Hydraulic Power Brake (HPB) System Parts Information

Support Literature For Service/Aftermarket Orders:

PB06107 Hydraulic Power Brake (HPB) Parts Book US/Canada 855-228-3203
MM0401 WABCO Hydraulic Power Brake (HPB) System Mexico 800-953-0248
Email [email protected]
Product Catalog www.wabco-customercenter.com
Hydraulic Compact Unit (HCU) Electronic Control Unit (ECU) HPB Hydraulic Compact Unit (HCU) Quick Reference VEHICLE APPLICATIONS

Assembly S400 851 881 0

HYDRAULIC COMPACT UNIT (HCU) SERVICE KITS
W/ABS, W/ATC, W/PB
10 COIL
W/ABS, W/ATC
8 COIL
W/ABS ONLY
DUAL CIRCUIT S446 046 921 2 S400 851 882 0
HCU RESERVOIR HCU w/ ECU Kit S400 851 877 0 S400 851 875 0 S400 851 876 0
HCU w/o ECU Kit S400 851 880 0 S400 851 878 0 S400 851 879 0
ECU Kit Release 2 S400 851 881 0 S400 851 881 0 S400 851 882 0
ECU Kit Release 1 (for WCC only) S446 046 920 2 n/a S446 046 922 2 (FWD)
ECU ECU Hardware Kit S446 046 921 2 S446 046 921 2 S446 046 921 2
HCU Reservoir Kit S451 900 922 2 S451 900 922 2 S451 900 922 2
Reservoir Rubber Grommet Kit S451 900 923 2 S451 900 923 2 S451 900 923 2
Accumulator Kit S458 501 924 2 S458 501 924 2 S458 501 924 2
KIT Accumulator O-Ring Kit S458 501 923 2 S458 501 923 2 S458 501 923 2
4 SCREWS Pressure Supply Valve Kit S476 901 920 2 n/a n/a
PART NUMBER APPLICATION INFORMATION Pressure Supply Valve Coil Kit S442 879 920 2 n/a n/a
S446 046 921 2 ECU hardware kit. Contains two pressure seals and Parking Brake Switch Kit — 2nd gen. S446 280 001 0 n/a n/a
four screws. For 8 coil and 10 coil applications. Parking Brake Switch Kit with Short Bracket — 2nd gen. S446 280 012 0 n/a n/a
Parking Brake Switch with Long Bracket — 2nd gen. S446 280 022 0 n/a n/a
S400 851 881 0 ECU replacement kit, ABS with ATC, 10 coils ECU, Parking Brake Switch Kit — 3rd gen. S446 280 002 0 n/a n/a
12V. Kit contains ECU, 2 pressure sensor seals and Parking Brake Switch Kit with Short Bracket — 3rd gen. S446 280 013 0 n/a n/a
4 screws. Parking Brake Switch with Long Bracket — 3rd gen. S446 280 023 0 n/a n/a
S400 851 882 0 ECU replacement kit, ABS only, without ATC, 8 coils Parking Brake Knob S446 280 790 4 S446 280 790 4 S446 280 790 4
ECU, 12V; RWD. Kit contains ECU, 2 pressure Relay Valve Kit — w/ ATC S478 407 929 2 S478 407 929 2
PUMP Relay Valve Kit — w/o ATC n/a n/a S478 407 937 2
sensor seals and 4 screws.
RELAY Pump Replacement Kit S478 408 926 2 S478 408 926 2 S478 408 926 2
ACCUMULATOR
VALVE Accumulator Relay Valve Bleeder Screw Kit S478 407 921 2 S478 407 921 2 S478 407 921 2
PUMP HCU Hardware Mounting Kit R950054 R950054 R950054
ACCUMULATOR MOTORS (2) S458 501 924 2 HCU Mounting Bracket — Front S478 901 052 2 S478 901 052 2 S478 901 052 2
S458 501 923 2 HCU Mounting Bracket — Rear S478 901 053 2 S478 901 053 2 S478 901 053 2
HCU
REPLACEMENT KIT Hydraulic Pump Relay Valves
PART NUMBER APPLICATION INFORMATION
S400 850 875 0 HCU replacement kit (wet), 12V, 10 valves unit, w/ECU
(10 coil), RWD, w/ATC, w/Power Brake plug, w/o
brackets, w/reservoir (detached). KIT
S400 850 876 0 HCU replacement kit (wet), 12V, 8 valves unit, w/ECU PART NUMBER APPLICATION INFORMATION
(8 coil), w/o ATC, w/o brackets, w/reservoir (detached).
S458 501 924 2 Kit contains two 750 ccm accumulators labeled with
S400 850 877 0 HCU replacement kit (wet), 12V, 10 valves unit, w/ECU warning statement and two O-rings. For 8 coil and
(10 coil), RWD, w/ATC, w/Parking Brake, w/o brackets, 10 coil application. KIT KIT
w/reservoir (detached). PART NUMBER APPLICATION INFORMATION PART NUMBER APPLICATION INFORMATION
S458 501 923 2 Kit contains two O-rings. For 8 coil and 10 coil
S400 850 878 0 HCU replacement kit (wet), 10 valves unit, w/o ECU application. S478 408 926 2 Kit contains two pumps and seal plate. For 8 coil and S478 407 929 2 With Automatic Traction Control (ATC). Kit contains a
(10 coil), RWD, w/ATC, w/PB plug, w/o brackets, 10 coil application. relay valve and a seal plate. For 8 coil and 10 coil
w/reservoir (detached). HCU Hardware S478 901 052 2 application.
Front Bracket
S400 850 879 0 HCU replacement kit (wet), 12V, 8 valves unit, w/o ECU
R950054
S478 407 921 2 Pressure Supply Valve S478 407 937 2 Without ATC. Kit contains a relay valve and a seal
(8 coil), w/o ATC, w/o brackets; w/reservoir (detached). plate. For 8 coil and 10 coil application.
S400 850 880 0 HCU replacement kit (wet), 10 valves unit, w/o ECU S442 879 920 2 S476 901 920 2
(10 coil), RWD, w/ATC, w/Parking Brake, w/o brackets, Parking Brake Switch
w/reservoir (detached). S478 901 053 2 Mounted on the cab, not on the HCU
S446 280 022 0
Rear Bracket S446 280 023 0 S446 280 790 4
HCU Reservoir

