SANYO DENKI Environmental Policy Overview
SANYO DENKI Environmental Policy Overview
For society and the natural environment we will help preserve the global
For Environment... environment and contribute to the prosperity of mankind through
our corporate activities.
For customers and users we will create new values through technology,
For Customers... products and services.
For competitors and the industry we will strive to build industrial and
For Competitors... technical development through technical alliances and competition.
Contents
1
Message from the Major Operating Officer
Thank you for your continued understanding and cooperation in our business activities.
In fiscal 2013, our company launched our Seventh Medium-term Management Plan toward the realization
of our new dream. The plan is to become a “global SANYO DENKI” and build the world's leading brand. As a
company, we must fulfill our social responsibilities in society, and particularly our environmental responsibilities,
which is a foundation on which to build a world-class top brand.To promote our business activities and fulfill our
social responsibilities, our environmental activities are incorporated into our business framework so that our
business itself is directly linked to the environmental activities. We also are making efforts to clarify the environ-
mental impact of our business activities for the purpose of global environmental conservation.
Last year, a feed-in tariff system for renewable energies entered into force, and the demand for photovoltaic
power (PV) generation systems has been rapidly growing. To meet the increasing demand, we are enhancing
production of PV Inverters. We have introduced a 150kW PV power generation system at both our Kangawa
Works and Fujiyama Works, and the generated power is being used in those factories. We plan to install more
systems in the future.
What energy means and how people consider energy use are changing. We are entering an era of energy
saving and energy management, in which we will increasingly use renewable energies, fuel efficient vehicles, ex-
panded electric mobility, use of accumulators, leveling of electric power, use of regenerative power, and energy
management using peak-cut or grid devices. We believe we can contribute to better energy use by incorporating
the power conversion and power leveling technologies we have been developing for many years into our future
products.
Our company has also introduced a reduction management system for direct resources, including power con-
sumption, copier paper, waste, etc., at various locations. For development of new products, we established an
environmental assessment standard to identify products satisfying certain assessment criteria as “Eco Products.”
Basically, all new products are designed to be certified as Eco Products. Eco Products are designed to be environ-
mentally-friendly.This will not only enhance the competitiveness of our products, but also help our customers to
be involved in reducing the global environmental impact. We have introduced a number of Eco Products featur-
ing low power consumption, high precision, high performance, and long life.
In fiscal 2013, factory buildings at our Fujiyama Works were refurbished, and a part of the Shioda Works were
integrated into the Fujiyama Works. Our Head Office is also scheduled to relocate. Environmental changes due to
such integration and relocation will be monitored. We actively promote and conduct environmental preservation
activities. We believe that management transparency through disclosure of environmental information is impor-
tant, and is part of our responsibility to society. These environmental preservation activities reduce the environ-
mental impact over our product’s life cycles, and reuse of resources leads to reduction in total energy use.
Thank you for your understanding and cooperation in our efforts towards environmental management.
2
Environmental Policy and System
Environmental Committee
1.
2.
1
2
3
4
3.
4.
5.
6.
2000 7 1
2009 10 1
3
Env ir o n m e n t al M anagement Sys tem
PLAN DO
Setting goals and targets Implementing the plans in
and making plans based accordance with rules
on environmental policies and procedures
Continuous
improvements
ACTION CHECK
Checking and recording
Improving deficiencies and
results based on accurate
reviewing the system measurements, and
checking the system
operation
through monitoring
4
Ac ti vit y Re p or t for F i scal 2012
Sales activities Sales ratio of Eco-products: 50% or higher Sales ratio of Eco-products: 31.4%
Notes: 1. The reduction rate is calculated using fiscal 2000 as the base year, except for electric power and town gass, for which fiscal 2006 and 2010 were used as the respective base years.
2. Figures in parentheses indicate increases.
5
En e r g y S aving
Results of introduction
We selected and introduced a hybrid system product to replace the hydraulic pumps on the cooling fan blade assembly line at our
Fujiyama Works. Electricity consumption was reduced by cutting power while the pumps were idle.
We developed and introduced in-house electrical equipment using our own servo motors instead of the former hydraulic method.
Electricity consumption was subsequently reduced.
We analyzed equipment operating states using the energy management system newly introduced in the Kangawa Works to reduce
unnecessary power consumption of systems and equipment.
