CNTRL. DESK)

(FROM CNTRL. DESK)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 31
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C101:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 32
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.2 / -P11.12

0VDC
12.3 / -M11.12

-X22 9 10 -X22 19 20

=ABB_PANEL

DI-7 31 32 33 35 36 37 39 40 DI-7 41 42 43 -X DI-7 45 46 -X -X

-X22 1 2 3 4 5 6 7 8 -X22 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C102 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI22.0 DI22.1 DI22.2 DI22.3 DI22.4 DI22.5 DI22.6 DI22.7 DI23.0 DI23.1 DI23.2 DI23.3 DI23.4 DI23.5 DI23.6 DI23.7 1M

INPUT BYTE 22/23 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
(PTM Filling A - Room)

(PTM Filling A - Room)

(PTM Filling A - Room)

C21 M - START

FCV 201 OPEN

FCV 202 OPEN

F 212 - RTS

(Vibrating Screen Motor)

(Vibrating Screen Motor)

(Vibrating Screen Motor)

A 201 - RTS

C21 M - RTS

(Air Compressor Motor)

(From Cntrl. Desk)

(From Cntrl. Desk)

(Room-A)

(Room-B)

(Room - A)

(Room - B)
F 212 - CFB

(Air Compressor Motor)

C21 M - CFB
(Air Compressor Motor)

DI_SPARE (24V DC)

F 212 - ACM

A 201 - CFB

A 201 - ACM

C21 M - ACM

PTA FAN PRESS. FAULT

PTA FAN PRESS. FAULT

C21 M - STOP

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 32
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C102:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 33
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.3 / -P11.13

0VDC
12.3 / -M11.13

=VFD_PANEL

-X23 19 20
-X25 2 -X26 2 -X27 2

-RB45 :P1
RL-1

-RL-2

-RL-3

19.1
-X25 3 -X26 3 -X27 3

-X23 9 10

-RB45 P1 P2 P3 P4 P5 P6 P7 P8

=ABB_PANEL

-RB45 : 01

-RB45 : 02

-RB45 : 03

-RB45 : 04

-RB45 : 05

-RB45 : 06

-RB45 : 07

-RB45 : 08
19.2

19.3

19.3

19.4

19.5

19.5

19.6

19.7
DI-2 08 09 10 11 18

-X23 1 2 3 4 5 6 7 8 -X23 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C103 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI24.0 DI24.1 DI24.2 DI24.3 DI24.4 DI24.5 DI24.6 DI24.7 DI25.0 DI25.1 DI25.2 DI25.3 DI25.4 DI25.5 DI25.6 DI25.7 1M

INPUT BYTE 24/25 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
MEF 201 VIBR. HIGH
(Wire not connected)

MEF 202 VIBR. HIGH

(Wire not connected)

MEF 203 VIBR. HIGH

(Wire not connected)

MEF 204 VIBR. HIGH

(Wire not connected)

DI_SPARE (24V DC)

(VFD Relay O/P 1)

(VFD Relay O/P 2)

(VFD Relay O/P 3)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

VFD Ready to Start

VFD Running

VFD Fault

PS-3 (12 A) OK

PS-4 (12 A) OK

PS-7 (10 A) OK

PS-8 (10 A) OK

PS-9 (40 A) OK

PS-10 (40 A) OK
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 33
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C103:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 34
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.4 / -P11.14

0VDC
12.4 / -M11.14

-X24 9 10 -X24 19 20

=ABB_PANEL

DI-2 39 40 41 42 43 44 45 46 -X

-X24 1 2 3 4 5 6 7 8 -X24 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C104 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI26.0 DI26.1 DI26.2 DI26.3 DI26.4 DI26.5 DI26.6 DI26.7 DI27.0 DI27.1 DI27.2 DI27.3 DI27.4 DI27.5 DI27.6 DI27.7 1M

INPUT BYTE 26/27 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 34
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C104:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 35
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.4 / -P11.15

0VDC
12.4 / -M11.15

-X25 9 10 -X25 19 20

=ABB_PANEL

-X -X

-X25 1 2 3 4 5 6 7 8 -X25 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C105 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
16Ch. DI
24VDC
1L+ DI28.0 DI28.1 DI28.2 DI28.3 DI28.4 DI28.5 DI28.6 DI28.7 DI29.0 DI29.1 DI29.2 DI29.3 DI29.4 DI29.5 DI29.6 DI29.7 1M

INPUT BYTE 28/29 DI: 16CH. 24VDC 6ES7 321-1BH02-0AA0 PART 1 OF 1 SIEMENS
DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

DI_SPARE (24V DC)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 35
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C105:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 36
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
12.5 / -P11.16

0VDC
12.5 / -M11.16

-X26 9 10 -X26 19 20

=ABB_PANEL

-X -X

-X26 1 2 3 4 5 6 7 8 -X26 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C106 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20

FRONT CONNECTOR 20 PIN 6ES7 392-1AJ00-0AA0 FOR 16Ch. DI 24VDC SIEMENS

FRONT CONNCTOR ONLY WIRED UP TO TERMINALS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 36
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C106: DI FRONT CONNECTOR W.O.: FSL/0910/KOR363 FOLLOW 37
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+240VAC
6.1 / -L22.1

0VAC
6.2 / -N22.1

-X27 9 10 -X27 19 20

DI-8 02 04 07 09 11 14 DI-8 16 18 21 23 25 28

=ABB_PANEL =ABB_PANEL

DI-8 01 03 05 06 08 10 12 13 DI-8 15 17 19 20 22 24 26 27

-X27 1 2 3 4 5 6 7 8 -X27 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C107 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16Ch. DI
230VAC
N DI32.0 DI32.1 DI32.2 DI32.3 DI32.4 DI32.5 DI32.6 DI32.7 N N DI33.0 DI33.1 DI33.2 DI33.3 DI33.4 DI33.5 DI33.6 DI33.7 N

INPUT BYTE 32/33 DI: 16CH. 230VAC 6ES7 321-1FH00-0AA0 PART 1 OF 1 SIEMENS
P 202-OLI-STG
B 201-OLI-STG

B 202-OLI-STG

B 203-OLI-STG

B 204-OLI-STG

F 209-OLI-STG

F 210-OLI-STG

S 201-TCO-RCS

S 202-TCO-RCS

S 203-TCO-RCS

S 204-TCO-RCS

S 205-TCO-RCS

S 206-TCO-RCS

S 207-TCO-RCS

S 208-TCO-RCS

S 209-TCO-RCS
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 37
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C107:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 38
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+240VAC
6.2 / -L22.2

0VAC
6.2 / -N22.2

-X28 9 10 -X28 19 20

DI-9 02 04 07 09 11 14 DI-9 16 21 23 25 28 DI-10 02 04

=ABB_PANEL =ABB_PANEL

DI-9 01 03 05 06 08 10 12 13 DI-9 15 19 20 22 24 26 DI-10 01 03

-X28 1 2 3 4 5 6 7 8 -X28 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C108 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16Ch. DI
230VAC
N DI34.0 DI34.1 DI34.2 DI34.3 DI34.4 DI34.5 DI34.6 DI34.7 N N DI35.0 DI35.1 DI35.2 DI35.3 DI35.4 DI35.5 DI35.6 DI35.7 N

INPUT BYTE 34/35 DI: 16CH. 230VAC 6ES7 321-1FH00-0AA0 PART 1 OF 1 SIEMENS
F 208-OLI-STG

C21-OLI
F 207-OLI-PTG
S 210-TCO-RCS

S 211-TCO-RCS

S 212-TCO-RCS

S 213-TCO-RCS

S 214-TCO-RCS

B 205-OLI-PTG

B 206-OLI-PTG

A 201-OLI
(Vibrating Screen)

(Air Compressor Motor)

PTM FILLING CMD

PTM FILLING CMD

F 211-OLI-PRD

F 213-OLI-PRD

F 212-OLI-PRD

From Pot Room - A

From Pot Room - B

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 38
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C108:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 39
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+240VAC
6.3 / -L22.3

0VAC
6.3 / -N22.3

-X29 9 10 -X29 19 20

DI-9 18 -X -X

=ABB_PANEL =ABB_PANEL

DI-9 17 -X -X

-X29 1 2 3 4 5 6 7 8 -X29 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C109 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16Ch. DI
230VAC
N DI36.0 DI36.1 DI36.2 DI36.3 DI36.4 DI36.5 DI36.6 DI36.7 N N DI37.0 DI37.1 DI37.2 DI37.3 DI37.4 DI37.5 DI37.6 DI37.7 N

INPUT BYTE 36/37 DI: 16CH. 230VAC 6ES7 321-1FH00-0AA0 PART 1 OF 1 SIEMENS
(Fan not in use)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

F 214-OLI-PRD

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 39
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C109:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 40
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+240VAC
6.3 / -L22.4

0VAC
6.3 / -N22.4

-X30 9 10 -X30 19 20

-X -X

=ABB_PANEL =ABB_PANEL

-X -X

-X30 1 2 3 4 5 6 7 8 -X30 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-C110 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16Ch. DI
230VAC
N DI38.0 DI38.1 DI38.2 DI38.3 DI38.4 DI38.5 DI38.6 DI38.7 N N DI39.0 DI39.1 DI39.2 DI39.3 DI39.4 DI39.5 DI39.6 DI39.7 N

INPUT BYTE 38/39 DI: 16CH. 230VAC 6ES7 321-1FH00-0AA0 PART 1 OF 1 SIEMENS
DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

DI_SPARE (230V AC)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 40
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: C110:16 CH. DI MODULE W.O.: FSL/0910/KOR363 FOLLOW 41
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

MEF-201 BEARING TEMP

MEF-201 BEARING TEMP

MEF-202 BEARING TEMP

MEF-202 BEARING TEMP

MEF-203 BEARING TEMP

MEF-203 BEARING TEMP

-EXTRA HIGH (ANN)

-EXTRA HIGH (ANN)

-EXTRA HIGH (ANN)

-HIGH (ANN)

-HIGH (ANN)

-HIGH (ANN)
DO_SPARE

HOOTER
-D201 OUTPUT BYTE 00 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/42.2
24VDC
0.5A 1L+ DO00.0 DO00.1 DO00.2 DO00.3 DO00.4 DO00.5 DO00.6 DO00.7 1M

1 2 3 4 5 6 7 8 9 10

13.2 / -P12.1 -P12.1 / 42.1

24VDC
13.2 / -M12.1 -M12.1 / 42.1

14.3 / -M12.12 -M12.12 / 42.1

-RB1
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.2 / -P14.1 -P14.1 / 42.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.2 / -M14.1 -M14.1 / 42.1

-X32 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X DO-1 06 DO-3 14 16 18 20 26 28

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 41
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D201:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 42
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-EXTRA HIGH (MIMIC IND)

DIFFERENTIAL PRESSURE

DIFFERENTIAL PRESSURE
MEF-204 BEARING TEMP

MEF-204 BEARING TEMP

-EXTRA HIGH (ANN)

-EXTRA HIGH (ANN)

-HIGH (MIMIC IND)

-LOW (MIMIC IND)

INLET PRESSURE
SEC. SILO LEVEL

SEC. SILO LEVEL

SEC. SILO LEVEL

-HIGH (ANN)

-HIGH (ANN)

-HIGH (ANN)
-D201 OUTPUT BYTE 01 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/41.2
24VDC
0.5A 2L+ DO01.0 DO01.1 DO01.2 DO01.3 DO01.4 DO01.5 DO01.6 DO01.7 2M

11 12 13 14 15 16 17 18 19 20

41.7 / -P12.1 -P12.1 / 43.1

24VDC
41.7 / -M12.1 -M12.1 / 43.1

41.7 / -M12.12 -M12.12 / 43.1

-RB2
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
41.7 / -P14.1
For Cable Size & Cable Color; Please refer Page No. C 33

41.7 / -M14.1

-X32 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-3 30 32 34 36 38 DO-4 06 08 12

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 42
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D201:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 43
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-WATER PRESS. LOW (ANN)

PULSE AIR TEMPERATURE

PULSE AIR TEMPERATURE

COMPRESSOR COOLING

PULSE AIR PRESSURE

INLET TEMPERATURE

INLET TEMPERATURE
-EXTRA HIGH (ANN)

-EXTRA HIGH (ANN)

-EXTRA HIGH (ANN)

INLET PRESSURE

-HIGH (ANN)

-HIGH (ANN)

-LOW (ANN)
DO_SPARE
-D202 OUTPUT BYTE 02 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/44.2
24VDC
0.5A 1L+ DO02.0 DO02.1 DO02.2 DO02.3 DO02.4 DO02.5 DO02.6 DO02.7 1M

1 2 3 4 5 6 7 8 9 10

42.7 / -P12.1 -P12.1 / 44.1

24VDC
42.7 / -M12.1 -M12.1 / 44.1

42.7 / -M12.12 -M12.12 / 44.1

-RB3
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.2 / -P14.2 -P14.2 / 44.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.3 / -M14.2 -M14.2 / 44.1

-X33 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-4 14 34 16 18 20 26 28 30

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 43
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D202:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 44
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PLANT AIR PRESSURE

MEF 201 - TDF (ANN)

MEF 202 - TDF (ANN)

MEF 201 - TEF (ANN)

MEF 202 - TEF (ANN)

MEF 201 - RUI (IND)

MEF 202 - RUI (IND)

MEF 203 - RUI (IND)

-LOW (ANN)
-D202 OUTPUT BYTE 03 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/43.2
24VDC
0.5A 2L+ DO03.0 DO03.1 DO03.2 DO03.3 DO03.4 DO03.5 DO03.6 DO03.7 2M

11 12 13 14 15 16 17 18 19 20

43.7 / -P12.1
24VDC
43.7 / -M12.1

43.7 / -M12.12

-RB4
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
43.7 / -P14.2
For Cable Size & Cable Color; Please refer Page No. C 33

43.7 / -M14.2

-X33 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-4 32 36 38 40 DO-5 06 08 10 14

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 44
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D202:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 45
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

MEF 203 - TDF (ANN)

MEF 204 - TDF (ANN)

MEF 203 - TEF (ANN)

MEF 204 - TEF (ANN)

MEF 204 - RUI (IND)
MEF 201 - DAMPER

MEF 202 - DAMPER

-OPEN (IND)

-OPEN (IND)
DO_SPARE
-D203 OUTPUT BYTE 04 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/46.2
24VDC
0.5A 1L+ DO04.0 DO04.1 DO04.2 DO04.3 DO04.4 DO04.5 DO04.6 DO04.7 1M

1 2 3 4 5 6 7 8 9 10

13.2 / -P12.2 -P12.2 / 46.1

24VDC
13.3 / -M12.2 -M12.2 / 46.1

14.3 / -M12.13 -M12.13 / 46.1

-RB5
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.3 / -P14.3 -P14.3 / 46.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.3 / -M14.3 -M14.3 / 46.1

-X34 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-5 16 18 12 20 26 28 30 32

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 45
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D203:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 46
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(Filter Hopper Blower)

(Filter Hopper Blower)

(Filter Hopper Blower)

(Filter Hopper Blower)

B 201 - TDF (ANN)

B 202 - TDF (ANN)

B 203 - TDF (ANN)

B 204 - TDF (ANN)

(Sec Airlift Blower)

(Sec Airlift Blower)

(Sec Airlift Blower)

(Sec Airlift Blower)

B 201 - RUI (IND)

B 202 - RUI (IND)

B 203 - RUI (IND)

B 204 - RUI (IND)

-D203 OUTPUT BYTE 05 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/45.2
24VDC
0.5A 2L+ DO05.0 DO05.1 DO05.2 DO05.3 DO05.4 DO05.5 DO05.6 DO05.7 2M

11 12 13 14 15 16 17 18 19 20

45.7 / -P12.2 -P12.2 / 47.1

24VDC
45.7 / -M12.2 -M12.2 / 47.1

45.7 / -M12.13 -M12.13 / 47.1

-RB6
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
45.7 / -P14.3
For Cable Size & Cable Color; Please refer Page No. C 33

45.7 / -M14.3

-X34 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-5 34 36 38 40 DO-6 06 08 10 12

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 46
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D203:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 47
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 201 - RUI - RCS (IND)

(Frequency Converter)

(Frequency Converter)
P 202 - TDF (ANN)
F 209 - TDF (ANN)

F 210 - TDF (ANN)

(Sec Air Slide Fan)

(Sec Air Slide Fan)

(Sec Air Slide Fan)

(Sec Air Slide Fan)

P 202 - RUI (IND)

F 209 - RUI (IND)

F 210 - RUI (IND)

DO_SPARE
-D204 OUTPUT BYTE 06 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/48.2
24VDC
0.5A 1L+ DO06.0 DO06.1 DO06.2 DO06.3 DO06.4 DO06.5 DO06.6 DO06.7 1M

1 2 3 4 5 6 7 8 9 10

46.7 / -P12.2 -P12.2 / 48.1

24VDC
46.7 / -M12.2 -M12.2 / 48.1

46.7 / -M12.13 -M12.13 / 48.1

-RB7
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.4 / -P14.4 -P14.4 / 48.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.4 / -M14.4 -M14.4 / 48.1

-X35 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-6 14 16 18 -X DO-6 20 26 28 30

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 47
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D204:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 48
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 201 - TDF - RCS (ANN)

S 202 - TDF - RCS (ANN)

S 203 - TDF - RCS (ANN)

S 204 - TDF - RCS (ANN)

S 202 - RUI - RCS (IND)

S 203 - RUI - RCS (IND)

S 204 - RUI - RCS (IND)

S 205 - RUI - RCS (IND)

-D204 OUTPUT BYTE 07 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/47.2
24VDC
0.5A 2L+ DO07.0 DO07.1 DO07.2 DO07.3 DO07.4 DO07.5 DO07.6 DO07.7 2M

11 12 13 14 15 16 17 18 19 20

47.7 / -P12.2
24VDC
47.7 / -M12.2

47.7 / -M12.13

-RB8
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
47.7 / -P14.4
For Cable Size & Cable Color; Please refer Page No. C 33

47.7 / -M14.4

-X35 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-6 32 34 36 38 40 DO-7 06 08 10

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 48
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D204:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 49
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 205 - TDF - RCS (ANN)

S 206 - TDF - RCS (ANN)

S 207 - TDF - RCS (ANN)

S 208 - TDF - RCS (ANN)

S 206 - RUI - RCS (IND)

S 207 - RUI - RCS (IND)

S 208 - RUI - RCS (IND)

DO_SPARE
-D205 OUTPUT BYTE 08 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/50.2
24VDC
0.5A 1L+ DO08.0 DO08.1 DO08.2 DO08.3 DO08.4 DO08.5 DO08.6 DO08.7 1M

1 2 3 4 5 6 7 8 9 10

13.3 / -P12.3 -P12.3 / 50.1

24VDC
13.3 / -M12.3 -M12.3 / 50.1

14.4 / -M12.14 -M12.14 / 50.1

-RB9
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.4 / -P14.5 -P14.5 / 50.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.4 / -M14.5 -M14.5 / 50.1

-X36 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-7 12 14 16 18 -X DO-7 20 26 28

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 49
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D205:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 50
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 209 - TDF - RCS (ANN)

S 210 - TDF - RCS (ANN)

S 211 - TDF - RCS (ANN)

S 212 - TDF - RCS (ANN)

S 209 - RUI - RCS (IND)

S 210 - RUI - RCS (IND)

S 211 - RUI - RCS (IND)

S 212 - RUI - RCS (IND)

-D205 OUTPUT BYTE 09 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/49.2
24VDC
0.5A 2L+ DO09.0 DO09.1 DO09.2 DO09.3 DO09.4 DO09.5 DO09.6 DO09.7 2M

11 12 13 14 15 16 17 18 19 20

49.7 / -P12.3 -P12.3 / 51.1

24VDC
49.7 / -M12.3 -M12.3 / 51.1

49.7 / -M12.14 -M12.14 / 51.1

-RB10
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
49.7 / -P14.5
For Cable Size & Cable Color; Please refer Page No. C 33

49.7 / -M14.5

-X36 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-7 30 32 34 36 38 40 DO-8 06 08

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 50
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D205:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 51
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 213 - TDF - RCS (ANN)

S 214 - TDF - RCS (ANN)

S 213 - RUI - RCS (IND)

S 214 - RUI - RCS (IND)

(Primary Air Slide Fan)

(Primary Air Slide Fan)

(Primary Air Slide Fan)

F 207 - TDF (ANN)
F 207 - RUI (IND)

F 208 - RUI (IND)

DO_SPARE
-D206 OUTPUT BYTE 10 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/52.2
24VDC
0.5A 1L+ DO10.0 DO10.1 DO10.2 DO10.3 DO10.4 DO10.5 DO10.6 DO10.7 1M

1 2 3 4 5 6 7 8 9 10

50.7 / -P12.3 -P12.3 / 52.1

24VDC
50.7 / -M12.3 -M12.3 / 52.1

50.7 / -M12.14 -M12.14 / 52.1

-RB11
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.5 / -P14.6 -P14.6 / 52.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.5 / -M14.6 -M14.6 / 52.1

-X37 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-8 10 12 14 16 18 -X DO-8 20 26

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 51
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D206:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 52
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(Dedusting Fan - Not in Use)

(Dedusting Fan - Not in Use)

(PTM Air Slide Fan B-Room)

(Primary Air Slide Fan)

B 205 - TDF (ANN)

B 206 - TDF (ANN)

F 208 - TDF (ANN)

