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Ideastatica Module Bracket

ideastatica module bracket

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Aditya K
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0% found this document useful (0 votes)
43 views34 pages

Ideastatica Module Bracket

ideastatica module bracket

Uploaded by

Aditya K
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project:

Project no:
Author:

Project data
Project name
Project number
Author
Description
Date 18-06-2024
Code EN

Material
Steel S 355, S 450, S 350
Concrete C25/30, C35/45, C40/50, C45/55

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Project item 08-11-24_DT-54393 F2

Design
Name 08-11-24_DT-54393 F2
Description Vestibule East Internal Curve Stub connection
Analysis Stress, strain/ simplified loading

Members

Geometry

β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez


Name Cross-section
[°] [°] [°] [mm] [mm] [mm]
545 20 - SHS200/200/8.0 0.0 -90.0 0.0 -120 0 50
153 20 - SHS200/200/8.0 180.0 0.0 0.0 261 0 70
M6 20 - SHS200/200/8.0 90.0 0.0 0.0 312 -50 70

Supports and forces


X
Name Support Forces in
[mm]
545 / end N-Vy-Vz-Mx-My-Mz Bolts 0
153 / end Bolts 0
M6 / end Bolts 0

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Cross-sections
Name Material
20 - SHS200/200/8.0 S 355
19 - I200 S 355

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Cross-sections
Name Material Drawing

20 - SHS200/200/8.0 S 355

19 - I200 S 355

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
M16 8.8 M16 8.8 16 800.0 201

Load effects (Equilibrium not required)


N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE3 153 / End -3.5 -2.3 10.3 0.3 -8.9 -2.3
M6 / End 6.3 8.0 42.2 4.4 -25.4 2.3

Check

Summary
Name Value Check status
Analysis 100.0% OK
Plates 1.4 < 5.0% OK
Loc. deformation 0.2 < 3% OK
Bolts 62.2 < 100% OK
Welds 98.5 < 100% OK
Buckling Not calculated
GMNA Calculated

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Plates
tp σEd εPl σc,Ed
Name Loads Status
[mm] [MPa] [%] [MPa]
545 8.0 LE3 324.2 0.7 0.0 OK
153 8.0 LE3 56.2 0.0 0.0 OK
M6 8.0 LE3 164.4 0.0 0.0 OK
SM1-bfl 1 9.5 LE3 249.0 0.0 40.0 OK
SM1-tfl 1 9.5 LE3 227.7 0.0 10.8 OK
SM1-w 1 10.0 LE3 131.1 0.0 40.0 OK
SM2-bfl 1 9.5 LE3 91.5 0.0 18.2 OK
SM2-tfl 1 9.5 LE3 89.1 0.0 4.9 OK
SM2-w 1 10.0 LE3 75.0 0.0 18.2 OK
SP5 12.0 LE3 55.5 0.0 0.0 OK
SP8 10.0 LE3 323.0 0.2 23.0 OK
SP9 10.0 LE3 244.2 0.0 84.8 OK
SP10 10.0 LE3 325.6 1.4 56.0 OK
SP11 10.0 LE3 143.0 0.0 4.4 OK
SP12 12.0 LE3 19.9 0.0 0.0 OK
SP13 10.0 LE3 141.7 0.0 50.7 OK
SP14 10.0 LE3 62.2 0.0 2.0 OK
SP15 10.0 LE3 186.0 0.0 4.9 OK
SP16 10.0 LE3 158.1 0.0 35.5 OK
SP17 8.0 LE3 170.6 0.0 0.0 OK
SP18 8.0 LE3 114.4 0.0 0.0 OK

Design data
fy εlim
Material
[MPa] [%]
S 355 355.0 5.0

Detailed result for SP10


Design values used in the analysis
fyk
fyd = = 322.7 MPa

γM 0 ​

Where:
fyk = 355.0 MPa – characteristic yield strength

γM 0 = 1.10 ​ – partial safety factor for steel material EN 1993-1-1 – 6.1

Loc. deformation
d0 δ δlim δ/d0
Name Loads Check status
[mm] [mm] [mm] [%]
545 200 LE3 0 6 0.2 OK
153 200 LE3 0 6 0.0 OK
M6 200 LE3 0 6 0.0 OK