S451 900 923 2

KIT
PART NUMBER APPLICATION INFORMATION KIT S446 280 001 0
S451 900 922 2 R950054 Kit includes four bushings and four 10 mm screws. PART NUMBER APPLICATION INFORMATION S446 280 012 0
S446 280 002 0
For use with front (S478 901 052 2) and rear (S478 S442 879 920 2 Kit contains coil, nut and O-ring. For 8 coil and 10 S446 280 013 0
901 053 3) mounting brackets. For 8 coil and 10 coil coil application. KIT
application. S476 901 920 2 Kit includes solenoid valve with coil, O-ring and nut. PART NUMBER APPLICATION INFORMATION
S478 407 921 2 Kit contains two relay valve bleeder screws and two For 8 coil and 10 coil application. S446 280 001 0 Kit contains second generation switch (with new
KIT protective caps. For 8 coil and 10 coil application. Deutsch connector). S446 280 790 4 (Dash Knob) not
PART NUMBER APPLICATION INFORMATION
S478 901 052 2 Front mounting bracket. Mounting hardware not included. For 8 coil and 10 coil application.
S451 900 922 2 Kit contains HCU reservoir, four screws, reservoir included. Order Kit R950054 for mounting hardware. S446 280 002 0 Kit contains third generation switch (with Deutsch
plug and four rubber grommets. For 8 coil and 10 For 8 coil and 10 coil application. connector and redundancy circuit). S446 280 790 4
coil application. (Dash Knob) not included. For 8 coil and 10 coil
S478 901 053 2 Rear mounting bracket. Mounting hardware not
S451 900 923 2 Kit contains four rubber grommets. For 8 coil and included. Order Kit R950054 for mounting hardware. application.
10 coil application. For 8 coil and 10 coil application.
Tooth Wheels
S446 280 012 0 Kit contains second generation switch and short
NO. OF INSERT APPLICATION bracket. S446 280 790 4 (Dash Knob) not included.
HPB Master Cylinder Assembly HPB Master Cylinder Quick Reference PART NUMBER
3237-L-1260
I.D.
5.01"
O.D.
6.78"
TEETH
100
DIA. INFORMATION For 8 coil and 10 coil application.
Before replacing a S446 280 013 0 Kit contains third generation switch and short bracket.
MASTER
CYLINDER
RESERVOIR CAP MASTER CYLINDER/ 3237-D-1070 5.11" 6.45" 100 tooth wheel, contact S446 280 790 4 (Dash Knob) not included. For 8 coil
RESERVOIR RESERVOIR ASSEMBLY 3237-Q-1031 5.12" 7.50" 100 either the OEM or the and 10 coil application.
COMPONENTS BUS APPLICATIONS TRUCK APPLICATIONS 3237-R-1032 5.43" 7.68" 100 hub manufacturer to
S446 280 022 0 Kit contains second generation switch and long
Master Cylinder/Reservoir 3237-G-1047 5.99" 7.28" 100 6.31" see if the wheel and
bracket. S446 280 790 4 (Dash Knob) not included.
Assembly with Travel Switch S468 411 005 0 S468 411 005 0 3237-Y-1195 6.30" 7.26" 100 hub are sold as one
For 8 coil and 10 coil application.
Reservoir with Fluid 3237-K-1051 6.43" 7.06" 100 unit. Part numbers
3237-V-1192 6.44" 7.56" 100 listed are for tooth S446 280 023 0 Kit contains third generation switch and long bracket.
Level Switch S468 413 020 2 S468 413 021 2 S446 280 790 4 (Dash Knob) not included. For 8 coil
09-001867 6.49" 7.05" 100 wheels manufactured
Reservoir Kit — No Cap R950055 R955421 and 10 coil application
3237-T-1242 6.50" 8.37" 80 by WABCO.
Master Cylinder Kit R950056 R950056 3237-H-1256 6.51" 7.30" 100 S446 280 790 4 Not included in the parking brake switch replacement
Reservoir Cap Kit S400 850 915 0 S400 850 915 0 3237-V-1062 6.87" 7.91" 100 kit. For 8 coil and 10 coil application.
Master Cylinder Bracket S478 901 054 0 S478 901 057 2 3237-P-1056 7.79" 8.62" 100
Travel Switch Kit* S400 850 844 0 S400 850 844 0
Fluid Level Switch S468 413 921 2 S468 413 921 2 Information Cross Reference APPLICATION
FOOT BRAKE Roll Pin Kit R950057 R950057
FLUID LEVEL SWITCH PART NO. ON PART NO. ON SERVICE KIT PART NUMBER
Rubber Grommet Kit S451 900 924 2 S451 900 924 2
SENSOR SWITCH WHITE LABEL DESCRIPTION BLUE LABEL MODULATOR W/ECU MODULATOR W/O ECU ECU KIT
Clevis Pin Kit S451 900 925 2 S451 900 925 2
478 407 113 0 12V, RWD, w/ATC 478 407 111 0 400 851 875 0 400 851 878 0 400 851 881 0
Master Cylinder Components *Refer to PIL521 for additional service information. 400 850 851 0 12V, RWD, w/ATC 478 407 111 0 400 851 875 0 400 851 878 0 400 851 881 0
10 COILS

