TESTING AND COMMISSIONING PROGRAM

POWER WATER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM

1. SUBSTATION EQUIPMENT
A. TRANSFORMERS NORMALLY OPEN / FUNCTIONAL DURING T&C FUNCTIONALITY TESTING
B. LVSG/MVSG NORMALLY OPEN / FUNCTIONAL DURING T&C FUNCTIONALITY TESTING
4. BUS DUCT NORMALLY OPEN / FUNCTIONAL DURING T&C FUNCTIONALITY TESTING
5. PANEL BOARDS NORMALLY OPEN / FUNCTIONAL DURING T&C FUNCTIONALITY TESTING
2. GENERATOR SET TESTING FOR GENERATOR SET FUNCTIONALITY TESTING
3. [Link] TESTING FOR SYNCH PANEL FUNCTIONALITY TESTING
PLUMBING / SANITARY SYSTEM
1. CPS PUMPS
FILLING OF TESTING OF
A. CPS Potable (Mall) NORMALLY OPEN FOR T&C FOR MECHANICAL FLUSHING & TOILET TESTING FUNCTIONALITY TESTING
CISTERN PUMPS
PLUMBING / SANITARY / SEWAGE TREATMENT SYSTEM

B. CPS Non-Potable (Mall) FILLING OF TESTING OF NORMALLY OPEN FOR T&C FOR MECHANICAL FLUSHING & TOILET TESTING FUNCTIONALITY TESTING
CISTERN PUMPS
C. CPS Potable (Hotel)
2. Transfer Pump Potable for Hotel
3. BOOSTER PUMP/ SUMP PUMP
A. Drainage Sump Pump No. 1 to 4 for Mall TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
B. Drainage Sump Pump E & F for Mall TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
C. Drainage Sump Pump Fuel Storage Tank for Mall TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
D. Drainage Sump Pump No. A to D for Hotel TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
E. Drainage Sump Pump Laundry Holding Tank for Hotel TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
F. Drainage Sump Pump Fuel Storage Tank for Hotel TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
4. SEWAGE TREATMENT PLANT VENTILATION TESTING PUMPS TESTING DISCHARGE TESTING FOR PERMIT FUNCTIONALITY TESTING
5. LIFT STATION SEWAGE PUMP
A. Lift Station Sewage Pump Mall TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE TO STP (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
B. Lift Station Sewage Pump Hotel TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE TO STP (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
C. Lift Station Sewage Pump Site Dev't TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE TO STP (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
6. ELEVATOR/ ESCALATOR PUMP
ACTIVATION 2 MONTHS PRIOR TO MALL OPENING

ACTIVATION 2 MONTHS PRIOR TO MALL OPENING

A. Elevator/Escalator Pump for Mall TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
B. Elevator/Escalator Pump for Hotel TESTING OF PUMPS NORMALLY OPEN UNTIL MALL OPENING FOR DISCHARGE (WILL BE ACTIVATED BY FLOAT VALVE) FUNCTIONALITY TESTING
FIRE PROTECTION SYSTEM
1. MALL
FIRE PROTECTION SYSTEM

FILLING OF
A. Fire Pump (Mall) FIRE RESERVE TESTING OF PUMPS & RISER / ZONE/ SPRINKER DROPPINGS / FACP / FUNCTIONALITY TESTING FUNCTIONALITY TESTING
TANK

FILLING OF

GLOBAL TESTING
B. Jockey Pump (Mall) FIRE RESERVE TESTING OF PUMPS & RISER / ZONE/ SPRINKER DROPPINGS / FACP / FUNCTIONALITY TESTING FUNCTIONALITY TESTING
TANK

2. HOTEL
A. Fire Pump (Hotel)
B. Jockey Pump (Hotel)
MECHANICAL SYSTEM
1. AC PUMPS
A. Primary Chilled Water Pump MEGGER TEST/ALIGNMENT STARTUP NORMALLY OPEN FOR CHEMICAL FLUSHING OF CLOSED & OPEN LOOP SYSTEM FOR HVAC ( CHILLED WATER PIPES & CONDENSER PIPES) FUNCTIONALITY TESTING
B. Condenser Water Pump MEGGER TEST/ALIGNMENT STARTUP NORMALLY OPEN FOR CHEMICAL FLUSHING OF CLOSED & OPEN LOOP SYSTEM FOR HVAC ( CHILLED WATER PIPES & CONDENSER PIPES) FUNCTIONALITY TESTING
C. Secondary Chilled Water Pump MEGGER TEST/ALIGNMENT STARTUP NORMALLY OPEN FOR CHEMICAL FLUSHING OF CLOSED & OPEN LOOP SYSTEM FOR HVAC ( CHILLED WATER PIPES & CONDENSER PIPES) FUNCTIONALITY TESTING
2. CHEMICAL TREATMENT / FLUSHING

A. CLOSED LOOP SYSTEM FILLING OF WATER / PRE-FLUSHING / RECIRCULATION / WASTE DISPOSAL / RINSING CHEMICAL TREATMENT PROPER WATER TREATMENT CERTIFICATION FUNCTIONALITY TESTING

B. OPEN LOOP SYSTEM FILLING OF WATER / PRE-FLUSHING / RECIRCULATION / WASTE DISPOSAL / RINSING CHEMICAL TREATMENT PROPER WATER TREATMENT CERTIFICATION FUNCTIONALITY TESTING