34 111
398
382 378 375
34
31 58 60
27 59
26 26 26 8 16
12,499 28 298 7 7 19 20
35 28 8
11,551 26 29
1,987 113 12
2,014 10,678
701 7 93
9,024 1,884 26 96 101
8,697 701 100
880 1,210 751
597 25 88 25
1,408 23 24
85
21 83
7,217 9,811 8,836 8,043 159
6,391 152 142
110 136
09 10 11 12
09 10 11 12 Electricity (Fiscal)
(Fiscal) Kangawa Works Shioda Works Fujiyama Works
Electricity A-type heavy oil Other Unit energy Technology Center Head Office A-type heavy oil Others Consumption per uni
consumption
250
200
150
100
50
6
En e r g y S aving
(1) Cut down unnecessary lighting in warehouses and on equipment (1) Savings in commercial electricity
Kangawa (2) Lower air-pressure setting (2) Savings in commercial electricity
Works (3) Repair air leaks (2) Savings in commercial electricity
(4) Promote use of solar power (4) Savings in commercial electricity
(1) Affixing calendar timers to machines (1) Savings in electricity by preventing switches from being left on
(2) Redesigning of mounter programs (2) Savings in electricity by reducing the production cycle time
Shioda (3) Miniaturize the equipment to be newly installed (3) Save energy through miniaturization of heater capacity
Works (4) Systematic operation of boilers according to weekly (4) Control of use of A-type heavy oil
calendar timers
(1) Stop use of unnecessary lighting (1) Savings in electricity by reducing lighting hours
(2) Adjustment of the operation time of air conditioners (2) Savings in electricity by reducing operation hours,
Fujiyama (3) Shift the operating hours of production equipment Reduce the consumption of A heavy oil
Works (4) Adjust the operating hours of loading equipment for test (3) Savings in commercial electricity
(5) Promote use of solar power (4) Saves electric power by reviewing the test run time
(5) Savings in commercial electricity
Transportation
Our company is using zero-emission electric automobiles as well as vehicles that comply with the regulations on diesel car exhaust in
seven municipal communities to transport supplies between factories, in order to reduce the environmental burden. A company-wide
“ Stop Idling” campaign is also under way.
Signboard for idling stop Vehicle that complies with the Electric automobiles Vehicle that complies with the
regulations on diesel car exhaust regulations on diesel car exhaust
in seven municipal communities
7
Environmental Accounting
Sanyo Denki has been employing an environmental accounting system Performance in fiscal 2012
since fiscal 2003 with the aim of implementing efficient and effective 1)Environmental Conservation Costs
measures for environmental conservation. We measure the costs Environmental Conservation Costs in fiscal 2012 were 999 million yen
required for environmental conservation in our business activities and in total: 119 million yen for Investment and 880 million yen for Costs and
the effects produced by these activities using quantitative indicators Expenses. As for Investment, we not only spent money on company-
(measured in terms of monetary units or physical quantities) and owned electric vehicles as a Global Environmental Conservation Cost,
analyze these costs and effects in order to improve the efficiency and but also spent R&D money in order to develop Eco Products. As for
activity levels of environment management. Costs and Expenses, R&D costs and Management Activities costs
posted the high rates of 64.4% and 23.7%, respectively.
2)Environmental Conservation Effects
Due to decreases in production output of some factories,
effects concerning Resources Used for Business Activities became
positive, except for Consumption of Heavy Fuel Oil A and Light Oil
Consumption. In particular, Introduction of Energy has reduced CO2
“Environmental Accounting Guidelines” published by the Ministry of the
Environment, Format for publication C emissions by 842t, and electric power consumption by 1.73 million
Data range (company-wide) kWh, as compared with the previous fiscal year.
Period covered: April 1, 2012 to March 31, 2013 3)Economic Effects
Due to decreases in production output of some factories, Reduction in
Expenses by Energy Saving has decreased about 25% year-over-year
to 3 million yen. Meanwhile, profits from sales of valuable resources
were 70 million yen, down about 30% from the previous year.