F 214 - TDF (ANN)

B 205 - RUI (IND)

B 206 - RUI (IND)

F 214 - RUI (IND)

F 211 - RUI (IND)

-D206 OUTPUT BYTE 11 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/51.2
24VDC
0.5A 2L+ DO11.0 DO11.1 DO11.2 DO11.3 DO11.4 DO11.5 DO11.6 DO11.7 2M

11 12 13 14 15 16 17 18 19 20

51.7 / -P12.3
24VDC
51.7 / -M12.3

51.7 / -M12.14

-RB12
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
51.7 / -P14.6
For Cable Size & Cable Color; Please refer Page No. C 33

51.7 / -M14.6

-X37 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-8 28 30 32 34 36 38 40 DO-9 06

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 52
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D206:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 53
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(PTM Air Slide Fan Standby)

(PTM Air Slide Fan Standby)

(PTM Air Slide Fan B-Room)

(PTM Air Slide Fan A-Room)

(PTM Air Slide Fan A-Room)

INTAKE FILTER DAMPER

(PTM Filling B-ROOM)

F 211 - TDF (ANN)

F 213 - TDF (ANN)

F 212 - TDF (ANN)

F 213 - RUI (IND)

F 212 - RUI (IND)

CLOSE - SV 203A

FCV 202 - OPD

DO_SPARE
-D207 OUTPUT BYTE 12 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/54.2
24VDC
0.5A 1L+ DO12.0 DO12.1 DO12.2 DO12.3 DO12.4 DO12.5 DO12.6 DO12.7 1M

1 2 3 4 5 6 7 8 9 10

13.4 / -P12.4 -P12.4 / 54.1

24VDC
13.4 / -M12.4 -M12.4 / 54.1

14.4 / -M12.15 -M12.15 / 54.1

-RB13
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.5 / -P14.7 -P14.7 / 54.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.6 / -M14.7 -M14.7 / 54.1

-X38 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-9 08 14 20 26 28 16 38 10

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 53
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D207:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 54
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(Pot Room - A, Chute Down)

(Pot Room - B, Chute Down)

(Air Compressor Motor)

(Air Compressor Motor)

(PTM Filling A-ROOM)
(Vent Valve B-ROOM)

(Vent Valve A-ROOM)

MEF 203 - DAMPER

C 21M - TDF (ANN)

C 21M - RUI (IND)
FCV 201 - OPD
VV 202 - OPD

VV 201 - OPD

SV 219 - OPD

SV 220 - OPD

-OPEN (IND)
-D207 OUTPUT BYTE 13 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/53.2
24VDC
0.5A 2L+ DO13.0 DO13.1 DO13.2 DO13.3 DO13.4 DO13.5 DO13.6 DO13.7 2M

11 12 13 14 15 16 17 18 19 20

53.7 / -P12.4 -P12.4 / 55.1

24VDC
53.7 / -M12.4 -M12.4 / 55.1

53.7 / -M12.15 -M12.15 / 55.1

-RB14
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
53.7 / -P14.7
For Cable Size & Cable Color; Please refer Page No. C 33

53.7 / -M14.7

-X38 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-9 12 30 32 34 36 40 DO-10 06 08

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 54
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D207:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 55
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PLANT ON INTERLOCK (ANN)

(Vibrating Screen Motor)

(Vibrating Screen Motor)

CHUTE DOWN (IND)

CHUTE DOWN (IND)

MEF 204 - DAMPER

PLANT AIR SUPPLY
A 201 - TDF (ANN)
A 201 - RUI (IND)

FAILURE (ANN)
POT ROOM - A

POT ROOM - B

-OPEN (IND)

DO_SPARE
-D208 OUTPUT BYTE 14 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/56.2
24VDC
0.5A 1L+ DO14.0 DO14.1 DO14.2 DO14.3 DO14.4 DO14.5 DO14.6 DO14.7 1M

1 2 3 4 5 6 7 8 9 10

54.7 / -P12.4 -P12.4 / 56.1

24VDC
54.7 / -M12.4 -M12.4 / 56.1

54.7 / -M12.15 -M12.15 / 56.1

-RB15
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.6 / -P14.8 -P14.8 / 56.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.6 / -M14.8 -M14.8 / 56.1

-X39 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-10 10 12 14 16 18 20 DO-14 06 -X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 55
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D208:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 56
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO

BAG PULSING SV NO
BCD O/P UNITS -D0

BCD O/P UNITS -D1

BCD O/P UNITS -D2

BCD O/P UNITS -D3

BCD O/P TENS -D0

BCD O/P TENS -D1

BCD O/P TENS -D2

BCD O/P TENS -D3

-D208 OUTPUT BYTE 15 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/55.2
24VDC
0.5A 2L+ DO15.0 DO15.1 DO15.2 DO15.3 DO15.4 DO15.5 DO15.6 DO15.7 2M

11 12 13 14 15 16 17 18 19 20

55.7 / -P12.4
24VDC
55.7 / -M12.4

55.7 / -M12.15

-RB16
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
55.7 / -P14.8
For Cable Size & Cable Color; Please refer Page No. C 33

55.7 / -M14.8

-X39 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-10 26 28 30 32 34 36 38 40

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 56
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D208:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 57
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING VALVE - 1 - OPD

BAG PULSING VALVE - 2 - OPD

BAG PULSING VALVE - 3 - OPD

BAG PULSING VALVE - 4 - OPD

BAG PULSING VALVE - 5 - OPD

BAG PULSING VALVE - 6 - OPD

BAG PULSING VALVE - 7 - OPD

BAG PULSING VALVE - 8 - OPD

-D209 OUTPUT BYTE 16 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/58.2
24VDC
0.5A 1L+ DO16.0 DO16.1 DO16.2 DO16.3 DO16.4 DO16.5 DO16.6 DO16.7 1M

1 2 3 4 5 6 7 8 9 10

13.4 / -P12.5 -P12.5 / 58.1

24VDC
13.4 / -M12.5 -M12.5 / 58.1

14.5 / -M12.16 -M12.16 / 58.1

-RB17
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Wetted Contact:- 240VAC for Contactor Energ.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
240VAC
For Cable Size & Cable Color; Please refer Page No. C 33

7.1 / -L23.1

7.2 / -L23.2

7.3 / -L23.3

7.3 / -L23.4

A1 A1 A1 A1 A1 A1 A1 A1
-K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8
240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2

7.2 / -N23.1

7.2 / -N23.2

3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0
3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1
13 14 /99.1 13 14 /99.1 13 14 /99.1 13 14 /99.1 13 14 /100.1 13 14 /100.1 13 14 /100.1 13 14 /100.1
21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22
31 32 31 32 31 32 31 32 31 32 31 32 31 32 31 32
43 44 43 44 43 44 43 44 43 44 43 44 43 44 43 44

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 57
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D209:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 58
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING VALVE - 10 - OPD

BAG PULSING VALVE - 11 - OPD

BAG PULSING VALVE - 12 - OPD

BAG PULSING VALVE - 13 - OPD

BAG PULSING VALVE - 14 - OPD

BAG PULSING VALVE - 15 - OPD

BAG PULSING VALVE - 16 - OPD

BAG PULSING VALVE - 9 - OPD
-D209 OUTPUT BYTE 17 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/57.2
24VDC
0.5A 2L+ DO17.0 DO17.1 DO17.2 DO17.3 DO17.4 DO17.5 DO17.6 DO17.7 2M

11 12 13 14 15 16 17 18 19 20

57.7 / -P12.5 -P12.5 / 59.1

24VDC
57.7 / -M12.5 -M12.5 / 59.1

57.7 / -M12.16 -M12.16 / 59.1

-RB18
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Wetted Contact:- 240VAC for Contactor Energ.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
240VAC
For Cable Size & Cable Color; Please refer Page No. C 33

7.4 / -L23.5

7.4 / -L23.6

7.5 / -L23.7

7.5 / -L23.8

A1 A1 A1 A1 A1 A1 A1 A1
-K9 -K10 -K11 -K12 -K13 -K14 -K15 -K16
240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2

7.3 / -N23.3

7.3 / -N23.4

3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0
3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1
13 14 /101.1 13 14 /101.1 13 14 /101.1 13 14 /101.1 13 14 /102.1 13 14 /102.1 13 14 /102.1 13 14 /102.1
21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22
31 32 31 32 31 32 31 32 31 32 31 32 31 32 31 32
43 44 43 44 43 44 43 44 43 44 43 44 43 44 43 44

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 58
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D209:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 59
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING VALVE - 17 - OPD

BAG PULSING VALVE - 18 - OPD

BAG PULSING VALVE - 19 - OPD

BAG PULSING VALVE - 20 - OPD

BAG PULSING VALVE - 21 - OPD

BAG PULSING VALVE - 22 - OPD

BAG PULSING VALVE - 23 - OPD

BAG PULSING VALVE - 24 - OPD

-D210 OUTPUT BYTE 18 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/60.2
24VDC
0.5A 1L+ DO18.0 DO18.1 DO18.2 DO18.3 DO18.4 DO18.5 DO18.6 DO18.7 1M

1 2 3 4 5 6 7 8 9 10

58.7 / -P12.5 -P12.5 / 60.1

24VDC
58.7 / -M12.5 -M12.5 / 60.1

58.7 / -M12.16 -M12.16 / 60.1

-RB19
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Wetted Contact:- 240VAC for Contactor Energ.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
240VAC
For Cable Size & Cable Color; Please refer Page No. C 33

7.6 / -L23.9

7.6 / -L23.10

7.7 / -L23.11

7.7 / -L23.12

A1 A1 A1 A1 A1 A1 A1 A1
-K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24
240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2 240VAC A2

7.4 / -N23.5

7.4 / -N23.6

3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0 3TH30 22-0AU0
3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1 3TX7 402-3JY1
13 14 /103.1 13 14 /103.1 13 14 /103.1 13 14 /103.1 13 14 /104.1 13 14 /104.1 13 14 /104.1 13 14 /104.1
21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22
31 32 31 32 31 32 31 32 31 32 31 32 31 32 31 32
43 44 43 44 43 44 43 44 43 44 43 44 43 44 43 44

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 59
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D210:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 60
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

HANDLING FAULT TO PLC-2

(FEEDING COND. OK)
FRESH ALUMINA
VFD_Start CMD
DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-D210 OUTPUT BYTE 19 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/59.2
24VDC
0.5A 2L+ DO19.0 DO19.1 DO19.2 DO19.3 DO19.4 DO19.5 DO19.6 DO19.7 2M

11 12 13 14 15 16 17 18 19 20

59.7 / -P12.5
24VDC
59.7 / -M12.5

59.7 / -M12.16

-RB20
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Wetted Contact:- 240VAC for Contactor Energ.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X41 33 34 35 36 37 38
240VAC
7.8 / -L23.13
-X41 23 24 25 26 27 28
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A

A1 A1
-K25 -K26
240VAC A2 240VAC A2

7.5 / -N23.7
-X22 1 2 8 -X

=ABB_PANEL
=VFD_PANEL ABB_PANEL
-X41 21 -X41 22
3TH30 22-0AU0 3TH30 22-0AU0
3TX7 402-3JY1 3TX7 402-3JY1
13 13 13 14 .1 13 14 .2
21 22 21 22
-K25 -K26 31 32 31 32
.2 14 .3 14 43 44 43 44

-X41 31 -X41 31

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 60
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: D210:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 61
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING RETURN - 1

BAG PULSING RETURN - 2

BAG PULSING RETURN - 3

BAG PULSING RETURN - 4

BAG PULSING RETURN - 5

BAG PULSING RETURN - 6

BAG PULSING RETURN - 7

BAG PULSING RETURN - 8

-E201 OUTPUT BYTE 20 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/62.2
24VDC
0.5A 1L+ DO20.0 DO20.1 DO20.2 DO20.3 DO20.4 DO20.5 DO20.6 DO20.7 1M

1 2 3 4 5 6 7 8 9 10

13.5 / -P12.6 -P12.6 / 62.1

24VDC
13.5 / -M12.6 -M12.6 / 62.1

14.5 / -M12.17 -M12.17 / 62.1

-RB21
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 10A
For Cable Size & Cable Color; Please refer Page No. C 33

-X42 11 12 13 14 15 16 17 18
24VDC
18.2 / -P15.1
-BPR-1

-BPR-2

-BPR-3

-BPR-4

-BPR-5

-BPR-6

-BPR-7

-BPR-8
99.2 /

99.3 /

99.3 /

99.4 /

99.4 /

99.4 /

99.5 /

99.5 /
03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 61
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E201:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 62
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

BAG PULSING RETURN - 10

BAG PULSING RETURN - 11

BAG PULSING RETURN - 12

BAG PULSING RETURN - 13

BAG PULSING RETURN - 14

BAG PULSING RETURN - 9

DO_SPARE

DO_SPARE
-E201 OUTPUT BYTE 21 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/61.2
24VDC
0.5A 2L+ DO21.0 DO21.1 DO21.2 DO21.3 DO21.4 DO21.5 DO21.6 DO21.7 2M

11 12 13 14 15 16 17 18 19 20

61.7 / -P12.6 -P12.6 / 63.1

24VDC
61.7 / -M12.6 -M12.6 / 63.1

61.7 / -M12.17 -M12.17 / 63.1

-RB22
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 10A
For Cable Size & Cable Color; Please refer Page No. C 33

-X42 31 32 33 34 35 36 37 38
24VDC
18.2 / -P15.2

-X42 27 28
24VDC 24VDC
10A 10A
-BPR-9

-BPR-10

-BPR-11

-BPR-12

-BPR-13

-BPR-14
99.6 /

99.6 /

99.7 /

99.7 /

99.8 /

99.8 /

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 62
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E201:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 63
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PAF LOW - FSL201 (ANN)

PAF LOW - FSL202 (ANN)

PAF LOW - FSL203 (ANN)

PAF LOW - FSL204 (ANN)

PAF LOW - FSL205 (ANN)

PAF LOW - FSL206 (ANN)

PAF LOW - FSL207 (ANN)

PAF LOW - FSL208 (ANN)

-E202 OUTPUT BYTE 22 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/64.2
24VDC
0.5A 1L+ DO22.0 DO22.1 DO22.2 DO22.3 DO22.4 DO22.5 DO22.6 DO22.7 1M

1 2 3 4 5 6 7 8 9 10

62.7 / -P12.6 -P12.6 / 64.1

24VDC
62.7 / -M12.6 -M12.6 / 64.1

62.7 / -M12.17 -M12.17 / 64.1

-RB23
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.7 / -P14.9 -P14.9 / 64.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.7 / -M14.9 -M14.9 / 64.1

-X43 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-15 06 08 10 12 14 16 18 20

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 63
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E202:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 64
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PAF LOW - FSL209 (ANN)

PAF LOW - FSL210 (ANN)

PAF LOW - FSL211 (ANN)

PAF LOW - FSL212 (ANN)

PAF LOW - FSL213 (ANN)

PAF LOW - FSL214 (ANN)

FCV 201 OPENED (IND)

FCV 202 OPENED (IND)

(Pot Room - A)

(Pot Room - B)
-E202 OUTPUT BYTE 23 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/63.2
24VDC
0.5A 2L+ DO23.0 DO23.1 DO23.2 DO23.3 DO23.4 DO23.5 DO23.6 DO23.7 2M

11 12 13 14 15 16 17 18 19 20

63.7 / -P12.6
24VDC
63.7 / -M12.6

63.7 / -M12.17

-RB24
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
63.7 / -P14.9
For Cable Size & Cable Color; Please refer Page No. C 33

63.7 / -M14.9

-X43 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-15 26 28 30 32 34 36 38 40

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 64
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E202:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 65
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PRIMARY FRESH ALUMINA

HANDLING FAULT(ANN)

MEF 201 - VIBRATION

MEF 202 - VIBRATION

MEF 203 - VIBRATION

MEF 204 - VIBRATION

HIGH ALARM (ANN)

HIGH ALARM (ANN)

HIGH ALARM (ANN)

HIGH ALARM (ANN)

FRESH ALUMINA

FLOW (IND)

DO_SPARE

DO_SPARE
(Not Used)

(Not Used)

(Not Used)

(Not Used)
-E203 OUTPUT BYTE 24 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/66.2
24VDC
0.5A 1L+ DO24.0 DO24.1 DO24.2 DO24.3 DO24.4 DO24.5 DO24.6 DO24.7 1M

1 2 3 4 5 6 7 8 9 10

13.5 / -P12.7 -P12.7 / 66.1

24VDC
13.6 / -M12.7 -M12.7 / 66.1

14.5 / -M12.18 -M12.18 / 66.1

-RB25
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
16.7 / -P14.10 -P14.10 / 66.1
For Cable Size & Cable Color; Please refer Page No. C 33

16.8 / -M14.10 -M14.10 / 66.1

-X44 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-16 26 30 DO-3 06 08 10 12 -X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 65
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E203:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 66
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E203 OUTPUT BYTE 25 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/65.2
24VDC
0.5A 2L+ DO25.0 DO25.1 DO25.2 DO25.3 DO25.4 DO25.5 DO25.6 DO25.7 2M

11 12 13 14 15 16 17 18 19 20

65.7 / -P12.7 -P12.7 / 67.1

24VDC
65.7 / -M12.7 -M12.7 / 67.1

65.7 / -M12.18 -M12.18 / 67.1

-RB26
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
65.7 / -P14.10
For Cable Size & Cable Color; Please refer Page No. C 33

65.7 / -M14.10

-X44 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-1 26 28 30 32 34 36 38 40 -X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 66
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E203:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 67
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E204 OUTPUT BYTE 26 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/68.2
24VDC
0.5A 1L+ DO26.0 DO26.1 DO26.2 DO26.3 DO26.4 DO26.5 DO26.6 DO26.7 1M

1 2 3 4 5 6 7 8 9 10

66.7 / -P12.7 -P12.7 / 68.1

24VDC
66.7 / -M12.7 -M12.7 / 68.1

66.7 / -M12.18 -M12.18 / 68.1

-RB27
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
17.2 / -P14.11 -P14.11 / 68.1
For Cable Size & Cable Color; Please refer Page No. C 33

17.2 / -M14.11 -M14.11 / 68.1

-X45 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-2 06 08 10 12 14 16 18 20 -X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 67
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E204:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 68
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E204 OUTPUT BYTE 27 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/67.2
24VDC
0.5A 2L+ DO27.0 DO27.1 DO27.2 DO27.3 DO27.4 DO27.5 DO27.6 DO27.7 2M

11 12 13 14 15 16 17 18 19 20

67.7 / -P12.7
24VDC
67.7 / -M12.7

67.7 / -M12.18

-RB28
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
67.7 / -P14.11
For Cable Size & Cable Color; Please refer Page No. C 33

67.7 / -M14.11

-X45 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-2 26 28 30 32 34 36 38 40

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 68
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E204:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 69
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E205 OUTPUT BYTE 28 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/70.2
24VDC
0.5A 1L+ DO28.0 DO28.1 DO28.2 DO28.3 DO28.4 DO28.5 DO28.6 DO28.7 1M

1 2 3 4 5 6 7 8 9 10

13.6 / -P12.8 -P12.8 / 70.1

24VDC
13.6 / -M12.8 -M12.8 / 70.1

14.6 / -M12.19 -M12.19 / 70.1

-RB29
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
17.2 / -P14.12 -P14.12 / 70.1
For Cable Size & Cable Color; Please refer Page No. C 33

17.3 / -M14.12 -M14.12 / 70.1

-X46 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-13 26 28 30 32 34 36 38 40

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 69
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E205:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 70
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E205 OUTPUT BYTE 29 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/69.2
24VDC
0.5A 2L+ DO29.0 DO29.1 DO29.2 DO29.3 DO29.4 DO29.5 DO29.6 DO29.7 2M

11 12 13 14 15 16 17 18 19 20

69.7 / -P12.8 -P12.8 / 71.1

24VDC
69.7 / -M12.8 -M12.8 / 71.1

69.7 / -M12.19 -M12.19 / 71.1

-RB30
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
69.7 / -P14.12
For Cable Size & Cable Color; Please refer Page No. C 33

69.7 / -M14.12

-X46 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-14 06 08 10 12 14 16 18 20

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 70
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E205:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 71
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E206 OUTPUT BYTE 30 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/72.2
24VDC
0.5A 1L+ DO30.0 DO30.1 DO30.2 DO30.3 DO30.4 DO30.5 DO30.6 DO30.7 1M

1 2 3 4 5 6 7 8 9 10

70.7 / -P12.8 -P12.8 / 72.1

24VDC
70.7 / -M12.8 -M12.8 / 72.1

70.7 / -M12.19 -M12.19 / 72.1

-RB31
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
17.3 / -P14.13 -P14.13 / 72.1
For Cable Size & Cable Color; Please refer Page No. C 33

17.3 / -M14.13 -M14.13 / 72.1

-X47 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

DO-14 26 28 30 32 34 36 38 40

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 71
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E206:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 72
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E206 OUTPUT BYTE 31 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/71.2
24VDC
0.5A 2L+ DO31.0 DO31.1 DO31.2 DO31.3 DO31.4 DO31.5 DO31.6 DO31.7 2M

11 12 13 14 15 16 17 18 19 20

71.7 / -P12.8
24VDC
71.7 / -M12.8

71.7 / -M12.19

-RB32
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
71.7 / -P14.13
For Cable Size & Cable Color; Please refer Page No. C 33