3. COOLING TOWERS MEGGER TESTING & FAN BALANCING TESTING FOR AIR / WATER FUNCTIONALITY TESTING
MEGGER TEST / VACUUM /
4. CHILLERS FUNCTIONALITY TESTING
REFRIGERANT CHARGING
MECHANICAL SYSTEM

5. AHU CHECK FAN BELT DRIVES / SYSTEM SYSTEM BALANCING FOR AIR SIDE CLEANING OF WYE STRAINERS / OPEN BALANCING & 2 SYSTEM BALANCING WATER SIDE FUNCTIONALITY TESTING
BALANCING WATER SIDE WAY VALVES
CHECK FAN BELT DRIVES / SYSTEM CLEANING OF WYE STRAINERS / OPEN BALANCING & 2
6. FCU (CHW TYPE) SYSTEM BALANCING WATER SIDE FUNCTIONALITY TESTING
BALANCING WATER SIDE WAY VALVES
7. FCU (SPLIT AC) REFRIGERANT CHARGING / INITIAL TESTING / CALIBRATION / FUNCTIONALITY TESTING FUNCTIONALITY TESTING
8. FANS & BLOWERS

Kitchen Exhaust / Supply Fans MEGGER TESTING / CHECK FAN BELT MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES
MEGGER TESTING / CHECK FAN BELT
Smoke Extraction Fans MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES
MEGGER TESTING / CHECK FAN BELT
Pressurization Blowers MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES
MEGGER TESTING / CHECK FAN BELT
Toilet Exhaust Fans MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES
MEGGER TESTING / CHECK FAN BELT
Exhaust / Supply Fans MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES

Jet Fans MEGGER TESTING / CHECK FAN BELT MOTOR TESTING TESTING FOR SUCTION & DISCHARGE FUNCTIONALITY TESTING
DRIVES
CONVEYING EQUIPMENT
CONVEY.
1. ELEVATORS EQUIPMENT TESTING , HIGH SPEED - LOW SPEED TESTING & LOAD TESTING FUNCTIONALITY TESTING
EQUIP.
2. ESCALATORS & MOVINGWALK EQUIPMENT TESTING , HIGH SPEED - LOW SPEED TESTING & LOAD TESTING FUNCTIONALITY TESTING
CCTV EQUIPMENT TESTING
PA/BGM EQUIPMENT TESTING
CINEMA EQUIPMENT TESTING FOR VISUAL & SOUND FUNCTIONALITY
 PROGRAM FOR TESTING & COMMISSIONING
ELEVATOR / ESCALATOR - EQUIPMENT TESTING, HIGH SPEED - LOW SPEED & LOAD TESTING
(DAY 2 TO GLOBAL TESTING)
FANS & BLOWERS MEGGER TESTING FANS & BLOWERS MOTOR FANS & BLOWERS TESTING FOR SUCTION COOLING TOWER MEGGER TESTING COOLING TOWER TESTING FOR AIR /
& CHECKING OF FAN BELT DRIVES TESTING & DISCHARGE & FAN BALANCING WATER QUALITY
(DAY 2 TO 8) (DAY 18 TO GLOBAL TESTING) (DAY 26 TO 32)
(DAY 9 TO 17) (DAY 33 TO GLOBAL TESTING)
MECHANICAL

FCU CHECK FAN BELT DRIVES / SYSTEM

BALANCING WATER SIDE AHU & FCU - CLEANING
(DAY 18TO 25) OF WYE STRAINERS/
OPEN BALANCING & 2
CHILLER - TESTING
FOR EVAPORATOR / AHU & FCU - SYSTEM
CONDENSER WATER
BALANCING WATER SIDE
WAY VALVES FLOW
(DAY 26 TO GLOBAL
(DAY 36 TO GLOBAL TESTING)
CHILLER MEGGER TEST / VACUUM / AHU CHECK FAN BELT DRIVES / AHU SYSTEM BALANCING (DAY 26 TO GLOBAL TESTING)
REFRIGERANT CHARGING SYSTEM BALANCING WATER SIDE AIR SIDE TESTING)
(DAY 2 TO 8) (DAY 11 TO 17)
(DAY 18 TO 25)
FILLING OF WATER / PRE-FLUSHING / RECIRCULATION

GLOBAL TESTING (FUNCTIONALITY TESTING TO DAY 60)

AC PUMPS START-
AC PUMPS MEGGER TESTING &
PUMPS SHAFT ALIGNMENT
UP FOR CHEMICAL
FLUSHING / WASTE DISPOSAL / RINSING CHEMICAL TREATMENT PROPER WATER TREATMENT CERTIFICATION
(DAY 25 TO 37) (DAY 38 TO GLOBAL TESTING)
PERMANENT POWER & WATER

(DAY 1 TO DAY 7) (DAY 7 TO GLOBAL

TESTING) (DAY 10 TO 24)
FIRE PRO

TESTING OF FIRE & JOCKEY PUMPS - RISER, ZONE, DROPPINGS, FHC, FACP & SACP
(DAY 3 TO GLOBAL TESTING)
STP VENTILATION TESTING
(BLOWERS TESTING)
STP PUMPS TESTING (DISCHARGE TESTING)
(DAY 2 TO 8) (DAY 9 TO GLOBAL TESTING)
PLUMBING

TESTING OF DRAINAGE SUMP PUMPS, LIFT STATION & ESCALATOR / ELEVATOR PUMPS
(DAY 2 TO GLOBAL TESTING)
FILLING OF CISTERN
FOR PORTABLE,
NON-POTABLE &
CPS PUMPS TESTING FOR POTABLE & NON POTABLE
FIRE RESERVE TANK
(DAY 1 TO 3)
(DAY 4 TO GLOBAL TESTING)
ELECTRICAL