3. Resource recycling costs Reduction of waste, recycling, and proper waste disposal 0 41,586
Total of items 1 through 3 21,870 86,433
Green procurement of office supplies and commissions
(2) Upstream and downstream costs
for refurbishing and reconditioning product
0 14,921
Development and operation of the EMS and
(3) Administration costs
environmental training for employees
0 208,942
Development of Eco-products (such as testing equipment
(4) R&D costs
and making molds)
97,398 566,745
Annual membership fee for the Japan environmental
(5) Social activity costs
management association for industry, and other fees
0 3,252
(6) Environmental damage measure costs Assessment of soil contamination, and expenditures 0 0
Total 119,268 880,293
Expenses include depreciation of facilities and personnel costs.
Input of other resources Decrease in the input of other resources Copying paper consumption : 90,000 sheets
Decrease in the total discharge of waste and other materials Total discharge of waste : 934t
Effects on environmental
burdens due to emissions Discharge of waste Increase in the percentage of recyclable materials in the
Recyclable materials and useful materials: 0.79%
and waste produced by and other materials total discharge of waste
business activities
Decrease in the discharge of hazardous waste Discharge of hazardous waste : 1.9t
Economic effects of environmental conserving measures (substantive effects) (In thousands of yen)
Classification Amount
Profits Sales of useful materials 70,520
Reduction of costs by energy saving 3,350
Reduction
of costs
Reduction of waste disposal costs by recycling 925
Reduction of expenses for copying paper 886
: Triangles indicate that there was no difference compared to last year.
8
Product Development
As for product design, we are carrying out R&D to incorporate the 169
latest energy-saving technologies into our new products. At the same 151
150
time, we carry out product assessments to evaluate the environmental 131
impact of products at each stage, such as component and material 114
procurement, manufacture, distribution, use, recycling, and disposal. 97
100
Newly developed products are compared with commercially available
and existing products and are certified as Eco-products (Eco-design
products) if they satisfy the specified evaluation standards. In fiscal 50
2012, Eco-products were made up of a total of 169 types .
Eco-products are presented in catalogues and other materials with
"LEAF symbols." 0
08 09 10 11 12 (fiscal year)
80
60
2007.
Natural environment
CO2 energy Life cycle processes reviewed in LCA CO2 energy
Processing Processing
of parts of products
Transportation
Manufacture Reuse and distribution
of materials
Recycling
User
(material, chemical or thermal)
Final disposal
Collected
and repaired
Selected
Disassembled
Crushed
CO2 energy CO2 energy
Effects on the natural environment (global warming) are assessed at each stage of the life cycle,
based on the energy consumption and the amount of CO2 emission.
9
Product Development
Results of LCA
Eighteen new Eco-products were developed in 2012. We will present the results of the LCA of three representative products. The results are based on
a comparison of the amounts of CO2 emitted during the time of use between newly developed models and their immediate predecessors. Since these
products are used for a long time, the reduction of CO2 emitted during the time of use will be effective in preventing global warming. The following
results show the CO2 emission volumes for one year (result of LCA divided by the service life of a product).
Features
30
Reduces power consumption by about 35% as Reduction by 19%
15
Models compared for LCA
New model : 9GA0.12P7J001 10
0
Existing model New model
Features 0.03
0.01
Features 1800
1000
400
200
0
Existing model New model
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C h e m ical S ub st ance M an agem ent
Establishment and Use of Chemical Substance Management An examination of hazardous chemical substances contained
Guidelines in our products is under way based on the Chemical Sub stance
In August 2005 we established our Chemical Substance Man- Management Guidelines.
agement Guidelines for the management of hazardous sub- Our company guidelines concerning China RoHS and coun-
stances, concerning parts and materials used for our company’s termeasures for substances banned by the revised RoHS Direc-
products. tive and REACH have been disseminated inside our company.
Our Chemical Substance Management Guidelines provide man- Using an X-ray fluorescence analyzer (XRF), six RoHS sub-
agement rules concerning substances specified in various laws stances contained in materials are being analyzed.
and regulations, such as substances whose use is restricted or SVHC materials (high-concern materials: 138 substances)
prohibited by the RoHS Directive, SVHC (high-concern material) listed in REACH are being investigated to provide information
in REACH, substances banned by domestic and foreign legisla- for our customers.
tion, and substances designated by the Japan Green Procure-
ment Survey Standardization Initiative (JGPSSI).
