Fire Fighting System Installation Guide
Fire Fighting System Installation Guide
PART 1 GENERAL
REFERENCES
The fire fighting system works shall be carried out and equipment shall be in accordance with
the following and Conforming to the requirements of the following:
SCOPE OF WORK
The scope of work shall comprise the design, manufacture, transport, installation, testing and
commissioning and training of operators of the equipment required to constitute a complete and
working fire fighting installation as approved by Civil Defence for the building.
PUMPS
The pumping set shall be an approved type of pressurized unit, with capacities as shown on the
Drawings. Unit shall be complete with the two number pumps, one electric and one standby
diesel. Pumps shall be sized and constructed to satisfy the requirements of BS 5306: part 1:
1976. Both pumps shall be kept under pressure at all times. And as per specified
Fire Pumps and controllers shall be as per civil defence approval, incorporated for fire
protection services.
The hose shall be of 25 mm diameter with a chrome plated brass jet/spray nozzle, which at all
time is left in the open position. All the internal components shall be made of brass of according
to BS 1490LM 16/24. In case of fire, by pulling the hose from reel turns the water on
automatically. The unit shall be complete with lock shield valve. PRV’s shall be adjusted to
maintain the flow of all hose reels. Hose reel drums shall be preferably stainless steel or epoxy
coated. Hose reel drums shall be 35 meter long if required in some areas.
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The rubber hose shall be 65mmx120 red colour longitudinally protected fire hose with efficient
density PNC/N/Rubber and synthetic reinforcement as integral part sealed pin holes rated
minimum working pressure of 14 bars. Robust heavy alloy coupling shall be bound and tested
in the factory. Binding shall be with corrosion deterrent material as per SS 6391 1983 type 3
hoses or DIN standard. Nozzle shall be made to M BS 1490 and fitted with inst. Adapter as per
BS 336-Fig 259 and shall have 3 settings of jet/fog/jet/on/off.
The words "FIRE HOSE" shall be written on the door.
SPRINKLER SYSTEM
PERFORMANCE OBJECTIVES:
The Contractor shall include in his Tender for the complete design, installation, testing and
commissioning of the fire protection equipment detailed on the Tender drawings and in this
specification. The Contractor shall include for all labour, material, tools and tackle, complete
with all supports and fixings back to approved building structural members and all items
necessary for a complete, functional system operating in line with the design intent irrespective
of these items being explicitly mentioned or not.
The Contractor shall be responsible for verifying all dimensions and location of other services,
the correct setting out of the installation and fire protection equipment and coordination with the
Civil Defence Authority (ACDA) including obtaining approval of shop drawings and the
installation from (ACDA)
FIREWATER STORAGE:
Water required for extinguishing fire by sprinklers, hose reels and fire hoses shall be stored in
the water storage tanks in the Basement of the building. The source of water to these tanks
shall be the supply available from SEWA. A minimum volume of water is reserved in the RCC
tanks as shown on the Drawings.
SPRINKLER INSTALLATION:
The Specialist sub-Contractor shall design, supply, install, test and commission an automatic
we sprinkler system protecting the building.
The sprinkler installation shall be designed in accordance with NFPA-13 and current Civil
Defence Authority requirements.
Install breeching inlets on the ground floor as shown on the drawing and as required by the Civil
Defence Authority.
Two separate breeching inlets are shown on the drawings and shall be labelled WET RISER
AND SPRINKLER INLET. All necessary ACDA approvals shall be obtained by the sub-
Contractor forwarded to the Engineer for his approval.
All sprinkler heads shall (subject to Civil Defence Authority approval), operate at 68°C and shall
be FM approved. Higher actuation temperature may be recommended in certain location. The
specialist sub-Contractor shall check NFPN local CDA requirements and allow for such
sprinklers.
All fire fighting pipe work shall be painted with two coasts of approved paint.
OPERATION AND ATTENDANCE OF THE FIRE PROTECTION SYSTEMS
The Building Services Contractor shall be responsible for deploying his trained operators to
operate and maintain the fire protection system up to the time of handing over the installation.
Comply with all documentation requirements. In addition for all the fire protection system submit
Test and Inspection/approval records for all hose reels, fire cabinets, landing valves and the
Suppression Systems deployed in the Building.
Note: Fire Proofing Materials to be provided
1)Fire stop structural mortar ( Floor Penetration ) at Telephone and Electrical Rooms as
per BS 476
2)Fire Stop ( cable and cable tray penetration ,applying woven fiber glass with Fire stop 2
coat wherever cable Tray passed horizontally through L.V Room , Electrical Rooms
PART 2 – PRODUCTS
Alarm Check Valve: Cast Iron body, flap type construction with flanged ends, metered bypass
with ball valve for pressure maintenance flow, test and alarm flow parts, bolted access cover,
pressure gauges (as specified elsewhere) at inlet and outlet and UL/FM approved.
