Coaching Depot Jabalpur – LHB Coach Commissioning Format
Basic Details:
Coach No. Depot
Coach Type Commissioning Date
Production Unit Manufacturing Date
Return Date
CBC Details:
PEAV END NON PEAV END
CBC Make
CBC Type
Item to be checked Range Work Done Remarks WORK TO BE
In CBC ATTEND AT SICK
LINE (NAME & SIGN
OF STAFF)
Check for proper Property class 10.9
fitment & working of and torque 200NM
All standard
fasteners
Check proper
working of operating
handle with locking
arrangement
Check Movement of Vertical +-110MM
the coupler body to Horizontal +-90MM
its gathering range.
Check movement of
Knuckle for smooth
operation.
CBC/ Buffer Height 1030-1105MM PEAV END-
NON PEAV END-
Bogie Details:
PEAV END NON PEAV END WORK TO BE ATTEND AT PIT
LINE (NAME & SIGN OF STAFF)
Bogie No.
Type of secondary
suspension
(Coil spring/Air
spring)
Bogie clearances RANGE PEAV END NON PEAV END WORK TO BE
ATTEND AT PIT
LINE (NAME &
SIGN OF STAFF
Lateral Clearance 25 ±5 mm
+5
Longitudinal 8−2 mm
Clearance
+0
Secondary Bump 90−5 mm
stop Clearance
Item to be checked in Bogie Work Done WORK TO BE
Remarks ATTEND AT PIT
LINE (NAME &
SIGN OF STAFF
All under gear components like traction link, Anti
roll bar,Bump stop to be checked for proper
fitment & condition.
Bogie body connections to be checked for proper
fitment of nut, I-bolt,shims etc.
All primary & secondary springs to be checked
for proper orientation and placement.
Wheels:
● All wheel to be checked & diameter also to be measured (915mm new, 855mm
condemn)
Wheel No. Diameter (in mm) WORK TO BE ATTEND AT PIT
LINE BY SICK LINE STAFF
(NAME & SIGN OF STAFF)
Wheel No L1 & R8
Wheel No L2 & R7
Wheel No L3 & R6
Wheel No L4 & R5
Axle Box:
Range Work Done WORK TO BE
Item to be checked Remarks ATTEND AT PIT LINE
(NAME & SIGN OF
STAFF)
All Earthing device, its M8 bolt, Torque 21
slip assembly bolt to be Nm, Property Class
checked 10.9
WSP phonic wheel stud, M8 bolt, Torque 21
to be checked Nm, Property Class
10.9
Axle end plate bolts to M20 bolt, Torque
be checked 200Nm, Property
Class 8.8
Axle cover bolts to be M16, Torque 170
checked N-m, Property Class
10.9
Control Arm bolts to be M16, Torque 200
checked Nm, Property Class
10.9
Make Property Class
Axle End Plate Bolt
Axle Box Cover Bolt
Control Arm Bolt
Speed Sensor Gap (0.9 to 1.4mm)
Tightness of phonic wheel bolt and Earthing device oilar ring bolt:-
Phonic Wheel WORK TO BE ATTEND
Assembly Ma Prop Number of rounds it AT PIT LINE (NAME &
ke erty tights / rotates SIGN OF STAFF)
of Class before reaching 21
bolt Nm (represented by
of click of torque
bolt wrench)
Phonic M8 Bolt
Wheel 1 1
M8 Bolt
2
M8 Bolt
3
Phonic M8 Bolt
Wheel 2 1
M8 Bolt
2
M8 Bolt
3
Phonic M8 Bolt
Wheel 3 1
M8 Bolt
2
M8 Bolt
3
Phonic M8 Bolt
Wheel 4 1
M8 Bolt
2
M8 Bolt
3
Oiler Ring Ma Prop Number of rounds it
Assembly of ke erty tights / rotates
Earthing device: of Class before reaching 21
bolt Nm (represented by
of click of torque
bolt wrench)
Oiler M8
ring 1 Bolt 1
M8
Bolt 2
M8
Bolt 3
Oiler M8
ring 2 Bolt 1
M8
Bolt 2
M8
Bolt 3
Note:- To check whether M8 bolts of phonic Wheel & earthing
device are properly torqued or not, calibrated torque wrench
will be set at 21 Nm & applied on M8 bolts. Number of rounds
(1/4 th , 3/4 th, 1 & so on ) The bolt rotates or tightens before a
click of torque wrench, indicating torque of 21 Nm, will
represent looseness of the bolt.