71.7 / -M14.13

-X47 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 72
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E206:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 73
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E207 OUTPUT BYTE 32 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/74.2
24VDC
0.5A 1L+ DO32.0 DO32.1 DO32.2 DO32.3 DO32.4 DO32.5 DO32.6 DO32.7 1M

1 2 3 4 5 6 7 8 9 10

13.7 / -P12.9 -P12.9 / 74.1

24VDC
13.7 / -M12.9 -M12.9 / 74.1

14.6 / -M12.20 -M12.20 / 74.1

-RB33
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
17.4 / -P14.14 -P14.14 / 74.1
For Cable Size & Cable Color; Please refer Page No. C 33

17.4 / -M14.14 -M14.14 / 74.1

-X48 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 73
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E207:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 74
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE

DO_SPARE
-E207 OUTPUT BYTE 33 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/73.2
24VDC
0.5A 2L+ DO33.0 DO33.1 DO33.2 DO33.3 DO33.4 DO33.5 DO33.6 DO33.7 2M

11 12 13 14 15 16 17 18 19 20

73.7 / -P12.9 -P12.9 / 75.1

24VDC
73.7 / -M12.9 -M12.9 / 75.1

73.7 / -M12.20 -M12.20 / 75.1

-RB34
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
RELAY CONTACT : 24VDC Wetted Contact:- Fuse Rating 500mA

24VDC
73.7 / -P14.14
For Cable Size & Cable Color; Please refer Page No. C 33

73.7 / -M14.14

-X48 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 74
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E207:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 75
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

MEF 201 - HOFF - OPD

MEF 202 - HOFF - OPD

(Filter Hopper Blower)

(Filter Hopper Blower)

MEF 201 - HON - OPD

MEF 202 - HON - OPD

(Sec. Airlift Blower)

(Sec. Airlift Blower)

B 201 - OPD - STG

B 202 - OPD - STG

B 203 - OPD - STG

B 204 - OPD - STG

-E208 OUTPUT BYTE 34 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/76.2
24VDC
0.5A 1L+ DO34.0 DO34.1 DO34.2 DO34.3 DO34.4 DO34.5 DO34.6 DO34.7 1M

1 2 3 4 5 6 7 8 9 10

74.7 / -P12.9 -P12.9 / 76.1

24VDC
74.7 / -M12.9 -M12.9 / 76.1

74.7 / -M12.20 -M12.20 / 76.1

-RB35
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X49 11 12 13 14 15 16 17 18
UK5N UK5N
BLUE BLUE

-X49 1 2 3 4 5 6 7 8
240VAC 240VAC
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A
2A 2A 2A 2A 2A 2A
BLUE BLUE

DO-17 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 75
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E208:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 76
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

MEF 203 - HOFF - OPD

MEF 204 - HOFF - OPD

MEF 203 - HON - OPD

MEF 204 - HON - OPD

(Sec. Air Slide Fan)

(Sec. Air Slide Fan)

S 201 - OPD - RCS

F 209 - OPD - STG

F 209 - OPD - STG

DO_SPARE
-E208 OUTPUT BYTE 35 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/75.2
24VDC
0.5A 2L+ DO35.0 DO35.1 DO35.2 DO35.3 DO35.4 DO35.5 DO35.6 DO35.7 2M

11 12 13 14 15 16 17 18 19 20

75.7 / -P12.9
24VDC
75.7 / -M12.9

75.7 / -M12.20

-RB36
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X49 31 32 33 34 35 36 37 38
UK5N UK5N
BLUE BLUE

-X49 21 22 23 24 25 26 27 28
240VAC 240VAC
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A
2A 2A 2A 2A 2A 2A
BLUE BLUE

DO-17 30 29 32 31 34 33 36 35 38 37 40 39 42 41 44 43

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 76
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E208:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 77
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 202 - OPD - RCS

S 203 - OPD - RCS

S 204 - OPD - RCS

S 205 - OPD - RCS

S 206 - OPD - RCS

S 207 - OPD - RCS

DO_SPARE

DO_SPARE
-E209 OUTPUT BYTE 36 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/78.2
24VDC
0.5A 1L+ DO36.0 DO36.1 DO36.2 DO36.3 DO36.4 DO36.5 DO36.6 DO36.7 1M

1 2 3 4 5 6 7 8 9 10

13.7 / -P12.10 -P12.10 / 78.1

24VDC
13.8 / -M12.10 -M12.10 / 78.1

14.6 / -M12.21 -M12.21 / 78.1

-RB37
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X50 11 12 13 14 15 16 17 18

-X50 1 2 3 4 5 6 7 8
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

DO-18 02 01 04 03 06 05 08 07 10 09 12 11 14 13 16 15

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 77
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E209:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 78
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

S 208 - OPD - RCS

S 209 - OPD - RCS

S 210 - OPD - RCS

S 211 - OPD - RCS

S 212 - OPD - RCS

S 213 - OPD - RCS

DO_SPARE

DO_SPARE
-E209 OUTPUT BYTE 37 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/77.2
24VDC
0.5A 2L+ DO37.0 DO37.1 DO37.2 DO37.3 DO37.4 DO37.5 DO37.6 DO37.7 2M

11 12 13 14 15 16 17 18 19 20

77.7 / -P12.10 -P12.10 / 79.1

24VDC
77.7 / -M12.10 -M12.10 / 79.1

77.7 / -M12.21 -M12.21 / 79.1

-RB38
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X50 31 32 33 34 35 36 37 38

-X50 21 22 23 24 25 26 27 28
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

DO-18 30 29 32 31 34 33 36 35 38 37 40 39 42 41 44 43

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 78
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E209:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 79
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(Sec. Silo Dedusting) -Not in use

FRESH ALUMINA HANDLING

(Frequency Converter)
(Prim. Air Slide Fan)

(Prim. Air Slide Fan)

B 205 - OPD - PTG

B 206 - OPD - PTG

F 207 - OPD - PTG

F 208 - OPD - PTG

(Sec. Silo Blower)

(Sec. Silo Blower)

-STOP TO PLC-2
P 202 - OPD

F 214 - OPD
DO_SPARE
-E210 OUTPUT BYTE 38 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 1 OF 2 SIEMENS
/80.2
24VDC
0.5A 1L+ DO38.0 DO38.1 DO38.2 DO38.3 DO38.4 DO38.5 DO38.6 DO38.7 1M

1 2 3 4 5 6 7 8 9 10

78.7 / -P12.10 -P12.10 / 80.1

24VDC
78.7 / -M12.10 -M12.10 / 80.1

78.7 / -M12.21 -M12.21 / 80.1

-RB39
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X51 11 12 13 14 15 16 17 18

-X51 1 2 3 4 5 6 7 8
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

DO-19 02 01 04 03 06 05 08 07 10 09 12 11 14 13 16 15

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 79
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E210:16CH. DQ MODULE,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 80
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

(PTM Airslide Fan Standby)

(PTM Airslide Fan B-Room)

(PTM Airslide Fan A-Room)

(Vibrating Screen Motor)

(Air Compressor Motor)

S 214 - OPD - RCS

C21 M - OPD
A 201 - OPD
F 211 - OPD

F 213 - OPD

F 212 - OPD

DO_SPARE

DO_SPARE
-E210 OUTPUT BYTE 39 PLUG-IN PLACE 6ES7 322-1BH01-0AA0 PART 2 OF 2 SIEMENS
/79.2
24VDC
0.5A 2L+ DO39.0 DO39.1 DO39.2 DO39.3 DO39.4 DO39.5 DO39.6 DO39.7 2M

11 12 13 14 15 16 17 18 19 20

79.7 / -P12.10
24VDC
79.7 / -M12.10

79.7 / -M12.21

-RB40
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X51 31 32 33 34 35 36 37 38

-X51 21 22 23 24 25 26 27 28
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

DO-19 30 29 32 31 34 33 36 35 38 37 40 39 42 41 44 43

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 80
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: E210:16CH. DQ MODULE,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 81
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+240VAC
6.4 / -L22.5

0VAC
6.4 / -N22.5

-X31 9 10 -X31 19 20

-X -X

=ABB_PANEL =ABB_PANEL

-X -X

-X31 1 2 3 4 5 6 7 8 -X31 11 12 13 14 15 16 17 18
For Cable Size & Cable Color; Please refer Page No. +C/33

240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA 100mA

-F101 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

FRONT CONNECTOR 20 PIN 6ES7 392-1AJ00-0AA0 FOR 16Ch. DI 240VAC SIEMENS

FRONT CONNCTOR ONLY WIRED UP TO TERMINALS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 81
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F101: DI FRONT CONNECTOR W.O.: FSL/0910/KOR363 FOLLOW 82
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-F202 PLUG-IN PLACE 6ES7 392 1AJ00 0AA0 PART 1 OF 2 SIEMENS

/83.2
24VDC
0.5A

1 2 3 4 5 6 7 8 9 10

14.2 / -P12.11 -P12.11 / 83.1

24VDC
14.2 / -M12.11 -M12.11 / 83.1

14.7 / -M12.22 -M12.22 / 83.1

-RB41
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X52 11 12 13 14 15 16 17 18

-X52 1 2 3 4 5 6 7 8
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

-X

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 82
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F202: DQ FRONT CONNEC.,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 83
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-F202 PLUG-IN PLACE 6ES7 392 1AJ00 0AA0 PART 2 OF 2 SIEMENS

/82.2
24VDC
0.5A

11 12 13 14 15 16 17 18 19 20

82.7 / -P12.11 -P12.11 / 84.1

24VDC
82.7 / -M12.11 -M12.11 / 84.1

82.7 / -M12.22 -M12.22 / 84.1

-RB42
1+

2+

3+

4+

5+

6+

7+

8+
1-

2-

3-

4-

5-

6-

7-

8-
24VDC
1CO
RELAY CONTACT : Potential Free Contacts; 240VAC, Fuse Rating 2A max.

O1

O2

O3

O4

O5

O6

O7

O8
P1

P2

P3

P4

P5

P6

P7

P8
For Cable Size & Cable Color; Please refer Page No. C 33

-X52 31 32 33 34 35 36 37 38

-X52 21 22 23 24 25 26 27 28
240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC 240VAC
2A 2A 2A 2A 2A 2A 2A 2A

-X

=ABB_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 83
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F202: DQ FRONT CONNEC.,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 84
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-F203 PLUG-IN PLACE 6ES7 392 1AJ00 0AA0 PART 1 OF 2 SIEMENS

/85.2
24VDC
0.5A

1 12 13 14 15 16 17 18 19 20

83.7 / -P12.11 -P12.11 / 85.1

24VDC
83.7 / -M12.11 -M12.11 / 85.1

83.7 / -M12.22 -M12.22 / 85.1

-RB43

11

13

15

17

19

21

23

25

27

29

31
1

9
24VDC
1CO
RELAY CONTACT : Wetted Contacts; 24VDC, Fuse Rating 500mA max.

10

12

14

16

18

20

22

24

26

28

30

32
2

24VDC
17.4 / -P14.15 -P14.15 / 85.1
For Cable Size & Cable Color; Please refer Page No. C 33

17.4 / -M14.15 -M14.15 / 85.1

-X53 1 2 3 4 5 6 7 8 9 10
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 84
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F203: DQ FRONT CONNEC.,PART-1 W.O.: FSL/0910/KOR363 FOLLOW 85
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

-F203 PLUG-IN PLACE 6ES7 392 1AJ00 0AA0 PART 2 OF 2 SIEMENS

/84.2
24VDC
0.5A

11 21 22 23 24 25 26 27 28 29

84.7 / -P12.11
24VDC
84.7 / -M12.11

84.7 / -M12.22

-RB44

11

13

15

17

19

21

23

25

27

29

31
1

9
24VDC
1CO
RELAY CONTACT : Wetted Contacts; 24VDC, Fuse Rating 500mA max.

10

12

14

16

18

20

22

24

26

28

30

32
2

24VDC
84.7 / -P14.15
For Cable Size & Cable Color; Please refer Page No. C 33

84.7 / -M14.15

-X53 11 12 13 14 15 16 17 18 19 20
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC
500mA 500mA 500mA 500mA 500mA 500mA 500mA 500mA

-X

=ABB_PANEL
-X

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 85
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F203: DQ FRONT CONNEC.,PART-2 W.O.: FSL/0910/KOR363 FOLLOW 86
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X54 1 2 3 4 -X54 5 6 7 8 -X54 9 10 11 12 -X54 13 14 15 16

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F304 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/87.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U0+ I0+ S0- M0+ M0- U1+ I1+ S1- M1+ M1- U2+ I2+ S2- M2+ M2- U3+ I3+ S3- M3+ M3-
PIW 256 PIW 258 PIW 260 PIW 262

INPUT CHANNEL 0/1/2/3 6ES7 331-1KF01-0AB0 PART 1 OF 2 SIEMENS

MEF 201-DE-FAN MEF 201-NDE-FAN MEF 202-DE-FAN MEF 202-NDE-FAN

BEARING TEMP BEARING TEMP BEARING TEMP BEARING TEMP

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 86
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F304:8CH. AI(RTD) MODULE, PART-1 FOLLOW 87
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X54 17 18 19 20 -X54 21 22 23 24 -X54 25 26 27 28 -X54 29 30 31 32

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F304 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/86.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U4+ I4+ S4- M4+ M4- U5+ I5+ S5- M5+ M5- U6+ I6+ S6- M6+ M6- U7+ I7+ S7- M7+ M7-
PIW 264 PIW 266 PIW 268 PIW 270

INPUT CHANNEL 4/5/6/7 6ES7 331-1KF01-0AB0 PART 2 OF 2 SIEMENS

MEF 203-DE-FAN MEF 203-NDE-FAN MEF 204-DE-FAN MEF 204-NDE-FAN

BEARING TEMP BEARING TEMP BEARING TEMP BEARING TEMP

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 87
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F304:8CH. AI(RTD) MODULE, PART-2 FOLLOW 88
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X55 1 2 3 4 -X55 5 6 7 8 -X54 5 10 11 12 -X55 13 14 15 16

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F305 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/89.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U0+ I0+ S0- M0+ M0- U1+ I1+ S1- M1+ M1- U2+ I2+ S2- M2+ M2- U3+ I3+ S3- M3+ M3-
PIW 272 PIW 274 PIW 276 PIW 278

INPUT CHANNEL 0/1/2/3 6ES7 331-1KF01-0AB0 PART 1 OF 2 SIEMENS

MEF 201-DE-MOTOR MEF 201-NDE-MOTOR MEF 202-DE-MOTOR MEF 202-NDE-MOTOR

BEARING TEMP BEARING TEMP BEARING TEMP BEARING TEMP

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 88
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F305:8CH. AI(RTD) MODULE, PART-1 FOLLOW 89
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X55 17 18 19 20 -X55 21 22 23 24 -X55 25 26 27 28 -X55 29 30 31 32

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F305 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/88.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U4+ I4+ S4- M4+ M4- U5+ I5+ S5- M5+ M5- U6+ I6+ S6- M6+ M6- U7+ I7+ S7- M7+ M7-
PIW 280 PIW 282 PIW 284 PIW 286

INPUT CHANNEL 4/5/6/7 6ES7 331-1KF01-0AB0 PART 2 OF 2 SIEMENS

MEF 203-DE-MOTOR MEF 203-NDE-MOTOR MEF 204-DE-MOTOR MEF 204-NDE-MOTOR

BEARING TEMP BEARING TEMP BEARING TEMP BEARING TEMP

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 89
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F305:8CH. AI(RTD) MODULE, PART-2 FOLLOW 90
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X56 1 2 3 4 -X56 5 6 7 8 -X56 9 10 11 12 -X56 13 14 15 16

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F306 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/91.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U0+ I0+ S0- M0+ M0- U1+ I1+ S1- M1+ M1- U2+ I2+ S2- M2+ M2- U3+ I3+ S3- M3+ M3-
PIW 288 PIW 290 PIW 292 PIW 294

INPUT CHANNEL 0/1/2/3 6ES7 331-1KF01-0AB0 PART 1 OF 2 SIEMENS

INLET GAS COMP. COOLING COMP. COOLING

PULSE AIR TEMPERATURE
TEMP WATER TEMP (IN) WATER TEMP (OUT)

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 90
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F306:8CH. AI(RTD) MODULE, PART-1 FOLLOW 91
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X56 17 18 19 20 -X56 21 22 23 24 -X56 25 26 27 28 -X56 29 30 31 32

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F306 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/90.1
8Ch. AI
ANALOG INPUT: RESISTANCE (3 WIRE)

RTD U4+ I4+ S4- M4+ M4- U5+ I5+ S5- M5+ M5- U6+ I6+ S6- M6+ M6- U7+ I7+ S7- M7+ M7-
PIW 296 PIW 298 PIW 300 PIW 302

INPUT CHANNEL 4/5/6/7 6ES7 331-1KF01-0AB0 PART 2 OF 2 SIEMENS

SPARE AI_RTD_1 SPARE AI_RTD_2 SPARE AI_RTD_3 SPARE AI_RTD_4

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 91
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: W.O.: FSL/0910/KOR363
Details: F306:8CH. AI(RTD) MODULE, PART-2 FOLLOW 92
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X57 1 2 3 4 -X57 5 6 7 8 -X57 9 10 11 12 -X57 13 14 15 16

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F307 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/93.1
ANALOG INPUT: 4-20MA ( RTD MODULE )

INPUT CHANNEL 0/1/2/3 FRONT CONNECTOR 40 PIN FOR 8CH. AI RTD MODULE PART 1 OF 2 SIEMENS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 92
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F307: AI(RTD) FC, PART-1 W.O.: FSL/0910/KOR363 FOLLOW 93
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

=FIELD

-X57 17 18 19 20 -X57 21 22 23 24 -X57 25 26 27 28 -X57 29 30 31 32

For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F307 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/92.1
ANALOG INPUT: 4-20MA ( RTD MODULE )

INPUT CHANNEL 4/5/6/7 FRONT CONNECTOR 40 PIN FOR 8CH. AI RTD MODULE PART 2 OF 2 SIEMENS

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 93
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F307: AI(RTD) FC, PART-2 W.O.: FSL/0910/KOR363 FOLLOW 94
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
15.2 / -P13.1 -P13.1 / 95.1

0VDC
15.2 / -M13.1 -M13.1 / 95.1

-X58 4 5 -X58 9 10 -X58 14 15 -X58 19 20

=FIELD

-X58 1 2 3 -X58 6 7 8 -X58 11 12 13 -X58 16 17 18

24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F308 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/95.1
8Ch. AI
4-20 mA U0+ I0+ S0- M0+ M0- U1+ I1+ S1- M1+ M1- U2+ I2+ S2- M2+ M2- U3+ I3+ S3- M3+ M3-
PIW 320 PIW 322 PIW 324 PIW 326
ANALOG INPUT: 4-20MA (4 WIRE)

INPUT CHANNEL 0/1/2/3 6ES7 331-1KF01-0AB0 PART 1 OF 2 SIEMENS

MASS FLOW PULSE AIR INLET GAS DIFFERENTIAL

MEASUREMENT 201 PRESSURE PRESSURE GAS PRESSURE

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 94
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F308:8CH. AI(4-20mA)MODULE-1 W.O.: FSL/0910/KOR363 FOLLOW 95
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
94.8 / -P13.1

0VDC
94.8 / -M13.1

-X58 24 25 -X58 29 30 -X58 34 35 -X58 39 40

=FIELD =FIELD

=VFD_PANEL
-X21 9 (AO1+) 10 (AO1-) 11 (AO2+) 12 (AO2-)

-X58 21 22 23 -X58 26 27 28 -X58 31 32 33 -X58 36 37 38

24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F308 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/94.1
8Ch. AI
4-20 mA U4+ I4+ S4- M4+ M4- U5+ I5+ S5- M5+ M5- U6+ I6+ S6- M6+ M6- U7+ I7+ S7- M7+ M7-
PIW 328 PIW 330 PIW 332 PIW 334
ANALOG INPUT: 4-20MA (4 WIRE)

INPUT CHANNEL 4/5/6/7 6ES7 331-1KF01-0AB0 PART 2 OF 2 SIEMENS

VFD ACTUAL FREQUENCY

VFD CURRENT OUTPUT
VALUE (Hz) SEC. SILO LEVEL (Mtrs.) SPARE AI_4-20_2
VALUE (A)
4-20mA = 0-50 Hz

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 95
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F308:8CH. AI(4-20mA)MODULE-2 W.O.: FSL/0910/KOR363 FOLLOW 96
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
15.2 / -P13.2 -P13.2 / 97.1

0VDC
15.3 / -M13.2 -M13.2 / 97.1

-X59 4 5 -X59 9 10 -X59 14 15 -X59 19 20

=FIELD

-X59 1 2 3 -X59 6 7 8 -X59 11 12 13 -X59 16 17 18

24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F309 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
/97.1
8Ch. AI
4-20 mA U0+ I0+ S0- M0+ M0- U1+ I1+ S1- M1+ M1- U2+ I2+ S2- M2+ M2- U3+ I3+ S3- M3+ M3-
PIW 336 PIW 338 PIW 340 PIW 342
ANALOG INPUT: 4-20MA (4 WIRE)

INPUT CHANNEL 0/1/2/3 6ES7 331-1KF01-0AB0 PART 1 OF 2 SIEMENS

SPARE AI_4-20_3 SPARE AI_4-20_4 SPARE AI_4-20_5 SPARE AI_4-20_6

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 96
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F309:8CH. AI(4-20mA)MODULE-1 W.O.: FSL/0910/KOR363 FOLLOW 97
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

+24VDC
96.8 / -P13.2

0VDC
96.8 / -M13.2

-X59 24 25 -X59 29 30 -X59 34 35 -X59 39 40

=FIELD

-X59 21 22 23 -X59 26 27 28 -X59 31 32 33 -X59 36 37 38

24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
For Cable Size & Cable Color; Please refer Page No. C 33

-EE

-F309 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
/96.1
8Ch. AI
4-20 mA U4+ I4+ S4- M4+ M4- U5+ I5+ S5- M5+ M5- U6+ I6+ S6- M6+ M6- U7+ I7+ S7- M7+ M7-
PIW 344 PIW 346 PIW 348 PIW 350
ANALOG INPUT: 4-20MA (4 WIRE)

INPUT CHANNEL 4/5/6/7 6ES7 331-1KF01-0AB0 PART 2 OF 2 SIEMENS

SPARE AI_4-20_7 SPARE AI_4-20_8 SPARE AI_4-20_9 SPARE AI_4-20_10

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 97
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F309:8CH. AI(4-20mA)MODULE-2 W.O.: FSL/0910/KOR363 FOLLOW 98
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

VFD FREQUENCY SETPOINT SPARE AO_4-20 mA - 1 SPARE AO_4-20 mA - 2 SPARE AO_4-20 mA - 3

-F410 OUTPUT CHANNEL 0/1/2/3 24VDC 6ES7 332-5HD01-0AB0 PART 1 OF 1 SIEMENS

4Ch. AO
4-20 mA PQW 256 PQW 258 PQW 260 PQW 262
L+ Q0+ S0+ S0- MANA Q1+ S1+ S1- MANA Q2+ S2+ S2- MANA Q3+ S3+ S3- M3 MANA

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20

15.3 / -P13.3
24VDC
15.3 / -M13.3
For Cable Size & Cable Color; Please refer Page No. C 33

-EE
-X60 1 2 3 -X60 4 5 6 -X60 7 8 9 -X60 10 11 12
24VDC 24VDC 24VDC 24VDC
100mA 100mA 100mA 100mA
ANALOG OUTPUT: 4-20MA

-X21 5 (AI2+) 6 (AI2-)

=FIELD
=VFD_PANEL

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =MAIN +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 98
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: F410:4CH. AO MODULE W.O.: FSL/0910/KOR363 FOLLOW 99
Issue Remarks Name Date Date 13.04.2010
 01
02
03

Issue
24VDC, M Point
100.1 / -M15.1 -M15.1 / 18.2

13
13
13
13

AS BUILT
-K4
-K3
-K2
-K1

/57.4
/57.4
/57.3
/57.2
1

14
14
14
14

BPV-4
BPV-3
BPV-2
BPV-1

Remarks
-X40 4 -X40 3 -X40 2 -X40 1

CHANGE DURING APP.