Test and Drain Valve: All bronze valve with screwed ends complete with metering orifice,
discharge turn dish etc.
Alarm Test Valve: All bronze ball valve with screwed ends, operating lever, engraved position
indicator attached to body.
Strainer: All bronze, Y type strainer with screwed ends, screwed cover and stainless steel
screen for alarm supply line.
Water Motor Alarm: The Gong, Gong Mount, and Water Motor Housing shall be fabricated from
corrosion resistant aluminium alloys. The bearing type shall be polymer drive bearings which do
not require lubrication, and the Gong shall be closely fitted to the Gong Mount to eliminate the
need for a separate cover.
Pressure Switch: The switch housing shall be weather proof and oil resistant. The cover shall
incorporate tamper resistant screws. It shall have normally closed/open contacts rated for 2.5
amps at 250 volts A/C.
SPRINKLERS ASSEMBLY
The sprinkler heads shall be of the spray pattern installed in an upright position or pendant
position as may be required where indicated in the drawing.
Installed in areas with false ceiling: Provide Concealed pendent sprinkler as indicated in the
drawing. The sprinkler shall be glass bulb type and shall have UL / FM approval.
Installed in areas without false ceiling: Provide Upright / Pendant Sprinkler, Glass approved.
Horizontal Side Wall Sprinkler: The automatic sprinklers designed for installation along with a
wall or lintel. The sprinkler shall be glass bulb type and shall have UL / FM approval.
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Spare Sprinklers: A set of spare sprinkler heads shall be provided in a cabinet together with
sprinkler spanners as per NFPA-13 requirement for use in removing and installation of the
heads.
LANDING VALVES
FIRE CABINETS
A. Fire cabinets shall have fabricated sheet steel (as indicated in the drawing) enclosures. All
joints of the cabinet shall be welded and ground smooth. Hinges shall be solid, pin type
machined from steel rods and welded to cabinet and door. Door edges shall be boxed and shall
have recessed handle in stainless steel escutcheons. Cabinet shall manufacture by ISO9001
manufacturing company and duly certified e.g. LPCB and others. The Fire hose reel shall have
LPCB approval along with approval of the Interior Civil Defence Department.
The inlet breeching shall be in accordance to B.S. 5041 pt 3 1975. The body of the inlet breech-
ing shall be made from spheroid graphite iron to B. S. 2789 and the outlet shall be from gun
metal/Brass to B. S. 1400LG
The inlet breeching piece shall be of horizontal pattern having a 100 mm flanged outlet and
65mm instantaneous male inlets complete with blank caps and chains.
The breeching piece shall be equipped with a 25mm drain valve to drain the riser. All enclosed
in an approved stainless steel flush box with wired glass glazed front panel and conspicuously
indicated by the words:
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GATE VALVES:
Gate valve shall be non-rinsing type as indicated in the drawing. Sizes upto 2” and below shall
be threaded type. The valve body shall be cast bronze and wheel shall be cast iron. The valve
shall be UL listed and rated for 175 psi working pressure.
Sizes 2-1/2” and above shall be / non-rising Gate valves where indicated. The valve body shall
be cast iron. The valve shall be UL / FM approved and rated for 175 psi working pressure (or
200 / 250 psi where required).
Use gate valves. The valve body shall be cast iron and shall be designed & manufactured
according to AWWA standards.
CHECK VALVES:
Check valves shall be swinging type or split clapper type with flanged / grooved ends. The
valve body shall be cast iron. The valve shall be UL / FM approved and rated for 200 psi
working pressure (or 250 psi where required).
Use class 250 / 300 check valves where required. The valve body shall be cast steel and shall
be designed & manufactured according to AWWA standards.
BUTTERFLY VALVES:
Butterfly valves shall be wafer type or Grooved type with tamper switch. The valve body shall
be made of ductile Iron coated with nylon-11. The valve shall be UL / FM approved and rated
for 175 psi working pressure.
PIPES: All pipes shall be Galvanized Seamless Steel pipe as per ASTM A106/ A53, Sch 40,
Grade B
THREADED FITTINGS: Fittings for 2” diameter and below shall be 300 psi Ductile Iron
threaded type. Threaded fittings shall be galvanized and UL/FM approved.
GROOVED FITTINGS: Fittings 2-1/2” diameter and above shall be mechanical grooved type.
Grooved fittings shall be galvanized and UL/FM approved. ). Use 300 PSI (2070 Kpa) or 500
PSI (3450 kPa) rated fittings as per system pressure.
PIPE HANGERS
All hangers shall be made of steel. Hangers shall be Galvanized and UL/FM approved. The
spacing of the hanger supports shall be complying with NFPA requirement.
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FIRE PUMPS
Type: Coupled, horizontal split case.
