Leistritz Screw Pumps in Oil & Gas
Leistritz Screw Pumps in Oil & Gas
OFFSHORE
ONSHORE
ONSHORE
Production/FPSO Central Process Facility Crude Transfer Distribition & Storage Pre-Treatment Refineries Distribition & Storage
PRODUCTION L4MK The untreated well flow is boosted by Leistritz multiphase pumps, series L4, to a
central treatment facility. With their ability to work at low suction pressure along
with a high differential pressure capability, Leistritz Multiphase Pumps are ideal
Handling liquids and gas at the wellhead of an for applications on marginal and declining oil fields. External liquid management
oil field is a costly procedure. systems guarantee trouble-free operation in case of extended slug flow periods.
Using multiphase pump technology facilitates
a wide range of benefits such as flexibility of 1 MULTIPHASE PUMP L4 WITH THERMAL INSULATION
production and distinctly reduced capital- as L4MK Leistritz multiphase pumps with insulation are used for applications where the
well as operational expenses. systems are installed outside under severe ambient conditions. The insulation
of the pumps, the piping and the instrumentation along with heat tracing en-
The conventional way is to separate the asso-
sures trouble-free operation in case of sudden frost or low temperature periods
ciated gas from the liquid fraction and to con-
during the winter months.
vey them in separate pipelines to a gathering
point for the next handling process. 1 MULTIPHASE PUMP L4 ON OFFSHORE PLATFORMS
Extensive conventional equipment like sepa- L4HK Based on their small footprint and low weight, Leistritz multiphase pump sys-
rators, compressors, liquid pumps, heaters or tems are particularly suitable for the installation on offshore platforms. The skid
individual flow lines are now replaced by eco- design and the arrangement of the accessories can be adapted to the available
nomical multiphase pumps, which boost the space on large production platforms or small wellhead platforms.
entire well flow to a central treatment facility
through only one pipeline.
1 MULTIPHASE PUMP L4 AS MOBILE BLOW DOWN UNIT
Leistritz multiphase pumps and systems are
globally used for handling untreated well flow L4HK Leistritz multiphase blow down units are portable, self-contained pump units to
with gas volume fractions (GVF) up to 100 %, remove and boost liquids when gas wells stop flowing due to unwanted liquid
flow rates up to 5000 m³/h and differential plugs. This eliminates the need of flaring or venting and allows the operator to
pressures up to 100 bar. capture all the valuable gas and NGLs in their existing pipeline network.
Our pump systems are designed to operate
under severe ambient conditions in remote 3 PRODUCED WATER PUMP L4
locations onshore, offshore or even subsea. L4NG Formation water or injected water are usually produced along with oil and gas
With our expert knowledge far beyond the from a well or well cluster. The so called produced water is separated and
pump, Leistritz can provide an extended scope treated to minimize the final oil and solids content. Leistritz L4 Pumps are used
of supply including process piping and in- to re-inject the produced water into the reservoirs to force the oil to the surface.
strumentation as well as complete electrical
equipment and engineering support.
ADVANTAGES LEISTRITZ
MULTIPHASE PUMP SYSTEM:
C D
A ↗ Reduction of CAPEX and OPEX by eliminating
B 3
F 2 1 separation and processing equipment
E 4
↗ Proper well management to increase
production efficiency
C D ↗ Reducing the back pressure on the well allows
A
3
the reservoir to accelerate effective production
B
1 F 2 and extend the time of possible well operation
C D E 4
A ↗ Limitation of environmental impact by
B 3
F 2 eliminating the need of gas flaring
4
E ↗ Reduction of overall system foot print and weight
↗ Integration of various low pressure lines into a
» Leistritz multiphase pumps are controlled with single high pressure line by pressure boosting
Well flow (multiphase) Heater/treater 1 Multiphase pump A Production separator D Crude oil storage variable speed drives to react immediately on
Crude oil Export oil pump 2 Chemicals handling pump B Water treatment E Slops & drains tank
↗ Flexible and reliable operation
changing process conditions without the need of
Gas Gas compressor 3 Produced water pump C Wash tank F Chemical storage tank
Water 4 Slops & drains pump system modification and/or reinstallation. «
Chemicals
Slops & drains
4 LEISTRITZ PUMP TECHNOLOGY 5
↗ FPSO ↗ FPSO
FPSO L4 One method used to separate water from oil in offshore oil fields is the principle of elec-
trostatic separation. Leistritz dehydrating pumps, series L4, are used for the supply of the
electrostatic separator. The water content of crude oil is a very important parameter that
The offshore oil & gas industry uses floating characterizes the grade or quality. In general a water content (BSW) of 0,2 % to 0,5 % by
production, storage and off-loading (FPSO) volume is considered as acceptable. The small water drops in crude oil are getting seper-
vessels in order to process and store gas and ated in a strong electric field. Cathods and anods attract small water drops in order to form
oil until it can be unloaded onto tankers or bigger ones. This procedure enables water separation from crude oil.