SUBSTATION EQUIPMENT, BUS

DUCT, PANEL BOARDS
GENERATOR SET & SYNCH PANEL START UP
(DAY 1 TO GLOBAL TESTING) (DAY 8 TO GLOBAL TESTING)
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14 Day 15 Day 16 Day 17 Day 18 Day 19 Day 20 Day 21 Day 22 Day 23 Day 24 Day 25 Day 26 Day 27 Day 28 Day 29 Day 30 Day 31 Day 32 Day 33 Day 34 Day 35 Day 36 Day 37 Day 38 Day 39 Day 40 Day 41 Day 42 Day 43 Day 44 Day 45
WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 WEEK 6 WEEK 7
ELECTRICAL
WATER
ANENT POWER & WATE
MECHANICAL
PERMA
PLUMBING
PLUMBING
 Day 1 Day 2

MVSG & MSG 1 MDB-A (Transformer 1)

 CHILLER MEGGE

FANS & BLOWERS

 FANS & BLOWERS

FILLING OF CISTERN FOR PORTABLE, NON-PO

& FIRE RESERVE TANK
(DAY 1 TO 3)
STP VENTILATI
 WEEK 1
Day 2 Day 3 Day 4

(Transformer 1) MDB-A-15 To MDB-A-15A (CB)

MSG 2 & MDB-

(Transformer 2
HILLER MEGGER TEST / VACUUM / REFRIG
(DAY 2 TO 8)

NS & BLOWERS MEGGER TESTING & CHECK

DRIVES
(DAY 2 TO 8)
NS & BLOWERS MEGGER TESTING & CHECK
DRIVES
(DAY 2 TO 8)

PORTABLE, NON-POTABLE
SERVE TANK
1 TO 3)
P VENTILATION TESTING (BLOW
(DAY 2 TO 8)
 EN
Day 4 Day 5 Day 6 Day 7 Day 8

MSG 2 & MDB-B MDB-B-8 (PPP)

(Transformer 2)

MSG 3 & MDB-C

(Transformer 3)
AC PUMPS START-UP
FOR CHEMICAL
FLUSHING
(DAY 7 TO GLOBAL
TESTING)
 AC PUMPS START-UP
FOR CHEMICAL
FLUSHING
(DAY 7 TO GLOBAL
TESTING)

M / REFRIGERANT CHARGING
TO 8)

G & CHECKING OF FAN BELT

O 8)
 G & CHECKING OF FAN BELT

O 8)

ELEVAT
 TEST

G (BLOWERS TESTING)
O 8)
 ENERGIZATION PR
WEEK 2
Day 9 Day 10 Day 11 Day 12 Day 13

MDB-C-4 (MCC2)

MSG4 & MDB-D

(Transformer 4)
 M

M
M
M
M

M
(Ahu, K
 TART-UP FILLING
RECIRCULATI
MICAL
NG
GLOBAL
NG)
 TART-UP

RECIRCULATI
MICAL
NG
GLOBAL
NG)

AHU CHECK FAN B

BALANCING
(DAY 1

FANS & BLOWERS MOT

(DAY 9 TO 17
 FANS & BLOWERS MOT
(DAY 9 TO 17

LEVATOR / ESCALATO
TESTING OF DRAINA
N PROGRAM FOR TES
WEEK 3
Day 13 Day 14 Day 15 Day 16 Day 17 Day 18
 MDA-A-4 To MDA-A-4A (CB)
(Ahu, Kef, Ksf)
MDA-A-6 To MDA-A-6A (CB)
(Ahu, Kef, Ksf)
MDA-A-7 To MDA-A-7A (CB)
(Escalator, Ahu)
MDA-A-8 To MDA-A-8A (CB)
(Sf, Accu + Fcu, Ef)
MDA-A-9 To MDA-A-9A (CB)
MDA-A-10 To MDA-A-10A (CB)
MDA-A-11 To MDA-A-11A (CB)
MDA-A-12 To MDA-A-12A (CB)
(Escalator, Ahu)
MDA-A-13 To MDA-A-13A (CB)
(Ahu, Kef, Ksf, Jet fan, Accu + fcu, Ef, Sf)
MDA-A-14
NG OF WATER / PRE-
LATION / WASTE DISP
LATION / WASTE DISP
(DAY 10 TO 24
K FAN BELT DRIVES / SYSTEM AHU
ANCING WATER SIDE
(DAY 11 TO 17)

FC
SYS

FA
S MOTOR TESTING
TO 17) (D
 FA
S MOTOR TESTING
TO 17) (D

ATOR - EQUIPMENT T
(DAY 2 T
CPS PUMP
AINAGE SUMP PUMPS
(DAY 2 T
R TESTING & COMMIS
WEEK 3
Day 18 Day 19 Day 20 Day 21 Day 22 Day 23

DRAINAGE SUMP PUMPS, LIFT STATION, ESCALATOR / E

FILLING OF CISTERN FO
MDB-B-1 To MDB-B-1A (CB)
MDB-B-2 To MDB-B-2A (CB)
(Ahu, Sf, Ef, Jet fan, Accu)
MDB-B-3 To MDB-B-3A (CB)
(Escalator, Kef, Ksf)
MDB-B-4 To MDB-B-4A (CB)
MDB-B-5 To MDB-B-5A (CB)
MDB-B-6
MDB-B-9 To MDB-B-9A (CB)
(Escalator)
MDB-B-10
MDB-B-11
PRE-FLUSHING /
DISPOSAL / RINSING
DISPOSAL / RINSING
O 24)
AHU SYSTEM BALANCING AIR
(DAY 18 TO 25)

