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Pro 1000 Wiring Manual (Bosch)

 INDEX
1. How to read circuit diagram
2. Wire Color Coding
3. General steps for troubleshooting process – Key Points
4. Connection of Breakout Box & Break out Harness
5. Vehicle Layout
6. Engine Layout
7. Fuse & Relay details
8. Vehicle Harness Layout
9. Engine Harness Connectors and Sensors.
10. Body Harness Connectors and Sensors.
11. Front Chassis Harness Connectors and Sensors.
12. ECU ‘s Pin outs.
12.1 ECU K ConnectorPinout.
12.1. ECU A Connector Pinout.
12.3 Telematics Connector Pinout.
12.4 Combination Meter Green Connector.
12.5 Combination Meter Blue Connector.
13 Circuit Diagrams.
14. Groundings Points.
15. Interface connectors.
16 . Abbreviations.

2
1. How to read Circuit Diagram

Wire Size, Color Fuse No.: Rating

(Details defined in Pg.
(Details defined in Splice no.:XXX)
Pg. no.:XXX)
Elect. Battery
Cut-off Sw. Relay
10.0 R 1 10.0 R 6.0 R
Maxi fuse
1 MF1: 80A 2
-ve +ve 2
Component Battery 6.0 W Maxi fuse
1 2
0.5 L MF2: 60A
0.5 W/L
RA:40
0.5 L Interface Connector :
IGN. 1.5 W
2 BF:5 RA:40 Pin no. (Details defined
switch
0.5 L 7 in Pg. no.:XXX)
Ign. Fuse
Rocker Battery
Cut-off Sw.
6 2
Pin No. 0.5 Br 0.5 Br

-ve Ground

3
2. Wire Color Coding

S. No. Code/ Short name Color Representation

1 R Red
2 L Blue
3 B Black
4 P Pink
5 W White
6 G Green
7 Gr Gray
8 Br Brown
9 V Violet
10 SB Sky Blue
11 LG Light Green
12 R/L Red/Blue

4
3. General steps for troubleshooting process – Key Points

1. Identify the component.

2. Visually check the component connectors & harness are ok or not.
3. Find out the related circuit diagram from manual.
4. Tests:
a) Open circuit / Continuity Test:
- Ignition off.
- Open the component connector and use multimeter.
- See the circuit diagram for identifying Pin nos.
- Set the multimeter in Sound mode as shown below.
- Connect multimeter pins between the components connector pins as per circuit diagram.
- If Beep sound is coming then continuity is ok if not there is
open wire between pins. Change the harness.

Open Test

5
Contd..

b) Short circuit / Voltage Test: Voltage Test

 Open the component connector and use Multimeter.
 See the circuit diagram for identifying Pin nos.
 Ignition On.
 Set the multimeter in voltage mode.
 Check the voltage between Pin no. with ground.
If voltage is as per given value in manual then it is ok if
voltage value is greater than or less than given manual
There must be wire short with battery supply or ground.
Change the harness.

C) Resistance Test:
 Ignition off.
 Open the component connectors and use multimeter. Resistance
 See the circuit diagram for identifying Pin nos. of component. Test

 Set the multimeter in Resistance mode.

 Connect multimeter pins between the components pins as
per circuit diagram.
If resistance value is as per given value in manual then it is ok
if value is greater than or less than given manual there must be
faulty component. Change the component.

6
 4. Connection of Breakout Box & Break out

9-pin Breakout
Engine EMS
Box (ST654435)

HP pump Female
connector 96-pin EMS ECU
HP Pump J1 female connector
SCV Engine Harness
62-pin Break out
Sensor Breakout harness A-connector
harness (ST654439) J1:31
0.5 V/W

2 1 2-pin HP Pump SCV

Female connector
62-pin
Brake out Breakout Box
HP pump SCV of Engine Harness Harness (ST654434)
male connector of (ST654436)
Breakout harness
0.5 B
J1:32
Pin 1 to J1:31 – Negative Signal
Pin 2 to J1:32 – Positive Signal

After connecting breakout harnesses & their box as per above diagram. Perform Electrical test.
8
5. Vehicle Layout
Top View
VF VM VR
Driver Side
(T1) T1