R950055 R950056 S400 850 915 0 400 851 851 0 12V, RWD, w/ATC 478 408 111 0 400 851 875 0 400 851 878 0 400 851 881 0
R955421 Master Cylinder Components 478 407 135 0 12V, RWD, w/ATC 478 407 111 0 400 851 875 0 400 851 878 0 400 851 881 0
400 850 857 0 12V, RWD, w/ATC 478 407 111 0 400 851 875 0 400 851 878 0 400 851 881 0
S468 413 921 2 S451 900 925 2 S400 850 844 0
400 851 857 0 12V, RWD, w/ATC 478 408 111 0 400 851 875 0 400 851 878 0 400 851 881 0
400 850 606 0 12V, FWD 478 407 112 0 400 851 879 0 446 046 922 2
S478 901 057 2 478 407 114 0 12V, RWD 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
S478 901 054 0 400 850 852 0 12V, RWD 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
400 851 852 0 12V, RWD 478 408 112 0 400 851 876 0 400 851 879 0 400 851 882 0
R950057
8 COILS

478 407 132 0 12V, 4x4 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
400 850 854 0 12V, 4x4 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
S451 900 924 2 400 851 854 0 12V, 4x4 478 408 112 0 400 851 876 0 400 851 879 0 400 851 882 0
478 407 136 0 12V, RWD 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
KIT 400 850 858 0 12V, RWD 478 407 112 0 400 851 876 0 400 851 879 0 400 851 882 0
PART NUMBER APPLICATION INFORMATION 400 851 858 0 12V, RWD 478 408 112 0 400 851 876 0 400 851 879 0 400 851 882 0
KIT 478 407 116 0 12V, RWD,w/PB 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
R950055 Kit contains master cylinder reservoir, fluid level 478 407 126 0 12V, RWD, w/PB, w/ATC 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
switch, 2 rubber grommets and washers. Cap not PART NUMBER APPLICATION INFORMATION
400 850 853 0 12V, RWD, w/PB, w/ATC 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
included. For bus applications only. S468 413 921 2 Kit contains fluid level switch. 400 851 853 0 12V, RWD, w/PB, w/ATC 478 408 125 0 400 851 877 0 400 851 880 0 400 851 881 0
R955421 Kit contains master cylinder reservoir, travel switch S451 900 925 2 Kit contains one master cylinder clevis pin. 478 407 133 0 12V, RWD, w/PB, 4x4 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
10 COILS

