ISSN (Online) : 2319 - 8753
ISSN (Print) : 2347 - 6710
International Journal of Innovative Research in Science, Engineering and Technology
An ISO 3297: 2007 Certified Organization Volume 7, Special Issue 7, June 2018
One Day National Conference on “Recent Trends in Mechanical Engineering & Applied Sciences 2018”
(RTME & AS-2018)”
17th May 2018
Organized by
Department of Mechanical Engineering and Applied Science, Sri Krishna Institute of Technology, Bangalore, India
Study and Fabrication of Solar Powered
Multiple Crop Cutter
C J Manjunatha1, Manjunath K2, Ashok Kumar A3, Nataraja M4
Assistant Professor, Dept. of Mechanical Engineering, Sha- Shib College of Engineering, Chickballapur,
Karnataka, India1
Assistant Professor, Dept. of Mechanical Engineering, SEA College of Engg. & Technology, Bangalore,
Karnataka, India2
Assistant Professor, Dept. of Mechanical Engineering, Sha- Shib College of Engineering, Chickballapur,
Karnataka, India3
Assistant Professor, Dept. of Mechanical Engineering, Sir M Visvesvarya Institute of Technology, Bangalore,
Karnataka, India4
ABSTRACT: Solar power energy from the sun is converted into thermal or electrical energy which is the cleanest and
most abundant renewable energy source. The U.S.A. has the richest solar sources in the world. Solar energy plays an
important role in agricultural operations like drying food products, solar water and air heaters, solar cookers, irrigation,
street lights and some home appliances. In Indian farms, the cutting operations are mainly performed by hand. Now a
days, the use of mechanized cutting instruments, powered by fossil fuels can also been seen in some places. In hand
cutting, the cutting of the crops consumes ample amount of time and labour charges, which is a drawback.
In mechanized cutting methods, the operating & fuel cost of the machine exceeds the budget of a common farmer. To
overcome all these drawbacks, we can use renewable, Non-conventional energy source like solar energy as it is easily
available in nature. An application of non-conventional, renewable energy source is the alternate solution for current
energy demand. In this project solar energy is used which is non-conventional-renewable energy source which is freely
available, to reduce the overall cost of the cutting operation. The mechanisms used are also simple. The machine is
light weight & Compact. Most importantly, can be easily availed by the farmers.
KEYWORDS: Solar panel, Battery, DC Motor.
I. INTRODUCTION
In the country like India where the main source of income is agriculture. Needs to concentrate in some aspects like how
to increase productivity and profit, how to reduce cost and how to solve and ease the problems of workers. To
overcome this new manually operated cutter is fabricated for cutting of multiple types of crop during harvesting and
named as “Multi Crop Cutter”. It possesses four criterion ease in manufacturing, ease in handling, low cost and light
weight. There are some procedures involved in fabrication of this device such as fabricating prototypes, material &
component selection, etc.
Today, India ranks second among other countries across the globe in farm output. Agriculture and allied sectors like
forestry and fisheries accounted for 13.7% of the GDP in 2013, about 50% of the workforce. The economic
contribution of agriculture to India's GDP is steadily decreasing with the country's broad-based economic growth. Still,
agriculture is a demographically broad economic sector and plays a important role in the overall socio-economic fabric
of India. According to WHO, Slow agricultural growth is an interest for policymakers as two-thirds of India’s people
depend on rural employment for a living. The agricultural practices which are currently employed are neither
Copyright to IJIRSET www.ijirset.com 1
ISSN (Online) : 2319 - 8753
ISSN (Print) : 2347 - 6710
International Journal of Innovative Research in Science, Engineering and Technology
An ISO 3297: 2007 Certified Organization Volume 7, Special Issue 7, June 2018
One Day National Conference on “Recent Trends in Mechanical Engineering & Applied Sciences 2018”
(RTME & AS-2018)”
17th May 2018
Organized by
Department of Mechanical Engineering and Applied Science, Sri Krishna Institute of Technology, Bangalore, India
economically nor environmentally sustainable and India's yields for many agricultural material are comparatively low.
Improperly maintained irrigation systems and almost universal lack of good extension services are among the factors
responsible. Farmers' access to markets is hampered by poor roads, rudimentary market infrastructure, and excessive
regulation.
II. RELATED WORK
Various approaches have been proposed for improving mechanized type of crop cutter in agriculture field. Designing a
reaper machine to harvest grains more efficiently. The research work focusing on harvesting operation to the small land
holder to cutting varieties of crop in less time and at low cost by considering the factor as power requirement, ease of
operation , field condition , time of operation and climatologically condition. By the study Mr. P. B. Chavan, Mr. D. K.
Patil, Mr. D. S. Dhondge. To increase the productivity and profit. How to cutting reduce the cost and how to solve the
problem comes from workers. It is fabricated for cutting various crop varieties during the time cutting to the fabrication
and performance test of an ultraportable crop cutter by G Maruthi Prasad Yadav , GMD Javeed Basha. This fabrication
model small scale sugarcane harvesting machine consists petrol engine and mechanisms are used in this machine to
compare to manual harvesting by using this machine has capacity to cut sugarcane in faster rate and economical. This
study done by the Adarsh J Jain, Srinivas Rarod, Vinay N Thotad and Kiran. In this research work was made to
investigate the cutting energy and force required for the pigeon pea crops. The commercially available blade it has been
attached to the lower end of the arm of pendulum type dynamic tester which cut the stalk at 900 to the stalk axis with
knife velocity ranging between 2.28m/s to7.23 m/s the diameter of stem at42.6 % (wb) moisture content. The cutting
force I directly proportional to cross sectional area “stem cutter was deign and developed by Atul R. Dange, S. K.