Other Remark on Earthing Device and Phonic Wheel:
Dampers:
Item Work Done WORK TO BE ATTEND
Remarks AT PIT LINE (NAME &
SIGN OF STAFF)
All dampers to be checked for proper fitment
and condition
Air Spring:
Air Spring Make WORK TO BE
ATTEND AT PITLINE
(NAME & SIGN OF
STAFF)
1. 2. 3. 4.
FIBA Make:
PEAV END TROLLY NON PEAV END TROLLY WORK TO BE ATTEND AT PITLINE
(NAME & SIGN OF STAFF)
Item to be checked for Air spring Range Work Done WORK TO BE
Remarks ATTEND AT PITLINE
(NAME & SIGN OF
STAFF)
Check for any leakage during
testing (With soap solution)
Working of FIBA to be checked
Check all hose connections for no
sharp bend and for no rubbing
from other pipes/parts or coach
under frame.
Check Air spring height in charge 287mm-292mm
position.
Check Bogie corner height in Air 925 mm
Spring inflated condition.
Air Brake Details:
Air Brake Panel Make
WSP Make
Item to be checked for Range Work Done Remarks WORK TO BE ATTEND AT
Air brake PITLINE (NAME & SIGN
OF STAFF)
Brake panel, Brake
calipers, WSP system
mounting to be checked
Air brake pipe line to be
checked for leakage.
WSP testing for proper
functioning .
ACP testing for working of
PEASD and ACP indication
signals.
SCTR (as per format) [at
sick line]
LAVATORY:
Item to be checked in lavatory Work Done Remarks WORK TO BE ATTEND AT
PITLINE (NAME & SIGN OF
STAFF)
Check working of pressurized / bio
vacuum/Conventional flushing system.
Check all pneumatic connections,
isolating cock .
Flushing System ( Bio Any new item Bacteria WORK TO BE
Vacuum/ Charging ATTEND AT
Pressurized/ PITLINE (NAME &
Normal), Make SIGN OF STAFF)
Lavatory
No 1
Lavatory
No 2
Lavatory
No 3
Lavatory
No 4
Water Circulation System:
Overhead/ Underslung Tank
Tank Make:
Door:
● All doors & door closer to be checked for proper fitment & working.
Condition ( Ok/ Not Ok ) WORK TO BE ATTEND AT PITLINE
(NAME & SIGN OF STAFF)
Main Entrance Door
Lavatory Door
Compartment Door (for AC
coaches)
Vestibule:
Item to be checked Work Done Remarks
Check proper mounting of fall plates.
Ensure proper working of vestibule door by opening &
closing it.
General:
Item to be checked Work Done Remarks WORK TO BE ATTEND AT
PITLINE (NAME & SIGN OF
STAFF)
Flooring, Seat & Berth, Ceiling to be
checked for any damage or other defects.
Check proper working of windows.
Partition Wall Type
Ceiling Type
Braille Signage ( Available/ Not
Available)
Water Purifier ( Available/ Not
Available)
CCTV ( Available/ Not Available),
Make
Passenger Information System
Fire Alarm & Suppression System
Auto Janitor
Type of outer dustbin
Type of inside lavatory dustbin
Type of outer washbasin
Type of inside lavatory dustbin
Type of lavatory door latch
Type of barrel bolt in passage area
Rexene (Type, Color)
PVC flooring (Color)
Pasting of OBHS stickers
Pasting of Pest & Rodent control
stickers
If Power car, keeping of FP, BP hose
pipe, dummy keys etc.
Fire Extinguishers Details
Stenciling of Commissioning date
Keeping Destination board &
number plates
Any New Item fitted/Modification in Coach:-
S.no. Item Name Firm’s Name Purpose
Name & Sign. of sickline Engineer Name & Sign. of R/M Engineer