CHANGE DURING APP.
4A 4A 4A 4A = SIEMENS PANEL

SVP
SVP
DRN
Name
-X1 25 -X1 24 -X1 23 -X1 22 = ABB PANEL

Date
= ABB PANEL
= SIEMENS PANEL

FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

-X42

10A
24VDC

-DO-12

SVP
SVP
100.2 / -BPR-1 -BPR-1 / 61.2
1

30

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2
10A
24VDC

100.3 / -BPR-2 -BPR-2 / 61.3

2

32

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

10A
24VDC

100.3 / -BPR-3 -BPR-3 / 61.4

3

34

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

10A
24VDC

100.4 / -BPR-4 -BPR-4 / 61.4

4

36

FILTER-5 FILTER-5 FILTER-5 FILTER-5

10A
24VDC
4

100.4 / -BPR-5 -BPR-5 / 61.5

5

38

FILTER-6 FILTER-6 FILTER-6 FILTER-6

10A
24VDC

100.4 / -BPR-6 -BPR-6 / 61.5

6

40

FILTER-7 FILTER-7 FILTER-7 FILTER-7

10A
24VDC

-DO--13

100.5 / -BPR-7 -BPR-7 / 61.6

7

06
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

10A
24VDC

100.5 / -BPR-8 -BPR-8 / 61.7

8

08

FILTER-9 FILTER-9 FILTER-9 FILTER-9

-X42
24VDC
10A

100.6 / -BPR-9 -BPR-9 / 62.2

10
21
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

Work: S7-400H PLC SYSTEM
10A
24VDC

100.6 / -BPR-10 -BPR-10 / 62.3

12
22

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Details: BPV INTERFACE VALVES 1 - 4
Description: Hot Redundant PLC System
10A
24VDC

100.7 / -BPR-11 -BPR-11 / 62.4

14
23

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

10A
24VDC

Item No.: 100

100.7 / -BPR-12 -BPR-12 / 62.4

16
24

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363
24VDC
10A

100.8 / -BPR-13 -BPR-13 / 62.5

Sales Ref.: FSL/0910/KOR363
18
25

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET
10A
24VDC

=MAIN

FOLLOW

100.8 / -BPR-14 -BPR-14 / 62.5

20
26

99
+W

100
 01
02
03

Issue
24VDC, M Point
-M15.1 / 99.1

13
13
13
13

AS BUILT
-K8
-K7
-K6
-K5

/57.7
/57.6
/57.5
/57.5
1

14
14
14
14

BPV-8
BPV-7
BPV-6
BPV-5

Remarks
CHANGE DURING APP.
CHANGE DURING APP.
-X40 8 -X40 7 -X40 6 -X40 5 = SIEMENS PANEL
4A 4A 4A 4A

SVP
SVP
DRN
Name
-X1 29 -X1 28 -X1 27 -X1 26 = ABB PANEL

Date
FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

24VDC

SVP
SVP
101.2 / -BPR-1 -BPR-1 / 99.2

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2

24VDC
101.3 / -BPR-2 -BPR-2 / 99.3

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

24VDC
101.3 / -BPR-3 -BPR-3 / 99.3

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

24VDC
101.4 / -BPR-4 -BPR-4 / 99.4

FILTER-5 FILTER-5 FILTER-5 FILTER-5

24VDC
4

101.4 / -BPR-5 -BPR-5 / 99.4

FILTER-6 FILTER-6 FILTER-6 FILTER-6

24VDC
101.4 / -BPR-6 -BPR-6 / 99.4

FILTER-7 FILTER-7 FILTER-7 FILTER-7

24VDC
101.5 / -BPR-7 -BPR-7 / 99.5
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

24VDC
101.5 / -BPR-8 -BPR-8 / 99.5

FILTER-9 FILTER-9 FILTER-9 FILTER-9

24VDC
101.6 / -BPR-9 -BPR-9 / 99.6
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

24VDC
Work: S7-400H PLC SYSTEM

101.6 / -BPR-10 -BPR-10 / 99.6

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Details: BPV INTERFACE VALVES 5 - 8
Description: Hot Redundant PLC System

24VDC
101.7 / -BPR-11 -BPR-11 / 99.7

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

24VDC
Item No.: 100

101.7 / -BPR-12 -BPR-12 / 99.7

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363

24VDC
101.8 / -BPR-13 -BPR-13 / 99.8
Sales Ref.: FSL/0910/KOR363

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET

24VDC
=MAIN

FOLLOW

101.8 / -BPR-14 -BPR-14 / 99.8

+W

101
100
 01
02
03

Issue
0V DC, M Point
102.1 / -M15.2 -M15.2 / 18.3

13
13
13
13

AS BUILT
-K9

/58.4
/58.4
/58.3
/58.2
1

-K12
-K11
-K10

14
14
14
14
BPV-9

Remarks
BPV-12
BPV-11
BPV-10

CHANGE DURING APP.

CHANGE DURING APP.
-X40 14 -X40 13 -X40 12 -X40 11 = SIEMENS PANEL
4A 4A 4A 4A

SVP
SVP
DRN
Name
-X1 33 -X1 32 -X1 31 -X1 30 = ABB PANEL

Date
FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

24VDC

SVP
SVP
102.2 / -BPR-1 -BPR-1 / 100.2

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2

24VDC
102.3 / -BPR-2 -BPR-2 / 100.3

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

24VDC
102.3 / -BPR-3 -BPR-3 / 100.3

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

24VDC
102.4 / -BPR-4 -BPR-4 / 100.4

FILTER-5 FILTER-5 FILTER-5 FILTER-5

24VDC
4

102.4 / -BPR-5 -BPR-5 / 100.4

FILTER-6 FILTER-6 FILTER-6 FILTER-6

24VDC
102.4 / -BPR-6 -BPR-6 / 100.4

FILTER-7 FILTER-7 FILTER-7 FILTER-7

24VDC
102.5 / -BPR-7 -BPR-7 / 100.5
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

24VDC
102.5 / -BPR-8 -BPR-8 / 100.5

FILTER-9 FILTER-9 FILTER-9 FILTER-9

24VDC
102.6 / -BPR-9 -BPR-9 / 100.6
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

24VDC
Work: S7-400H PLC SYSTEM

102.6 / -BPR-10 -BPR-10 / 100.6

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Details: BPV INTERFACE VALVES 9 - 12
Description: Hot Redundant PLC System

24VDC
102.7 / -BPR-11 -BPR-11 / 100.7

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

24VDC
Item No.: 100

102.7 / -BPR-12 -BPR-12 / 100.7

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363

24VDC
102.8 / -BPR-13 -BPR-13 / 100.8
Sales Ref.: FSL/0910/KOR363

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET

24VDC
=MAIN

FOLLOW

102.8 / -BPR-14 -BPR-14 / 100.8

+W

102
101
 01
02
03

Issue
24VDC, M Point
-M15.2 / 101.1

13
13
13
13

AS BUILT
/58.7
/58.6
/58.5
/58.5
1

-K16
-K15
-K14
-K13

14
14
14
14

Remarks
BPV-16
BPV-15
BPV-14
BPV-13

CHANGE DURING APP.

CHANGE DURING APP.
-X40 18 -X40 17 -X40 16 -X40 15 = SIEMENS PANEL
4A 4A 4A 4A

SVP
SVP
DRN
Name
D0-12 37 -X1 36 -X1 35 -X1 34 = ABB PANEL

Date
FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

24VDC

SVP
SVP
103.2 / -BPR-1 -BPR-1 / 101.2

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2

24VDC
103.3 / -BPR-2 -BPR-2 / 101.3

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

24VDC
103.3 / -BPR-3 -BPR-3 / 101.3

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

24VDC
103.4 / -BPR-4 -BPR-4 / 101.4

FILTER-5 FILTER-5 FILTER-5 FILTER-5

24VDC
4

103.4 / -BPR-5 -BPR-5 / 101.4

FILTER-6 FILTER-6 FILTER-6 FILTER-6

24VDC
103.4 / -BPR-6 -BPR-6 / 101.4

FILTER-7 FILTER-7 FILTER-7 FILTER-7

24VDC
103.5 / -BPR-7 -BPR-7 / 101.5
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

24VDC
103.5 / -BPR-8 -BPR-8 / 101.5

FILTER-9 FILTER-9 FILTER-9 FILTER-9

24VDC
103.6 / -BPR-9 -BPR-9 / 101.6
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

24VDC
Work: S7-400H PLC SYSTEM

103.6 / -BPR-10 -BPR-10 / 101.6

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Description: Hot Redundant PLC System

Details: BPV INTERFACE VALVES 13 - 16

24VDC
103.7 / -BPR-11 -BPR-11 / 101.7

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

24VDC
Item No.: 100

103.7 / -BPR-12 -BPR-12 / 101.7

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363

24VDC
103.8 / -BPR-13 -BPR-13 / 101.8
Sales Ref.: FSL/0910/KOR363

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET

24VDC
=MAIN

FOLLOW

103.8 / -BPR-14 -BPR-14 / 101.8

+W

103
102
 01
02
03

Issue
24VDC, M Point
104.1 / -M15.3 -M15.3 / 18.3

13
13
13
13

AS BUILT
/59.4
/59.4
/59.3
/59.2
1

-K20
-K19
-K18
-K17

14
14
14
14

Remarks
BPV-20
BPV-19
BPV-18
BPV-17

CHANGE DURING APP.

CHANGE DURING APP.
-X41 4 -X41 3 -X41 2 -X41 1 = SIEMENS PANEL
4A 4A 4A 4A

SVP
SVP
DRN
Name
-X1 41 -X1 40 -X1 39 -X1 38 = ABB PANEL

Date
FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

24VDC

SVP
SVP
104.2 / -BPR-1 -BPR-1 / 102.2

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2

24VDC
104.3 / -BPR-2 -BPR-2 / 102.3

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

24VDC
104.3 / -BPR-3 -BPR-3 / 102.3

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

24VDC
104.4 / -BPR-4 -BPR-4 / 102.4

FILTER-5 FILTER-5 FILTER-5 FILTER-5

24VDC
4

104.4 / -BPR-5 -BPR-5 / 102.4

FILTER-6 FILTER-6 FILTER-6 FILTER-6

24VDC
104.4 / -BPR-6 -BPR-6 / 102.4

FILTER-7 FILTER-7 FILTER-7 FILTER-7

24VDC
104.5 / -BPR-7 -BPR-7 / 102.5
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

24VDC
104.5 / -BPR-8 -BPR-8 / 102.5

FILTER-9 FILTER-9 FILTER-9 FILTER-9

24VDC
104.6 / -BPR-9 -BPR-9 / 102.6
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

24VDC
Work: S7-400H PLC SYSTEM

104.6 / -BPR-10 -BPR-10 / 102.6

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Description: Hot Redundant PLC System

Details: BPV INTERFACE VALVES 17 - 20

24VDC
104.7 / -BPR-11 -BPR-11 / 102.7

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

24VDC
Item No.: 100

104.7 / -BPR-12 -BPR-12 / 102.7

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363

24VDC
104.8 / -BPR-13 -BPR-13 / 102.8
Sales Ref.: FSL/0910/KOR363

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET

24VDC
=MAIN

FOLLOW

104.8 / -BPR-14 -BPR-14 / 102.8

+W

104
103
 01
02
03

Issue
24VDC, M Point
-M15.3 / 103.1

13
13
13
13

AS BUILT
/59.7
/59.6
/59.5
/59.5
1

-K24
-K23
-K22
-K21

14
14
14
14

Remarks
BPV-24
BPV-23
BPV-22
BPV-21

CHANGE DURING APP.

CHANGE DURING APP.
-X41 8 -X41 7 -X41 6 -X41 5 = SIEMENS PANEL
4A 4A 4A 4A

SVP
SVP
DRN
Name
-X1 45 -X1 44 -X1 43 -X1 42 = ABB PANEL

Date
FILTER-1 FILTER-1 FILTER-1 FILTER-1

11.05.2010 Ckd.
Date
20.05.2010 Date
28.01.2011 Prep.
2

24VDC

SVP
SVP
-BPR-1 / 103.2

13.04.2010
08.03.2010
FILTER-2 FILTER-2 FILTER-2 FILTER-2

24VDC
-BPR-2 / 103.3

FILTER-3 FILTER-3 FILTER-3 FILTER-3

End Client:
Consultant:
3

24VDC
-BPR-3 / 103.3

FILTER-4 FILTER-4 FILTER-4 FILTER-4

Client: Nalco Smelter Plant

24VDC
-BPR-4 / 103.4

FILTER-5 FILTER-5 FILTER-5 FILTER-5

24VDC
4

-BPR-5 / 103.4

FILTER-6 FILTER-6 FILTER-6 FILTER-6

24VDC
-BPR-6 / 103.4

FILTER-7 FILTER-7 FILTER-7 FILTER-7

24VDC
-BPR-7 / 103.5
5

FILTER-8 FILTER-8 FILTER-8 FILTER-8

24VDC
-BPR-8 / 103.5

FILTER-9 FILTER-9 FILTER-9 FILTER-9

24VDC
-BPR-9 / 103.6
6

for FTP-2

FILTER-10 FILTER-10 FILTER-10 FILTER-10

24VDC
Work: S7-400H PLC SYSTEM

-BPR-10 / 103.6

FILTER-11 FILTER-11 FILTER-11 FILTER-11

Description: Hot Redundant PLC System

Details: BPV INTERFACE VALVES 21 - 24

24VDC
-BPR-11 / 103.7

FILTER-12 FILTER-12 FILTER-12 FILTER-12

7

24VDC
Item No.: 100

-BPR-12 / 103.7

FILTER-13 FILTER-13 FILTER-13 FILTER-13

W.O.: FSL/0910/KOR363

24VDC
-BPR-13 / 103.8
Sales Ref.: FSL/0910/KOR363

FILTER-14 FILTER-14 FILTER-14 FILTER-14

8

Qty.: 01 SHEET

24VDC
=MAIN

FOLLOW

-BPR-14 / 103.8
+W
104
=PC+C/1
 1 2 3 4 5 6 7 8

FOX SOLUTIONS
SURVEY NO. 166, VILLAGE BHURUNWALA
P.O. BAROTIWALA, BADDI-173205 (HIMACHAL PRADESH)
Ph. No. +91-9218671712, 713

CLIENT Nalco Smelter Plant

END CLIENT Table of Contents:- 3

DRAWING NUMBER FSL/0910/KOR363 Panel layout 4

Wiring Drawings:- 104

PROJECT NAME Hot Redundant PLC System
for FTP-2
Equipment List:- 9
DESCRIPTION S7-400H PLC SYSTEM
Terminal Drawings:- 0
REVISION 03 (AS BUILT)
Cable Overview:- 0
P.O NO. SMLT/MMP/SH2486/S02154
dt. 05/01/2010 External Documents 12

Total Pages:- 134

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: COVER PAGE W.O.: FSL/0910/KOR363 FOLLOW 2
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

Table of Contents
Page Page Description Revision Page Page Description Revision
=PC+C/1 COVER PAGE 00 01 02 03
=PC+C/2 TABLE OF CONTENTS 00 01 02 03
=PC+C/11 ENGG. STATION : GA DRAWINGS 00 01 02 03
=PC+C/12 ENGG. STATION : GA DRAWINGS 00 01 02 03
=PC+E/1 EQUIPMENT LIST 00 01 02 03
=PC+E/2 EQUIPMENT LIST 00 01 02 03
=PC+W/1 240VAC DISTRIBUTION 00 01 02 03

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 2
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: TABLE OF CONTENTS W.O.: FSL/0910/KOR363 FOLLOW 11
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PC CONSOLE Location:-Engg. Station

FRONT VIEW SIDE VIEW

ENGG. MONITOR
STATION

DIM: 600(W)x600(D)x1600(H) + 100MM BASE

KEYBOARD
MAKE: RITTAL MAKE

NOTE:
1. SHEET STELL ENCLOUSER PS 9 TIMES FOLD
2. GROUNDING STUD PROVIDED ON FRONT AND REAR DOOR
1600

X1 Q1 SW1 3. COLOUR : RAL7032

560 4. IP CLASS : IP41

MATERIAL : CRCA
FRAME AND INTERNAL ARRANGEMENT = 2.0
BASE = 3.0
DOORS (FRONT AND REAR) = 2.0
SIDE PANELS = 1.5

All dimensions are in mm.

100 100MM PLINTH 100MM PLINTH

600 620

BOTTOM VIEW

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 11
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: ENGG. STATION : GA DRAWINGS W.O.: FSL/0910/KOR363 FOLLOW 12
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

PC CONSOLE Location:-Operator Station

FRONT VIEW SIDE VIEW

ENGG. MONITOR
STATION

DIM: 600(W)x600(D)x1600(H) + 100MM BASE

KEYBOARD
MAKE: RITTAL MAKE

NOTE:
1. SHEET STELL ENCLOUSER PS 9 TIMES FOLD
2. GROUNDING STUD PROVIDED ON FRONT AND REAR DOOR
1600

X1 Q1 SW1 3. COLOUR : RAL7032

560 4. IP CLASS : IP41

MATERIAL : CRCA
FRAME AND INTERNAL ARRANGEMENT = 2.0
BASE = 3.0
DOORS (FRONT AND REAR) = 2.0
SIDE PANELS = 1.5

All dimensions are in mm.

100 100MM PLINTH 100MM PLINTH

600 620

BOTTOM VIEW

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +C
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 12
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: ENGG. STATION : GA DRAWINGS W.O.: FSL/0910/KOR363 FOLLOW +E/1
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

3NW NS 6 SIEMENS 2 -F1;-F2

HRC FUSE BASE, 20A 3NW 20 NNSF SIEMENS 2 -F1;-F2

COOLING FAN 4", 230Vac, 50Hz FAN - 4" REXNORD 1 -FAN1

AIR FILTER FOR 4" FAN RNFS10 AUTOMAT 2 -FAN1

Microsoft Office 2007 Professional MS OFFICE PROFESSIONAL MICROSOFT 2 -IOP IOP

Terminal Block 6mm², 30A UK 5N-V2 PHOENIX 6 -L1;-L1;-L1;-N1;-N1;-N1

SHORTING LINK FOR UK 5N Terminals. FBI 10-6 PHOENIX 2 -L1;-N1

ZB 6, LGS: 1-10 PHOENIX 8 -L1;-N1;-X1;-X1

1 Sq mm SINGLE TUBLER LUG F-E1008 : RED PHOENIX 8 -L1;-L1;-L1;-N1;-N1;-N1;-X1;-X1

1.5 Sq mm SINGLE TUBLER LUG F-E1508 : BLACK PHOENIX 2 -L1;-N1

End Clamp for terminal block E/UK PHOENIX 2 -L1;-N1

STEP7 Simatic Manager Version 5.4 Software 6ES7 810 4CC08 0YA5 SIEMENS 1 -LOOSE SUPPLY L.S.

