Aspen Exchanger Design and Rating Shell & Tube V12.

2 Page 1
File: C:\Users\franc\Documents\UP DChE\..\..\..\..\Crude-Kerosene [Link] Printed: 05/03/2024 at [Link] pm

TEMA Sheet

Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 381 - 6096 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 61.3 m² Shells/unit 1 Surf/shell(eff.) 61.3 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name
11 Fluid quantity, Total kg/h 20000 70000
12 Vapor (In/Out) kg/h 0 0 0 0
13 Liquid kg/h 20000 20000 70000 70000
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) °C 200 90 40 78
17 Bubble / Dew point °C / / / /
18 Density Vapor/Liquid kg/m³ / 690 / 770 / 840 / 800
19 Viscosity cp / 0.22 / 0.43 / 4.3 / 2.4
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) / 0.578 / 0.5398 / 0.4801 / 0.4992
23 Thermal conductivity kcal/(h-m-C) / 0.112 / 0.116 / 0.116 / 0.115
24 Latent heat kcal/kg
25 Pressure (abs) kgf/cm² 5 4.897 6.5 6.128
26 Velocity (Mean/Max) m/s 0.28 / 0.3 1.61 / 1.65
27 Pressure drop, allow./calc. kgf/cm² 0.3 0.103 0.7 0.372
28 Fouling resistance (min) m²-h-C/kcal 0.00023 0.00058 0.00075 Ao based
29 Heat exchanged 1283080 kcal/h MTD (corrected) 70.76 °C
30 Transfer rate, Service 295.9 Dirty 296.1 Clean 417.1 kcal/(h-m²-C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure kgf/cm² 5.625 / 0 / 7.312 5.625 / 0 / 7.312
34 Design temperature / MDMT °C 237.78 / -48 115.56 / -48
T2 S1

35 Number passes per shell 1 2

36 Corrosion allowance mm 3.18 3.18 T1 S2

37 Connections In mm 1 76.2 / 150 ANSI 1 101.6 / 150 ANSI

38 Size/Rating Out 1 76.2 / 150 ANSI 1 152.4 / 150 ANSI
39 Nominal Intermediate / 150 ANSI / 150 ANSI
40 Tube #: 170 OD: 19.05 Tks. Average 2.11 mm Length: 6096 mm Pitch: 24.89 mm Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:SA-214 K01807
42 Shell SA-106 B K03006 ID 387.35 OD 406.4 mm Shell cover -
43 Channel or bonnet SA-106 B K03006 Channel cover -
44 Tubesheet-stationary SA-516 70 K02700 - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross SA-285 C K02801 Type Single segmental Cut(%d) 28.8 Horizontal
Spacing: c/c 146.05 mm
47 Baffle-long - Seal Type Inlet 309.56 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 1966 Bundle entrance 73 Bundle exit 65 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 1875.8 Filled with water 2526.3 Bundle 1084.8 kg
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V12.2 Page 2
File: C:\Users\franc\Documents\UP DChE\..\..\..\..\Crude-Kerosene [Link] Printed: 05/03/2024 at [Link] pm

Overall Summary

1 Size 387.35 X 6096 mm Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 62 / 61.3 / m² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 62 / 61.3 / m²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kcal/h 1283080
7 Total flow kg/h 20000 70000 Eff. MTD/ 1 pass MTD °C 70.76 / 81.2
8 Vapor kg/h 0 0 0 0 Actual/Reqd area ratio - fouled/clean 1 / 1.41
9 Liquid kg/h 20000 20000 70000 70000
10 Noncondensable kg/h 0 0 Coef./Resist. kcal/(h-m²-C) m²-h-C/kcal %
11 Cond./Evap. kg/h 0 0 Overall fouled 296.1 0.00338
12 Temperature °C 200 90 40 78 Overall clean 417.1 0.0024
13 Bubble Point °C Tube side film 720.1 0.00139 41.12
14 Dew Point °C Tube side fouling 1339.1 0.00075 22.11
15 Vapor mass fraction 0 0 0 0 Tube wall 21384.5 5E-05 1.38
16 Pressure (abs) kgf/cm² 5 4.897 6.5 6.128 Outside fouling 4299.2 0.00023 6.89
17 DeltaP allow/cal kgf/cm² 0.3 0.103 0.7 0.372 Outside film 1039.2 0.00096 28.49
18 Velocity m/s 0.3 0.27 1.58 1.65
19 Liquid Properties Shell Side Pressure Drop kgf/cm² %
20 Density kg/m³ 690 770 840 800 Inlet nozzle 0.012 12.04
21 Viscosity cp 0.22 0.43 4.3 2.4 InletspaceXflow 0.002 1.84
22 Specific heat kcal/(kg-C) 0.578 0.5398 0.4801 0.4992 Baffle Xflow 0.058 56
23 Therm. cond. kcal/(h-m-C) 0.112 0.116 0.116 0.115 Baffle window 0.022 20.89
24 Surface tension dynes/cm OutletspaceXflow 0.002 1.69
25 Molecular weight Outlet nozzle 0.008 7.55
26 Vapor Properties Intermediate nozzles
27 Density kg/m³ Tube Side Pressure Drop kgf/cm² %
28 Viscosity cp Inlet nozzle 0.034 9.13
29 Specific heat kcal/(kg-C) Entering tubes 0.011 2.92
30 Therm. cond. kcal/(h-m-C) Inside tubes 0.304 82.1
31 Molecular weight Exiting tubes 0.018 4.83
32 Two-Phase Properties Outlet nozzle 0.004 1.03
33 Latent heat kcal/kg Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
35 Reynolds No. vapor Shell nozzle inlet 1.69 1966
36 Reynolds No. liquid 17932.97 9175.01 4566.38 8181.43 Shell bundle Xflow 0.3 0.27
37 Prandtl No. vapor Shell baffle window 0.22 0.2
38 Prandtl No. liquid 4.1 7.2 64.02 37.71 Shell nozzle outlet 1.51 1762
39 Heat Load kcal/h kcal/h Shell nozzle interm
40 Vapor only 0 0 m/s kg/(m-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 2.82 6673
42 Latent heat 0 0 Tubes 1.58 1.65
43 2-Phase liquid 0 0 Tube nozzle outlet 1.3 1360
44 Liquid only -1263734 1302427 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD mm 14.83 / 19.05 Number 38 Inlet mm 1 / 88.9 1 / 114.3
48 Length act/eff mm 6096 / 6023 Cut(%d) 28.8 Outlet 1 / 88.9 1 / 168.28
49 Tube passes 2 Cut orientation H Intermediate / /
50 Tube No. 170 Spacing: c/c mm 146.05 Impingement protection None
51 Tube pattern 30 Spacing at inlet mm 309.56
52 Tube pitch mm 24.89 Spacing at outlet mm 309.56
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No