Materials of construction:
Impeller Bronze
Shaft Alloy Steel
Casing Cast / ductile iron
Case wearing ringBronze
Seal Gland packing.
Base plate Cast iron / fabricated steel
Accessories: Casing relief valve, compound gauge at suction and pressure gauge at discharge
and flexible connections at suction and discharge.
Working pressure: Pump casing and flanges shall be suitable for a working water pressure of
1379 Kpa (200 psig) working water pressure at 121 deg.C (250 deg.F)
Capacity: See schedules on drawings for nominal flow and pressure ratings. Pumps shall have
name plate stating these parameters, permanently attached to the casing.
Motor power rating: See schedules on drawings for motor power ratings. The motor shall be
rated for continuous operation at 150 % of the pump nominal flow. Additional capacity available
from motor service factors exceeding unity may be used in working out the motor power ratings
in limiting cases. The motor acceleration period (star to delta change over) shall not exceed 10
seconds.
Impeller Bronze
Shaft Alloy Steel
Casing Cast / ductile iron
Case wearing ring Bronze
Seal Mechanical
Base plate Cast iron / fabricated steel
Accessories: Compound gauge at suction and pressure gauge at discharge and flexible
connections at suction and discharge.
Working pressure: Pump casing and flanges shall be suitable for a working water pressure of
1724 Kpa (250 psig) working water pressure at 121 deg.C (250 deg.F)
Capacity: Nominal flow and pressure ratings shall be as given in the schedules on Drawings.
Pumps shall have name plates stating these parameters, permanently attached to the casing.
Diesel Engine Drive: Unit complete with the following sub-system and accessories; all in
accordance with the requirements of NFPA 20
Electrical control panel, starter, charger and battery bank with a capacity for 12 complete cycles
of cranking at the required speed (15 seconds cranking and 15 seconds rest)
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Closed circuit engine cooling system with circulating pump and heat exchanger and cooling
water supply complete with isolating valve, electrical solenoid valve, pressure regulator, bypass
line and waste outlet connected to the nearest drain
Engine exhaust system complete with muffler, flexible connection, exhaust piping with rain cap
etc. The exhaust piping shall be fully insulated to avoid heat loss to the surroundings and injury
to personnel.
Diesel storage daily tank having a capacity of one (1) US gallon per horsepower, attached to
the engine assembly, complete with fuel supply and return lines, strainers, valves, flexible
connection etc.
Engine power rating: Engine power ratings shall be suitable for the pumps whose ratings are
given in the schedules on Drawings. The engine shall have a four (4) hour minimum
horsepower rating o drive the pump at its rated speed under any condition of the pump load.
The engine shall be rated for altitude and an ambient temperature of 50 deg.C.
JOCKEY PUMP
Type: Regenerative turbine, multistage centrifugal type.
Materials of construction: Multistage centrifugal pumps.
Impeller Bronze
Shaft Stainless steel
Stage housing Stainless steel
End housing Cast iron
Seal Mechanical
Accessories: Compound gauge at suction and pressure gauge at discharge and flexible
connections at suction and discharge.
Working Pressure: Pump casing and connections (threaded / flanged as appropriate) shall be
suitable for a working water pressure of 1379 Kpa (200 psig) working water pressure at 121
deg.C (250 deg.F)
Capacity: See schedules on drawings for flow and pressure ratings. Pump shall have name
plate stating these parameters, permanently attached to casing.
Electrical motor, type and construction shall be as follows:
Motor power rating: See schedules on drawings for motor ratings. However, the motor shall not
be overloaded at any point of the pump performance curve.
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The engine shall be an open type self contained power unit including the following
accessories:-
Stud shaft.
Fuel pumps and filters.
Air cleaner.
Adjustable governor capable of regulating engine speed within a range of 10 percent
between shut-off and maximum load conditions. The governor shall be set to
maintain rated pump speed at maximum pump load.
Lube oil pump.
Lube oil filter.
Over speed shut down device arranged to shut down engine at a speed approximately
20 percent above rated engine speed and with manual reset. The over speed shut
down device shall be so supervised that the automatic engine controller will
continue to show an over speed trouble signal until the device is manually reset to
normal operating position.
Electric starter, generator or alternator and voltage regulator.
Dual storage battery units. Each unit shall have capacity to maintain cranking speed
through a 6 minutes cycle (15 seconds cranking and 15 seconds rest, in 12
consecutive cycles). Provide certification that the battery unit complies with this
requirement. Batteries shall be furnished in a dry charge condition, with electrolyte
liquid in a separate container. Electrolyte shall be added at the time the engine is
put in service, and the battery is given a conditioning charge.
Dual battery chargers automatically controlled.
Charger shall be specifically designed for fire pump service.
The rectifier shall be a semiconductor type.
The charger for a lead acid battery shall be a type which automatically reduces the
charging rate to less than 500 milliamperes when the battery reaches a full charge
condition.