WinCC 128 RT 6AV6 381-2BC07-0AX0 SIEMENS 1 -LOOSE SUPPLY L.S.

WinCC 128 RC 6AV6 381-2BM07-0AX0 SIEMENS 1 -LOOSE SUPPLY L.S.

Pentium 4 @ 3GHz, Intel945GV, 4GB DDRAM, 21"TFT,160GB HDD HP PCSTATION HEWLETT PACKARD 2 -PC STATIONS

LAN CABLE D-LINK 50 -PC STATIONS

RJ45 CONNECTOR RJ45 CONNECTOR D-LINK 25 -PC STATIONS

5SX42067RC SIEMENS 1 -Q1

5SX42057RC SIEMENS 1 -Q2

SPIKE GUARD, 5A ANCHOR 1 -SW1

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW 2
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

DESCRIPTION PART NO. MAKE QTY. ITEM DESIGNATION REMARK

End Cover for terminal block UK 5N D-UK 4/10 PHOENIX 2 -X1

Terminal-10mm², Gray UK 10N-V2 PHOENIX 2 -X1;-X1

C.S. = CLIENT SCOPE

L.S. = LOOSE SUPPLY
IOP = INSTALLED ON PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +E
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 2
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: EQUIPMENT LIST W.O.: FSL/0910/KOR363 FOLLOW +W/1
Issue Remarks Name Date Date 13.04.2010
 1 2 3 4 5 6 7 8

240VAC (UPS) INCOMING

SUPPLY FROM CLIENT

L -X1 1

N -X1 2

PE

-PE
EE
-L1 1 -L1 2 -L1 3
-EE
1 1

-F1 -F2 -N1 1 -N1 2 -N1 3

6A 6A
2 2

2 4 2 4
-Q1 -Q2
6A 1 3 0.5A 1 3
For Cable Size & Cable Color; Please refer Page No.-+C/33

-PE

L E N L N
-SW1 M
5A -FAN1
1~
-PE

SPIKE GUARD
FOR PC

03 AS BUILT SVP 28.01.2011 Prep. SVP Client: Nalco Smelter Plant Description: Hot Redundant PLC System Sales Ref.: FSL/0910/KOR363 =PC +W
02 CHANGE DURING APP. SVP 20.05.2010 Date 08.03.2010 for FTP-2 Item No.: 100 Qty.: 01 SHEET 1
End Client:
01 CHANGE DURING APP. DRN 11.05.2010 Ckd. SVP Work: S7-400H PLC SYSTEM
Consultant: Details: 240VAC DISTRIBUTION W.O.: FSL/0910/KOR363 FOLLOW
Issue Remarks Name Date Date 13.04.2010
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 1 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B101
DI 00 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X11 -- 1
DI 00 .1 CD \ SCADA SELECTION CD \ SCADA SELECTION X11 -- 2
DI 00 .2 LAMP TEST LAMP TEST DI-1 -- 8 X11 -- 3
DI 00 .3 HOOTER ACK. HOOTER ACK. DI-1 -- 9 X11 -- 4
DI 00 .4 RESET RESET DI-1--10 X11 -- 5
DI 00 .5 ANN. TEST ANN. TEST DI-1--11 X11 -- 6
DI 00 .6 DIFF. PR HIGH DIFF. PR HIGH DI-1--12 X11 -- 7
DI 00 .7 DIFF. PR EXT. HIGH DIFF. PR EXT. HIGH DI-1--37 X11 -- 8

DI 01 .0 INLET PR. HIGH INLET PR. HIGH DI-1--38 X11 -- 11

DI 01 .1 INLET PR. EXT. HIGH INLET PR. EXT. HIGH DI-1--39 X11 -- 12
DI 01 .2 INLET PR. NORMAL INLET PR. NORMAL DI-1--40 X11 -- 13
DI 01 .3 INLET GAS TEMP HIGH INLET GAS TEMP HIGH DI-1--41 X11 -- 14
DI 01 .4 INLET GAS TEMP EXT. HIGH INLET GAS TEMP EXT. HIGH DI-1--42 X11 -- 15
DI 01 .5 SEC. SILO LEVEL HIGH SEC. SILO LEVEL HIGH DI-1--43 X11 -- 16
DI 01 .6 SEC.SILO LEVEL EXT. HIGH SEC.SILO LEVEL EXT. HIGH DI-1--44 X11 -- 17
DI 01 .7 SEC. SILO LEVEL LOW SEC. SILO LEVEL LOW DI-1--45 X11 -- 18

DI Card No - 2 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B102
DI 02 .0 PLANT AIR PRES. LOW (PAL-201) PLANT AIR PRES. LOW (PAL-401) DI-1--16 X12 -- 1
DI 02 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X12 -- 2
DI 02 .2 PLANT ON INTERLOCK PLANT ON INTERLOCK DI-1--31 X12 -- 3
DI 02 .3 PTG - START PB PTG - START PB DI-1--32 X12 -- 4
DI 02 .4 PTG - STOP PB PTG - STOP PB DI-1--33 X12 -- 5
DI 02 .5 STG - START PB STG - START PB DI-1--34 X12 -- 6
DI 02 .6 STG - STOP PB STG - STOP PB DI-1--35 X12 -- 7
DI 02 .7 FRESH ALU. FLOW ON FROM PLC-2 (AHS) FRESH ALU. FLOW ON FROM PLC-2 (AHS) DI-1--13 X12 -- 8

DI 03 .0 CHUTE DOWN L/S A-ROOM CHUTE DOWN L/S C-ROOM DI-1--14 X12 -- 11
DI 03 .1 CHUTE DOWN L/S B-ROOM CHUTE DOWN L/S D-ROOM DI-1--15 X12 -- 12
DI 03 .2 BAG PULSING - START BAG PULSING - START DI-1--19 X12 -- 13
DI 03 .3 BAG PULSING - STOP BAG PULSING - STOP DI-1--20 X12 -- 14
DI 03 .4 BAG PULSING - RESET BAG PULSING - RESET DI-1--21 X12 -- 15
DI 03 .5 BAG PULSING - STEP FWD BAG PULSING - STEP FWD DI-1--23 X12 -- 16
DI 03 .6 COMP. COOLING WATER PRESSURE LOW COMP. COOLING WATER PRESSURE LOW DI-2--12 X12 -- 17
DI 03 .7 COMP. OIL PRESSURE LOW COMP. OIL PRESSURE LOW DI-2--13 X12 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 3 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B103
DI 04 .0 PLANT AIR PRESS. LOW PLANT AIR PRESS. LOW DI-2--14 X13 -- 1
DI 04 .1 PULSE AIR TEMP HIGH PULSE AIR TEMP HIGH DI-2--15 X13 -- 2
DI 04 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X13 -- 3
DI 04 .3 PULSE AIR TEMP EXT. HIGH PULSE AIR TEMP EXT. HIGH DI-2--16 X13 -- 4
DI 04 .4 PULSE AIR PRESS. LOW (From Pressure Indicator) PULSE AIR PRESS. LOW (From Pressure Indicator) DI-2--17 X13 -- 5
DI 04 .5 MEF 201 FAN BEARING TEMP. HIGH MEF 401 FAN BEARING TEMP. HIGH DI-3--08 X13 -- 6
DI 04 .6 MEF 201 FAN BEARING TEMP. EXT. HIGH MEF 401 FAN BEARING TEMP. EXT. HIGH DI-3--09 X13 -- 7
DI 04 .7 MEF 201 DAMPER - OPEN L/S MEF 401 DAMPER - OPEN L/S DI-3--10 X13 -- 8

DI 05 .0 MEF 201 - TRIP FB MEF 401 - TRIP FB DI-3--11 X13 -- 11

DI 05 .1 MEF 201 - CFB MEF 401 - CFB DI-3--12 X13 -- 12
DI 05 .2 MEF 202 FAN BEARING TEMP. HIGH MEF 402 FAN BEARING TEMP. HIGH DI-3--14 X13 -- 13
DI 05 .3 MEF 202 FAN BEARING TEMP. EXT. HIGH MEF 402 FAN BEARING TEMP. EXT. HIGH DI-3--15 X13 -- 14
DI 05 .4 MEF 202 DAMPER - OPEN L/S MEF 402 DAMPER - OPEN L/S DI-3--16 X13 -- 15
DI 05 .5 MEF 202 - TRIP FB MEF 402 - TRIP FB DI-3--17 X13 -- 16
DI 05 .6 MEF 202 - CFB MEF 402 - CFB DI-3--18 X13 -- 17
DI 05 .7 MEF 203 FAN BEARING TEMP. HIGH MEF 403 FAN BEARING TEMP. HIGH DI-3--19 X13 -- 18

DI Card No - 4 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B104
DI 06 .0 MEF 203 FAN BEARING TEMP. EXT. HIGH MEF 403 FAN BEARING TEMP. EXT. HIGH DI-3--20 X14 -- 1
DI 06 .1 MEF 203 DAMPER - OPEN L/S MEF 403 DAMPER - OPEN L/S DI-3--21 X14 -- 2
DI 06 .2 MEF 203 - TRIP FB MEF 403 - TRIP FB DI-3--22 X14 -- 3
DI 06 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X14 -- 4
DI 06 .4 MEF 203 - CFB MEF 403 - CFB DI-3--23 X14 -- 5
DI 06 .5 MEF 204 FAN BEARING TEMP. HIGH MEF 404 FAN BEARING TEMP. HIGH DI-3--31 X14 -- 6
DI 06 .6 MEF 204 FAN BEARING TEMP. EXT. HIGH MEF 404 FAN BEARING TEMP. EXT. HIGH DI-3--32 X14 -- 7
DI 06 .7 MEF 204 DAMPER - OPEN L/S MEF 404 DAMPER - OPEN L/S DI-3--33 X14 -- 8

DI 07 .0 MEF 204 - TRIP FB MEF 404 - TRIP FB DI-3--34 X14 -- 11

DI 07 .1 MEF 204 - CFB MEF 404 - CFB DI-3--35 X14 -- 12
DI 07 .2 B 201 - RTS - STG (Filter Hopper Blower) B 401 - RTS - STG (Filter Hopper Blower) DI-3--38 X14 -- 13
DI 07 .3 B 201 - CFB - STG (Filter Hopper Blower) B 401 - CFB - STG (Filter Hopper Blower) DI-3--39 X14 -- 14
DI 07 .4 B 201 - ACM - STG (Filter Hopper Blower) B 401 - ACM - STG (Filter Hopper Blower) DI-3--40 X14 -- 15
DI 07 .5 B 202 - RTS - STG (Filter Hopper Blower) B 402 - RTS - STG (Filter Hopper Blower) DI-3--44 X14 -- 16
DI 07 .6 B 202 - CFB - STG (Filter Hopper Blower) B 402 - CFB - STG (Filter Hopper Blower) DI-3--45 X14 -- 17
DI 07 .7 B 202 - ACM - STG (Filter Hopper Blower) B 402 - ACM - STG (Filter Hopper Blower) DI-3--46 X14 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 5 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B105
DI 08 .0 B 203 - RTS - STG (Sec. Airlift Blower) B 403 - RTS - STG (Sec. Airlift Blower) DI-4--08 X15 -- 1
DI 08 .1 B 203 - CFB - STG (Sec. Airlift Blower) B 403 - CFB - STG (Sec. Airlift Blower) DI-4--09 X15 -- 2
DI 08 .2 B 203 - ACM - STG (Sec. Airlift Blower) B 403 - ACM - STG (Sec. Airlift Blower) DI-4--10 X15 -- 3
DI 08 .3 B 204 - RTS - STG (Sec. Airlift Blower) B 404 - RTS - STG (Sec. Airlift Blower) DI-4--12 X15 -- 4
DI 08 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X15 -- 5
DI 08 .5 B 204 - CFB - STG (Sec. Airlift Blower) B 404 - CFB - STG (Sec. Airlift Blower) DI-4--13 X15 -- 6
DI 08 .6 B 204 - ACM - STG (Sec. Airlift Blower) B 404 - ACM - STG (Sec. Airlift Blower) DI-4--14 X15 -- 7
DI 08 .7 F 209 - RTS - STG (Sec. Airslide Fan) F 409 - RTS - STG (Sec. Airslide Fan) DI-4--16 X15 -- 8

DI 09 .0 F 209 - CFB - STG (Sec. Airslide Fan) F 409 - CFB - STG (Sec. Airslide Fan) DI-4--17 X15 -- 11
DI 09 .1 F 209 - ACM - STG (Sec. Airslide Fan) F 409 - ACM - STG (Sec. Airslide Fan) DI-4--18 X15 -- 12
DI 09 .2 F 210 - RTS - STG (Sec. Airslide Fan) F 410 - RTS - STG (Sec. Airslide Fan) DI-4--20 X15 -- 13
DI 09 .3 F 210 - CFB - STG (Sec. Airslide Fan) F 410 - CFB - STG (Sec. Airslide Fan) DI-4--21 X15 -- 14
DI 09 .4 F 210 - ACM - STG (Sec. Airslide Fan) F 410 - ACM - STG (Sec. Airslide Fan) DI-4--22 X15 -- 15
DI 09 .5 B 201 / B 202 AIR PRESS. LOW B 401 / B 402 AIR PRESS. LOW X15 -- 16
DI 09 .6 B 203 / B 204 AIR PRESS. LOW B 403 / B 404 AIR PRESS. LOW X15 -- 17
DI 09 .7 B 205 / B 206 AIR PRESS. LOW B 405 / B 406 AIR PRESS. LOW X15 -- 18

DI Card No - 6 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B106
DI 10 .0 F 207 / F 208 AIR PRESS. LOW F 407 / F 408 AIR PRESS. LOW X16 -- 1
DI 10 .1 F 209 / F 210 AIR PRESS. LOW F 409 / F 410 AIR PRESS. LOW X16 -- 2
DI 10 .2 COMP COOLING WATER TEMP - HIGH COMP COOLING WATER TEMP - HIGH X16 -- 3
DI 10 .3 COMP COOLING WATER TEMP – EXTRA HIGH COMP COOLING WATER TEMP – EXTRA HIGH X16 -- 4
DI 10 .4 P 202 - ACM (FREQ. CONV.) P 402 - ACM (FREQ. CONV.) DI-4--33 X16 -- 5
DI 10 .5 AIRLIFT CHOKE AIRLIFT CHOKE X16 -- 6
DI 10 .6 P 202 - START PB (FREQ. CONV.) P 402 - START PB (FREQ. CONV.) DI-4--34 X16 -- 7
DI 10 .7 P 202 - CFB (FREQ. CONV.) P 402 - CFB (FREQ. CONV.) DI-4--35 X16 -- 8

DI 11 .0 P 202 - STOP PB (FREQ. CONV.) P 402 - STOP PB (FREQ. CONV.) DI-4--36 X16 -- 11
DI 11 .1 PAF LOW - FSL201 PAF LOW - FSL401 DI-4--11 X16 -- 12
DI 11 .2 PAF LOW - FSL202 PAF LOW - FSL402 DI-4--15 X16 -- 13
DI 11 .3 PAF LOW - FSL203 PAF LOW - FSL403 DI-4--19 X16 -- 14
DI 11 .4 PAF LOW - FSL204 PAF LOW - FSL404 DI-4--23 X16 -- 15
DI 11 .5 PAF LOW - FSL205 PAF LOW - FSL405 DI-4--37 X16 -- 16
DI 11 .6 PAF LOW - FSL206 PAF LOW - FSL406 DI-4--41 X16 -- 17
DI 11 .7 PAF LOW - FSL207 PAF LOW - FSL407 DI-4--45 X16 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 7 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B107
DI 12 .0 PAF LOW - FSL208 PAF LOW - FSL408 DI-4--46 X17 -- 1
DI 12 .1 PAF LOW - FSL209 PAF LOW - FSL409 DI-5--11 X17 -- 2
DI 12 .2 PAF LOW - FSL210 PAF LOW - FSL410 DI-5--15 X17 -- 3
DI 12 .3 PAF LOW - FSL211 PAF LOW - FSL411 DI-5--19 X17 -- 4
DI 12 .4 PAF LOW - FSL212 PAF LOW - FSL412 DI-5--23 X17 -- 5
DI 12 .5 PAF LOW - FSL213 PAF LOW - FSL413 DI-5--34 X17 -- 6
DI 12 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X17 -- 7
DI 12 .7 PAF LOW - FSL214 PAF LOW - FSL414 DI-5--38 X17 -- 8

DI 13 .0 S 201 - RTS S 401 - RTS DI-4--38 X17 -- 11

DI 13 .1 S 201 - CFB S 401 - CFB DI-4--39 X17 -- 12
DI 13 .2 S 201 - ACM S 401 - ACM DI-4--40 X17 -- 13
DI 13 .3 S 202 - RTS S 402 - RTS DI-4--42 X17 -- 14
DI 13 .4 S 202 - CFB S 402 - CFB DI-4--43 X17 -- 15
DI 13 .5 S 202 - ACM S 402 - ACM DI-4--44 X17 -- 16
DI 13 .6 S 203 - RTS S 403 - RTS DI-5--08 X17 -- 17
DI 13 .7 S 203 - CFB S 403 - CFB DI-5--09 X17 -- 18

DI Card No - 8 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B108
DI 14 .0 S 203 - ACM S 403 - ACM DI-5--10 X18 -- 1
DI 14 .1 S 204 - RTS S 404 - RTS DI-5--12 X18 -- 2
DI 14 .2 S 204 - CFB S 404 - CFB DI-5--13 X18 -- 3
DI 14 .3 S 204 - ACM S 404 - ACM DI-5--14 X18 -- 4
DI 14 .4 S 205 - RTS S 405 - RTS DI-5--16 X18 -- 5
DI 14 .5 S 205 - CFB S 405 - CFB DI-5--17 X18 -- 6
DI 14 .6 S 205 - ACM S 405 - ACM DI-5--18 X18 -- 7
DI 14 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X18 -- 8

DI 15 .0 S 206 - RTS S 406 - RTS DI-5--20 X18 -- 11

DI 15 .1 S 206 - CFB S 406 - CFB DI-5--21 X18 -- 12
DI 15 .2 S 206 - ACM S 406 - ACM DI-5--22 X18 -- 13
DI 15 .3 S 207 - RTS S 407 - RTS DI-5--31 X18 -- 14
DI 15 .4 S 207 - CFB S 407 - CFB DI-5--32 X18 -- 15
DI 15 .5 S 207 - ACM S 407 - ACM DI-5--33 X18 -- 16
DI 15 .6 S 208 - RTS S 408 - RTS DI-5--35 X18 -- 17
DI 15 .7 S 208 - CFB S 408 - CFB DI-5--36 X18 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 9 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B109
DI 16 .0 S 208 - ACM S 408 - ACM DI-5--37 X19 -- 1
DI 16 .1 S 209 - RTS S 409 - RTS DI-5--39 X19 -- 2
DI 16 .2 S 209 - CFB S 409 - CFB DI-5--40 X19 -- 3
DI 16 .3 S 209 - ACM S 409 - ACM DI-5--41 X19 -- 4
DI 16 .4 S 210 - RTS S 410 - RTS DI-5--43 X19 -- 5
DI 16 .5 S 210 - CFB S 410 - CFB DI-5--44 X19 -- 6
DI 16 .6 S 210 - ACM S 410 - ACM DI-5--45 X19 -- 7
DI 16 .7 S 211 - RTS S 411 - RTS DI-6--08 X19 -- 8

DI 17 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X19 -- 11

DI 17 .1 S 211 - CFB S 411 - CFB DI-6--09 X19 -- 12
DI 17 .2 S 211 - ACM S 411 - ACM DI-6--10 X19 -- 13
DI 17 .3 S 212 - RTS S 412 - RTS DI-6--12 X19 -- 14
DI 17 .4 S 212 - CFB S 412 - CFB DI-6--13 X19 -- 15
DI 17 .5 S 212 - ACM S 412 - ACM DI-6--14 X19 -- 16
DI 17 .6 S 213 - RTS S 413 - RTS DI-6--16 X19 -- 17
DI 17 .7 S 213 - CFB S 413 - CFB DI-6--17 X19 -- 18

DI Card No - 10 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - B110
DI 18 .0 S 213 - ACM S 413 - ACM DI-6--18 X20 -- 1
DI 18 .1 S 214 - RTS S 414 - RTS DI-6--20 X20 -- 2
DI 18 .2 S 214 - CFB S 414 - CFB DI-6--21 X20 -- 3
DI 18 .3 S 214 - ACM S 414 - ACM DI-6--22 X20 -- 4
DI 18 .4 F 207 - RTS - PTG (Prim. Air Slide Fan) F 407 - RTS - PTG (Prim. Air Slide Fan) DI-6--31 X20 -- 5
DI 18 .5 F 207 - CFB - PTG (Prim. Air Slide Fan) F 407 - CFB - PTG (Prim. Air Slide Fan) DI-6--32 X20 -- 6
DI 18 .6 F 207 - ACM - PTG (Prim. Air Slide Fan) F 407 - ACM - PTG (Prim. Air Slide Fan) DI-6--33 X20 -- 7
DI 18 .7 F 208 - RTS - PTG (Prim. Air Slide Fan) F 408 - RTS - PTG (Prim. Air Slide Fan) DI-6--36 X20 -- 8

