Windshield and Window Installation Guide
Windshield and Window Installation Guide
I3 WINDSHIELD WINDOWGLASS/MIRROR
I3
WINDSHIELD GLASS ------------------------- I3 - 1
REMOVAL AND INSTALLATION--------- I3 - 1
BACK DOOR WINDOW ----------------------- I3 - 6
REMOVAL AND INSTALLATION--------- I3 - 6
POWER WINDOW MASTER SWITCH -- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR REGULATOR -------------- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR REGULATOR ---------------- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
POWER WINDOW SYSTEM -------------- I3 - 11
ARTICLES TO BE PREPARED --------- I3 - 11
SYSTEM WIRING DIAGRAM------------ I3 - 11
ARRANGEMENT OF VEHICLE
HARNESS SIDE CONNECTOR
TERMINALS --------------------------------- I3 - 12
LOCATION OF COMPONENTS -------- I3 - 13
HOW TO PROCEED WITH
TROUBLE SHOOTING-------------------- I3 - 14
HOW TO PROCEED WITH
TROUBLE SHOOTING-------------------- I3 - 14
BASIC CHECK ------------------------------ I3 - 15
TROUBLE SHOOTING ACCORDING
TO MALFUNCTION PHENOMENA---- I3 - 15
UNIT CHECK -------------------------------- I3 - 21
OUTER REAR VIEW MIRROR ------------ I3 - 26
REMOVAL AND INSTALLATION ------- I3 - 26
MIRROR SURFACE MOTOR-DRIVEN
MOVABLE TYPE OUTER REAR-VIEW
MIRROR ----------------------------------------- I3 - 28
ARTICLES TO BE PREPARED --------- I3 - 28
SYSTEM WIRING DIAGRAM ----------- I3 - 28
ARRANGEMENT OF VEHICLE
HARNESS SIDE CONNECTOR
TERMINALS --------------------------------- I3 - 28
LOCATION OF COMPONENTS -------- I3 - 29
UNIT CHECK -------------------------------- I3 - 30
INNER REAR VIEW MIRROR ------------- I3 - 31
REMOVAL AND INSTALLATION ------- I3 - 31
I3–1
1 WINDSHIELD GLASS
1-1 REMOVAL AND INSTALLATION
1-1-1 ARTICLES TO BE PREPARED
Tool
Sealant gun,Drill or eyeleteer (heavy needle to make a hole),Cutter knife,Rubber suction cups
Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,
~f
~e
~d ~f
~e
~d
~c
~a
T11B7001S25
~:Non-reusable parts.
The window glass adhesive dam is supplied as a single part in length necessary for one car.
(2) Removal procedures
1 a Moulding, windshield, outside
j 2 b Glass S/A, windshield
3 c Dam, window glass adhesive
4 d Stopper, windshield glass
I3–2
(3) installation procedures
i 1 f Stopper, windshield glass, No.1(For repair)
i 2 e Stopper, windshield glass, No.2 (For repair)
i 3 c Dam, window glass adhesive
i 4 b Glass S/A, windshield
i 5 a Moulding, windshield, outside
L11B5064T10
CAUTION
• When cutting the glass adhesive layer, attach a wood-
en block to each end of the piano wire or fit vice pliers
to it.
L11B5061T10
Y11B5047T10
I3–3
(2) Stopper, windshield glass, No.2
[Link] the stopper to the position shown at the figure below. (Two sections at both right and left)
[Link] the center of the stopper with the cut-out section and affix it to the glass.
11mm
T11B7009S16
C C
7&2mm 7&2mm
A
B
35.2&2mm
T11B7010S20
7mm L11B5069T10
[Link] the cartridge into the gun and apply adhesive all the way around the dam.
CAUTION
• Proceed with work after the primer is dry.
• Apply the adhesive amply to the corners.
