DOC.NO.
: FAPL/CM/ 001
REV NO : 01 CHANGE POINT CONTROL SYSTEM (4M Management)
REV DATE : 17.09.24 Filtrum Autocomp Pvt.Ltd
PURPOSE : The Steps to be followed in monitoring and displaying 4M ( MAN / MACHINE / METHOD / MATERIAL ) related changes in line and processes.
SCOPE : All products and processes (A) in Production and (B) Under development.
Job flow Resp Checking Point Document / Format
Start Unexpected change
A:-Accident Happens on line
like injury to co worker
B-Co Worker Falls illl Change note approval (FAPL/QUA/ F-23)
C-Poka Yoke Fails
D-In Case of machine The responsible department will identify the Training record (FAPL/HRD/F-06)
Identify the change on Breakdown
change w.r.t earlier approved
E-Any Repair work on part F:-
display page 2/2 When Setting/set up condition of process/product standard. Operator Skill Matrix
online inspection m/c or other m/c on
assy line is changed. (If any other)
Process parameter change
Expected change:
- Shelf life expire
- - Machine/jig/fixture/tooling Fixture/Tool Dwg
repair modified.(PM)
Prepare 4M - Manufacturing method / Initiating department to verify change 4M form(FAPL/QUA/ F-23
Summery Page 1/ 2 Inspection method change-
addition/deletion/ before writing in 4M Summery
transition/altration(ECN/PCN)
- Manufacturing sequence Update 4M change Summery 4m Summary (FAPL/QUA/F-39)
change.
- Inspection Qty/ frequency
change.
_ Power Break Down
Request for 4M
Summery Page 1/ 2
If Method/Material/Machine If Man Change
Change
Job Set Up/Inspection Process training to
Training for changed operator Training of process to operator /
Verification of change
PRocess validation and Trial Assembly is carried out along with the Inprocess Inspection / Training record
Inspection of the first 5
evaluation in process pcs. by QA supervisor. initiating department.
QA (FAPL/HRD/F-06)
Verification of NG
QA
Reject the
Product /Process Idea No
parameters
Is operator
qualifying
the required Operator skill is evaluated / change
OK criteria measured
QC 4M Summary
(FAPL/QUA/F-39)
Yes
QC Approval &
feedback on 4M
Summary Head QA & Prod 'Display in Centralized change point
head Control board 4M Summary
E (FAPL/QUA/F-39)
Allow for Mass
Yes
No
Approval Reject the
Received Idea
Yes Update 4M summary sheet
and send it to customer Send summary to customer
E
Finish
Prepared By : Kiran Lakade Reviewed By :Chandrakant Ghodake Approved BY : Jaydeep Bhagat
Sr no Revison no. Date Reason for revison
1 0 12.07.20 Initial release
List of of identify change -Unexpected change & excepted change added ,4M sheet
2 1 17.09.24
updation and comunication to customer added in procedure