Vehicle Vehicle
T2 Rear
Front
Co-driver T3
Side (T3) Side View
S1

S2

S3

VF: Vehicle Front T1 : Vehicle Right or Driver side S1: Vehicle Top
VM: Vehicle Middle T2 : Vehicle Centre S2: Vehicle Middle
VR: Vehicle Rear T3 : Vehicle Left or Co-driver side S3: Vehicle Bottom

Example: Location of Fuse box : VFT3S3– In vehicle front, co-driver side

9
10
6. Engine Layout
Top View EF EM ER

T1

Engine Engine
Front T2 Rear

T3
Side View
S1

S2

S3

EF: Engine Front T1: Right Top View S1 : Up Side View

EM: Engine Middle T2: Centre Top View S2 : Middle Side View
ER: Engine Rear T3. Left Top View S3 : Down Side View
Example : Location of Common Rail Pr. Sensor – EMT3S2 (Engine Middle Left Side in Middle)
11
12
7. Fuse & Relay details
A. Vehicle Fuse & Relay Box
Fuse Details Vehicle Location (VFT3S3)

15A

15A
BF13

BF7

BF1
ACC 15A HEAD LAMP HI HEAD LAMP LO
BF14
15A

BF8
15A

BF2
IGNITION 15A TELEMATICS MUSIC SYSTEM
15A

15A
BF9
BF15

BF3
SPARE 25A FOG LAMP BF10 TURN L/RH
15A

15A
BF16

WIPER MTR &

BF4
SPARE 15A PARKING
WASHER
BF11
10A
BF17

15A

SPARE 15A EMS ECU

BF5
HORN
BF18

BF13
25A

15A

BF7

SPARE 10A AC FUSE ABS ECU

13
Contd…
B. Relay Box
Relay Details Vehicle Location (VFT3S3)

EX-BRAKE RELAY HEAD LAMP RELAY LO DUMMY

ABS EX-BRAKE RELAY HEAD LAMP RELAY HI PARKING RELAY

ABS DIAGNOSTIC FRT FOG LAMP RELAY

RELAY

FLASHER RELAY

ABS SWITCH
RELAY HORN RELAY

14
8. Vehicle Harness Layout

REAR CHASSIS HARNESS

FRONT CHASSIS HARNESS

CABIN HARNESS
ENGINE HARNESS

15
16
 9. Engine Harness & Sensor Location

13 14
12

11 1

10

9 2

8 3

4
1. EGR Solenoid Valve (ERT3S1)
2. Cam Speed Sensor (EMT1S2) 9. Coolant Temp. Sensor (EFT1S1)
3. Starter Motor(ERT3S3)
5 10.Alternator(EFT1S1)
4. Rail Pressure Sensor (EMT2S2) 7 11.Oil Pressure Sensor(EMT1S2)
6 12.HFM Sensor (EMT1S1)
5. Metering Unit (EMT2S2)
6. Boost Pressure Sensor (EFT3S1) 13.Injectors (EMT2S1)
7. Viscous Fan(EFT2S2) 14.Crank Speed Sensor (ERT2S2)
8. ECU (VFT3S2)
17
Contd..

S.N. Description Sensor/Component location Connector View

view
01 EGR Solenoid 3
Valve 5
1
Electrical EGR
(ERT3S1)

6
2 4

02 Cam Shaft
Sensor 2
(EMT1S2) 1 3

18
Contd..

S. No. Description Sensor/ Component Location View Connector View

03 Starter Motor
(ERT3S3)

04 Rail Pressure
Sensor (EMT2S2) 1 2 3

19
Contd..

S. No. Description Sensor/ Component Location View Connector View

05 Metering Unit
(EMT2S2) 1 2

06 Boost Pressure
1 4
Sensor
(EFT3S1)

20
Contd..

S. No. Description Sensor/ Component Location Connector View

View

07 Viscous Fan 1 6
(EFT2S2)

08 ECU
(BOSCH) 7 28
1
(VFT3S2)

K-Connector(94)

6 94
Contd..

S. No. Description Sensor/ Component Connector View

Location View

08 a). ECU
1 15
(BOSCH)
(VFT3S2)

A-Connector(60)

45
60
09 Coolant
Temperature
Sensor
(EFT1S1)

1 2
22
Contd..

