Chery Service Manual for A520 Body Dimension and Accessories
CHAPTER FIVE DISASSEMBLING AND INSTALLATING THE SUN ROOF
1. STRUCTURAL DIAGRAM
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1）Sun roof frame 2）Windshield frame 3）Sun roof central bracket
4）Sun roof back bracket 5）Rear roof frame 6）Car lining
7）Sun roof track 8）Sun roof module 9）Sun roof motor
10）Sun roof deflector 11）Sun roof glass 12）Guiding gutter
13）Sun visor
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Chery Service Manual for A520 Body Dimension and Accessories
2. NECESSARY TOOLS
Cross screwdriver, internal spline wrench,
ratchet gear and ratchet rod
3. REPLACING THE SUN ROOF GLASS
3.1 Disassembling the sun roof glass
1) Turn on the power switch to lift up the sun
roof in full tilt.
2) Push the inner trim strip (SIDE COVER
INNER LH/RH) backwards to make it off.
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3) Slowly unscrew the four screws and bolts
fixing the glass.(Be sure not to make the
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glass off)
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4) Simply take off the glass
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3.2 Installing the sun roof glass
1) Turn on the power switch to operate the
sliding mechanism without glass to the
full open position, and then place the
glass in the middle of the support bar of
the sliding mechanism.
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2) Reinforce slightly with four bolts. And
then pull the glass forward lightly to
reinforce other bolts slightly from the
middle one by one.
3) Turn on the power switch to operate the
sun roof to the full close position.
4) Began to adjust the four glass fastening
screws while pulling the glass slightly
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forward.
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5) Turn on the power switch to test if the
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on/off operation of the sun roof is
normal. (Note: check and adjust the
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height/start-up noise/collision of the
glass)
6) Turn on the power supply switch to lift
up the glass to the full open position
again, and then stick the inner trim strip
to the support bar of the sliding
mechanism.
7) Test the on/off operation, starting and
running operation as well as the noise of
the sun roof after installation to make
sure that no abnormal condition
existing.
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4. REPLACING THE SUN VISOR
4.1 Disassembling the sun visor
1) Remove the roof. (See the
disassembling methods in Body
Accessories for detailed disassembling
procedures.)
2) Remove the locating clip as shown in
the figure. (Each at left and right)
3) Draw out the sun visor backwards.
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4.2 Installation
The installing steps are reverse to those for
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removal.
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5. REPLACING THE SUN ROOF
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MOTOR
5.1 Disassembling the sun roof motor
1) Turn on the power to run the sun roof to
the full close position before
disassembling. (i.e. the initial position of
the sun roof)
2) Remove the roof interior trim/ceiling
light. (See Service Manual for the Body
Accessories for detailed disassembling
methods.)
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3) Disconnect the power supply control
line and the connecting wire between
the motor and the sun roof control unit
(SCU), and then cut off the band fixing
the motor harness.
4) Remove the fixing bolts of the sun roof
motor to detach the sun roof motor.
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5.2 Installing the sun roof motor
The installing steps are reverse to those for
09 h
removal.
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6. REPLACING THE SUN ROOF
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CONTROL MODULE
6.1 Disassembling the sun roof control
module
1) Turn on the power to run the sun roof to
the full close position before
disassembling. (i.e. the initial position of
the sun roof)
2) Remove the roof interior trim/ceiling
light. (See Service Manual for the Body
Accessories for detailed disassembling
methods.)
3) Disconnect the power supply control
line and the connecting wire between
the motor and the sun roof control unit
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(SCU).
4) Remove the connecting screws that
attach the module to the roof to detach
the sun roof module.
6.2 Installing the sun roof control module
The installing steps are reverse to those for
removal.