FCU CHECK FAN BELT DRIVE

SYSTEM BALANCING WATER
(DAY 18TO 25)

FANS & BLOWERS TESTING F

SUCTION & DISCHARGE
(DAY 18 TO GLOBAL TESTIN
 FANS & BLOWERS TESTING F
SUCTION & DISCHARGE
(DAY 18 TO GLOBAL TESTIN

ENT TESTING, HIGH SP

Y 2 TO GLOBAL TESTIN
UMPS TESTING FOR P
(DAY 4 TO GLOB
MPS, LIFT STATION &
Y 2 TO GLOBAL TESTIN
STP PUMPS TE
(DAY 9
MMISSIONING
WEEK 4
Day 23 Day 24 Day 25 Day 26 Day 27 Day 28

N, ESCALATOR / ELEVATOR PUMPS

NG OF CISTERN FOR POTABLE, NON-POTABLE & FIRE RESERVE TANK

PCHWP-3 & 4, COWP-3 & 4, SCHWP-3 & 5

PCHWP-1 & 2, COWP-1 & 2, SCHWP- 1 & 2
 MDB-C-3 To MDB-C-3A (CB)
(Escalator, Ahu)
MDB-C-6 To MDB-B-6A (CB)
(Escalator, Ahu, Sef)
MDB-C-7 To MDB-C-7A (CB)
(Elevator PE 1, 2, 3 & 4, SE 5, 6, 7, 8, Escalator)
MDB-C-9 To MDB-C-9A (CB)
(Escalator, Ahu, Sef, Accu + Fcu)
MDB-C-10
 CHEMICA
SING (
 CHEMICA
SING (

NG AIR SIDE
5) AHU & FCU - CL
STRAINERS/ OP
& 2 WA
DRIVES / (DAY 26 TO GL
WATER SIDE
5)

STING FOR COOLING TO

HARGE TESTING & FA
TESTING) (DAY 26
STING FOR COOLING TO
HARGE TESTING & FA
TESTING) (DAY 26

GH SPEED - LOW SPEE

ESTING)
OR POTABLE & NON P
GLOBAL TESTING)
ON & ESCALATOR / EL
ESTING)
PS TESTING (DISCHAR
DAY 9 TO GLOBAL TEST
 WEEK 5
Day 28 Day 29 Day 30 Day 31 Day 32 Day 33

3&5
, SCHWP- 1 & 2
)

)
Escalator)
)
u)
 MDB-D-6
MDB-D-8 (PPTELCO)
MDB-D-9
MDB-D-11
MDB-D-7 (PPCT)
COOLING TOWER 1 ,2, 3 & 4
MDB-D-2 To (CB)
CHILLER
MDB-D-3 To (CB)
CHILLER

MICAL TREATMENT PR
(DAY 25 TO 37)
MICAL TREATMENT PR
(DAY 25 TO 37)

CHI
TESTI
CU - CLEANING OF WYE EVAPO
RS/ OPEN BALANCING COND
2 WAY VALVES WATE
(DAY
TO GLOBAL TESTING) GL
TES

NG TOWER MEGGER
G & FAN BALANCING COO
DAY 26 TO 32)
NG TOWER MEGGER
G & FAN BALANCING COO
DAY 26 TO 32)

SPEED & LOAD TESTIN

ON POTABLE
)
/ ELEVATOR PUMPS

HARGE TESTING)
TESTING)
Day 33 Day 34 Day 35 Day 36 Day 37 Day 38
B-D-6
(PPTELCO)
B-D-9
-D-11
7 (PPCT)
WER 1 ,2, 3 & 4
2 To (CB)
LLER
3 To (CB)
LLER

MDB-C-8 To (CB)
CHILLER

NT PROPER
7) (DA
NT PROPER
7) (DA

CHILLER -
TESTING FOR AHU &
EVAPORATOR /
CONDENSER BALANCI
WATER FLOW
(DAY 26 TO (DAY 3
GLOBAL
TESTING) T

COOLING TOWER TESTING FO

(DAY 33 TO GLO
 COOLING TOWER TESTING FO
(DAY 33 TO GLO

STING
MPS
 WEEK 6
Day 38 Day 39 Day 40 Day 41 Day 42 Day 43
 MDB – A (Transformer 1)
FIRE & JOCKEY PUMPS

WATER TREATMENT
CERTIFICATION
(DAY 38 TO GLOBAL TESTING)
 WATER TREATMENT
CERTIFICATION
(DAY 38 TO GLOBAL TESTING)

HU & FCU - SYSTEM

ANCING WATER SIDE
DAY 36 TO GLOBAL
TESTING)

ING FOR AIR / WATER QUALITY

O GLOBAL TESTING)
 ING FOR AIR / WATER QUALITY
O GLOBAL TESTING)
 WEEK 7
Day 43 Day 44 Day 45 Day 46 Day 47 Day 48
60)
STING TO DAY 60)
 NT
STING)
(FUNCTIONALITY TESTING
NT

GLOBAL TESTING (FU

STING)

