Pigging
Pipelines
The workhorses of
pipeline maintenance
MANUEL RONDON
Pig Launchger & Receiver
Pig launchers and receivers are specialized devices
in pipeline systems used to insert and remove
maintenance tools ("pigs") without interrupting
product flow. Launchers, located at the start of a
pipeline section, insert pigs into the line. Receivers,
at the end, remove them.
MANUEL RONDON
Types of PIGs Tools
1 Cleaning Pigs
Cleaning pigs are designed to remove debris, scale,
wax, and other deposits from the pipeline walls.
Foam Pigs: Brush Pigs: Scraper Pigs:
-Made of polyurethane - Equipped with wire or - Feature metal scraper
foam. plastic brushes blades or discs
- Highly flexible and can - More aggressive cleaning - Designed for removing
navigate pipeline bends. action than foam pigs hard scale, rust, or
- Effective for light - Effective for removing stubborn deposits
cleaning and liquid soft to medium-hard - More aggressive than
removal. deposits brush pigs
- Can be used for product - Can be customized with - Can be equipped with
separation in multi- different brush types and magnets to collect ferrous
product pipelines. arrangements debris
- Available in various - Often used in - Require careful selection
densities for different combination with other to avoid damaging
cleaning intensities. cleaning elements pipeline coatings
MANUEL RONDON
2. Sealing Pigs
Sealing pigs are designed to Features of sealing pigs:
create a tight seal within the
pipeline. - Multiple sealing discs or cups
to ensure a tight seal.
They are used for various
purposes: - Often made of polyurethane
for durability and flexibility.
- Separating different
products in multi-product - Can be designed for bi-
pipelines. directional use.
- Creating a barrier for - May include bypass ports for
hydrostatic testing. controlled fluid flow
- Dewatering pipelines after
testing or cleaning operations.
- Applying internal coatings or
corrosion inhibitors
MANUEL RONDON
3 Gauging Pigs
Gauging pigs are used to assess the internal geometry of the pipeline.
They serve several purposes:
- Detecting dents, ovality, or other deformations
- Identifying potential obstructions
- Verifying the pipeline's internal diameter
- Preparing for smart pig runs by ensuring the pipeline can accommodate the inspection
tools
Solid Plate Gauging Pigs: Articulated Gauging Electronic Gauging Pigs:
Pigs:
- Feature a metal plate - Equipped with sensors
slightly smaller than the - Use hinged plates or to measure and record
pipeline's nominal caliper arms to measure the pipeline's internal
diameter the pipeline's internal dimensions
- Any damage to the plate diameter - Provide more
indicates a restriction in - Can provide more comprehensive data but
the pipeline detailed information are more complex and
about the pipeline's expensive
geometry
MANUEL RONDON
4 Inspection Pigs (Smart)
Smart pigs, or In-line Inspection (ILI) tools, are crucial for comprehensive
pipeline assessment:
Technology: They use advanced technologies such as ultrasonic sensors,
magnetic flux leakage detectors, and other sensors.
Data Collection: Smart pigs collect detailed data on the pipeline's
condition as they travel through it.
Detection Capabilities: They can identify issues such as:
Corrosion
Cracks
Deformations
Wall thickness variations
MANUEL RONDON
4 Inspection Pigs (Smart)
Cont...
Preventive Maintenance: By detecting potential problems early, smart pigs
help prevent critical issues and extend pipeline life.
Regulatory Compliance: ILI is often required to meet industry regulations and
safety standards.
Non-Intrusive: ILI allows for thorough inspection without shutting down the
pipeline or cutting into it.
Comprehensive Assessment: Smart pigs can provide a complete picture of
the pipeline's condition, including GPS mapping of problem areas.
MANUEL RONDON
Conclusion
Pigging, especially using smart pigs for in-line
inspection Is a critical process in pipeline
maintenance and safety.
It allows operators to clean, assess, and maintain
pipelines efficiently, ensuring their longevity and safe
operation.
There are many options and uses and types of tools;
please consult an expert for an appropriate tooi
selection.
MANUEL RONDON