DI 19 .0 F 208 - CFB - PTG (Prim. Air Slide Fan) F 408 - CFB - PTG (Prim. Air Slide Fan) DI-6--37 X20 -- 11
DI 19 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X20 -- 12
DI 19 .2 F 208 - ACM - PTG (Prim. Air Slide Fan) F 408 - ACM - PTG (Prim. Air Slide Fan) DI-6--38 X20 -- 13
DI 19 .3 B 205 - RTS - PTG (Sec. Silo Blower) B 405 - RTS - PTG (Sec. Silo Blower) DI-6--40 X20 -- 14
DI 19 .4 B 205 - CFB - PTG (Sec. Silo Blower) B 405 - CFB - PTG (Sec. Silo Blower) DI-6--41 X20 -- 15
DI 19 .5 B 205 - ACM - PTG (Sec. Silo Blower) B 405 - ACM - PTG (Sec. Silo Blower) DI-6--42 X20 -- 16
DI 19 .6 MEF - 201 START CMD (FROM CNTRL. DESK) MEF - 401 START CMD (FROM CNTRL. DESK) DI-6--43 X20 -- 17
DI 19 .7 MEF - 202 START CMD (FROM CNTRL. DESK) MEF - 402 START CMD (FROM CNTRL. DESK) DI-6--44 X20 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 11 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C101
DI 20 .0 MEF - 203 START CMD (FROM CNTRL. DESK) MEF - 403 START CMD (FROM CNTRL. DESK) DI-6--45 X21 -- 1
DI 20 .1 MEF - 204 START CMD (FROM CNTRL. DESK) MEF - 404 START CMD (FROM CNTRL. DESK) DI-6--46 X21 -- 2
DI 20 .2 B 206 - RTS - PTG (Sec. Silo Blower) B 406 - RTS - PTG (Sec. Silo Blower) DI-7--08 X21 -- 3
DI 20 .3 B 206 - CFB - PTG (Sec. Silo Blower) B 406 - CFB - PTG (Sec. Silo Blower) DI-7--09 X21 -- 4
DI 20 .4 B 206 - ACM - PTG (Sec. Silo Blower) B 406 - ACM - PTG (Sec. Silo Blower) DI-7--10 X21 -- 5
DI 20 .5 F 214 - RTS (Dedusting Fan Sec. Silo) F 414 - RTS (Dedusting Fan Sec. Silo) DI-7--12 X21 -- 6
DI 20 .6 F 214 - CFB (Dedusting Fan Sec. Silo) F 414 - CFB (Dedusting Fan Sec. Silo) DI-7--13 X21 -- 7
DI 20 .7 F 214 - ACM (Dedusting Fan Sec. Silo) F 414 - ACM (Dedusting Fan Sec. Silo) DI-7--14 X21 -- 8

DI 21 .0 F 211 - RTS (PTM Filling - B Room) F 411 - RTS (PTM Filling - D Room) DI-7--16 X21 -- 11
DI 21 .1 F 211 - CFB (PTM Filling - B Room) F 411 - CFB (PTM Filling - D Room) DI-7--17 X21 -- 12
DI 21 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X21 -- 13
DI 21 .3 F 211 - ACM (PTM Filling - B Room) F 411 - ACM (PTM Filling - D Room) DI-7--18 X21 -- 14
DI 21 .4 F 213 - RTS (PTM Filling - Standby) F 413 - RTS (PTM Filling - Standby) DI-7--20 X21 -- 15
DI 21 .5 F 213 - CFB (PTM Filling - Standby) F 413 - CFB (PTM Filling - Standby) DI-7--21 X21 -- 16
DI 21 .6 F 213 - ACM-1 (PTM Filling - Standby) F 413 - ACM-1 (PTM Filling - Standby) DI-7--22 X21 -- 17
DI 21 .7 F 213 - ACM-2 (PTM Filling - Standby) F 413 - ACM-2 (PTM Filling - Standby) DI-7--23 X21 -- 18

DI Card No - 12 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C102
DI 22 .0 F 212 - RTS (PTM Filling - A Room) F 412 - RTS (PTM Filling - C Room) DI-7--31 X22 -- 1
DI 22 .1 F 212 - CFB (PTM Filling - A Room) F 412 - CFB (PTM Filling - C Room) DI-7--32 X22 -- 2
DI 22 .2 F 212 - ACM (PTM Filling - A Room) F 412 - ACM (PTM Filling - C Room) DI-7--33 X22 -- 3
DI 22 .3 A 201 - RTS (Vibrating Screen Motor) A 401 - RTS (Vibrating Screen Motor) DI-7--35 X22 -- 4
DI 22 .4 A 201 - CFB (Vibrating Screen Motor) A 401 - CFB (Vibrating Screen Motor) DI-7--36 X22 -- 5
DI 22 .5 A 201 - ACM (Vibrating Screen Motor) A 401 - ACM (Vibrating Screen Motor) DI-7--37 X22 -- 6
DI 22 .6 C21 M - RTS (Air Compressor Motor) C41 M - RTS (Air Compressor Motor) DI-7--39 X22 -- 7
DI 22 .7 C21 M - CFB (Air Compressor Motor) C41 M - CFB (Air Compressor Motor) DI-7--40 X22 -- 8

DI 23 .0 C21 M - ACM (Air Compressor Motor) C41 M - ACM (Air Compressor Motor) DI-7--41 X22 -- 11
DI 23 .1 C21 M - START (From Cntrl. Desk) C41 M - START (From Cntrl. Desk) DI-7--42 X22 -- 12
DI 23 .2 C21 M - STOP (From Cntrl. Desk) C41 M - STOP (From Cntrl. Desk) DI-7--43 X22 -- 13
DI 23 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X22 -- 14
DI 23 .4 FCV 201 OPEN (Room-A) FCV 401 OPEN (Room-C) DI-7--45 X22 -- 15
DI 23 .5 FCV 201 OPEN (Room-B) FCV 401 OPEN (Room-D) DI-7--46 X22 -- 16
DI 23 .6 PTA FAN PRESS. FAULT (Room - A) PTA FAN PRESS. FAULT (Room - C) X22 -- 17
DI 23 .7 PTA FAN PRESS. FAULT (Room - B) PTA FAN PRESS. FAULT (Room - D) X22 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 13 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C103
DI 24 .0 MEF 201 VIBR. HIGH (Wire not connected) MEF 401 VIBR. HIGH (Wire not connected) DI-2--8 X23 -- 1
DI 24 .1 MEF 202 VIBR. HIGH (Wire not connected) MEF 402 VIBR. HIGH (Wire not connected) DI-2--9 X23 -- 2
DI 24 .2 MEF 203 VIBR. HIGH (Wire not connected) MEF 403 VIBR. HIGH (Wire not connected) DI-2--10 X23 -- 3
DI 24 .3 MEF 204 VIBR. HIGH (Wire not connected) MEF 404 VIBR. HIGH (Wire not connected) DI-2--11 X23 -- 4
DI 24 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X23 -- 5
DI 24 .5 VFD Ready to Start VFD Ready to Start X23 -- 6
DI 24 .6 VFD Running VFD Running X23 -- 7
DI 24 .7 VFD Fault VFD Fault X23 -- 8

DI 25 .0 PS-3 (12 A) OK PS-3 (12 A) OK X23 -- 11

DI 25 .1 PS-4 (12 A) OK PS-4 (12 A) OK X23 -- 12
DI 25 .2 PS-7 (10 A) OK PS-7 (10 A) OK X23 -- 13
DI 25 .3 PS-8 (10 A) OK PS-8 (10 A) OK X23 -- 14
DI 25 .4 PS-9 (40 A) OK PS-9 (40 A) OK X23 -- 15
DI 25 .5 PS-10 (40 A) OK PS-10 (40 A) OK X23 -- 16
DI 25 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X23 -- 17
DI 25 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X23 -- 18

DI Card No - 14 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C104
DI 26 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 1
DI 26 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 2
DI 26 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 3
DI 26 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 4
DI 26 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 5
DI 26 .5 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 6
DI 26 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 7
DI 26 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 8

DI 27 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 11

DI 27 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 12
DI 27 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 13
DI 27 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 14
DI 27 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 15
DI 27 .5 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 16
DI 27 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 17
DI 27 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X24 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 15 (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C105
DI 28 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 1
DI 28 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 2
DI 28 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 3
DI 28 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 4
DI 28 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 5
DI 28 .5 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 6
DI 28 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 7
DI 28 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 8

DI 29 .0 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 11

DI 29 .1 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 12
DI 29 .2 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 13
DI 29 .3 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 14
DI 29 .4 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 15
DI 29 .5 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 16
DI 29 .6 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 17
DI 29 .7 DI_SPARE (24V DC) DI_SPARE (24V DC) X25 -- 18

Spare Card Slot for (16 Channel Input Module - 6ES7 321-1BH02-0AA0 ) SLOT POSITION - C106
--------------- X26 -- 1
--------------- X26 -- 2
--------------- X26 -- 3
--------------- X26 -- 4
--------------- X26 -- 5
--------------- X26 -- 6
--------------- X26 -- 7
--------------- X26 -- 8

--------------- X26 -- 11
--------------- X26 -- 12
--------------- X26 -- 13
--------------- X26 -- 14
--------------- X26 -- 15
--------------- X26 -- 16
--------------- X26 -- 17
--------------- X26 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 16 (16 Channel Input Module - 6ES7 321-1FH00-0AA0 ) - 230 V AC SLOT POSITION - C107
DI 32.0 B 201-OLI-STG B 401-OLI-STG DI-8--01, 02 X27 -- 1
DI 32.1 B 202-OLI-STG B 402-OLI-STG DI-8--03, 04 X27 -- 2
DI 32.2 B 203-OLI-STG B 403-OLI-STG DI-8--05, 07 X27 -- 3
DI 32.3 B 204-OLI-STG B 404-OLI-STG DI-8--06, 07 X27 -- 4
DI 32.4 F 209-OLI-STG F 409-OLI-STG DI-8--08, 09 X27 -- 5
DI 32.5 F 210-OLI-STG F 410-OLI-STG DI-8--10, 11 X27 -- 6
DI 32.6 P 202-OLI-STG P 402-OLI-STG DI-8--12, 14 X27 -- 7
DI 32.7 S 201-TCO-RCS S 401-TCO-RCS DI-8--13, 14 X27 -- 8

DI 33.0 S 202-TCO-RCS S 402-TCO-RCS DI-8--15, 16 X27 -- 11

DI 33.1 S 203-TCO-RCS S 403-TCO-RCS DI-8--17, 18 X27 -- 12
DI 33.2 S 204-TCO-RCS S 404-TCO-RCS DI-8--19, 21 X27 -- 13
DI 33.3 S 205-TCO-RCS S 405-TCO-RCS DI-8--20, 21 X27 -- 14
DI 33.4 S 206-TCO-RCS S 406-TCO-RCS DI-8--22, 23 X27 -- 15
DI 33.5 S 207-TCO-RCS S 407-TCO-RCS DI-8--24, 25 X27 -- 16
DI 33.6 S 208-TCO-RCS S 408-TCO-RCS DI-8--26, 28 X27 -- 17
DI 33.7 S 209-TCO-RCS S 409-TCO-RCS DI-8--27, 28 X27 -- 18

DI Card No - 17 (16 Channel Input Module - 6ES7 321-1FH00-0AA0 ) - 230 V AC SLOT POSITION - C108
DI 34.0 S 210-TCO-RCS S 410-TCO-RCS DI-9--01, 02 X28 -- 1
DI 34.1 S 211-TCO-RCS S 411-TCO-RCS DI-9--03, 04 X28 -- 2
DI 34.2 S 212-TCO-RCS S 412-TCO-RCS DI-9--05, 07 X28 -- 3
DI 34.3 S 213-TCO-RCS S 413-TCO-RCS DI-9--06, 07 X28 -- 4
DI 34.4 S 214-TCO-RCS S 414-TCO-RCS DI-9--08, 09 X28 -- 5
DI 34.5 F 207-OLI-PTG F 407-OLI-PTG DI-9--10, 11 X28 -- 6
DI 34.6 F 208-OLI-PTG F 408-OLI-PTG DI-9--12, 14 X28 -- 7
DI 34.7 B 205-OLI-PTG B 405-OLI-PTG DI-9--13, 14 X28 -- 8

DI 35.0 B 206-OLI-PTG B 406-OLI-PTG DI-9--15, 16 X28 -- 11

DI 35.1 F 211-OLI-PRD F 411-OLI-PRD DI-9--19, 21 X28 -- 12
DI 35.2 F 213-OLI-PRD F 413-OLI-PRD DI-9--20, 21 X28 -- 13
DI 35.3 F 212-OLI-PRD F 412-OLI-PRD DI-9--22, 23 X28 -- 14
DI 35.4 A 201-OLI (Vibrating Screen) A 401-OLI (Vibrating Screen) DI-9--24, 25 X28 -- 15
DI 35.5 C21-OLI (Air Compressor Motor) C41-OLI (Air Compressor Motor) DI-9--26, 28 X28 -- 16
DI 35.6 PTM FILLING CMD From Pot Room - A PTM FILLING CMD From Pot Room - C DI-10--01, 02 X28 -- 17
DI 35.7 PTM FILLING CMD From Pot Room - B PTM FILLING CMD From Pot Room - D DI-10--03, 04 X28 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

DI Card No - 18 (16 Channel Input Module - 6ES7 321-1FH00-0AA0 ) - 230 V AC SLOT POSITION - C109
DI 36.0 F 214-OLI-PRD (Fan not in use) F 414-OLI-PRD (Fan not in use) DI-9--17, 18 X29 -- 1
DI 36.1 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 2
DI 36.2 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 3
DI 36.3 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 4
DI 36.4 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 5
DI 36.5 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 6
DI 36.6 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 7
DI 36.7 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 8

DI 37.0 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 11

DI 37.1 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 12
DI 37.2 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 13
DI 37.3 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 14
DI 37.4 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 15
DI 37.5 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 16
DI 37.6 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 17
DI 37.7 DI_SPARE (230V AC) DI_SPARE (230V AC) X29 -- 18

DI Card No - 19 (16 Channel Input Module - 6ES7 321-1FH00-0AA0 ) - 230 V AC SLOT POSITION - C110
DI 38.0 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 1
DI 38.1 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 2
DI 38.2 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 3
DI 38.3 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 4
DI 38.4 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 5
DI 38.5 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 6
DI 38.6 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 7
DI 38.7 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 8

DI 39.0 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 11

DI 39.1 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 12
DI 39.2 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 13
DI 39.3 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 14
DI 39.4 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 15
DI 39.5 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 16
DI 39.6 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 17
DI 39.7 DI_SPARE (230V AC) DI_SPARE (230V AC) X30 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB No Siemens Panel TB No

Spare Card Slot For (16 Channel Input Module - 6ES7 321-1FH00-0AA0 ) - 230 V AC SLOT POSITION - F101
X31 -- 1
X31 -- 2
X31 -- 3
X31 -- 4
X31 -- 5
X31 -- 6
X31 -- 7
X31 -- 8

X31 -- 11
X31 -- 12
X31 -- 13
X31 -- 14
X31 -- 15
X31 -- 16
X31 -- 17
X31 -- 18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 1 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D201
DO 00 .0 DO_SPARE DO_SPARE X32--1
DO 00 .1 HOOTER HOOTER DO – 1 6 X32--2
DO 00 .2 MEF-201 BEARING TEMP -HIGH (ANN) MEF-401 BEARING TEMP -HIGH (ANN) DO – 3 14 X32--3
DO 00 .3 MEF-201 BEARING TEMP -EXTRA HIGH (ANN) MEF-401 BEARING TEMP -EXTRA HIGH (ANN) DO – 3 16 X32--4
DO 00 .4 MEF-202 BEARING TEMP -HIGH (ANN) MEF-402 BEARING TEMP -HIGH (ANN) DO – 3 18 X32--5
DO 00 .5 MEF-202 BEARING TEMP -EXTRA HIGH (ANN) MEF-402 BEARING TEMP -EXTRA HIGH (ANN) DO – 3 20 X32--6
DO 00 .6 MEF-203 BEARING TEMP -HIGH (ANN) MEF-403 BEARING TEMP -HIGH (ANN) DO – 3 26 X32--7
DO 00 .7 MEF-203 BEARING TEMP -EXTRA HIGH (ANN) MEF-403 BEARING TEMP -EXTRA HIGH (ANN) DO – 3 28 X32--8

DO 01 .0 MEF-204 BEARING TEMP -HIGH (ANN) MEF-404 BEARING TEMP -HIGH (ANN) DO – 3 30 X32--11
DO 01 .1 MEF-204 BEARING TEMP -EXTRA HIGH (ANN) MEF-404 BEARING TEMP -EXTRA HIGH (ANN) DO – 3 32 X32--12
DO 01 .2 SEC. SILO LEVEL -EXTRA HIGH (MIMIC IND) SEC. SILO LEVEL -EXTRA HIGH (MIMIC IND) DO – 3 34 X32--13
DO 01 .3 SEC. SILO LEVEL -HIGH (MIMIC IND) SEC. SILO LEVEL -HIGH (MIMIC IND) DO – 3 36 X32--14
DO 01 .4 SEC. SILO LEVEL -LOW (MIMIC IND) SEC. SILO LEVEL -LOW (MIMIC IND) DO – 3 38 X32--15
DO 01 .5 DIFFERENTIAL PRESSURE -HIGH (ANN) DIFFERENTIAL PRESSURE -HIGH (ANN) DO – 4 6 X32--16
DO 01 .6 DIFFERENTIAL PRESSURE -EXTRA HIGH (ANN) DIFFERENTIAL PRESSURE -EXTRA HIGH (ANN) DO – 4 8 X32--17
DO 01 .7 INLET PRESSURE -HIGH (ANN) INLET PRESSURE -HIGH (ANN) DO – 4 12 X32--18

DO Card No - 2 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D202
DO 02 .0 INLET PRESSURE -EXTRA HIGH (ANN) INLET PRESSURE -EXTRA HIGH (ANN) DO – 4 14 X33--1
DO 02 .1 DO_SPARE DO_SPARE DO – 4 34 X33--2
DO 02 .2 COMPRESSOR COOLING -WATER PRESS. LOW (ANN) COMPRESSOR COOLING -WATER PRESS. LOW (ANN) DO – 4 16 X33--3
DO 02 .3 INLET TEMPERATURE -HIGH (ANN) INLET TEMPERATURE -HIGH (ANN) DO – 4 18 X33--4
DO 02 .4 INLET TEMPERATURE -EXTRA HIGH (ANN) INLET TEMPERATURE -EXTRA HIGH (ANN) DO – 4 20 X33--5
DO 02 .5 PULSE AIR TEMPERATURE -HIGH (ANN) PULSE AIR TEMPERATURE -HIGH (ANN) DO – 4 26 X33--6
DO 02 .6 PULSE AIR TEMPERATURE -EXTRA HIGH (ANN) PULSE AIR TEMPERATURE -EXTRA HIGH (ANN) DO – 4 28 X33--7
DO 02 .7 PULSE AIR PRESSURE -LOW (ANN) PULSE AIR PRESSURE -LOW (ANN) DO – 4 30 X33--8

DO 03 .0 PLANT AIR PRESSURE -LOW (ANN) PLANT AIR PRESSURE -LOW (ANN) DO – 4 32 X33--11
DO 03 .1 MEF 201 - RUI (IND) MEF 401 - RUI (IND) DO – 4 36 X33--12
DO 03 .2 MEF 201 - TEF (ANN) MEF 401 - TEF (ANN) DO – 4 38 X33--13
DO 03 .3 MEF 201 - TDF (ANN) MEF 401 - TDF (ANN) DO – 4 40 X33--14
DO 03 .4 MEF 202 - RUI (IND) MEF 402 - RUI (IND) DO – 5 6 X33--15
DO 03 .5 MEF 202 - TEF (ANN) MEF 402 - TEF (ANN) DO – 5 8 X33--16
DO 03 .6 MEF 202 - TDF (ANN) MEF 402 - TDF (ANN) DO – 5 10 X33--17
DO 03 .7 MEF 203 - RUI (IND) MEF 403 - RUI (IND) DO – 5 14 X33--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 3 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D203
DO 04 .0 MEF 203 - TEF (ANN) MEF 403 - TEF (ANN) DO – 5 16 X34--1
DO 04 .1 MEF 203 - TDF (ANN) MEF 403 - TDF (ANN) DO – 5 18 X34--2
DO 04 .2 DO_SPARE DO_SPARE DO – 5 12 X34--3
DO 04 .3 MEF 201 - DAMPER -OPEN (IND) MEF 401 - DAMPER -OPEN (IND) DO – 5 20 X34--4
DO 04 .4 MEF 204 - RUI (IND) MEF 404 - RUI (IND) DO – 5 26 X34--5
DO 04 .5 MEF 204 - TEF (ANN) MEF 404 - TEF (ANN) DO – 5 28 X34--6
DO 04 .6 MEF 204 - TDF (ANN) MEF 404 - TDF (ANN) DO – 5 30 X34--7
DO 04 .7 MEF 202 - DAMPER -OPEN (IND) MEF 402 - DAMPER -OPEN (IND) DO – 5 32 X34--8