M
IDE
L

ALITY
ALITY
 WEEK 8
Day 48 Day 49 Day 50 Day 51 Day 52 Day 53
WEEK 8 WEE
Day 53 Day 54 Day 55 Day 56 Day 57 Day 58
 WEEK 9
Day 58 Day 59 Day 60
 HVAC SINGLE LINE DIAGRAM FOR T&C

COOLING TOWER CHILLER SECONDARY CHILLED WATER

(REFRIGERANT CHARGING
(MEGGER TESTING / FAN BALANCING) (MEGGER TESTING / PUMP ALIGNMENT)
MEGGER TESTING)
CONDENSER WATER

(MEGGER TESTING / PUMP ALIGNMENT)

PRIMARY CHILLED
WATER PUMPS
PUMPS

WATER TREATMENT CERTIFICATION WATER TREATMENT

CERTIFICATION

LEGEND:

OPEN LOOP SYSTEM START UP

CLOSED LOOP SYSTEM

AHU / FCU
(CHECK AHU / FCU, CLEANING OF WYE STRAINERS, OPEN
BALANCING, 2 WAY VALVES, CHECK FAN BELT DRIVES,
MEGGER TEST MOTORS)

SYSTEM BALANCING

AIR SIDE WATER SIDE

(ADJUST TAMPERS & CHECKING OF TEMPERATURE) (CHECK AUTO BALANCING / OPEN ALL ISOLATION VALVES)
PRE -COMMISSIONING CHECKLIST FOR COOLING TOWER
1. MEGGER TESTING
2. FAN BALANCING

METHODOLOGY FOR TESTING & COMMISSIONING OF PRIMARY, SECONDARY & CONDENSER WATER PUMPS
A. INSTALLATION
1. Pump Grouted in Place
2. Pump Vibration isolation devices functional.
3. Pump / Motor coupling alignment verified.
4. Piping system installed.
5. Piping system pressure tested.
6. Pump not leaking.
B. ELECTRICAL
1. Pump available to pump disconnect.
2. Pump rotation verified.
3. Control system inlerlocks functional.
4. Verify that disconnect is located within sight of the unit it controls
C. TESTING
1. Pressure / Temperature gauges installed.
2. Piping system cleaned
3. Chemical water treatment complete.
D. TESTING INSTRUMENTS
1. Clampmeter
2. Tachometer
3. Multitester