• Overlap adhesive at the corner. (Area A)
12
7
Adhesive applying amount
A A
T11B7017ES10
Dam
L11B5072ET10
I3–5
(5) Moulding, windshield, outside
[Link] the adhesive hardens, install the moulding.
[Link] the adhesive hardens, check for water leakage.
CAUTION
• If water leaks, after removing water, reapply the glass from the beginning.
• If you move the vehicle after the glass installation, move the vehicle gently.
NOTE
• Refer to the seal set instruction manual for information regarding the adhesive's minimum drying
time.
Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,
[Link] the rear upper spoiler S/A (Roof end spoiler equipped vehicles).
Refer to Page I2-11.
~b
a ~b
~c
~b
~c
~b
~b
~b
~b
T11B7003S25
L11B5061T10
52.3mm 52.3mm
219.8mm
219.8mm
T11B7018S16
CAUTION
• The dimension in the illustration is the one along the glass surface.
m
B
2m
2mm
6.5mm
A 2.5mm 2.5mm
B
A B
C
D
D 2.5mm 2.5mm
C
2m
2mm
m
4mm
C D
T11B7011S20
[Link] the cartridge in the gun. Apply the adhesive to the positions shown at the figure below.
CAUTION
• After the primer is dry, proceed with the work.
• Apply an ample amount of adhesive to the corners.
11.8mm
31.5mm
31.5mm
12
7
Adhesive applying amount
14.2mm
T11B7012ES16
I3–9
[Link] a suction rubber, install the glass. Install it firmly by lightly pushing the glass front surface.
CAUTION
• After applying the adhesive, install the glass within 5 minutes.
IG SW IG1
ACC
BACK
IG
IG1
Relay block relay
IG2
IG1
ST POWER Fuse block
AM1
Master SW
1
Window lock
F/L SW
6
GND UP DOWN
7 12 2 3 5 4
Computer
3 1 5 3 1 5 3 1 5
10 11 2 4 2 4 2 4
1 2 1 2 1 2 1 2
M
M M M
IG SW IG1
ACC
BACK
IG1 IG
Relay block relay
IG2
IG1 Fuse block
ST POWER
AM1
Master SW
1
Window lock
F/L SW
6
GND UP DOWN
2 5 12 4 7 3
Computer
3 1 5 3 1 5 3 1 5
10 11 2 4 2 4 2 4
1 2 1 2 1 2 1 2
M
M M M
1 2 3 4 5
1 2 3 4 5
6 7 8 9 10 11 12
U' D'
1 2
U' D'
3 4 5 6
1 2
IG PU RLD RRD PD
1 2 3 4 5
1 2 3 4 5
6 7 8 9 10 11 12
U' D'
1 2
U' D'
3 4 5 6
1 2
h
d
f
a b
T11B1027S20
Details of vehicle
Date when
Date when No,Yes (How many
vehicle was
Day Month malfunction Day Month Repair history times? )
brought to
took place
workshop
(day of week) (day of week)
Registration
Frame No. Day Month Year Vehicle model
date
5M/T;3A/T;4A/T;CVT
Engine type Transmission Driving 2WD;4WD
electronically-controlled 4A/T
Running
km Equipment Tire [ ]; Wheel [Steel ; Aluminum]
distance
Weather
Fine Cloudy Rainy Snow Other( )
Temperature(Approx. ‚ )
Frequency of malfunction
Always Under certain condition( ) Sometimes( )
Phenomenon
Power window at the driver`s seat will not operate.
Power window at the front passenger seat will not operete.
Power window at the rear seat will not operate.
It does not operate automatically(can be operated manuslly).
Other
I3–15
8-6 BASIC CHECK
8-6-1 MANUAL OPERATION
[Link] the ignition switch set to ON position, perform the following checks.
(1) By means of the master switch at the driver's seat and power window switch at each door, each
door glass can be opened or closed.
(2) When the window lock switch at the driver's seat is set to LOCK position, no operation can be made
by the power window switches at the front passenger's seat and rear seats.