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Overall check, LE3

Strain check, LE3

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Equivalent stress, LE3

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Bolts
Ft,Ed Fv,Ed Fb,Rd Utt Uts Utts
Shape Item Grade Loads Detailing Status
[kN] [kN] [kN] [%] [%] [%]

B2 M16 8.8 - 1 LE3 0.9 27.8 149.0 1.0 46.2 46.9 OK OK

B3 M16 8.8 - 1 LE3 0.7 37.1 149.0 0.8 61.6 62.2 OK OK

B4 M16 8.8 - 1 LE3 0.0 36.2 145.2 0.0 60.0 60.0 OK OK

B5 M16 8.8 - 1 LE3 4.1 27.6 145.2 4.5 45.7 48.9 OK OK

B7 M16 8.8 - 1 LE3 3.6 35.3 87.1 3.9 58.5 61.3 OK OK

B8 M16 8.8 - 1 LE3 7.2 32.1 87.1 7.9 53.2 58.9 OK OK

B9 M16 8.8 - 1 LE3 9.0 30.2 110.3 9.9 50.0 57.1 OK OK

B10 M16 8.8 - 1 LE3 7.4 33.7 110.3 8.2 56.0 61.8 OK OK

B12 M16 8.8 - 2 LE3 1.4 11.8 156.8 1.5 19.6 20.7 OK OK

B13 M16 8.8 - 2 LE3 1.1 8.4 87.1 1.2 16.8 14.7 OK OK

B14 M16 8.8 - 2 LE3 2.2 6.6 156.8 2.4 10.9 12.6 OK OK

B15 M16 8.8 - 2 LE3 2.3 12.2 156.8 2.6 20.2 22.1 OK OK

B17 M16 8.8 - 1 LE3 2.8 7.1 149.0 3.1 11.7 13.9 OK OK

B18 M16 8.8 - 1 LE3 0.0 13.8 149.0 0.0 22.9 22.9 OK OK

B19 M16 8.8 - 1 LE3 0.3 14.9 149.0 0.3 24.6 24.8 OK OK

B20 M16 8.8 - 1 LE3 0.2 8.8 149.0 0.2 14.6 14.8 OK OK

B22 M16 8.8 - 1 LE3 2.3 12.0 137.7 2.6 19.9 21.7 OK OK

B23 M16 8.8 - 1 LE3 2.4 8.0 137.7 2.6 13.3 15.2 OK OK

B24 M16 8.8 - 1 LE3 2.3 8.6 118.0 2.5 14.2 16.0 OK OK

B25 M16 8.8 - 1 LE3 1.2 12.6 118.0 1.4 20.8 21.8 OK OK

B27 M16 8.8 - 2 LE3 1.2 4.8 156.8 1.3 8.0 8.9 OK OK

B28 M16 8.8 - 2 LE3 1.2 2.7 156.8 1.3 4.4 5.3 OK OK

B29 M16 8.8 - 2 LE3 1.3 2.5 87.1 1.4 5.0 5.1 OK OK

B30 M16 8.8 - 2 LE3 0.4 3.8 156.8 0.5 6.4 6.7 OK OK

Design data

Ft,Rd Bp,Rd Fv,Rd


Grade
[kN] [kN] [kN]
M16 8.8 - 1 90.4 178.1 60.3
M16 8.8 - 2 90.4 187.5 60.3

Detailed result for B3

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Tension resistance check (EN 1993-1-8 – Table 3.4)


k2 fub As
Ft,Rd =

γM 2
​ ​



= 90.4 kN ≥ Ft,Ed =

0.7 kN

Where:

k2 = 0.90

– Factor

fub = 800.0 MPa – Ultimate tensile strength of the bolt


As = 157 mm2 ​
– Tensile stress area of the bolt

γM 2 = 1.25 ​ – Safety factor

Punching resistance check (EN 1993-1-8 – Table 3.4)