S.N. Description Sensor/Component Location Connector View

View
10 Alternator
(EFT1S1)

11 Oil Pressure
Sensor
(EMT1S2)

1
4
2

24
Contd..

S.N. Description Sensor/ Component Location View Connector View

12 HFM Sensor 1 4
(EMT1S1)

13 Injector
(EMT2S1) 1 2

24
Contd..

S.N. Description Sensor Location View Connector View

14 Crankshaft
Sensor 1 2 3
(EFT2S2)

25
Contd..

26
10. Body Harness Connectors & Sensors

1. Combination Switch (VFT1S2) 6. Eco Power Switch (VFT1S1)

2. Instrument Cluster (VFT1S2) 7. ABS Connector (VFT3S3)
3. Front Air Pressure Sensor (VFT1S2) 8. Ambient Temperature (VFT3S2)
4. Accelerate Pedal Sensor (VFT1S2) 9. CAN Connector (VFT3S2)
5. Clutch Switch (VFT1S2) 10. Rear Air Pressure Sensor (VFT1S2)

27
S.N. Description Component Location View Connector View

01 Combination
Switch 1 5
(VFT1S2)

6 10

02 Instrument
17 32
Cluster
(VFT1S2)

1 16
28
S. No. Description Sensor / Component Connector View
Location View
03 Instrument Cluster
(VFT1S2) 17 32

1 16

04 Front Air Pressure

Sensor
(VFT1S2)
2 1

33
29
Contd..

S.N. Description Sensor / Component Connector View

05 Accelerate Pedal
Sensor 1 6
(VFT1S2)

06 Clutch Switch 1
(VFT1S2)

2 30
Contd..

S.N. Description Sensor / Component Connector View

Location View
07 Eco Power
Switch 1 3
(VFT2S2)

4 8

08 ABS Connector
1 13
(VFT3S2)

3 16
31
Contd..
S.N. Description Sensor / Component Connector View
Location View
09 Ambient
Temperature 1 2
Sensor
(VFT3S2)

10 CAN 1 8
Connector
(VFT3S2)

9 16
32
Contd..

S.N Description Sensor Location View Connector View

.
11 Rear air pressure
Sensor
(VFT1S2) 2 1

33
Contd..

34
11. Front Chassis Harness Connectors & Sensors

1.Maxi fuse Box (VMT3S3)

2.Vehicle Speed Sensor(VMT2S2)
3.Battery (VMT3S3)
4. Water in Fuel (VMT3S3)
5. Exhaust Brake (VMT1S1)
6.Air filter Restriction (VMT1S1)
7.Fuel level sensor (VMT1S1)
35
Contd..

S.N. Description Sensor/ Component Connector View

Location View
01 Maxi fuse Box
(VMT3S3)

02 Vehicle Speed
Sensor 2 3
(VMT3S3)

36
Contd..

S.N. Description Sensor / Component Location View Connector View

03 Battery
(VMT3S3)

04 Water in fuel
Sensor 2 3
(VMT3S3)

37
Contd..

S.N. Description Sensor / Component Location View Connector View

05 Exhaust Brake
2
(VMT1S1)

06 Air restriction 2
Sensor
(VMT1S1)

38
Contd..
S.N. Description Sensor/ Component Location View Connector View

07 Fuel Level
Sensor
2
(VMT1S1)

39
40
12.1 ECU Connector K Pin out

Combi Switch
Clutch Switch
Dia Switch
ECU Power Supply VSS Oil Pressure Sensor WIF Sensor CAN 1 CAN 0

BF11:15A 1 2 3 1 2 3 1 2 3 6 14 6 14

3 1 5 11 34 46 63 77 17 89 87 75 53 76 54 66 15 68

94-PIN ECU CONNECTOR- K

45 44 62 61 84 83 43 52 91 26 90 47 29 13 88 59 68
46 63 77

DT Switch

Press. Brake Sw
Ignition Supply

K Line
1 2 3 4 5 6 1 2 3 4 5 85 86

Accelerator Pedal Sensor Ground Viscous Fan Sensor Ex Brake Relay

12.2 ECU Connector A Pin out
Water Coolant
Injector-1 Injector-2 Injector-3 Injector-4 Rail Press. Sensor Temp. Sensor EGR Valve

1 2 1 2 1 2 1 2 1 2 3 1 2 1 2 4 5 6

33 16 32 02 31 01 31 01 25 26 07 28 29 19 12 40 20 22

60-PIN ECU CONNECTOR- A

08 37 52 42 27 09 43 39 54 38 04 05 29 11

1 2 3 1 2 3 4 1 2 3 1 2 1 2
Cam Shaft Boost Press. Crank Shaft Metering Fuel Temp.
Sensor Sensor Sensor Unit Sensor
12.3 Telematics Connector Pin out