Thakare, I Bhaskarao and Umarfarooq momin.
III. COMPONENTS USED
DC Motor: A DC motor is any of a class of rotary electrical machines that converts direct current electrical energy into
mechanical energy. The most common types rely on the forces produced by magnetic fields. Nearly all types of DC
motors have some internal mechanism, either electro-mechanical or electronic, to periodically change the direction of
current flow in part of the motor.
DC Drive Motor: DC drive technology is efficient, reliable, cost effective, operator friendly and relatively easy to
implement. DC drive provides many advantages over AC drives, especially for regenerative and high power
applications. DC drives have been widely used in industrial drive applications in order to offer very precise control.
Solar Panel: Solar panel is a device that converts light energy into electrical energy. These are called solar panels
because the most powerful source of light available from the Sun called Solar energy. A solar panel is a collection of
solar cells.
Battery: A lead acid battery is a type of rechargeable battery in which lead ions move from the negative electrode to the
positive electrode during discharge and back when charging. Lead- acid batteries use an intercalated lithium compound
as one electrode material, compared to the metallic lead used in a non-rechargeable lead acid battery. The electrolyte,
which allows for ionic movement, and the two electrodes are the constituent components of a lead acid battery cell.
IV. EXPERIMENTAL RESULTS
As discussed in the above mentioned related work, the conventional crop cutters are of engine operated or manually
operated types. In conventional crop cutting, the labour has to work hard for many hours in field. In case of engine
operated crop cutter, the maintenance and operating cost will be high. So our main objective in this project is to reduce
the manual effort, maintenance, operating cost and to design and fabricate a multiple cutting machine.
Low initial cost, thus affordable by indian farmers, no cost of fuels, low operating & handling costs, low maintenance
cost, light in weight & compact and use of non-conventional source of energy, thus conserving fossil fuels.
Copyright to IJIRSET www.ijirset.com 2
ISSN (Online) : 2319 - 8753
ISSN (Print) : 2347 - 6710
International Journal of Innovative Research in Science, Engineering and Technology
An ISO 3297: 2007 Certified Organization Volume 7, Special Issue 7, June 2018
One Day National Conference on “Recent Trends in Mechanical Engineering & Applied Sciences 2018”
(RTME & AS-2018)”
17th May 2018
Organized by
Department of Mechanical Engineering and Applied Science, Sri Krishna Institute of Technology, Bangalore, India
Fig. 1: Shows the 3-dimensional & 2-dimensional view of the assembled component.
Fig. 2: Graphical comparison of Weights of existing cutters v/s. Solar Powered Multiple crop cutter
Advantages:
Low Initial Cost, thus affordable by Indian Farmers.
No cost of Fuels.
Low Operating & Handling Costs.
Low Maintenance Cost.
Light in weight & Compact.
Use of Non-Conventional Source of Energy, thus conserving Fossil Fuels.
Copyright to IJIRSET www.ijirset.com 3
ISSN (Online) : 2319 - 8753
ISSN (Print) : 2347 - 6710
International Journal of Innovative Research in Science, Engineering and Technology
An ISO 3297: 2007 Certified Organization Volume 7, Special Issue 7, June 2018
One Day National Conference on “Recent Trends in Mechanical Engineering & Applied Sciences 2018”
(RTME & AS-2018)”
17th May 2018
Organized by
Department of Mechanical Engineering and Applied Science, Sri Krishna Institute of Technology, Bangalore, India
Fig. 2. Application of the solar operated multiple crop cutter in rice plant
V. CONCLUSION
As we know 70% of population of our country lives in villages and their main occupation is agriculture. Moreover, the
farmers in India have small land holdings, likely 1-2 acres and their financial status is also poor. Hence, they cannot
buy the available crop cutters, so they opt for hand cutting, which takes several man hours and labor charges. The
overall weight of the model can be minimized by modern techniques, such as composites, the battery backup can be
increased by adopting some new technology in electric fields. This design is to be operated by partial automated
movement, i.e., forward & backward movement. But in future this model can be developed as a fully automated vehicle
such that it can move over the pre-defined path on its own by installing a steering mechanism which can provide left &
right direction movement, more powerful motors can be used to this model for cutting operation and the blades of the
model can be made adjustable to lower and upper for cutting grass and trees altogether along with crops.
REFERENCES
[1] Fabrication and performance test of an Ultraportable Crop cutter, Mr. G Maruthi Prasad Yadav, GMD Javeed Basha IJRSET Volume 2.
[2] Relationship between Stalk Shear Strength and Morphological Traits of Stalk Crops, by Li Liang and Yuming Guo.
[3] Farm power sources, their availability and future requirements to sustain agricultural production, by N. S. L. Srivastava.
[4] State of Indian Agriculture 2012-13, Indian Government Analysis.
[5] Design and fabrication of small scale Sugarcane Harvesting Machine, Adarsh J Jain, Shashank Karne, Srinivas Ratod, Vinay N1 Toted and
Karan ISSN 2278 – 0149 .ijmerr Vol. 2, No. 3, July 2013.
Copyright to IJIRSET www.ijirset.com 4