METHODOLOGY FOR TESTING OF COMMISSIONING AIR HANDLING UNITS & FAN COIL UNITS
A. GENERAL CHECKS
1. Visibly check AHU & FCU orientation against site requirements.
[Link] levelling and alignment of AHU on Concrete Pedestal.
3. Check that adequate access for maintenance is provided at each unit.
4. Record nameplate information and compare against the approved specification.
5. Check that adequate CHW is available at each coil and is ready for use, has been pressure tested and
have adequate measuring instrument for flow, pressure and temperature.
6. Check all electrical terminations are correctly tightened.
7. Check air filters are fitted.
8. Check condensate drain pans can fully drain.
9. Check all ductworks are connected to unit are complete and free from dust or hazards.
10. Check AHU & FCU fans are free to rotate.
11. Bump spin fans to confirm correct rotation and operation of the controller/VFD.
B. TESTING OPERATION
1. Confirm chilled water control valves are working correctly.
2. Verify operation of AHU & FCU for the following test and data gathering;
Valves and Accessories provided by the mechanical installer
a. Conduct traverse reading on discharge side to record total airflow and static pressure of the AHU.
b. Check pressure gauge reading and record.
c. Check CHW flow thru balancing valve by assistance of the installer.
d. Check CHW temperature at supply & return pipe thermometer vs specification.
e. Check Entering Air temperature at inlet side of AHU using hot wire anemometer.
f. Check Leaving Air temperature at outlet/discharge of unit using hot wire anemometer.
g. Measure fan motor amps.
h. Operational test of the controllers (VFD)
i. Record all data and fill-up pre-commissioning checklist.
C. TESTING INSTRUMENTS
1. Pitot Tube
2. Vane Anemometer
3. Clamp Meter
4. Tachometer
5. Hot Wire Anemometer
METHODOLOGY FOR TESTING & COMMISSIONING FOR CHILLER
A. PREPARATORY WORKS
1. Check if the chiller still has a nitrogen holding charge of about 3 to 5 psig. If not, a leak test must be carried out.
2. Check the power leads from the motor. Megger test each motor terminals. (line to line and line to ground)
Notes:
For solid state starter, remove or disconnect motor terminals from solid state starter terminals.
Remove surge suppressor if installed or available prior to megger testing.
Never megger test the unit in a vacuum.
Test Voltage
T1 to G T1 to T2
T2 to G T1 to T3
T3 to G T2 to T3
T4 to G T1 to T4
T5 to G T2 to T5
T6 to G T3 to T6
3. Before relieving the holding N2 pressure, calibrate the High-Pressuer Control (HPC).
Reinstall HPC & retight properly.
Cut out psig Cut in psig
4. Relieve the nitrogen holding charge from the unit, and if location is not well ventilated, the holding charge should
be vented outside by connection a hose to the valve.
5. Connect the vacuum pump to start evacuation. Use a 2-stage pump with at least 5 CFM capacity. Connect to
the evaporator-charging valve with a hose no smaller than 3/4 inch ID. Note: For the IT Cutlet-Hammer Solid
State Starter it is necessary to shut off all power to the unit prior to evacuating the chiller. The IT starter terminals
4, 5, and 6 hot when the unit is off. Failure to shut off power to the chiller, with the vacuum pump hook up, will
cause a motor failure. Evacuate the chiller unit until it reaches a vacuum of 500 microns to 1000 microns. Wait
for 12 hours for a valid vacuum leak test. If the rise in vacuum is less than 500 microns per 12 hours start up
may proceed.
Vacuum drawn to : ____________microns
Vacuum reading after 12 hrs : _________________ microns
6. Charge refrigerant. Drain water from the evaporator or circulate water while breaking vacuum. Do this after leak
testing the water side of the system or put a drain hose on when checking vacuum rise test. Breaking vacuum is
not necessary if the evaporator has been properly drained. If water is present in tubes, break machine vacuum
with refrigerant vapor, or circulate water, to avoid damage of tubes.
Amount charge ________ lbs /kg.
B. ELECTRICAL AND CONTROLS
1. Be sure all the terminals are tightened and wirings are free from abrasion, kinks and sharp corners.
2. Press the contractors to make sure that they have freedom of movement.
3. Be sure that all panels and its contactors are free of corrossion or dirt.
4. Remote starter to control panel connections are complete and complu with Trane requirements. Verify oil pump
interlock circuit to 1A7 J2-4 and J2-2.
5. Check correctness of the power connections from starter to motor.
6. Check and record the rating and type of main fuse or circuit breaker. The rating should not exceed the maximum
rating specified in the unit's nameplate.
7. Check and record the size, type, and number of cables of power supply and cables from starter (if remote
mounted ) to motor terminals, and equal phase representation each power-wiring conduit. The rating should not
be lower than the minimum circuit ampacity specified in the unit's nameplate.
8. Check the ratio of the current transformers and record the part number below:
Primary CT's Measured resistance:
X ___________________ ___________________
X ___________________ ___________________
X ___________________ ___________________
Secondary CT's
X ___________________ ___________________
X ___________________ ___________________
X ___________________ ___________________
9. If the starter panel is connected to the UC800 on the remote starter, make sure that the connection has been
made using shielded twisted pair. The recommended wire is Belden 8760, 18 AWG. Polarity is critical.
10. Check that the low voltage IPC link (<30V) is in a separate conduit from the 115V wiring and that it is routing in
the starter panel is a minimum of 6 inches from any of the higher voltage cables.
11. Check if equipment grounding is properly installed.
12. Check the power leads from the motor, Meg Test each motor terminals, line to line and line to ground.
Notes:
For solid state starter, remove or disconnect motor terminals from solid state starter terminals.
Remove surge suppressor if installed or available prior to megger testing.
Never megger test the unit in a vacuum.
Test Voltage
T1 to G T1 to T2
T2 to G T1 to T3
T3 to G T2 to T3
T4 to G T1 to T4
T5 to G T2 to T5
T6 to G T3 to T6
13. Power up the control panel
a. Ensure the disconnect locked open.
 b. Remove the main power control fuse from the starter panel.
c. Connect an auxiliary 115 VAC power cord to terminal TB2x1-1 and GND of the starter panel.
d. Switch off 1Q1, 1Q2, 1Q3, 1Q4 and 1Q5 MCB located inside the control panel.
e. Plug in cord to 115 VAC power source.
f. Measure voltage from TB 1x1-1 & TB 1x1-12 if 115V +10%
g. Switch on 1Q1, 1Q2, 1Q3, 1Q4, & 1Q5 MCB to energize the control panel.
14. Record the settings found in UC 800, service settings, field start up group, and machine configuration in menus
in the UC800.
15. a. Using the CVHE/F operations and maintenance manual and order specification, double check the previous
readings and reset, if required.
16. Check the setting of the oil pressure regulation valve:
1. Use the Service test Menu of the UC800 to manually start the oil pump.
2. Go to the compressor report menu of the UC800 and observe the Differential Oil Pressure.
3. Adjust the oil pressure regulating valve to maintain 18 psi to 22 psi delta P. The oil pressure may require adjustment
as the
4. This units started.
procedure also checks to ensure correct sensing oil pressure. The Oil
Pressure Cut setting is non-adjutable
12 psig within the logic of the UC800.
5. Return the oil pump to auto.
17. Manual test IGV from 0% to 100% opening.
18. Manual test the contactors to see if it is working properly.
19. Manual test purge system if working properly.
20. Check oil heater amphere.
21. Switch off 1Q1, 1Q2, 1Q3, 1Q4 & 1Q5 MCB.
22. Remove temporary power and reconnect the main power control fuse 2F4.
23. Check and record the main supply voltage.
L1L2= __________ L2L3= __________ L3L1= __________
Turn on power to the motor starter. Check and record the control voltage at the control
panel terminals
TB 1x1-1 and TB 1x1-12___________________________