DO 05 .0 B 201 - RUI (IND) (Filter Hopper Blower) B 401 - RUI (IND) (Filter Hopper Blower) DO – 5 34 X34--11
DO 05 .1 B 201 - TDF (ANN) (Filter Hopper Blower) B 401 - TDF (ANN) (Filter Hopper Blower) DO – 5 36 X34--12
DO 05 .2 B 202 - RUI (IND) (Filter Hopper Blower) B 402 - RUI (IND) (Filter Hopper Blower) DO – 5 38 X34--13
DO 05 .3 B 202 - TDF (ANN) (Filter Hopper Blower) B 402 - TDF (ANN) (Filter Hopper Blower) DO – 5 40 X34--14
DO 05 .4 B 203 - RUI (IND) (Sec. Airlift Blower) B 403 - RUI (IND) (Sec. Airlift Blower) DO – 6 6 X34--15
DO 05 .5 B 203 - TDF (ANN) (Sec. Airlift Blower) B 403 - TDF (ANN) (Sec. Airlift Blower) DO – 6 8 X34--16
DO 05 .6 B 204 - RUI (IND) (Sec. Airlift Blower) B 404 - RUI (IND) (Sec. Airlift Blower) DO – 6 10 X34--17
DO 05 .7 B 204 - TDF (ANN) (Sec. Airlift Blower) B 404 - TDF (ANN) (Sec. Airlift Blower) DO – 6 12 X34--18

DO Card No - 4 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D204
DO 06 .0 F 209 - RUI (IND) (Sec. Air Slide Fan) F 409 - RUI (IND) (Sec. Air Slide Fan) DO – 6 14 X35--1
DO 06 .1 F 209 - TDF (ANN) (Sec. Air Slide Fan) F 409 - TDF (ANN) (Sec. Air Slide Fan) DO – 6 16 X35--2
DO 06 .2 F 210 - RUI (IND) (Sec. Air Slide Fan) F 410 - RUI (IND) (Sec. Air Slide Fan) DO – 6 18 X35--3
DO 06 .3 DO_SPARE DO_SPARE X35--4
DO 06 .4 F 210 - TDF (ANN) (Sec. Air Slide Fan) F 410 - TDF (ANN) (Sec. Air Slide Fan) DO – 6 20 X35--5
DO 06 .5 P 202 - RUI (IND) (Frequency Converter) P 402 - RUI (IND) (Frequency Converter) DO – 6 26 X35--6
DO 06 .6 P 202 - TDF (ANN) (Frequency Converter) P 402 - TDF (ANN) (Frequency Converter) DO – 6 28 X35--7
DO 06 .7 S 201 - RUI - RCS (IND) S 401 - RUI - RCS (IND) DO – 6 30 X35--8

DO 07 .0 S 201 - TDF - RCS (ANN) S 401 - TDF - RCS (ANN) DO – 6 32 X35--11

DO 07 .1 S 202 - RUI - RCS (IND) S 402 - RUI - RCS (IND) DO – 6 34 X35--12
DO 07 .2 S 202 - TDF - RCS (ANN) S 402 - TDF - RCS (ANN) DO – 6 36 X35--13
DO 07 .3 S 203 - RUI - RCS (IND) S 403 - RUI - RCS (IND) DO – 6 38 X35--14
DO 07 .4 S 203 - TDF - RCS (ANN) S 403 - TDF - RCS (ANN) DO – 6 40 X35--15
DO 07 .5 S 204 - RUI - RCS (IND) S 404 - RUI - RCS (IND) DO – 7 6 X35--16
DO 07 .6 S 204 - TDF - RCS (ANN) S 404 - TDF - RCS (ANN) DO – 7 8 X35--17
DO 07 .7 S 205 - RUI - RCS (IND) S 405 - RUI - RCS (IND) DO – 7 10 X35--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 5 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D205
DO 08 .0 S 205 - TDF - RCS (ANN) S 405 - TDF - RCS (ANN) DO – 7 12 X36--1
DO 08 .1 S 206 - RUI - RCS (IND) S 406 - RUI - RCS (IND) DO – 7 14 X36--2
DO 08 .2 S 206 - TDF - RCS (ANN) S 406 - TDF - RCS (ANN) DO – 7 16 X36--3
DO 08 .3 S 207 - RUI - RCS (IND) S 407 - RUI - RCS (IND) DO – 7 18 X36--4
DO 08 .4 DO_SPARE DO_SPARE X36--5
DO 08 .5 S 207 - TDF - RCS (ANN) S 407 - TDF - RCS (ANN) DO – 7 20 X36--6
DO 08 .6 S 208 - RUI - RCS (IND) S 408 - RUI - RCS (IND) DO – 7 26 X36--7
DO 08 .7 S 208 - TDF - RCS (ANN) S 408 - TDF - RCS (ANN) DO – 7 28 X36--8

DO 09 .0 S 209 - RUI - RCS (IND) S 409 - RUI - RCS (IND) DO – 7 30 X36--11

DO 09 .1 S 209 - TDF - RCS (ANN) S 409 - TDF - RCS (ANN) DO – 7 32 X36--12
DO 09 .2 S 210 - RUI - RCS (IND) S 410 - RUI - RCS (IND) DO – 7 34 X36--13
DO 09 .3 S 210 - TDF - RCS (ANN) S 410 - TDF - RCS (ANN) DO – 7 36 X36--14
DO 09 .4 S 211 - RUI - RCS (IND) S 411 - RUI - RCS (IND) DO – 7 38 X36--15
DO 09 .5 S 211 - TDF - RCS (ANN) S 411 - TDF - RCS (ANN) DO – 7 40 X36--16
DO 09 .6 S 212 - RUI - RCS (IND) S 412 - RUI - RCS (IND) DO – 8 6 X36--17
DO 09 .7 S 212 - TDF - RCS (ANN) S 412 - TDF - RCS (ANN) DO – 8 8 X36--18

DO Card No - 6 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D206
DO 10 .0 S 213 - RUI - RCS (IND) S 413 - RUI - RCS (IND) DO – 8 10 X37--1
DO 10 .1 S 213 - TDF - RCS (ANN) S 413 - TDF - RCS (ANN) DO – 8 12 X37--2
DO 10 .2 S 214 - RUI - RCS (IND) S 414 - RUI - RCS (IND) DO – 8 14 X37--3
DO 10 .3 S 214 - TDF - RCS (ANN) S 414 - TDF - RCS (ANN) DO – 8 16 X37--4
DO 10 .4 F 207 - RUI (IND) (Primary Air Slide Fan) F 407 - RUI (IND) (Primary Air Slide Fan) DO – 8 18 X37--5
DO 10 .5 DO_SPARE DO_SPARE X37--6
DO 10 .6 F 207 - TDF (ANN) (Primary Air Slide Fan) F 407 - TDF (ANN) (Primary Air Slide Fan) DO – 8 20 X37--7
DO 10 .7 F 208 - RUI (IND) (Primary Air Slide Fan) F 408 - RUI (IND) (Primary Air Slide Fan) DO – 8 26 X37--8

DO 11 .0 F 208 - TDF (ANN) (Primary Air Slide Fan) F 408 - TDF (ANN) (Primary Air Slide Fan) DO – 8 28 X37--11
DO 11 .1 B 205 - RUI (IND) B 405 - RUI (IND) DO – 8 30 X37--12
DO 11 .2 B 205 - TDF (ANN) B 405 - TDF (ANN) DO – 8 32 X37--13
DO 11 .3 B 206 - RUI (IND) B 406 - RUI (IND) DO – 8 34 X37--14
DO 11 .4 B 206 - TDF (ANN) B 406 - TDF (ANN) DO – 8 36 X37--15
DO 11 .5 F 214 - RUI (IND) (Dedusting Fan - Not in use) F 414 - RUI (IND) (Dedusting Fan - Not in use) DO – 8 38 X37--16
DO 11 .6 F 214 - TDF (ANN) (Dedusting Fan - Not in use) F 414 - TDF (ANN) (Dedusting Fan - Not in use) DO – 8 40 X37--17
DO 11 .7 F 211 - RUI (IND) (PTM Air Slide Fan B-Room) F 411 - RUI (IND) (PTM Air Slide Fan D-Room) DO – 9 6 X37--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 7 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D207
DO 12 .0 F 211 - TDF (ANN) (PTM Air Slide Fan B-Room) F 411 - TDF (ANN) (PTM Air Slide Fan D-Room) DO – 9 8 X38--1
DO 12 .1 F 213 - RUI (IND) (PTM Air Slide Fan Standby) F 413 - RUI (IND) (PTM Air Slide Fan Standby) DO – 9 14 X38--2
DO 12 .2 F 213 - TDF (ANN) (PTM Air Slide Fan Standby) F 413 - TDF (ANN) (PTM Air Slide Fan Standby) DO – 9 20 X38--3
DO 12 .3 F 212 - RUI (IND) (PTM Air Slide Fan A-Room) F 412 - RUI (IND) (PTM Air Slide Fan C-Room) DO – 9 26 X38--4
DO 12 .4 F 212 - TDF (ANN) (PTM Air Slide Fan A-Room) F 412 - TDF (ANN) (PTM Air Slide Fan C-Room) DO – 9 28 X38--5
DO 12 .5 INTAKE FILTER DAMPER CLOSE - SV 203A (Not used) INTAKE FILTER DAMPER CLOSE - SV 403A (Not used) DO – 9 16 X38--6
DO 12 .6 DO_SPARE DO_SPARE DO – 9 38 X38--7
DO 12 .7 FCV 202 - OPD (PTM Filling B-ROOM) FCV 402 - OPD (PTM Filling D-ROOM) DO – 9 10 X38--8

DO 13 .0 VV 202 - OPD (Vent Valve B-ROOM) VV 402 - OPD (Vent Valve D-ROOM) DO – 9 12 X38--11
DO 13 .1 FCV 201 - OPD (PTM Filling A-ROOM) FCV 401 - OPD (PTM Filling C-ROOM) DO – 9 30 X38--12
DO 13 .2 VV 201 - OPD (Vent Valve A-ROOM) VV 401 - OPD (Vent Valve C-ROOM) DO – 9 32 X38--13
DO 13 .3 SV 219 - OPD (Pot Room - A, Chute Down) SV 419 - OPD (Pot Room - C, Chute Down) DO – 9 34 X38--14
DO 13 .4 SV 220 - OPD (Pot Room - B, Chute Down) SV 420 - OPD (Pot Room - D, Chute Down) DO – 9 36 X38--15
DO 13 .5 MEF 203 - DAMPER -OPEN (IND) MEF 403 - DAMPER -OPEN (IND) DO – 9 40 X38--16
DO 13 .6 C 21M - RUI (IND) (Air Compressor Motor) C 41M - RUI (IND) (Air Compressor Motor) DO – 10 6 X38--17
DO 13 .7 C 21M - TDF (ANN) (Air Compressor Motor) C 41M - TDF (ANN) (Air Compressor Motor) DO – 10 8 X38--18

DO Card No - 8 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D208
DO 14 .0 A 201 - RUI (IND) (Vibrating Screen Motor) A 401 - RUI (IND) (Vibrating Screen Motor) DO – 10 10 X39--1
DO 14 .1 A 201 - TDF (ANN) (Vibrating Screen Motor) A 401 - TDF (ANN) (Vibrating Screen Motor) DO – 10 12 X39--2
DO 14 .2 CHUTE DOWN (IND) POT ROOM - A CHUTE DOWN (IND) POT ROOM - C DO – 10 14 X39--3
DO 14 .3 CHUTE DOWN (IND) POT ROOM - B CHUTE DOWN (IND) POT ROOM - D DO – 10 16 X39--4
DO 14 .4 PLANT AIR SUPPLY FAILURE (ANN) PLANT AIR SUPPLY FAILURE (ANN) DO – 10 18 X39--5
DO 14 .5 PLANT ON INTERLOCK (ANN) PLANT ON INTERLOCK (ANN) DO – 10 20 X39--6
DO 14 .6 MEF 204 - DAMPER -OPEN (IND) MEF 404 - DAMPER -OPEN (IND) DO – 14 6 X39--7
DO 14 .7 DO_SPARE DO_SPARE X39--8

DO 15 .0 BAG PULSING SV NO BCD O/P UNITS -D0 BAG PULSING SV NO BCD O/P UNITS -D0 DO – 10 26 X39--11
DO 15 .1 BAG PULSING SV NO BCD O/P UNITS -D1 BAG PULSING SV NO BCD O/P UNITS -D1 DO – 10 28 X39--12
DO 15 .2 BAG PULSING SV NO BCD O/P UNITS -D2 BAG PULSING SV NO BCD O/P UNITS -D2 DO – 10 30 X39--13
DO 15 .3 BAG PULSING SV NO BCD O/P UNITS -D3 BAG PULSING SV NO BCD O/P UNITS -D3 DO – 10 32 X39--14
DO 15 .4 BAG PULSING SV NO BCD O/P TENS -D0 BAG PULSING SV NO BCD O/P TENS -D0 DO – 10 34 X39--15
DO 15 .5 BAG PULSING SV NO BCD O/P TENS -D1 BAG PULSING SV NO BCD O/P TENS -D1 DO – 10 36 X39--16
DO 15 .6 BAG PULSING SV NO BCD O/P TENS -D2 BAG PULSING SV NO BCD O/P TENS -D2 DO – 10 38 X39--17
DO 15 .7 BAG PULSING SV NO BCD O/P TENS -D3 BAG PULSING SV NO BCD O/P TENS -D3 DO – 10 40 X39--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 9 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D209
DO 16 .0 BAG PULSING VALVE - 1 - OPD BAG PULSING VALVE - 1 - OPD X1 22 X40--1
DO 16 .1 BAG PULSING VALVE - 2 - OPD BAG PULSING VALVE - 2 - OPD X1 23 X40--2
DO 16 .2 BAG PULSING VALVE - 3 - OPD BAG PULSING VALVE - 3 - OPD X1 24 X40--3
DO 16 .3 BAG PULSING VALVE - 4 - OPD BAG PULSING VALVE - 4 - OPD X1 25 X40--4
DO 16 .4 BAG PULSING VALVE - 5 - OPD BAG PULSING VALVE - 5 - OPD X1 26 X40--5
DO 16 .5 BAG PULSING VALVE - 6 - OPD BAG PULSING VALVE - 6 - OPD X1 27 X40--6
DO 16 .6 BAG PULSING VALVE - 7 - OPD BAG PULSING VALVE - 7 - OPD X1 28 X40--7
DO 16 .7 BAG PULSING VALVE - 8 - OPD BAG PULSING VALVE - 8 - OPD X1 29 X40--8

DO 17 .0 BAG PULSING VALVE - 9 - OPD BAG PULSING VALVE - 9 - OPD X1 30 X40-11

DO 17 .1 BAG PULSING VALVE - 10 - OPD BAG PULSING VALVE - 10 - OPD X1 31 X40-12
DO 17 .2 BAG PULSING VALVE - 11 - OPD BAG PULSING VALVE - 11 - OPD X1 32 X40-13
DO 17 .3 BAG PULSING VALVE - 12 - OPD BAG PULSING VALVE - 12 - OPD X1 33 X40-14
DO 17 .4 BAG PULSING VALVE - 13 - OPD BAG PULSING VALVE - 13 - OPD X1 34 X40-15
DO 17 .5 BAG PULSING VALVE - 14 - OPD BAG PULSING VALVE - 14 - OPD X1 35 X40-16
DO 17 .6 BAG PULSING VALVE - 15 - OPD BAG PULSING VALVE - 15 - OPD X1 36 X40-17
DO 17 .7 BAG PULSING VALVE - 16 - OPD BAG PULSING VALVE - 16 - OPD X1 37 X40-18

DO Card No - 10 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - D210
DO 18 .0 BAG PULSING VALVE - 17 - OPD BAG PULSING VALVE - 17 - OPD X1 38 X41-1
DO 18 .1 BAG PULSING VALVE - 18 - OPD BAG PULSING VALVE - 18 - OPD X1 39 X41-2
DO 18 .2 BAG PULSING VALVE - 19 - OPD BAG PULSING VALVE - 19 - OPD X1 40 X41-3
DO 18 .3 BAG PULSING VALVE - 20 - OPD BAG PULSING VALVE - 20 - OPD X1 41 X41-4
DO 18 .4 BAG PULSING VALVE - 21 - OPD BAG PULSING VALVE - 21 - OPD X1 42 X41-5
DO 18 .5 BAG PULSING VALVE - 22 - OPD BAG PULSING VALVE - 22 - OPD X1 43 X41-6
DO 18 .6 BAG PULSING VALVE - 23 - OPD BAG PULSING VALVE - 23 - OPD X1 44 X41-7
DO 18 .7 BAG PULSING VALVE - 24 - OPD BAG PULSING VALVE - 24 - OPD X1 45 X41-8

DO 19 .0 DO_SPARE DO_SPARE X41-21, 31

DO 19 .1 DO_SPARE DO_SPARE X41-22, 32
DO 19 .2 VFD_START CMD VFD_START CMD X X X41-23, 33
DO 19 .3 DO_SPARE DO_SPARE X X X41-24, 34
DO 19 .4 DO_SPARE DO_SPARE X X X41-25, 35
DO 19 .5 DO_SPARE DO_SPARE X X X41-26, 36
DO 19 .6 DO_SPARE DO_SPARE X X X41-27, 37
DO 19 .7 FRESH ALUMINA HANDLING FAULT TO PLC-2 (FEED COND. OK) FRESH ALUMINA HANDLING FAULT TO PLC-2 (FEED COND. OK) X41-28, 38
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 11 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E201
DO 20 .0 BAG PULSING RETURN - 1 BAG PULSING RETURN - 1 DO – 12 30 X42--1, 11
DO 20 .1 BAG PULSING RETURN - 2 BAG PULSING RETURN - 2 DO – 12 32 X42--2, 12
DO 20 .2 BAG PULSING RETURN - 3 BAG PULSING RETURN - 3 DO – 12 34 X42--3, 13
DO 20 .3 BAG PULSING RETURN - 4 BAG PULSING RETURN - 4 DO – 12 36 X42--4, 14
DO 20 .4 BAG PULSING RETURN - 5 BAG PULSING RETURN - 5 DO – 12 38 X42--5, 15
DO 20 .5 BAG PULSING RETURN - 6 BAG PULSING RETURN - 6 DO – 12 40 X42--6, 16
DO 20 .6 BAG PULSING RETURN - 7 BAG PULSING RETURN - 7 DO – 13 6 X42--7, 17
DO 20 .7 BAG PULSING RETURN - 8 BAG PULSING RETURN - 8 DO – 13 8 X42--8, 18

DO 21 .0 BAG PULSING RETURN - 9 BAG PULSING RETURN - 9 DO – 13 10 X42-21, 31

DO 21 .1 BAG PULSING RETURN - 10 BAG PULSING RETURN - 10 DO – 13 12 X42-22, 32
DO 21 .2 BAG PULSING RETURN - 11 BAG PULSING RETURN - 11 DO – 13 14 X42-23, 33
DO 21 .3 BAG PULSING RETURN - 12 BAG PULSING RETURN - 12 DO – 13 16 X42-24, 34
DO 21 .4 BAG PULSING RETURN - 13 BAG PULSING RETURN - 13 DO – 13 18 X42-25, 35
DO 21 .5 BAG PULSING RETURN - 14 BAG PULSING RETURN - 14 DO – 13 20 X42-26, 36
DO 21 .6 D0_SPARE D0_SPARE X42-27, 37
DO 21 .7 D0_SPARE D0_SPARE X42-28, 38

DO Card No - 12 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E202
DO 22 .0 PAF LOW - FSL201 (ANN) PAF LOW - FSL401 (ANN) DO – 15 6 X43--1
DO 22 .1 PAF LOW - FSL202 (ANN) PAF LOW - FSL402 (ANN) DO – 15 8 X43--2
DO 22 .2 PAF LOW - FSL203 (ANN) PAF LOW - FSL403 (ANN) DO – 15 10 X43--3
DO 22 .3 PAF LOW - FSL204 (ANN) PAF LOW - FSL404 (ANN) DO – 15 12 X43--4
DO 22 .4 PAF LOW - FSL205 (ANN) PAF LOW - FSL405 (ANN) DO – 15 14 X43--5
DO 22 .5 PAF LOW - FSL206 (ANN) PAF LOW - FSL406 (ANN) DO – 15 16 X43--6
DO 22 .6 PAF LOW - FSL207 (ANN) PAF LOW - FSL407 (ANN) DO – 15 18 X43--7
DO 22 .7 PAF LOW - FSL208 (ANN) PAF LOW - FSL408 (ANN) DO – 15 20 X43--8