Batt+ CAN1L Gnd Gnd CAN1L Batt+

1 2 3 4 4 3 2 1
1

5 6 7 8 8 7 6 5
IGN CAN1H CAN1H IGN

Combi. Meter 24 1 Batt+

ECU K:76 Green Conn 16 2 CAN1L
Cab Earth BF8 1 4 Gnd
15 5 IGN
4 6 CAN1H
1 3 4
8-Pin TELEMATICS CONNECTOR
7 8

ECU K:54 BF07 I/C Chassis

Combi. Meter
Harness-22P
Green Conn
12.4 Combination Meter Connector 1 (Green)

WIF SIG
CAN0 H

CAN0 L
Horn Fuse front Air Press Rear Air Press Ignition Fuse

BF:5 1 2 3 1 2 3 BF:07

1 3 7 32 04 08 32 05 09 10 13

32-PIN Combination Meter Connector 1 Green

17 18 19 20 23 31 06 30

1 2
Fender lamp RH

Ambient Temp Sensor

Fender lamp LH

Vaccum Switch

Head lamp

Cab earth
Fuel Level Sensor
12.5 Combination Meter Connector 2 (Blue)

Ignition Fuse
Parking lamp relay Parking Brake
BF07

1 10 11

32-PIN Combination Meter Connector 2 Blue

26 29 31

Charging Front Fog lamp Air Filter Restriction

13. Circuit Diagram

46
Power Supply Circuit Diagram
RB:2 RA2:7
6.0 R 4.0R 4.0 L
MF2:60A BF01:15A
RB:1 RA2:5
6.0 W 4.0 W 4.0 W
MF1:80A BF7:15A

10.0 R

4.0 W
BATTERY
K:01

2.5 G-B 2.5 G-B

BF11:10A
K:03
2.5 BR
K:02
2.5 BR
K:04 K:05
2.5 BR
K:06

0.5 R-L 1.0 R-L 2.5 R-L

K:88 BF07: 10A STARTING SW:3
Battery Ground
Cranking Circuit Diagram

Cut off switch

Mnm,mhhb5 MAXI FUSE BOX
10.0 R

8.0 R
BATTERY

+ ve Supply RA7:1
2.5 B 2.5 B 2.5 B-W
Starter motor Magnetic SW:1 Ignition :04
solenoid 2.5 B
Magnetic SW:2
EMS CAN0 Network
0.5 W
K:54
CAN 1
EMS ECU High 0.5 W
0.5 B
K:76
CAN 1
Low 0.5 B

0.5 W Diagnostic
7 Connector CAN1
Telematics 250KBPS
0.5 B
3

Voltage Test- Component Test (In Ohms)- Continuity Test- 49

Pin 6 to Ground: 2 - 4V Pin 6 to Pin 14: 50 - 70 ohms Pin6 to ECU Pin-54: Signal high
Pin 14 to Ground: 1- 3V Pin14 to ECU Pin-76: Signal low
EMS CAN1 Network ( Diagnostic Connector )
CAN 1
0.5 W High 0.5W
EMS ECU K:54
CAN 1
0.5 B Low 0.5 B
Diagnostic
K:76
Connector CAN1
250KBPS

50
Voltage Test- Component Test (In Ohms)- Continuity Test-
Pin 6 to Ground: 2 – 4 V Pin 6 to Pin 14 : 120-125 ohms Pin 6 to ECU Pin-54: Signal high
Pin 14 to Ground: 1 – 3 V Pin14 to ECU Pin-76: Signal low
Crankshaft Sensor Circuit Diagram

60 Pin ECU A
Connector
0.5W
39

1
0.5 R or R/G
3-pin connector 2 54
3

0.5 B
38

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 1 to 4.5V Pin1 to Pin3: 850-890 ohms Pin1 to ECU Pin-39: Signal
Pin2 to Ground: 1 to 4.5V Pin2 to ECU Pin-54: Signal
Pin3 to Ground: 0.00V Pin3 to ECU Pin-38: Ground
Camshaft Speed Sensor Circuit Diagram