8-6-2 AUTOMATIC OPERATION FUNCTION
[Link] the ignition switch set to ON position, perform the following checks.
(1) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
seat side door glass in the up and down directions. Ensure that up and down automatic opera-
tions are executed, and the door stops at the full open or full closed position.
(2) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
seat side door glass in the down direction. Ensure that down automatic operation is executed, and
the door stops at the full open position.
(3) Operate the power window switch in the reverse direction during the automatic operation. Ensure
that the automatic operation stops.
8-7 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA
8-7-1 POWER WINDOW AT THE DRIVER`S SEAT WILL NOT OPERATE.
è1. Check earth of master switch
[Link] continuity between terminals below.
(1) Between the earth wire 6 of the master switch and the body earth
SPECIFIED VALUE: Continuity exists
8-7-2 POWER WINDOW AT THE FRONT PASSENGER SEAT WILL NOT OPERETE
è1. Check of master switch condition
[Link] that the window lock switch is at "unlock" position.
SPECIFIED VALUE: It is in the unlocked position.
12 11 10 9 8 7 6
T11B7505T10
RHD vehicles
Switch operation Front passenger seat Rear seat at the right side Rear seat at the left side Standard
1(7 1(2 1(5
UP
6 ( 12 3(6 4(6
Unlock OFF 6 ( 7 ( 12 1(3(6 4(5(6
1 ( 12 1(3 1(4 Continuity
DOWN
6(7 2(6 5(6 exists
UP 1(7 1(2 1(5
Lock OFF 7 ( 12 2(3 4(5
DOWN 1 ( 12 1(3 1(4
LHD vehicles
Switch operation Front passenger seat Rear seat at the right side Rear seat at the left side Standard
1(2 1 ( 12 1(7
UP
5(6 4(6 3(6
Unlock OFF 1(5(6 4 ( 6 ( 12 3(6(7
1(5 1(4 1(3 Continuity
DOWN
2(6 6 ( 12 6(7 exists
UP 1(2 1 ( 12 1(7
Lock OFF 2(5 4 ( 12 3(7
DOWN 1(5 1(4 1(3
LHD vehicles
Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 2
Right turn
Battery negative (() 1
Battery positive (') 1
Left turn
Battery negative (() 2
I3–25
8-8-5 FRONT PASSENGER SEAT REGULATOR MOTOR
[Link] each battery terminal with the terminal 1 and the
terminal 2 as shown in the table below and check the
rotating direction.
[Link] for abnormal noise, axis rattling, or distortion during
2 1
the motor rotation.
CAUTION
• Do not short-circuit the battery positive (') and nega-
tive (() terminals. M21B5040T10
RHD vehicles
Motor rotating direction
Connection Terminal (as viewed from the pinion gear
side)
Battery positive (') 2
Right turn
Battery negative (() 1
Battery positive (') 1
Left turn
Battery negative (() 2
LHD vehicles
Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 1
Right turn
Battery negative (() 2
Battery positive (') 2
Left turn
Battery negative (() 1
T11B7004S25
T11B7013ET10
f
e
T11B7019T10
b a a b
d c c d
T11B7014S10
IG SW
ACC
IG1
IG2
ST
ACC
Operation SW
7
8
Up Down Up Down
Left Right
Left Right
Right/left
AM1 selection
switch
1 3 3 1
2 2
T11B7506ES25
MH M' MV
1 2 3 4 5 6 7 8 9 10
3 2
1
5 4
HR VR VL HL M' E B
Mirror switch Mirror
T11B7507ES16
I3–29
10-4 LOCATION OF COMPONENTS
a
b
c
T11B1503S20
Up
Y11B5021T10
Down
LH OFF
Left
Right
OFF Up
Down
OFF
Left
Right
Up
RH
Down
OFF
Left
Right
Y11B5019EL27
T11B7005S20
T11B7020T10