0.6 π dm tp fu
Bp,Rd = ​

γM 2


​ ​

​ = 178.1 kN ≥ Ft,Ed =

0.7 kN

Where:
dm = 25 mm ​
– The mean of the across points and across flats dimensions of the bolt head or the nut, whichever is
smaller
tp = 10 mm

– Plate thickness

fu = 490.0 MPa – Ultimate strength


γM 2 = 1.25 ​
– Safety factor

Shear resistance check (EN 1993-1-8 – Table 3.4)


βp αv fub A
Fv,Rd = ​

γM 2
​ ​


​ = 60.3 kN ≥ Fv,Ed = ​
37.1 kN

Where:

βp = 1.00 ​ – Reduction factor for packing

αv = 0.60 ​
– Reduction factor for shear stress
fub = 800.0 MPa – Ultimate tensile strength of the bolt

A = 157 mm2 – Tensile stress area of the bolt


γM 2 = 1.25 ​ – Safety factor

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Bearing resistance check (EN 1993-1-8 – Table 3.4)


k1 αb fu dt
Fb,Rd =​

γM 2



= 149.0 kN ≥ Fb,Ed =

37.1 kN

Where:
e2 p2 – Factor for edge distance and bolt spacing perpendicular to the
k1 = min(2.8 − 1.7, 1.4 − 1.7, 2.5) = 2.50
​ ​

​ ​ ​

d0 d0 ​ ​ direction of load transfer


e 1 p1 1 fub – Factor for end distance and bolt spacing in direction of load
αb = min( , − , , 1) = 1.00
​ ​ ​

3d0 3d0 4 fu transfer


​ ​ ​ ​ ​

​ ​ ​

e2 = 60 mm

– Distance to the plate edge perpendicular to the shear force

p2 = 80 mm ​ – Distance between bolts perpendicular to the shear force


d0 = 18 mm ​ – Bolt hole diameter

e1 = 70 mm

– Distance to the plate edge in the direction of the shear force
p1 = ∞ mm ​ – Distance between bolts in the direction of the shear force

fub = 800.0 MPa ​


– Ultimate tensile strength of the bolt
fu = 490.0 MPa ​ – Ultimate strength of the plate

d = 16 mm – Nominal diameter of the fastener

t = 10 mm – Thickness of the plate

γM 2 = 1.25 ​ – Safety factor

Utilization in tension
Ft,Ed
= 0.01 ≤ 1.0

min(Ft,Rd ; Bp,Rd )
​ ​

Where:

Ft,Ed = 0.7 kN ​ – Tensile force


Ft,Rd = 90.4 kN ​ – Tension resistance

Bp,Rd = 178.1 kN – Punching resistance ​

Utilization in shear
F F
max( Fv,Ed ; b,Ed ) = 0.62 ≤ 1.0
​ ​

v,Rd Fb,Rd
​ ​

​ ​

Where:

Fv,Ed = 37.1 kN ​
– Shear force (in decisive shear plane)

Fv,Rd = 60.3 kN ​ – Shear resistance

Fb,Ed = 37.1 kN ​ – Bearing force (for decisive plate)

Fb,Rd = 149.0 kN – Bearing resistance ​

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Interaction of tension and shear (EN 1993-1-8 – Table 3.4)


Fv,Ed Ft,Ed
+ = 0.62 ≤ 1.0
​ ​

Fv,Rd ​

1.4 Ft,Rd ​

Where:

Fv,Ed = 37.1 kN – Shear force (in decisive shear plane)