60 Pin ECU A
Connector
0.5 L or W
52

1
0.5 G or R/G
3-pin connector 2 37
3

0.5 Y or B
08

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 0.00V Pin1 to Pin2: 540-570 ohms Pin1 to ECU Pin-52: Ground
Pin2 to Ground: 0.1 to 4.5V Pin2 to ECU Pin-37: Signal
Pin3 to Ground: 4.5V to 5.5V Pin3 to ECU Pin-08: Supply
Injector-1 Sensor Circuit Diagram

60 Pin ECU A
Connector
2.5 R
33

1
2-pin connector
2

2.5 L
16

Voltage Test- ContinuityTest-

Component Test (In Ohms)-
Pin1 to Ground: 4 to 5.5V Pin1 to ECU Pin-33: Supply
Pin1 to Pin2: 600-800 ohms
Pin2 to Ground: 0 to 4V Pin2 to ECU Pin-16: Signal
Injector-2 Sensor Circuit Diagram

60 Pin ECU A
Connector
2.5 R/W
32

1
2-pin connector
2

2.5 R/B
02

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 5.5V Pin1 to Pin2: 600-800 ohms Pin1 to ECU Pin-32: Supply
Pin2 to Ground: 0 to 4V Pin2 to ECU Pin-02: Signal
Injector-3 Sensor Circuit Diagram

60 Pin ECU A
Connector
2.5 Gr
31

1
2-pin connector
2

2.5 Gr/R
01

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 5.5V Pin1 to Pin2: 600-800 ohms Pin1 to ECU Pin-31: Supply
Pin2 to Ground: 0 to 4V Pin2 to ECU Pin-01: Signal
Injector-4 Sensor Circuit Diagram

60 Pin ECU A
Connector
2.5 G/P or G/W
47

1
2-pin connector
2

2.5 LG
17

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 5.5V Pin1 to Pin2: 600-800 ohms Pin1 to ECU Pin-47: Supply
Pin2 to Ground: 0 to 4V Pin2 to ECU Pin-17: Signal
Coolant Temperature Sensor Circuit Diagram

60 Pin ECU A
Connector
0.5 LG/L
28

1
2-pin connector
2

0.5 G/W
29

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 5.5V Pin1 to Pin2:1000 to 2000 Ohms Pin1 to ECU Pin-28: Supply
Pin2 to Ground: 0.00 V Pin2 to ECU Pin-29: Ground
Metering Unit Sensor Circuit Diagram

60 Pin ECU A
Connector
0.5 R/Y
04

1
2-pin connector
2

0.5 G/R
05

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 10 to 11.6V Pin1 to Pin2: 100-300 ohms Pin1 to ECU Pin-04: Supply
Pin2 to Ground: 0 to 4V Pin2 to ECU Pin-05: Signal
Oil Pressure Sensor Circuit Diagram

94 Pin ECU K
Connector

RBE1:10
0.5 B-W 0.5 B/W or B/R
46

1 RBE1:11
0.5 B-R 0.5 BR
4-pin connector 2 63
4
RBE1:12
0.5 W-L 0.5 P-G
77

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 6 V Pin1 to Pin2: 2000 to 4000 Ohms Pin1 to ECU Pin-46: Supply
Pin2 to Ground: 0 to 4.5 V Pin1 to Pin4: 15000 to 18000 Ohms Pin2 to ECU Pin-63: Signal
Pin4 to Ground:0.00 V Pin2 to Pin4: 100 to 1500 Ohms Pin4 to ECU Pin-77: Ground
Vehicle Speed Sensor Circuit Diagram

94-pin ECU K
RBE1:18
0.5 G-B 0.5 G-B
BF11:15A 01

1 RBE1:20
0.5 B 0.5 BR-B or B/Y
3-pin connector 2 11
3
RBE1:19
0.5 L-P 0.5 L-P
34

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 10 to 12V Pin2 to Pin3: 25000 to 30000 Ohms Pin1 to ECU Pin-01: Supply
Pin2 to Ground: 0.00V Pin2 to ECU Pin-11: Ground
Pin4 to Ground:0 to 4.5V Pin3 to ECU Pin-34: Signal
Boost pressure Sensor Circuit Diagram

60-Pin ECU A
Connector
0.5 L/R
42
0.5 G/P
1
2 27
4-pin connector 0.5 B/W
4 3 09

0.5 G/B
43

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 6V Pin1 to Pin2: 2000 to 3000 Ohms Pin1 to ECU Pin-42: Supply
Pin2 to Ground: 4 to 4.5V Pin1 to Pin3: 2000 to 2500 Ohms Pin2 to ECU Pin-27: Signal
Pin3 to Ground: 4 to 4.5V Pin1 to Pin4: 1000 to 2000 Ohms Pin3 to ECU Pin-09: Signal
Pin4 to Ground: 0.00V Pin4 to ECU Pin-43: Ground