The control equipment incorporated in an "off-on" type of charger for a lead acid
battery shall start the rectifier hourly. It shall shut off automatically when the battery
has been fully charged.
The battery charger at its rated voltage shall be capable of so delivering energy into
a full discharged battery in such a manner that it will not damage the battery. It
shall restore to the battery 100 percent of the battery's ampere hour rating within 24
hours.
An ammeter with an accuracy of five percent of the normal charging rate shall be
furnished to indicate the operation of the charger.
The charger shall be designed so that it will not be damaged or blow fuses during
the cranking cycle of the engine when operated by an automatic or manual
controller.
A manual charge switch with indicator light shall be provided or, in lieu thereof, the
charger shall automatically charge at the maximum rate whenever required by the
state of charge of the battery.
When not connected through a control panel it shall be arranged to indicate loss of
current output on the load side of the DC over-current protective device.
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Threaded rigid pipe shall be used for this connection. The pipe shall include a manual shut-off
valve, flushing type strainer, pressure regulating valve, automatic electric solenoid valve and a
second manual shut-off valve, automatic electric solenoid valve and a second manual shut-off
valve. A bypass line with manual shut-off valve shall be installed around the manual shut-off
valves, strainer, pressure regulator and solenoid valve.
Engine jacket temperature regulating device.
Engine jacket water pump.
Instrument panel with water temperature gauge, oil pressure gauge, ammeter,
tachometer of the totalising type or an hour meter.
Exhaust mufflers and flexible connectors, stainless steel non-sparking.
The engine shall be arranged for automatic operation with all wiring terminating in a
junction box suitable for field hook-up.
Exhaust piping from flexible connection at engine to muffler and from muffler to point
of discharge to atmosphere shall be schedule 40 black steel pipe and fittings,
welded.
PART 3 – EXECUTION
The system drain line shall be connected to the nearest drain (waste water or storm water
systems only).
FIRE CABINETS
Provide wooden framing of correct size, extending to the plaster finish on all
recessed fire cabinets. Secure fire cabinets in wall by screws, at the wooden frame.
The wooden frames shall be provided by civil contractor.
Provide steel angle base supports for taking up the weight of cabinets installed in
shaft walls.
Cut openings in fire cabinets using appropriate tools. Provide rubber grommets at
these openings to prevent rattling and entry of dust.
Provide boxed sheet metal stiffeners or external, supporting steel framing for
installing hose reels and similar items.
SWITCHES
Co-ordinate with the electrical works and ensures their connection with the building fire alarm
system.
LANDING VALVES
Schematic riser diagrams, clearly indicating the identification number of each landing valve,
their elevations with respect to the pump center line and the maximum pump discharge
pressure etc. shall be furnished to the manufacturer of pressure reducing type valves for a the
purpose of calibrating these landing valves.
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Pressure reducing type landing valves installed at site, shall be calibrated at the factory and
sealed and tagged to this effect.
FIRE PUMPS
Install pumps in such a manner that avoids horizontal elbows at pump suction, excludes air
entrapment in suction line and allows unrestrained movement of the pump assembly (for
vibration isolation purposes).
Make required adjustments to pipe sizes, immediately after the pump flanges. Use flanged
eccentric reducing spool with level crown at pump suction and concentric type at discharge.
Install pump flexible connections at suction and discharge to prevent carry over of pump
vibrations to system piping. Anchor piping immediately after the flexible connections.
Install the suction header horizontally. Make foundations for different models of pumps to suit
the suction header, so that all the suction lines are horizontal.
CONTROL PANELS
Panels shall be fabricated from minimum 1.5mm thick sheet steel and shall have continuously
welded butt joints. Apply two coats of red oxide primer and two coats of baked on fire red
enamel. All required holes and cut outs shall be done at the factory.
All internal wiring shall be done in a neat and professional manner, using cable ties, slip-on
spiral plastic bundle sheaths etc. Provide ample free lengths to allow full swing of doors.
Provide suitable legs, drilled for bolting down to house keeping pads.
Wall mounted panels shall be stiffened with profiled sections welded to the back plate, as
required. Top of wall mounted panels shall be at 180 cms above FFL.
All panels shall have enclosures to IP-44 as minimum requirement and anti-condensation
heaters within.
PRIOR TO START UP
Check the pump motor assembly alignment. Adjust if necessary. Weld steel cleats on
pump and motor bases to lock them in aligned position.
Check electrical continuity and insulation of motor and the control panel, by
meggering.
Shut off the system isolating valve/s and open the test line.
Ensure that the circuit breaker trip rate is correctly selected and the elements properly
installed. Adjust the star delta change over timer to the period recommended by the
motor manufacturer.
Check system power supply voltage. Perform all other checks outlined in the controller
operation manual, before energising the controller.
Ensure that the suction lines and the pump casing are full of water.
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