24. Check phase rotation of power supply using phase sequence indicator.
25. Set the purge mode to ON to allow the removal of non-condensables. It may also be necessary to disable the Purge
Pumpout Limit timer found in the Purge Settings menu.
C. CHILLER COMMISSIONING (TESTING OPERATION)
1. Make all preliminary checks of oil temperature, oil level, chilled water load available, etc.
2. Check if the evaporator water flow is balanced
PSID PD design ____________ GPM design _____________
PSID PD actual ____________ GPM actual _____________
3. Check if the condenser water flow is balanced
PSID PD design ____________ GPM design _____________
PSID PD actual ____________ GPM actual _____________
4. Start the unit. If the phase rotation of the electrical power has not been positively confirmed, the actual rotation of the
motor must be checked. Observe the rotation of the motor shaft though the sight glass on the end of the motor the
moment
5. When theof start
unit up. and
starts Rotation
runs,must be clockwise.
observe closely all operating conditions and make necessary
adjustments.
6. Re-adjust the oil pressure regulator if necessary to 18 to 22 psi net. In the Operators Setting Menu of the UC800, place
the purge operating mode to “on” to allow the removal of non condensable it may also be necessary to increase the
length of the Purge Service Override timer found in the Field Start Up Group Menu. After the unit has the system down to
the design leaving chilled water temperature and is under control, and the purge is no longer relieving non condensable,
begin taking the start up log. Log the unit 3 times at 15 minutes interval. In the Operator Setting Menu of the UC800,
return the purge operating mode to “Adaptive”
7. Set the purge operating mode to Adaptive from the purge setting menu.
METHODOLOGY FOR CHEMICAL FLUSHING OF CHILLED WATER & CONDENSER PIPING SYSTEM
A. PREPARATORY WORKS
1. Pressure testing of system of CHWS & CHWR/ COWS & COWR horizontal & vertical
2. Inspection and verification of completeness of piping system hangers and support for vertical and horizontal
3. Inspection and verification of completeness of the piping system
4. Inspection of all drainage system to be used as drain point
5. Coordinate water fill to special trade contractor
6. Energization / testing of pumps to be used on water circulation
7. Inspection of bypass loop for the system flushing
B. PRE-COMMISSIONING
1. Initial Water Filling
1.1 System filling of chilled water risers / branches & condenser , thru plumbing contractor make-up water pump based on the
approved filling line and operating level
1.2 Purging on the air vents to attain clean and airless water in the system
2. Initial Pre-Flushing (Gravity Flushing)
2.1 A water sample from the system will be taken for laboratory analysis before the start-up of pre operational clean –out.
This will be labelled as “Sample #1- Before Flushing”. The analysis will consist of the following parameters:
pH, total alkalinity (bicarbonates, carbonates & hydroxides), total hardness (calcium & magnesium), chlorides, phosphates,
sulfites, nitrite, iron, total dissolved solids, color, odor.
2.2 The expected raw water quality will be the domestic water from the Manila Water which will serve as our basis for the
completion of rinsing process when the pre-operational clean-out will take place. Stated below are the parameters with
their corresponding values of the standard water quality which will serve as a guide in achieving the end point of the
cleaning process prior to the chemical treatment proper.

Parameters Raw Water Quality

Ph 6.5-7.5
Total Alkalinity, CaCO3 300 ppm
Total Hardness, CaCO3 150 ppm
Chlorides 50 ppm
Phosphates 50 ppm
Sulfites 50 ppm
Nitrite ---
Iron 0.5 ppm
Total Dissolved Solids 500 ppm