61
Rail pressure Sensor Circuit Diagram

60-pin ECU A
0.5 B
Connector

25

1
0.5 W
3-pin Connector 2 26
3
0.5 R or R/G

07

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 0 .00 V Pin1 to Pin: 1000 to 3000 Ohms Pin1 to ECU Pin-25:Ground
Pin2 to Ground: 0 to 4.5V Pin2 to ECU Pin-26:Signal
Pin3 to Ground: 0 to 6V Pin3 to ECU Pin-07:Supply
EGR Solenoid Valve Sensor Circuit Diagram

60-Pin ECU A
Connector
0.5 B
19
0.5 Y or Y/R
1 2 12
0.5 P
4 40
6-pin connector
6 0.5 L or L/G
5 20
0.5 G or G/Y
22

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 0 to 2V Pin1 to Pin2: 3000 to 4000 Ohms Pin1 to ECU Pin-19: Signal
Pin2 to Ground: 4 to 5.5V Pin1 to Pin6: 2000 to 4000 Ohms Pin2 to ECU Pin-12: Supply
Pin4 to Ground: 0 to 1V Pin4 to ECU Pin-40: Signal
Pin5 to Ground: 0 .00V Pin5 to ECU Pin-20: Ground
Pin6 to Ground: 4 to 5.5V Pin6 to ECU Pin-22: Supply
Viscous Fan Sensor Circuit Diagram

RAE1:4 94 Pin ECU K

0.5 GR 0.5 GR or GR/G
43
RAE1:3 0.5 B or B/G
2 0.5 B or B/G
1 52
RAE1:2
3 0.5 L 0.5 L or L/R
5-pin connector 91
5 4 RAE1:5
0.5 B/W or B/Y 0.5 B-W
26
RAE1:1
0.5 O 0.5 O-L
90

Voltage Test- Continuity Test-

Component Test (In Ohms)-
Pin1 to Ground: 5 to 12.5 V Pin1 to ECU Pin-43: Supply
Pin 1 to 2 Pin : 15230-15250 ohms
Pin2 to Ground: 0.00 V Pin2 to ECU Pin-52:Ground
Pin 1 to 3 pin : 98800 -98900ohms
Pin3 to Ground: 0.1 to 4.5V Pin3 to ECU Pin-91: Signal
Pin 2 to 3 pin : 2200-2250 Ohms
Pin4 to Ground: 0.1 to 4.5V Pin4 to ECU Pin-26: Signal
Pin5 to Ground: 4 to 12.5V Pin5 to ECU Pin-90: Supply
Front Air Brake Pressure Sensor Circuit Diagram

Combination Meter 1
0.5R or R/B
3

1 0.5G
3-pin connector 2 7
3

0.5Br/W
32

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground : 0.0 V Pin1 to Pin2: 4400-4420ohms Pin1 to Comb. Meter 03: Ground
Pin2 to Ground : 4.75-6.0 V Pin1 to Pin3: 7860-7880 ohms Pin2 to Comb. Meter 07 : Supply
Pin3 to Ground: 0.5-4.5V Pin2 to pin3: 2460-2470 ohms Pin3 to Comb. Meter 32 : Signal
Accelerator Sensor Circuit Diagram

94-Pin ECU K
Connector
0.5 L-B
45
0.5 GR-R
1 2 44
0.5 R-W
3 62
6-pin connector 4
0.5 GR-B
61
6 5
0.5 G-L
84
0.5 GR-W
83

Voltage Test- Continuity Test-

Component Test (In Ohms)- Pin1 to ECU Pin-45: Supply
Pin1 to Ground: 0 to 12.5V
Pin1 to Pin5: 1000 to 2000 Ohms Pin2 to ECU Pin-44: Supply
Pin2 to Ground: 0 to 12.5V
Pin1 to Pin6: 2000 to 3000 Ohms Pin3 to ECU Pin-62: Ground
Pin3 to Ground: 0 to 0.01V
Pin2 to Pin3: 1000 to 2000 Ohms Pin4 to ECU Pin-61: Signal
Pin4 to Ground: 0 to 4.5.0V
Pin5 to Ground: 0 to 0.01V Pin5 to ECU Pin-84: Ground
Pin6 to Ground: 0 to 4.5V Pin6 to ECU Pin-83: Signal
Clutch switch Circuit Diagram