Fv,Rd = 60.3 kN – Shear resistance


Ft,Ed = 0.7 kN
​ – Tensile force

Ft,Rd = 90.4 kN – Tension resistance


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Welds
Tw L σw,Ed εPl σ⏊ τ⏊ τ|| Ut Utc
Item Edge Loads Detailing Status
[mm] [mm] [MPa] [%] [MPa] [MPa] [MPa] [%] [%]
SP5 SM1-bfl 1 ◢ 4.2 ◣ 199 LE3 287.7 0.0 136.8 104.0 -102.6 66.0 48.6 OK OK
◢ 4.2 ◣ 199 LE3 166.5 0.0 43.8 -76.3 52.6 38.2 31.3 OK OK
SP5 SM1-tfl 1 ◢ 4.2 ◣ 199 LE3 220.0 0.0 -60.8 -97.5 73.5 50.5 36.6 OK OK
◢ 4.2 ◣ 199 LE3 353.5 0.0 -168.4 132.1 -121.4 81.2 53.3 OK OK
SP5 SM1-w 1 ◢ 4.2 ◣ 190 LE3 70.5 0.0 -1.1 -1.4 40.7 16.2 15.9 OK OK
◢ 4.2 ◣ 190 LE3 57.1 0.0 20.3 -26.5 15.7 13.1 13.1 OK OK
545-w 2 SP9 ◢ 4.2 169 LE3 428.0 0.7 163.3 160.0 -162.9 98.3 90.2 OK OK
545-w 2 SP11 ◢ 4.2 168 LE3 428.5 0.9 160.0 -175.6 147.8 98.4 90.0 OK OK
SP12 SM2-bfl 1 ◢ 5.6 ◣ 199 LE3 61.0 0.0 25.3 20.4 -24.7 14.0 13.2 OK OK
◢ 5.6 ◣ 199 LE3 60.8 0.0 28.4 -31.0 -1.9 14.0 11.8 OK OK
SP12 SM2-tfl 1 ◢ 5.6 ◣ 199 LE3 59.4 0.0 -27.5 -30.4 0.0 13.6 11.2 OK OK
◢ 5.6 ◣ 199 LE3 69.3 0.0 -29.9 24.1 26.9 15.9 13.3 OK OK
SP12 SM2-w 1 ◢ 5.6 ◣ 190 LE3 22.7 0.0 -8.8 -10.6 5.8 5.2 5.2 OK OK
◢ 5.6 ◣ 190 LE3 20.5 0.0 9.2 -9.6 -4.3 4.7 4.7 OK OK
545-w 1 SP14 ◢ 5.6 169 LE3 214.2 0.0 77.4 -81.0 -82.1 49.2 40.4 OK OK
545-w 1 SP13 ◢ 5.6 169 LE3 221.3 0.0 28.3 110.2 62.5 50.8 39.8 OK OK
545-w 1 SP17 ◢ 4.2 ◣ 157 LE3 98.6 0.0 42.8 32.5 -39.7 22.6 15.1 OK OK
◢ 4.2 ◣ 157 LE3 97.2 0.0 34.7 -45.0 26.9 22.3 15.3 OK OK
545-w 2 SP17 ◢ 4.2 ◣ 159 LE3 115.0 0.0 -29.8 -20.6 60.7 26.4 21.4 OK OK
◢ 4.2 ◣ 159 LE3 120.4 0.0 11.6 -12.5 -68.1 27.6 23.8 OK OK
545-w 3 SP17 ◢ 4.2 ◣ 157 LE3 64.4 0.0 -32.3 -27.0 -17.5 14.8 14.4 OK OK
◢ 4.2 ◣ 157 LE3 79.6 0.0 -31.3 36.7 20.8 18.3 16.6 OK OK
SP5 M6 ◢ 4.2 736 LE3 402.1 0.0 -222.1 188.8 42.2 92.3 57.8 OK OK
545-w 2 545 ◢ 5.6 ◣ 199 LE3 429.1 1.3 215.5 -211.1 36.2 98.5 98.5 OK OK
545-w 1 545 ◢ 5.6 ◣ 199 LE3 193.2 0.0 97.9 -94.4 -18.3 44.4 32.9 OK OK
SP18 545 ◢ 4.0 735 LE3 134.6 0.0 59.9 67.7 15.9 30.9 17.6 OK OK
545-w 1 545 ◢ 5.6 ◣ 198 LE3 236.1 0.0 -86.3 87.3 -92.1 54.2 29.3 OK OK
545-w 2 545 ◢ 5.6 ◣ 199 LE3 426.9 0.0 -195.5 211.8 56.0 98.0 86.2 OK OK
SP12 153 ◢ 4.0 737 LE3 145.6 0.0 87.9 -65.5 13.7 33.4 20.0 OK OK
◢ 5.6 ◣ 199 LE3 429.1 1.3 214.5 211.3 -37.5 98.5 97.3 OK OK
◢ 5.6 ◣ 199 LE3 231.1 0.0 111.8 115.0 20.1 53.1 31.5 OK OK
◢ 5.6 ◣ 198 LE3 220.2 0.0 -75.4 -74.6 93.2 50.5 22.5 OK OK
◢ 5.6 ◣ 199 LE3 328.4 0.0 -168.8 -151.5 -59.0 75.4 70.7 OK OK