We keep these guidelines up-to-date by making necessary revi- *RoHS Directive (DIRECTIVE 2011/65/EU OF THE EUROPEAN PARLIA-
sions in response to changes in relevant laws and regulations. MENT AND OF THE COUNCIL of 8 June 2011 on the restric tions on use
(Revisions were made twice in 2012.) These include definitions of certain hazardous substances in electrical and elec tronic equip-
of terms, RoHS threshold values, survey questionnaires for our ment)
suppliers on chemical substances that affect the environment, Six substances (lead, chromium hexavalent, cadmium, mercury, and
and a guarantee form to assure that no RoHS-restricted sub- two specific brominated flame retardants [PBD, PBDE])
stances are included in the materials we use. *China RoHS: A Chinese government regulation
Currently, we request that our suppliers agree to abide by our *REACH (Registration, Evaluation, Authorization and Restriction of
Chemical Substance Management Guidelines, and that they Chemicals): A comprehensive system for registration, evaluation/ap-
submit a survey questionnaire and a guarantee form to assure proval, and restriction of chemical substances in Europe
that their supplies contain no RoHS-restricted substances.
An X-ray fluorescent analysis device at the Kangawa Works Lead-free high-temperature soldering equipment at the
Fujiyama Works
11
C h e m ical S ub st ance M an agem ent
Our company registers and reports the amount of discharge and PRTR-controlled substances
transportation of reportable PRTR-controlled substances when PRTR-controlled substances (that are required to be reported
and used in amounts of one ton or more)
over one ton annually at a factory is consumed. In fiscal 2012, it
became necessary to report the use of Styrene at the Kangawa Styrene Kangawa Works 6.8t
Works, and Antimony and its compounds and Triphenyl phos- Fujiyama Works 2.8t
Antimony and its compounds
phate at the Fujiyama Works.
Lead has not been required to be reported for the last six years Triphenyl phosphate Fujiyama Works 2.3t
because of reduction of lead usage due to RoHS-compliant sol-
dering.
PRTR (pollutant release and transfer register): A system for collecting, aggregating and pub-
lishing data on various hazardous chemical substances to see how much of these substances
are released into the environment from what sources, or are transferred with waste from
what facilities.
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Reuse & Re cycl i n g
improve waste disposal methods. The Workshop has eight subpanels 8.5 8.7 9.5 3,276
28
to study the cooperative collecting and disposing of waste. Seven 3,000 8
2,348
sub-panels were established in the Workshop last year to study the
4,368 4,154
cooperative collecting and disposing of waste. 3,248
1,500 4
* The Nagano Techno Foundation was established to bring new life to the local economy
and provide an autonomous basis for its development. To this end, the foundation is
0
working to improve the level of local industries through technological innovation and 09 10 11 12 (Year)
develop new industries by exploiting local industry resources in five areas in Nagano Recycled Incinerated Amount of discharge
or buried per production unit
Prefecture. The Asama Technopolis Region Center is one of its organizations.
Recycling
We created a recycling to promote the in-house recycling of unneeded
supplies such as OA equipment, desks, shelves and chairs.
Silicon steel sheets
47.3%
Organic sludge 5.2 5.2/100 After oil and water are separated, dehydrated residues are turned into compost.
Oil-based materials 4.0 4.0/100 After oil and water are separated, the material is recycled as fuel.
Water-soluble materials
(detergents, grinding liquid, etc.)
246.4 246.4 /100 Reuse and incinerated residues are used as cement materials.
Waste oil
Volatile materials 9.0 9.0 /100 Distilled and used as recycled oil.
Waste acid (batteries) 52.6 52.6 /99.9 Crushed, sorted and all recycled.
OA equipment and circuit boards 21.5 21.5/100 Crushed, sorted and all recycled.
Wood scraps Packages and transportation pallets 60.7 60.7/100 Crushed and turned into combustion improver
Glass and ceramic scraps Empty bottles, glass, and ceramics 2.4 2.4 /100 Crushed and turned into road construction materials
Other waste Paper scraps and other waste 11.3 0/0 Incinerated
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For Local Communities and Employees
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For Local Communities and Employees
Internal Audits
We have employees conduct internal audits to check that the environmental management system created by the company is being
properly implemented and effectively managed and maintained in accordance with regulatory requirements. To ensure the fairness
and objectivity of internal audits, we created a certification system for internal auditors to avoid the auditing of divisions by their own
members and conduct internal audits in accordance with the standards for internal audits. The results of internal audits are reported to
the top management and divisions audited, with the aim of making improvements to the environmental management system.