and screw, 2 rubber grommets and washers. Cap not S400 850 844 0 Kit contains travel switch, O-ring and 2 screws. For 400 850 855 0 12V, RWD, w/PB, 4x4 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
included. For medium-duty truck applications only. vehicles built after 2006. 400 851 855 0 12V, RWD, w/PB, 4x4 478 408 125 0 400 851 877 0 400 851 880 0 400 851 881 0
R950056 Kit contains master cylinder, screws, 2 rubber 478 407 134 0 12V, RWD, w/PB, w/ATC 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
R950057 Kit contains two roll pins. 400 850 856 0 12V, RWD, w/PB, w/ATC 478 407 125 0 400 851 877 0 400 851 880 0 400 851 881 0
grommets and washers, 2 roll pins.
S451 900 924 2 Kit contains two rubber grommets. 400 851 856 0 12V, RWD, w/PB, w/ATC 478 408 125 0 400 851 877 0 400 851 880 0 400 851 881 0
S400 850 915 0 Master cylinder cap. Fits all master cylinder reservoirs.
478 407 137 0 12V, RWD, w/PB, w/ATC 478 407 125 0 400 851 880 0 446 046 920 2
For bus and medium-duty truck application.
S478 901 054 0 Use with master cylinder 468 411 005 0 and reservoir Straight CABLE LEAD Sensor LENGTH
468 413 020 2. For bus applications. Sensors KIT NUMBER SENSOR FEET METERS APPLICATION INFORMATION Extension PART NUMBER FEET METERS APPLICATION INFORMATION
S478 901 057 2 Use with master cylinder 468 411 005 0 and reservoir R955431 S941 032 263 0 2.72 0.83 Typically installed in heavy front axle Cables S449 711 015 0 4.9 1.5 Features blunt cut cable. Two-wire cable
468 413 021 2. For medium-duty truck applications. R955430 S441 032 346 0 3.74 1.14 applications (16,000 - 20,000 GAWR) that connects the wheel end sensors to the
at wheel ends to measure the motion S894 590 058 2 9.8 3.0
ECU. Do not splice cable wires. Cut cables
Diagnostic and Test Equipment of a sensed wheel in ABS applications. S449 711 031 0 10.0 3.1 from the blunt cut end. Splicing wires will
TOOLBOX™ Software is a PC-based diagnostics Sensor kits include sensor with cable S449 711 050 0 16.4 5.0 void the warranty.
program for use with WABCO HPB. With this leads, spring clip, lubricant and S449 711 065 0 21.3 6.5
program the technician can display system faults instruction sheet. When replacing a
sensor you must also replace the S449 711 080 0 26.4 8.0
and wheel speed data, test individual components,
perform brake bleed procedures, verify wiring spring clip. S449 711 100 0 32.8 10.0
installation and more. S449 711 120 0 39.4 12.0
TOOLBOX version 9.0 or higher is recommended
Right Angle CABLE LEAD
for HPB diagnostics. If running Vista, version 9.0 (90°) Sensors KIT NUMBER SENSOR FEET METERS APPLICATION INFORMATION
or higher is needed. R955432 S941 032 261 0 2.50 0.70 Installed at wheel ends to measure
the motion of a sensed wheel in
Sensor Clips PART NUMBER I.D. O.D. LENGTH APPLICATION INFORMATION
Software part number is TOOLBOX. Contact SPX at 1-800-328-6657 to order. R955436 S941 032 262 0 2.80 0.86
ABS applications. Sensor kits R955458 0.63" / 0.71" / 1.18" / Chrome nickel sensor clip.
R955434 S941 032 266 0 3.10 0.90 include sensor with cable leads, 16.0 mm 18.0 mm 30.0 mm Contains sensor clip and grease
U.S. / Canada: 855-228-3203 R955437
R955438
S941 032 265 0
S941 032 267 0
3.20
3.30
0.99
1.00
spring clip, lubricant and instruction
sheet. When replacing a sensor you
R955459 0.63" / 0.71" /
packet. Holds sensor in place.

1.18" / Copper-beryllium sensor clip.

Mexico: 800-953-0248 R955433 S941 032 264 0 3.50 1.07 must also replace the spring clip.
16.0 mm 18.0 mm 30.0 mm Includes sensor clip and grease
R955439 S941 032 269 0 4.47 1.46 packet. Holds sensor in place.

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R955435 S941 032 268 0 4.60 1.40

© Copyright 2022 WABCO North America LLC - All rights reserved - TP08119 / Revised 04.2022