Design data

fu βw σw,Rd 0.9 σ
Material
[MPa] [-] [MPa] [MPa]
S 355 490.0 0.90 435.6 352.8

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Detailed result for SP12 / 153


Weld resistance check (EN 1993-1-8 – Cl. 4.5.3.2)

σw,Rd = fu /(βw γM 2 ) = 2 + 3(τ 2 + τ 2 )]0.5 =


σw,Ed = [σ⊥
​ ​ ​ ​
435.6 MPa ≥ ​ ​

⊥ ​

∥ ​
429.1 MPa

σ⊥,Rd = 0.9 fu / γM 2 =
​ ​ ​
352.8 MPa ≥ ∣σ⊥ ∣ =

214.5 MPa

where:
fu = 490.0 MPa – Ultimate strength

βw = 0.90

– Correlation factor EN 1993-1-8 – Tab. 4.1
γM 2 = 1.25 ​ – Safety factor

Stress utilization
∣σ⊥ ∣
Ut = max( σσw,Ed ; ) = 0.99 ≤ 1.0

w,Rd ​

σ⊥,Rd ​

Where:
σw,Ed = 429.1 MPa – Maximum normal stress transverse to the axis of the weld

σw,Rd = 435.6 MPa – Equivalent stress resistance


σ⊥ = 214.5 MPa
​ – Normal stress perpendicular to the throat

σ⊥,Rd = 352.8 MPa – Perpendicular stress resistance


Buckling
Buckling analysis was not calculated.

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Bill of material

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Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] Throat thickness [mm] [mm]
SM1 I200 190

SP5 P12.0x220.0-230.0 (S 355) 1

CUT6 Double fillet: 4.2 590.5


CUT7 Fillet: 4.2 739.4

SP8 P10.0x180.0-200.0 (S 355) 1 M16 8.8 4

SP9 P10.0x170.0-160.0 (S 355) 1 M16 8.8 4

SP10 P10.0x180.0-200.0 (S 355) 1 M16 8.8 4

SP11 P10.0x170.0-160.0 (S 355) 1 M16 8.8 4

SM2 I200 190

SP12 P12.0x220.0-220.0 (S 355) 1

CUT9 Double fillet: 5.6 590.5


CUT10 Fillet: 4.0 739.4

SP13 P10.0x170.0-160.0 (S 355) 1 M16 8.8 4

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Plates Welds Length


Name Shape Nr. Bolts Nr.
[mm] Throat thickness [mm] [mm]

SP14 P10.0x170.0-160.0 (S 355) 1 M16 8.8 4

SP15 P10.0x180.0-200.0 (S 355) 1 M16 8.8 4

SP16 P10.0x180.0-200.0 (S 355) 1 M16 8.8 4

SP17 P8.0x180.0-178.0 (S 355) 1

SP18 P8.0x220.0-220.0 (S 355) 1

CUT11 Fillet: 4.0 739.4

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet S 355 4.2 5.9 1066.5
Fillet S 355 4.2 5.9 909.4
Fillet S 355 4.2 5.9 170.0
Double fillet S 355 5.6 7.9 1390.5
Fillet S 355 4.0 5.7 1478.8
Fillet S 355 5.6 7.9 170.0
Fillet S 355 5.6 7.9 170.0