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Goals for Fiscal 2013 and Challenges for the Future
We created 18 eco-design products (Eco-products) in fiscal 2012, a year during which 31.4% of our sales were accounted for by Eco-products.
We will continue to promote the LCA-based development of products designed to reduce CO2 emitted during their use and to be eco-friendly.
Sales activities Sales ratio of Eco-products: 40% or higher Sales ratio of Eco-products: 50% or higher
Promotion of the use of lead-free solder Promotion of the use of lead-free solder
Reduction of hazardous
Implementation of measures to meet the RoHS-6 standards Implementation of measures to meet the RoHS-6 standards
chemical substances
Reduction of PRTR-controlled substances Reduction of PRTR-controlled substances
Maintaining the consumption of LPG at the current level Maintaining the consumption of LPG at the current level
(reduced by 52% compared to 2000) (reduced by 52% compared to 2000)
Maintaining the consumption of A-type heavy oil at the current Maintaining the consumption of A-type heavy oil at the current
Reduction in fuel consumption
level (reduced by 21% compared to 2000) level (reduced by 21% compared to 2000)
Reduction in copier Maintaining the consumption at the current level (reduced Maintaining the consumption at the current level (reduced
paper consumption by 15% compared to 2000) by 15% compared to 2000)
Maintaining the consumption at the current level (reduced Maintaining the consumption at the current level (reduced
Reduction of waste
by 0% compared to 2000) by 0% compared to 2000)
Cleaning of the area around factories once or more every month Cleaning of the area around factories once or more every month
Contribution to local communities
Participation in environment-related events Participation in environment-related events
Maintaining a company-wide waste recycling rate at Maintaining a company-wide waste recycling rate at
Promotion of zero-emission
99.6% or higher 99.6% or higher
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Activities at Offices and Works
Shioda Works
Location : 517 Goka, Ueda-shi, Nagano
Area : 5,698m2
ISO certificate obtained : March 2001
Products manufactured: power conditioners for photovoltaic power
generation systems
Technology Center
Location : Ueda Research Park, 812-3 Shimonogo, Ueda-shi, Nagano
Area : 44,908m2
Number of employees : 332
ISO certificate obtained : November 1999
Fujiyama Works
Location : 4016 Fujiyama, Ueda-shi, Nagano
Area : 99,828m2
Number of employees : 535
ISO certificate obtained : December 1999
Products manufactured: Cooling fans, UPS's (uninterruptible power supply devices),
power conditioners for photovoltaic power generation systems,
emergency self-power generation systemstion systems,
power source monitoring systems,
AC/DC servo amplifiers,
stepping drivers
and system controllers.
Kangawa
09 10 11 12 (Fiscal) Works 09 10 11 12 (Fiscal)
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Environmental Managers
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Data on Air Quality, Water Quality and Noise
Noise Noise
Laws, ordinances Laws, ordinances
and
(dB) 65 64 61 and
(dB) 65 64 56
agreements for agreements for
noise regulation noise regulation
Noise
PH(pH) 5.8 to 8.6 7.6
Laws, ordinances
and
(dB) 65 64 Exempted
Water Quality agreements for
noise regulation
Water pollution
control laws,
BOD(mg/L) 20 19 11.0
ordinance and
agreements
SS(mg/L) 60 54 9.0
Noise
Laws, ordinances
and (dB) 65 64 Exempted
agreements for
noise regulation
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Business Profile and Company Profile
Sales Ratio (for the period from April 2012 through March 2013)
Business Profile
70 295 69,972
64,050
2,957
49,089
42,505
193 4 142
09/03 10/03 11/03 12/03 13/03
09/03 10/03 11/03 12/03 13/03
(Year/month) (Year/month)
Company Profile
Founded: December 31, 1936 For inquiries about the Environmental Management Report,
Capital: 9.9 billion yen (as of March 31, 2013) please contact:
Sales (consolidated): SANYO DENKI CO., LTD.
64 billion yen (for the period from April 2013 through March 2012) Public Relations Dept.
Number of employees (consolidated): 3-33-1, Minami-Otsuka, Toshima-ku, Tokyo 170-8451
2,876 (as of March 31, 2013) Tel: 03-5927-1020
Fax: 03-59527-1600
URL: http://www.sanyodenki.co.jp
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