94-pin ECU K
0.5 R
15

1
2-pin Clutch SW
2

0.5G/Y 0.5G/Y
87

Voltage Test- Continuity Test-

Pin1 to Ground: 0.0V Pin1 to ECU Pin-15: ground
Pin2 to Ground: 0.00V Pin2 to ECU Pin-87: Ground
Brake switch 1 Circuit Diagram

94-Pin ECU K
Connector
0.5G or G/R
41
1 0.5 B
3 14
4-pin Brake SW 1
0.5R
4 2
0.5R
68
0.5R

Voltage Test- Continuity Test-

Component Test (In Ohms)-
Pin1 to Ground: 0 to 4.0V Pin1 to ECU Pin-41: Signal
Pin1 to Pin2: 1200-1300 ohms
Pin2 to Ground: 10 to 12V Pin2 to ECU Pin-68: Supply
Pin3 to Ground: 0 to 4.0V Pin3 to ECU Pin-14: Signal
Pin4 to Ground: 10 to 12V Pin3 to ECU Pin-68: Supply
Brake switch 2 Circuit Diagram

0.5R 1.0R
BF5:15A

1
2-pin Brake SW 2
2

RB1:9 RR:12 Rear Comb lamp LH:5

0.5R/W 0.5R/W 0.75R/W

Rear Comb lamp RH:5

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 11 to 13 V Pin1 to Pin2: 1200-1300 ohms Pin1 to BF5: Supply
Pin2 to Ground: Ground Pin2 to Comb Lamp LH-05:Ground
Pin2 to Comb Lamp RH-05: Ground
Ambient Temperature Sensor Circuit Diagram

Combination Meter Green-32 Pin

0.5R/Y
20

1
2-pin connector
2

0.5B 2.5B

Cab earth

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 0 to 5.5V Pin1 to Pin2: 1300 to 1350 Ohms Pin1 to ECU Pin-20: Supply
Pin2 to Ground: 0 to 1.0V Pin2 to Ground: Ground
Rear Air Brake Pressure Sensor Circuit Diagram

Comb. Meter Green- 32 Pin

0.5 R/W
4

1 0.5 L or L/W
2 8
3-pin connector
3

0.5 Br-W 0.5 Br-W

32

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 0.0 V Pin1 to Pin2: 4645-4655 ohms Pin1 to comb. meter green Pin-04:Ground
Pin2 to Ground : 4.75 to 6.0 V Pin1 to Pin3: 2455-2465 ohms Pin2 to comb. meter green Pin-08:Supply
Pin3 to Ground : 0.5-4.5 Pin2 to pin3: 7850-7870ohms Pin3 to comb. meter green Pin-32: signal
Water in Fuel Sensor Circuit Diagram

94 Pin ECU K
RA1:20
0.5 L or P 0.5 G-Y 0.5 G-Y
87

1 RA1:19
0.5 G/L 0.5 R
3 pin Connector 2 89
3
RA1:21
0.5 R 0.5 L/P
17

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 10 to 12V Pin1 to Pin2: 150-250 M-Ohms Pin1 to ECU Pin-87: Supply
Pin2 to Ground: 10 to 12V Pin2 to ECU Pin-89: Signal
Pin3 to Ground: 0 to 1.0V Pin3 to ECU Pin-17: Ground
Exhaust Brake Solenoid-1 Circuit Diagram

2 pin Exhaust Brake RELAY ABS EX-RELAY

Connector RA1:7
87A
30 2.5 G/B BF11:10A
0.5 B-R 0.5 B-R 1.0 Br
87 11 87

1 85
0.5 Gr 86 85 86 0.5G
ECU K:47 ABS ECU X1
2

0.5 G/B
0.5 R/L
BF14:15A
RA2:2 K:29
0.5 BR 1.5 BR 1.5 BR
0.5R
K:68 07
Cab Earth 0.5-R-G
K:40 01
Combi. Sw.
EMS K Connector 13 Pin conn.
Voltage Test- Continuity Test-
Component Test (In Ohms)-
Pin1 to Ground: 11.25-12 V Pin1 to ABS relay - Supply
Pin1 to Pin2:20 to 30 ohms
Pin2 to Ground: 0.00V Pin2 to Ground : Ground
Fuel Level Sensor Circuit Diagram