2.3 Initial / Pre-flushing (GRAVITY FLUSHING) of the system water at least one third of its original total volume and injecting
fresh water simultaneously is the first thing that needs to be done. This will ensure removal of suspended matter and to
wash out welding fluxes, dirt & other contaminants present inside the pipeline during the construction & piping installation
prior to chemical injection.
2.4 Draining of the system totally will depend on the physical appearance of the water that will be flushed out of the system,
i.e clarity or turbidity.
3. Initial Circulation/Flushing
3.1 Refill again the chilled water pipe until totally filled up
3.2 Circulate the water system using the required number of pumps to attain the required flowrate , velocity & pressure to
ensure proper agitation of dirt on the piping
3.3 Conduct Water sampling (Note : draining/flushing point will also serve as sampling point in a random basis)
4. Chemical Flushing
4.1 Once the water coming of the system is visibly clear, chemical injection and recirculation process will automatically follow.
The quantity of chemicals needed is based on the chemical dilution ratio and on the volume of the circulating water of the
system. Chemical to be used is FSQ-INSUREV C 200, Optimum Strength Pre-Operational System Flusher; consist of powerful
blend of alkalis, wetting agent and detergent.
4.2 Injection of pre-operational system flusher chemicals will be done thru pressurized pump, (provide injection point of
chemicals). This chemical will act as dispersant of the degreasing in order to get rid of dirt, oil, grease, mill scale & other
impurities present in the pipes.
4.3 When the system is completely filled-up with the mixture of flushing chemicals & water, circulate the system water for at
least 12-24 hours or even longer depending on the severity of dirt, oil, grease & mill scale.
4.4 A second sample labeled as “Sample #2 – During Flushing “will be taken to check the distribution of flushing chemicals on
the piping. Random sampling on every floor will be taken to check and ensure complete circulation of the flushing solution
to the entire piping system. This will be labelled as “Sample #2-A, #2-B”.
4.5 Total drain/flush the system water after the set time or circulation..
5. Waste Disposal
5.1 For waste disposal after the chemical circulation , disposal will be carried out thru
- Sewerage Tank / Sumpit . 1st flushing diluted with flushing chemicals together with the contaminants such as corrosion
products , welding fluxes etc. brought by the effect of the flushing process conducted will be drain on sewerage tank /
sumpit provided by plumbing contractor , then water sample will be check for its pH value if it needs neutralization or not
prior to gradual disposal. Accepted pH value will be 7.0-8.5.
6. Rinsing Process
6.1 Feed the system again with raw water and allow it to recirculate again.
6.2 Flushing/gradual draining with simultaneous feeding of raw water and recirculation process will be done repeatedly until
clear and non foamy/bubbly water is obtained.
6.3 In between flushing and recirculation process, the water quality will be closely monitored. Another water sample labelled
as “Sample #3 – Rinsing Sample” will be taken for analysis to determine the completion of the rinsing process.
Approximately five (5) times refilling/draining will complete the rinsing process. A final sample which will be labelled as
 “Sample #4 – Final Rinsing Sample”will be taken upon completion of rinsing. There should be enough water supply to speed
up the rinsing process.
6.4 During and in-between the rinsing process, cleaning of all the wye-strainer will be done simultaneously as well as on cooling
tower basin , louvers & fillers for the condenser system.
6.5 With the comparison of test results of all water samples taken before , during and after the final rinsing process and based on
the parameters of the standard quality of raw water obtained, we can therefore make conclusions that flushing and rinsing is
complete and that the piping system is ready for connection on equipment.
7. Piping Connection to Equipment
7.1 All the temporary by-pass, valves, strainers will be removed prior to interconnection with the equipment.
7.2 Interconnection of piping system to the equipment.
Note : for those branches of AHU / FCU that was not included in the loop during the chemical flushing, a BLOWDOWN / chemical
flushing will be conducted separately prior to piping connection to the equipment.
7.3 After connection, POST FLUSHING at the equipment and to the entire whole piping system.
8. Chemical Treatment Proper
8.1 Prior to chemical treatment proper, a complete water circulation on the entire water piping system together with a minimal
post flushing with will be conducted until acceptable water quality is obtain.
8.2 Final water sampling which will be labelled as “Sample #5 – Post Flushing Sample” will be analyzed on-site before the
injection of the chemical treatment.
8.3 Injection of passivation chemicals, will serve as protection film to inhibit corrosion formation. Chemical to be used for
passivation.
A) Chilled Water Piping System :
FSQ-COMTREAT CH115 (Comprehensive Water Treatment for Scale & Corrosion Control In chiller)
FSQ-COMTREAT CH115 is a special blend of liquid corrosion and scale inhibitor for closed loop cooling system. Dissolved
oxygen in water reacts with the chemical preventing secondary & oxygen corrosion. FSQ-COMTREAT CH115 is a chromate
free nitrite based corrosion inhibitor for closed recirculating cooling system maintaining at a nitrite residual of 300-600 ppm.
B) Condenser Water Piping System :
FSQ-COMTREAT CT 112 (Comprehensive Water Treatment for Scale & Corrosion Control In Cooling Tower/Condenser)
FSQ-COMTREAT CT 112 is a special blend of an organic phosphorous compound combined with organic polymer and
dispersant designed to inhibit formation of mineral scale and prevent corrosion problem in recirculating open cooling system
C. TESTING & COMMISSIONING
1. TABLE OF WATER PARAMETERS CONTROL LIMITS FOR CHILLED WATER
Parameters Raw Water Quality (Supply Pre- Flushing Prior to Injection of With Flushing Chemicals
Water) Flushing Chemicals
Ph 6.5-7.5 7.0-8.5 7.0-8.5
Total Alkalinity, CaCO3 300 ppm 300 ppm 300 ppm
Total Hardness, CaCO3 150 ppm 150 ppm 150 ppm
Chlorides 50 ppm 50 ppm 50 ppm
Phosphates 50 ppm 50 ppm 50 ppm
Sulfites 50 ppm 50 ppm 50 ppm
Nitrite --- --- ---
Iron 0.5 ppm 5.0 ppm 10.0 ppm
Total Dissolved Solids 500 ppm 500 ppm 1000 ppm

Parameters After Chemical Flushing With Treatment Chemicals

Ph 7.0-8.5 8.0-9.5
Total Alkalinity, CaCO3 300 ppm 500 ppm
Total Hardness, CaCO3 150 ppm 500 ppm
Chlorides 50 ppm 150 ppm
Phosphates 50 ppm 50 ppm
Sulfites 50 ppm 50 ppm
Nitrite --- 1000-1200 ppm
Iron 1.0 ppm 1.0 ppm
Total Dissolved Solids 500 ppm 3000 ppm

2. TABLE OF WATER PARAMETERS CONTROL LIMITS FOR CONDENSER WATER

Parameters Raw Water Quality (Supply Pre- Flushing Prior to Injection of With Flushing Chemicals
Water) Flushing Chemicals
Ph 6.5-7.5 7.0-8.5 7.0-8.5
Total Alkalinity, CaCO3 300 ppm 300 ppm 300 ppm
Total Hardness, CaCO3 150 ppm 150 ppm 150 ppm
Chlorides 50 ppm 50 ppm 50 ppm
Phosphates 50 ppm 50 ppm 50 ppm
Sulfites 50 ppm 50 ppm 50 ppm
Silica 100 ppm 100 ppm 100 ppm
Iron 0.5 ppm 5.0 ppm 10.0 ppm
Total Dissolved Solids 500 ppm 500 ppm 1000 ppm

Parameters After Chemical Flushing With Treatment Chemicals

Ph 7.0-8.5 7.0-9.0
Total Alkalinity, CaCO3 300 ppm 500 ppm
Total Hardness, CaCO3 150 ppm 500 ppm
Chlorides 50 ppm 150 ppm
Phosphates 50 ppm 50 ppm
Sulfites 50 ppm 50 ppm
Silica 100 ppm 150 ppm
Iron 1.0 ppm 1.0 ppm
Total Dissolved Solids 500 ppm 2000 ppm