forwarded through pipelines.
2 PRODUCED WATER BOOSTER PUMP
The well flow is boosted by single phase or
L4NG Formation water or produced water are usually explored along with oil and gas from a
multiphase pumps. Leistritz twin screw pumps well or well cluster. The produced water is separated and treated to minimize the oil and
of the L4-Series are particularly suitable for solids content.
this purpose.
The export crude oil is transfered by twin
screw pumps (L4-Series) or triple screw pumps
(L3-Series). High volume twin screw pumps 3 CRUDE FORWARDING PUMP
transfer the crude oil to shuttle tankers which After the electrostatic separation Leistritz triple screw pumps, series L3, are used for transferring oil from the settling tank to the
serve refineries and storage terminals onshore. storage tank in the FPSO vessel.
During oil production not only crude oil and
gas is pumped but also produced water which 4 CRUDE TRANSFER/UNLOADING PUMP
can have a high amount of corrosive contents. L4NG Leistritz L4 pumps will transfer the crude oil from the crude oil tank to the oil tanker.
For that reason all medium wetted pump parts Low NPSH reqirements and reliable flow, free of turbulence, easy handling and many
can be made of special materials in order more are major advantages.
to prevent pitting corrosion. Leistritz screw
pumps are typically used for boosting the
produced water into a hydro cyclone where the
remaining oil and sand will be extracted. 5 STRIPPING PUMP L4
L4NG The product remaining on the bottom of the crude storage tanks is normally of heavy
and high viscous nature and contains solids. Low speed Leistritz screw pumps, series L4,
with excellent suction capabilities and the ability to run dry are preferred for tank strip-
ping. Variable speed operation along with a special screw design guarantees excellent
NPSHR values and minimized pulsation.
6
SLOPS & DRAINS PUMP
L5NT Slop and drain systems are used to collect leakages and drainages from stationary or rotating equipment in
upstream production facilities. The systems can be open or closed. In horizontal or vertical position Leistritz L4
pumps are used to transfer these mixtures of water, hydrocarbons and solids to separators or to re-inject into the
trunk line.
Oil tanker / subsea pipeline
CRUDE
L3 Different types of oil can be boosted up to high differential pressures with our Leistritz
twin screw or triple screw pumps. The usage of variable speed drives ensures a flexible,
economic and reliable run during changing operation conditions and start up.
TRANSFER
Large amounts of oil and gas products are trans- 2 START-UP PUMPS L3 AND L4
ferred via pipelines for hundreds of miles. To L4HK Smaller high pressure triple screw pumps, series L3, or high pressure twin screw pumps,
overcome the pressure demands, with coincident series L4, are installed in bypass as pipeline start-up pumps for a differential pressure up
high efficiencies, Leistritz booster pumps are used. to 100 bar. These pumps are required when the main pipeline pumps cannot overcome
the friction losses during start-up of a filled crude oil pipeline. After the fluid is running,
To bring a liquid filled pipeline back to operation, it it will be switched to the bigger booster pump.
is inevitable to accelerate the liquid flow to a
certain level of velocity. The mass inertia of the 3 CRUDE TRANSFER PUMPS L2, L3 AND L4
liquid column and the friction losses of the liquid L2NG For pumping crude oil through pipelines to a refinery or to ships, railcars or trucks, crude
oil transfer pumps are required. Leistritz screw pumps are capable of handling wide
inside the pipeline system, will cause, depending
viscosity and pressure ranges at flow rates up to 4000 m³/h. Screw pumps, series L4, are
on the pipeline length, a high backpressure during typically used as crude oil transfer pumps. L3-series triple screw pumps and L2-series
start-up of the system. This leads to distinctly twin screw pumps are used for special transfer applications.
increased torque and power requirements through
the complete speed range of the pump.