7. DETECTING AND MAINTENANCE METHODS FOR FAILURES
Distribution pipe blocks or folds Check the distribution pipe
Water The distance between the sun roof glass and
Adjust the relative position of the
leakage the roof hole is too big or the height of the
glass
glass is incorrect
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The distance between the sun roof glass and
Adjust the relative incorrect position
Wind noise the roof hole is too big or the height of the
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glass is incorrect or the spoiler fails to work
Check the connection, fuse and
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Connecting, fuse and ground wire incorrect
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ground wire
Abnormal Check and replace the SCU and sun
starting SCU, sun roof motor incorrect roof motor
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and
Sun visor runs off the slide rail or trim strip Re-adjust the sun visor and install or
running
breaks replace the trim strip
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Foreign material on the slide rail Inspect and clear the foreign material
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Adjust and install the sun visor again
The sun visor runs off the slide rail or the
and re-install the trim strip (also
broken trim strip rubs the slide rail
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replace the broken parts)
Starting in Check for collision between the body
error Anti stick (A.T.S.) function fails to work and the spoiler, relax the stressed
normally spring, inspect and clear the foreign
material on the slide rail
The sun roof motor incorrect Replace the motor
Noise Adjust and install the sun visor again
The sun visor runs off the slide rail or the
during and re-install the trim strip (also
broken trim strip hinders the running
staring and replace the broken parts)
running Adhere the sponge buffer to around
Distribution pipe collides with the body
the distribution pipe
Apply glass cement or plastic glue in
Collision between the roof cover and the sun
the middle of the roof cover and the
roof frame
sun roof bracket
The distance between the sun roof glass and Re-adjust the height between the
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the roof hole is too big or the height of the glasses and their relative positions
glass is incorrect
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8. TROUBLESHOOTING WHEN THE SUN ROOF IS OUT OF CONTROL
1) The sun roof module could not control the sun roof’s status
a) The full open function key fails to work, or pressing the power switch (One Touch)
could not run the unit.
b) The sun roof could not be opened, or could not be fully closed and opened.
2) Analysis for the basic reasons
a) This occurs after replacing the battery when the sun roof is not at its initial position.
b) After the sun roof module is powered on and its plug is pulled out when the sun roof
is running.
c) The sun roof unit controller could not restore to its normal position.
d) The power supply plug of the sun roof is pulled out when the sun roof is running.
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3) Troubleshooting: Restart the sun roof module to restore its initial memory
a) Run the sun roof glass to the full tilt position and then keep pressing the tilt button
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continually over 15 seconds to restore.
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b) Make sure that when the full open function key could normally start, the SCU
controller could also normally start and restore its initial position.
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9. DETAILED SOLUTIONS FOR THE PROBLEMS
9.1 The sun roof loses its initial position:
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Definition: When the sun roof could not be opened or closed normally or closed to the normal
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position as well as the sun roof could not perform its original movement course. When the
failure of sun roof is like this, its movement procedure of it will become disorder.
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See “8. Troubleshooting when the sun roof is out of control” for analyzing, detecting and
disposal methods
9.2 The sun roof assembly leaks water:
Definition: Whenever water is present in the interior trim of the vehicle.
Analyze and detect: Check the clearance between the sun roof glass and the roof hole, and
check the status of flow guiding water pipe and the water guiding system.
Solutions: 1. Refer to the procedures in “replacing the sun roof glass” to re-install the sun
roof glass and make sure the clearance between the sun roof glass and the roof
hole is in its normal range.
2. Re-adjust the connecting status of the four distribution pipes to make sure they
are water-tight.
3. Check the water guiding system for damages and replace it.
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9.3 The sun roof produces abnormal sounds:
Definition: Whenever the sun roof produces abnormal sounds when running.
Analyze and detect: Check the sun roof for misalignment produced by the manual assembly
and the clearance between the glass and the roof hole, check if the sun roof motor produces
abnormal sounds, check if the mouldings damage and rub the rail, and then determine the
reasons producing abnormal sounds.
Solutions: 1. Refer to the procedures in “replacing the sun roof glass” to re-install the sun
roof glass and make sure the clearance between the sun roof glass and the roof
hole is in its normal range.
2. Replacing the motor producing abnormal sounds.
3. Replacing with new mouldings.
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