DO 23 .0 PAF LOW - FSL209 (ANN) PAF LOW - FSL409 (ANN) DO – 15 26 X43--11

DO 23 .1 PAF LOW - FSL210 (ANN) PAF LOW - FSL410 (ANN) DO – 15 28 X43--12
DO 23 .2 PAF LOW - FSL211 (ANN) PAF LOW - FSL411 (ANN) DO – 15 30 X43--13
DO 23 .3 PAF LOW - FSL212 (ANN) PAF LOW - FSL412 (ANN) DO – 15 32 X43--14
DO 23 .4 PAF LOW - FSL213 (ANN) PAF LOW - FSL413 (ANN) DO – 15 34 X43--15
DO 23 .5 PAF LOW - FSL214 (ANN) PAF LOW - FSL414 (ANN) DO – 15 36 X43--16
DO 23 .6 FCV 201 OPENED (IND) (Pot Room - A) FCV 401 OPENED (IND) (Pot Room - C) DO – 15 38 X43--17
DO 23 .7 FCV 202 OPENED (IND) (Pot Room - B) FCV 402 OPENED (IND) (Pot Room - D) DO – 15 40 X43--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 13 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E203
DO 24 .0 FRESH ALUMINA HANDLING FAULT (ANN) FRESH ALUMINA HANDLING FAULT (ANN) DO – 16 26 X44--1
DO 24 .1 PRIMARY FRESH ALUMINA FLOW (IND) PRIMARY FRESH ALUMINA FLOW (IND) DO – 16 30 X44--2
DO 24 .2 MEF 201 - VIBRATION HIGH ALARM (ANN) (Not used) MEF 401 - VIBRATION HIGH ALARM (ANN) (Not used) DO – 3 6 X44--3
DO 24 .3 MEF 202 - VIBRATION HIGH ALARM (ANN) (Not used) MEF 402 - VIBRATION HIGH ALARM (ANN) (Not used) DO – 3 8 X44--4
DO 24 .4 MEF 203 - VIBRATION HIGH ALARM (ANN) (Not used) MEF 403 - VIBRATION HIGH ALARM (ANN) (Not used) DO – 3 10 X44--5
DO 24 .5 MEF 204 - VIBRATION HIGH ALARM (ANN) (Not used) MEF 404 - VIBRATION HIGH ALARM (ANN) (Not used) DO – 3 12 X44--6
DO 24 .6 D0_SPARE D0_SPARE X44--7
DO 24 .7 D0_SPARE D0_SPARE X44--8

DO 25 .0 D0_SPARE D0_SPARE DO – 1 26 X44--11

DO 25 .1 D0_SPARE D0_SPARE DO – 1 28 X44--12
DO 25 .2 D0_SPARE D0_SPARE DO – 1 30 X44--13
DO 25 .3 D0_SPARE D0_SPARE DO – 1 32 X44--14
DO 25 .4 D0_SPARE D0_SPARE DO – 1 34 X44--15
DO 25 .5 D0_SPARE D0_SPARE DO – 1 36 X44--16
DO 25 .6 D0_SPARE D0_SPARE DO – 1 38 X44--17
DO 25 .7 D0_SPARE D0_SPARE DO – 1 40 X44--18

DO Card No - 14 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E204
DO 26 .0 D0_SPARE D0_SPARE DO – 2 6 X45--1
DO 26 .1 D0_SPARE D0_SPARE DO – 2 8 X45--2
DO 26 .2 D0_SPARE D0_SPARE DO – 2 10 X45--3
DO 26 .3 D0_SPARE D0_SPARE DO – 2 12 X45--4
DO 26 .4 D0_SPARE D0_SPARE DO – 2 14 X45--5
DO 26 .5 D0_SPARE D0_SPARE DO – 2 16 X45--6
DO 26 .6 D0_SPARE D0_SPARE DO – 2 18 X45--7
DO 26 .7 D0_SPARE D0_SPARE DO – 2 20 X45--8

DO 27 .0 D0_SPARE D0_SPARE DO – 2 26 X45--11

DO 27 .1 D0_SPARE D0_SPARE DO – 2 28 X45--12
DO 27 .2 D0_SPARE D0_SPARE DO – 2 30 X45--13
DO 27 .3 D0_SPARE D0_SPARE DO – 2 32 X45--14
DO 27 .4 D0_SPARE D0_SPARE DO – 2 34 X45--15
DO 27 .5 D0_SPARE D0_SPARE DO – 2 36 X45--16
DO 27 .6 D0_SPARE D0_SPARE DO – 2 38 X45--17
DO 27 .7 D0_SPARE D0_SPARE DO – 2 40 X45--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 15 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E205
DO 28 .0 D0_SPARE D0_SPARE DO – 13 26 X46--1
DO 28 .1 D0_SPARE D0_SPARE DO – 13 28 X46--2
DO 28 .2 D0_SPARE D0_SPARE DO – 13 30 X46--3
DO 28 .3 D0_SPARE D0_SPARE DO – 13 32 X46--4
DO 28 .4 D0_SPARE D0_SPARE DO – 13 34 X46--5
DO 28 .5 D0_SPARE D0_SPARE DO – 13 36 X46--6
DO 28 .6 D0_SPARE D0_SPARE DO – 13 38 X46--7
DO 28 .7 D0_SPARE D0_SPARE DO – 13 40 X46--8

DO 29 .0 D0_SPARE D0_SPARE DO – 14 6 X46--11

DO 29 .1 D0_SPARE D0_SPARE DO – 14 8 X46--12
DO 29 .2 D0_SPARE D0_SPARE DO – 14 10 X46--13
DO 29 .3 D0_SPARE D0_SPARE DO – 14 12 X46--14
DO 29 .4 D0_SPARE D0_SPARE DO – 14 14 X46--15
DO 29 .5 D0_SPARE D0_SPARE DO – 14 16 X46--16
DO 29 .6 D0_SPARE D0_SPARE DO – 14 18 X46--17
DO 29 .7 D0_SPARE D0_SPARE DO – 14 20 X46--18

DO Card No - 16 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E206
DO 30.0 D0_SPARE D0_SPARE DO – 14 26 X47--1
DO 30.1 D0_SPARE D0_SPARE DO – 14 28 X47--2
DO 30.2 D0_SPARE D0_SPARE DO – 14 30 X47--3
DO 30.3 D0_SPARE D0_SPARE DO – 14 32 X47--4
DO 30.4 D0_SPARE D0_SPARE DO – 14 34 X47--5
DO 30.5 D0_SPARE D0_SPARE DO – 14 36 X47--6
DO 30.6 D0_SPARE D0_SPARE DO – 14 38 X47--7
DO 30.7 D0_SPARE D0_SPARE DO – 14 40 X47--8

DO 31.0 D0_SPARE D0_SPARE X X X47--11

DO 31.1 D0_SPARE D0_SPARE X X X47--12
DO 31.2 D0_SPARE D0_SPARE X X X47--13
DO 31.3 D0_SPARE D0_SPARE X X X47--14
DO 31.4 D0_SPARE D0_SPARE X X X47--15
DO 31.5 D0_SPARE D0_SPARE X X X47--16
DO 31.6 D0_SPARE D0_SPARE X X X47--17
DO 31.7 D0_SPARE D0_SPARE X X X47--18
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 17 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E207
DO 32.0 D0_SPARE D0_SPARE X X X48--1
DO 32.1 D0_SPARE D0_SPARE X X X48--2
DO 32.2 D0_SPARE D0_SPARE X X X48--3
DO 32.3 D0_SPARE D0_SPARE X X X48--4
DO 32.4 D0_SPARE D0_SPARE X X X48--5
DO 32.5 D0_SPARE D0_SPARE X X X48--6
DO 32.6 D0_SPARE D0_SPARE X X X48--7
DO 32.7 D0_SPARE D0_SPARE X X X48--8

DO 33.0 D0_SPARE D0_SPARE X X X48--11

DO 33.1 D0_SPARE D0_SPARE X X X48--12
DO 33.2 D0_SPARE D0_SPARE X X X48--13
DO 33.3 D0_SPARE D0_SPARE X X X48--14
DO 33.4 D0_SPARE D0_SPARE X X X48--15
DO 33.5 D0_SPARE D0_SPARE X X X48--16
DO 33.6 D0_SPARE D0_SPARE X X X48--17
DO 33.7 D0_SPARE D0_SPARE X X X48--18

DO Card No - 18 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E208
DO 34.0 B 201 - OPD - STG (Filter Hopper Blower) B 401 - OPD - STG (Filter Hopper Blower) DO – 17 02 01 X49--1, 11
DO 34.1 B 202 - OPD - STG (Filter Hopper Blower) B 402 - OPD - STG (Filter Hopper Blower) DO – 17 04 03 X49--2, 12
DO 34.2 MEF 201 - HON - OPD MEF 401 - HON - OPD DO – 17 06 05 X49--3, 13
DO 34.3 MEF 201 - HOFF - OPD MEF 401 - HOFF - OPD DO – 17 08 07 X49--4, 14
DO 34.4 B 203 - OPD - STG (Sec. Airlift Blower) B 403 - OPD - STG (Sec. Airlift Blower) DO – 17 10 09 X49--5, 15
DO 34.5 B 204 - OPD - STG (Sec. Airlift Blower) B 404 - OPD - STG (Sec. Airlift Blower) DO – 17 12 11 X49--6, 16
DO 34.6 MEF 202 - HON - OPD MEF 402 - HON - OPD DO – 17 14 13 X49--7, 17
DO 34.7 MEF 202 - HOFF - OPD MEF 402 - HOFF - OPD DO – 17 16 15 X49--8, 18

DO 35.0 F 209 - OPD - STG (Sec. Air Slide Fan) F 409 - OPD - STG (Sec. Air Slide Fan) DO – 17 30 29 X49--21, 31
DO 35.1 F 209 - OPD - STG (Sec. Air Slide Fan) F 409 - OPD - STG (Sec. Air Slide Fan) DO – 17 32 31 X49--22, 32
DO 35.2 MEF 203 - HON - OPD MEF 403 - HON - OPD DO – 17 34 33 X49--23, 33
DO 35.3 MEF 203 - HOFF - OPD MEF 403 - HOFF - OPD DO – 17 36 35 X49--24, 34
DO 35.4 DO_SPARE DO_SPARE DO – 17 38 37 X49--25, 35
DO 35.5 S 201 - OPD - RCS S 401 - OPD - RCS DO – 17 40 39 X49--26, 36
DO 35.6 MEF 204 - HON - OPD MEF 404 - HON - OPD DO – 17 42 41 X49--27, 37
DO 35.7 MEF 204 - HOFF - OPD MEF 404 - HOFF - OPD DO – 17 44 43 X49--28, 38
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

DO Card No - 19 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E209
DO 36.0 S 202 - OPD - RCS S 402 - OPD - RCS DO – 18 02 01 X50--1, 11
DO 36.1 S 203 - OPD - RCS S 403 - OPD - RCS DO – 18 04 03 X50--2, 12
DO 36.2 S 204 - OPD - RCS S 404 - OPD - RCS DO – 18 06 05 X50--3, 13
DO 36.3 DO_SPARE DO_SPARE DO – 18 08 07 X50--4, 14
DO 36.4 S 205 - OPD - RCS S 405 - OPD - RCS DO – 18 10 09 X50--5, 15
DO 36.5 S 206 - OPD - RCS S 406 - OPD - RCS DO – 18 12 11 X50--6, 16
DO 36.6 S 207 - OPD - RCS S 407 - OPD - RCS DO – 18 14 13 X50--7, 17
DO 36.7 DO_SPARE DO_SPARE DO – 18 16 15 X50--8, 18

DO 37.0 S 208 - OPD - RCS S 408 - OPD - RCS DO – 18 30 29 X50--21, 31

DO 37.1 S 209 - OPD - RCS S 409 - OPD - RCS DO – 18 32 31 X50--22, 32
DO 37.2 S 210 - OPD - RCS S 410 - OPD - RCS DO – 18 34 33 X50--23, 33
DO 37.3 DO_SPARE DO_SPARE DO – 18 36 35 X50--24, 34
DO 37.4 S 211 - OPD - RCS S 411 - OPD - RCS DO – 18 38 37 X50--25, 35
DO 37.5 S 212 - OPD - RCS S 412 - OPD - RCS DO – 18 40 39 X50--26, 36
DO 37.6 S 213 - OPD - RCS S 413 - OPD - RCS DO – 18 42 41 X50--27, 37
DO 37.7 DO_SPARE DO_SPARE DO – 18 44 43 X50--28, 38

DO Card No - 20 (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - E210
DO 38.0 F 207 - OPD - PTG (Prim. Air Slide Fan) F 407 - OPD - PTG (Prim. Air Slide Fan) DO – 19 02 01 X51--1, 11
DO 38.1 F 208 - OPD - PTG (Prim. Air Slide Fan) F 408 - OPD - PTG (Prim. Air Slide Fan) DO – 19 04 03 X51--2, 12
DO 38.2 B 205 - OPD - PTG (Sec. Silo Blower) B 405 - OPD - PTG (Sec. Silo Blower) DO – 19 06 05 X51--3, 13
DO 38.3 DO_SPARE DO_SPARE DO – 19 08 07 X51--4, 14
DO 38.4 B 206 - OPD - PTG (Sec. Silo Blower) B 406 - OPD - PTG (Sec. Silo Blower) DO – 19 10 09 X51--5, 15
DO 38.5 P 202 - OPD (Frequency Converter) P 402 - OPD (Frequency Converter) DO – 19 12 11 X51--6, 16
DO 38.6 F 214 - OPD (Sec. Silo Dedusting) -Not in use F 414 - OPD (Sec. Silo Dedusting) -Not in use DO – 19 14 13 X51--7, 17
DO 38.7 FRESH ALUMINA HANDLING STOP - to PLC-2 (AHS) FRESH ALUMINA HANDLING STOP - to PLC-2 (AHS) DO – 19 16 15 X51--8, 18

DO 39.0 F 211 - OPD - (PTM Airslide Fan B-Room) F 411 - OPD - (PTM Airslide Fan D-Room) DO – 19 30 29 X51--21, 31
DO 39.1 F 213 - OPD - (PTM Airslide Fan Standby) F 413 - OPD - (PTM Airslide Fan Standby) DO – 19 32 31 X51--22, 32
DO 39.2 F 212 - OPD - (PTM Airslide Fan A-Room) F 412 - OPD - (PTM Airslide Fan C-Room) DO – 19 34 33 X51--23, 33
DO 39.3 DO_SPARE DO_SPARE DO – 19 36 35 X51--24, 34
DO 39.4 A 201 - OPD (Vibrating Screen Motor) A 401 - OPD (Vibrating Screen Motor) DO – 19 38 37 X51--25, 35
DO 39.5 C21 M - OPD (Air Compressor Motor) C41 M - OPD (Air Compressor Motor) DO – 19 40 39 X51--26, 36
DO 39.6 DO_SPARE DO_SPARE DO – 19 42 41 X51--27, 37
DO 39.7 S 214 - OPD - RCS S 414 - OPD - RCS DO – 19 44 43 X51--28, 38
Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

Spare Card Slot for (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - F202
X52--1, 11
X52--2, 12
X52--3, 13
X52--4, 14
X52--5, 15
X52--6, 16
X52--7, 17
X52--8, 18

X52--21, 31
X52--22, 32
X52--23, 33
X52--24, 34
X52--25, 35
X52--26, 36
X52--27, 37
X52--28, 38
Spare Card Slot for (16 Channel Output Module - 6ES7 322-1BH01-0AA0 ) SLOT POSITION - F203
X53--1, 11
X53--2, 12
X53--3, 13
X53--4, 14
X53--5, 15
X53--6, 16
X53--7, 17
X53--8, 18

X53--21, 31
X53--22, 32
X53--23, 33
X53--24, 34
X53--25, 35
X53--26, 36
X53--27, 37
X53--28, 38
 Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

AI Card No - 1 (8 Channel RTD Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F304
PIW 256 MEF 201-DE-FAN BEARING TEMP MEF 401-DE-FAN BEARING TEMP X X X54--01, 02, 03
PIW 258 MEF 201-NDE-FAN BEARING TEMP MEF 401-NDE-FAN BEARING TEMP X X X54--05, 06, 07
PIW 260 MEF 202-DE-FAN BEARING TEMP MEF 402-DE-FAN BEARING TEMP X X X54--09, 10, 11
PIW 262 MEF 202-NDE-FAN BEARING TEMP MEF 402-NDE-FAN BEARING TEMP X X X54--13, 14, 15
PIW 264 MEF 203-DE-FAN BEARING TEMP MEF 403-DE-FAN BEARING TEMP X X X54--17, 18, 19
PIW 266 MEF 203-NDE-FAN BEARING TEMP MEF 403-NDE-FAN BEARING TEMP X X X54--21, 22, 23
PIW 268 MEF 204-DE-FAN BEARING TEMP MEF 404-DE-FAN BEARING TEMP X X X54--25, 26, 27
PIW 270 MEF 204-NDE-FAN BEARING TEMP MEF 404-NDE-FAN BEARING TEMP X X X54--29, 30, 31

AI Card No - 2 (8 Channel RTD Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F305
PIW 272 MEF 201-DE-MOTOR BEARING TEMP MEF 401-DE-MOTOR BEARING TEMP X X X55--01, 02, 03
PIW 274 MEF 201-NDE-MOTOR BEARING TEMP MEF 401-NDE-MOTOR BEARING TEMP X X X55--05, 06, 07
PIW 276 MEF 202-DE-MOTOR BEARING TEMP MEF 402-DE-MOTOR BEARING TEMP X X X55--09, 10, 11
PIW 278 MEF 202-NDE-MOTOR BEARING TEMP MEF 402-NDE-MOTOR BEARING TEMP X X X55--13, 14, 15
PIW 280 MEF 203-DE-MOTOR BEARING TEMP MEF 403-DE-MOTOR BEARING TEMP X X X55--17, 18, 19
PIW 282 MEF 203-NDE-MOTOR BEARING TEMP MEF 403-NDE-MOTOR BEARING TEMP X X X55--21, 22, 23
PIW 284 MEF 204-DE-MOTOR BEARING TEMP MEF 404-DE-MOTOR BEARING TEMP X X X55--25, 26, 27
PIW 286 MEF 204-NDE-MOTOR BEARING TEMP MEF 404-NDE-MOTOR BEARING TEMP X X X55--29, 30, 31

AI Card No - 3 (8 Channel RTD Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F306
PIW 288 INLET GAS TEMP INLET GAS TEMP X X X56--01, 02, 03
PIW 290 COMP. COOLING WATER TEMP (IN) COMP. COOLING WATER TEMP (IN) X X X56--05, 06, 07
PIW 292 COMP. COOLING WATER TEMP (OUT) COMP. COOLING WATER TEMP (OUT) X X X56--09, 10, 11
PIW 294 PULSE AIR TEMPERATURE PULSE AIR TEMPERATURE X X X56--13, 14, 15
PIW 296 SPARE AI_RTD_1 SPARE AI_RTD_1 X X X56--17, 18, 19
PIW 298 SPARE AI_RTD_2 SPARE AI_RTD_2 X X X56--21, 22, 23
PIW 300 SPARE AI_RTD_3 SPARE AI_RTD_3 X X X56--25, 26, 27
PIW 302 SPARE AI_RTD_4 SPARE AI_RTD_4 X X X56--29, 30, 31
 Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

Spare Slot for (8 Channel RTD Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F307
X X X57--01, 02, 03
X X X57--05, 06, 07
X X X57--09, 10, 11
X X X57--13, 14, 15
X X X57--17, 18, 19
X X X57--21, 22, 23
X X X57--25, 26, 27
X X X57--29, 30, 31

AI Card No - 4 (8 Channel 4-20mA Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F308
PIW 320 MASS FLOW MEASUREMENT 201 MASS FLOW MEASUREMENT 401 X X X58--01, 02
PIW 322 PULSE AIR PRESSURE PULSE AIR PRESSURE X X X58--06, 07
PIW 324 INLET GAS PRESSURE INLET GAS PRESSURE X X X58--11, 12
PIW 326 DIFFERENTIAL GAS PRESSURE DIFFERENTIAL GAS PRESSURE X X X58--16, 17
PIW 328 VFD ACTUAL FREQUENCY VALUE VFD ACTUAL FREQUENCY VALUE X X X58--21, 22
PIW 330 SEC. SILO LEVEL SEC. SILO LEVEL X X X58--26, 27
PIW 332 VFD ACTUAL CURRENT VFD ACTUAL CURRENT X X X58--31, 32
PIW 334 SPARE AI_4-20_1 SPARE AI_4-20_1 X X X58--36, 37

AI Card No - 5 (8 Channel 4-20mA Input Module - 6ES7 331-1KF01-0AB0 ) SLOT POSITION - F309
PIW 336 SPARE AI_4-20_2 SPARE AI_4-20_2 X X X59--01, 02
PIW 338 SPARE AI_4-20_3 SPARE AI_4-20_3 X X X59--06, 07
PIW 340 SPARE AI_4-20_4 SPARE AI_4-20_4 X X X59--11, 12
PIW 342 SPARE AI_4-20_5 SPARE AI_4-20_5 X X X59--16, 17
PIW 344 SPARE AI_4-20_6 SPARE AI_4-20_6 X X X59--21, 22
PIW 346 SPARE AI_4-20_7 SPARE AI_4-20_7 X X X59--26, 27
PIW 348 SPARE AI_4-20_8 SPARE AI_4-20_8 X X X59--31, 32
PIW 350 SPARE AI_4-20_9 SPARE AI_4-20_9 X X X59--36, 37
 Siemens S7 Input List FTP-2 Tag FTP-4 Tag ABB Panel TB NO Siemens Panel TB NO

AO Card No - 1 (4 Channel 4-20mA Output Module - 6ES7 332-5HD01-0AB0 ) SLOT POSITION - F410
PQW 256 VFD FREQUENCY SETPOINT VFD FREQUENCY SETPOINT X X X60--1, 2
PQW 258 SPARE AO_4-20 mA - 1 SPARE AO_4-20 mA - 1 X X X60--4, 5
PQW 260 SPARE AO_4-20 mA - 2 SPARE AO_4-20 mA - 2 X X X60--7, 8
PQW 262 SPARE AO_4-20 mA - 3 SPARE AO_4-20 mA - 3 X X X60--10, 11