To avoid unnecessary oversized motors and
variable frequency drives, smaller start-up pumps
are used for getting the pipeline back to normal
operation. These pumps are specially designed for
high differential pressures with a defined flow rate TRANSPORT OF AGGRESSIVE FLUIDS
which is mostly lower than for the main booster ↗ To transport fluids with highly abrasive, corrosive and/or hazardeous contents
pumps. you need the flexibility to use different types of material with constant quality
After the flow velocity is reached, the main pumps and performance.
are switched into operation for further increase of ↗ Leistritz pump materials are always selected according to client’s operating
the flow rate up to normal operation conditions. conditions and range from simple carbon steel to superduplex or alloy grades.
Additionally Leistritz offers various types of surface treatments such as stellite,
tungston carbide or hard-chrome coatings.
2
A
» Leistritz L4 transfer pump made of super duplex stainless steel for a client
1
in the Middle East, specially designed and adapted to its application.«
8 LEISTRITZ PUMP TECHNOLOGY 9
↗ Distribution & storage ↗ Distribution & storage
DISTRIBUTION Unloading of different oils from trucks and railcars are typical applications for Leistritz screw pumps, series L2, L4 and L5. L2- and
L5-series pumps have only one sealing to the atmosphere while the L4-Series can offer an interchangeable liner. All of these pumps
have the ability to run dry (L2 and L5 with time limitation), they are self priming and can handle a certain amount of solids.
& STORAGE 1
L4NG
1
L4NG
STRIPPING PUMP L4
The product remaining on the bottom of the crude storage tanks is normally of heavy and high viscous nature and contains solids.
2 Low speed Leistritz screw pumps, series L4, with excellent suction capabilities and the ability to run dry are preferred for tank strip-
3
ping. Variable speed operation along with a special screw design guarantees excellent NPSHR values and minimized pulsation.
B 1
4 4 4
7 L4NG L4NG
Crude and refined product A Oil field 1 Terminal unloading pump 5 Pipeline booster pump (page 8/9)
Residue B Booster pump station 2 Loading and transfer pump 6 On-board crude oil cargo pump (page 6/7)
C Storage tank 3 Circulation/ tank cleaning pump
4 Stripping pump
REFINERY
Various types of crude oil must be unloaded from different sources (like railcars etc.) or
pumped from the onshore production site to the refinery. The final products are loaded
onto ships, railcars or trucks. For both services Leistritz twin screw pumps, series L2 and
L4, are the prefered choice because of their high flow rates and self-priming, dry-run-
ning and solids handling capabilities.
The unprocessed crude oil has to be refined into
consumable petroleum products. These refined 2 CRUDE CHARGING PUMPS L2 AND L4
products are usually grouped into three catego- L4NG Leistritz Screw Pumps transfer and charge the crude oil to the various processes of the
ries: refinery. All Leistritz screw pump series can be used, however, twin screw pumps of the
L2- and L4-series are preferably used because of their ability to handle larger solids in
Light distillates (LPG, gasoline, naphtha),
the product, which offers an extended MTBF.
medium distillates (kerosene, diesel) and
heavy distillates/residues (fuel oil, lubricating
oils, wax, tar). 3 ATMOSPHERIC TANK BOTTOMS /VACUUM RESIDUE PUMP L4
From unloading the unprocessed crude to L4MG The tank bottoms from the atmospheric distillation vessel must be transported to the
vacuum distillation vessel. After distillation the vacuum residues are transfered to the
loading of the final products, Leistritz screw de-asphalting process for the production of asphalt, bitumen, wax and fuel oil. These hot
pumps are operating in various functions in oil bottoms and residues are usually pumped with Leistritz screw pumps, series L4, which
refineries. are designed to handle large solids at temperatures up to 320°C. The low NPSHR values
of the Leistritz twin screw pumps, series L4, allow a higher reactor vacuum and hence, an
improved reactor efficiency.