Bolts
Grip length
Name Count
[mm]
M16 8.8 20 16
M16 8.8 30 8

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Drawing

SP5

P12.0x230-220 (S 355)

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SP8

P10.0x200-180 (S 355)

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SP9

P10.0x160-170 (S 355)

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SP10

P10.0x200-180 (S 355)

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SP11

P10.0x160-170 (S 355)

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SP12

P12.0x220-220 (S 355)

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SP13

P10.0x160-170 (S 355)

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SP14

P10.0x160-170 (S 355)

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SP15

P10.0x200-180 (S 355)

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SP16

P10.0x200-180 (S 355)

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SP17

P8.0x178-180 (S 355)

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SP18

P8.0x220-220 (S 355)

SM1, I200 - Bottom flange 1:

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SM1, I200 - Top flange 1:

SM1, I200 - Web 1:

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SM2, I200 - Bottom flange 1:

SM2, I200 - Top flange 1:

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SM2, I200 - Web 1:

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Symbol explanation
Symbol Explanation
tp Plate thickness
σEd Equivalent stress
εPl Plastic strain
σc,Ed Contact stress
fy Yield strength
εlim Limit of plastic strain
Ft,Ed Tension force
Fv,Ed Resultant of bolt shear forces Vy and Vz in shear planes
Fb,Rd Plate bearing resistance EN 1993-1-8 – Tab. 3.4
Utt Utilization in tension
Uts Utilization in shear
Utts Interaction of tension and shear EN 1993-1-8 – Tab. 3.4
Ft,Rd Bolt tension resistance EN 1993-1-8 – Tab. 3.4
Bp,Rd Punching shear resistance EN 1993-1-8 – Tab. 3.4
Fv,Rd Bolt shear resistance EN 1993-1-8 – Tab. 3.4
Tw Throat thickness a
L Length
σw,Ed Equivalent stress
σ⏊ Perpendicular stress
τ⏊ Shear stress perpendicular to weld axis
τ|| Shear stress parallel to weld axis
Ut Utilization
Utc Weld capacity estimation
◢ Fillet weld
fu Ultimate strength of weld
βw Correlation factor EN 1993-1-8 – Tab. 4.1
σw,Rd Equivalent stress resistance
0.9 σ Perpendicular stress resistance: 0.9*fu/γM2
d0 Cross-section size
δ Local cross-section deformation
δlim Allowed deformation

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Code settings
Item Value Unit Reference
Safety factor γM0 1.10 - EN 1993-1-1: 6.1
Safety factor γM1 1.10 - EN 1993-1-1: 6.1
Safety factor γM2 1.25 - EN 1993-1-1: 6.1
Safety factor γM3 1.25 - EN 1993-1-8: 2.2
Safety factor γC 1.50 - EN 1992-1-1: 2.4.2.4
Safety factor γInst 1.20 - EN 1992-4: Table 4.1
Joint coefficient βj 0.67 - EN 1993-1-8: 6.2.5
Effective area - influence of mesh size 0.10 -
Friction coefficient - concrete 0.25 - EN 1993-1-8
Friction coefficient in slip-resistance 0.30 - EN 1993-1-8 tab 3.7
Limit plastic strain 0.05 - EN 1993-1-5
Detailing Yes
Distance between bolts [d] 2.20 - EN 1993-1-8: tab 3.3
Distance between bolts and edge [d] 1.20 - EN 1993-1-8: tab 3.3
Concrete breakout resistance check None EN 1992-4: 7.2.1.4 and 7.2.2.5
Use calculated αb in bearing check. Yes EN 1993-1-8: tab 3.4
Cracked concrete No EN 1992-4
Local deformation check Yes CIDECT DG 1, 3 - 1.1
Local deformation limit 0.03 - CIDECT DG 1, 3 - 1.1
Geometrical nonlinearity (GMNA) Yes Analysis with large deformations for hollow section joints
Braced system No EN 1993-1-8: 5.2.2.5

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