A A A 6
A A A L2NG AS BITUMEN/FINAL PRODUCT TRANSFER PUMP
7 In a refinery, several competitor double floating
4 4
L2NG pumps, were exchanged and the existing
2 pipelines could be used. Only a new base
frame and completely new electronics are part
of the scope by Leistritz. Now the pump can
afford higher flow volumes with a lower power
5 requirement. Other advantages:
B
↗ magnetic coupling extremely easy
Process area to maintain
3 3
↗ only one seal – compared to
5 4 shaft seals
Crude oil Separator 1 Crude unloading pump 5 Blending/final product A Storage tank ↗ compliant to the
Final product Heat exchanger 2 Crude charging pump transfer pump B De-asphalting unit German-Clean-Air-Act
3 Atmospheric tank bottoms/ 6 Circulation pump ↗ less spare parts
vacuum residue pump 7 Bitumen/final product
4 Slops & drains oil pump transfer pump
12 LEISTRITZ PUMP TECHNOLOGY 13
↗ Pumps for the oil & gas industry ↗ Pumps for the oil & gas industry
Leistritz screw pumps of series L4 are twin screw The new compact screw pump design for the oil &
L4MG
L4HG
L3MG
analysis
screw single volute, self-priming positive displace-
↗ Rotor dynamic analysis
ment pumps for medium pressure duty, suitable for & diagnostic
transport of non abrasive, lubricating fluids.
In the oil & gas industry it is used as transfer, cir-
culating, blending or export pump for all kind of System improvement services:
clean, lubricating, low/high viscous fluids, e.g. lube
oils, crude oils, fuel oils, bitumen, grease, paraffin.
Furthermore it is used as foam injection pump in
fire-fighting systems.
OPERATING CONDITIONS ↗ System upgrade implementation & retrofits
Flow rate max. 300 m³/h [1,320 GPM] ↗ Performance & reliability increase
↗ Economic optimization analysis
Differential pressure max. 80 bar [1,160 psi]
Viscosity max. 10,000 cSt
Pumping temperature max. 280°C [536°F]
USER ADVANTAGES » The Leistritz 24/7 service hotline provides you with advice and assistance in the event of an
↗ High efficiency → low operating costs
emergency: +49 911 4306-690.«
↗ Interchangeable casing insert (mg) → easy maintenance
↗ Axially balanced rotors → no axial forces to bearings
Our Service sites: ↗ Leistritz Italia srl., Milan
↗ Leistritz Advanced Technologies Corp., Allendale
↗ Only one shaft seal → easy maintenance, low costs ↗ Leistritz Machinery (Taicang), Co.,Ltd., Taicang
↗ Availability of sealless design by magnetic drive ↗ Leistritz SEA, Pte. Ltd., Singapore
↗ Semi submersible pump design available ↗ Leistritz Middle East FZE, Sharjah, UAE
↗ Resistant against aeration → low noise, minimized vibration ↗ Leistritz India Pte. Ltd., Chennai
↗ Simple design → reasonable price
PUMP RANGE
SERIES USE FOR PUMP TYPE PERFORMANCE DATA
L3M Medium pressure duty, suitable for 300 m3/h 80 bar 10,000 cSt 280°C
transport of non-abrasive lubrica- 1,320 GPM 1.160 psi 536°F
ting fluids.
L3H High and ultra high pressure duty, 200 m3/h 280 bar 10,000 cSt 280°C
L3V suitable for transport of non-abra- 880 GPM 4,060 psi 536°F
L3U sive, slightly abrasive and corrosive,
high or low viscous fluids with poor
or good lubricity.
Leistritz Italia srl., Milan Leistritz Middle East FZE, Leistritz India Pte. Ltd., Chennai Leistritz SEA, Pte. Ltd., Singapore
Sharjah, UAE
LP-3 e 08/16 1’ tü