Combination meter 1
RA1:5
0.5L-R 0.5L-R
6

1
2 pin Connector
2
RA1:2
0.5Br-B 0.5Br
30

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4 to 5.5V Pin1 to Pin2: 1000 to 2000 ohms Pin1 to C1 Pin-06: Supply
Pin2 to Ground: 0 to 1.0V Pin2 to C1 Pin-30: Signal
 Fuel Temperature Sensor Circuit Diagram

60 Pin ECU B
RA1:16 RE1:08
0.5 G,R/G 0.5 G,R/G 0.5 G or G/W 0.5 G or G/W
29

1
2 pin Connector
2
RA1:17 RE1:9
0.5 G or O 0.5 O-L 0.5 O
11

Voltage Test- Component Test (In Ohms)- Continuity Test-

Pin1 to Ground: 4.0 to 5.5V Pin1 to Pin2: 950 to 1100 Ohms Pin1 to ECU Pin-29: Supply
Pin2 to Ground: 0 .00V Pin2 to ECU Pin-11: Ground
14. Grounding Points

76
Contd..

S.no Description Connector View

1. Battery Earth Left side battery on

(VMT3S3) frame

2. Frame Earth 2 Back side on frame

(VMT3S3)

77
Contd..

S.no Description Connector View

3. Frame Earth 1 Below side on frame

(VMT2S2) near transmission

4. Cab Earth 2 RH side headlamp on

(VFT1S1) cabin

78
Contd..

S.no Description Connector View

5. Cab Earth 1 Below side on frame

near transmission

79
15. Interconnectors

INTERFACE CONNECTORS
Contd..

S.N. Description Connector Location View Connector View

1 4
1. 7-Pole Front Chassis
to Body Harness
Connector(RA2)
(VFT3S3)

5 7

2. 20 -Pole Body 9
Harness to
Engine Harness
Connector(RBE)
(VFT3S2)

10 20
Contd..

S.no Description Connector Location View Connector View

3 22- Pole Cabin 10

Harness to Front
chassis harness
connector
(VFT3S3)(RB)

11
22
4 20- Pole Body
Harness to Dashboard 9
harness connector
(VFT3S3)(RBD)

10 20
Contd..

S.no Description Connector Location View Connector View

5 16- Pole Front Chassis 6

Harness to Rear
chassis harness
connector
(VFT3S3)(RR)

13 16
I/C 7-POLE FRONT CHASSIS TO CABIN- MALE (RA2)

0.5 BR
2.5 R-B EX. BRAKE SOLENOID:1
STARTER MAGNETIC SW 2 1
1.5 BR
EX. BRAKE SOLENOID:2
1.5 BR 1.0 BR
FRAME EARTH 2 RR CHASSIS HARNESS:10
0.5 BR
PIGTAIL AFR SENSOR:2
2.5 B 1.5 BR
BATTERY EARTH 4
0.5 BR
3 EX. BRAKE PIGTAIL: 2
4.0 W
MAXI FUSE HARNESS:1 5
0.5 BR
PTO SOLENOID: 1
1.0 R-B
AC CONDENSER FAN: 1 6 1.0 BR
HORN :1
1.0 BR
AC CONDENSER FAN : 2
4.0 R 1.0 BR I/C TO BODY HARNESS:3
MAXI FUSE HARNESS:2 7
I/C 7-POLE BODY HARNESS TO FRONT CHASSIS HARNESS - FEMALE (RB2)
0.5 B
FUSE AND RELAY BOX FLASHER RELAY
0.5 B
I/C AC SUB HARNESS
0.5 B
2.5 W-R WIPER MOTOR
2.5 B
STARTING SWITCH : 04 1 2.5 B
COMBI SWITCH 10P
COMBI SWITCH 10P
1.5 B
HEAD LAMP RH
1.5 B
HEAD LAMP LH
1.5 B
ECU K:02 2.5 BR HEAD LAMP LH
4 1.5 B
HEAD LAMP RH
0.5 B AMBIENT TEMP. SENSOR
2
4.0 W
FUSE AND RELAY BOX BF7
5
3 0.5 B FENDER LAMP RH
0.5 B
RH HEAD LAMP LEVELING MTR 1
AC CONDENSER FAN RELAY: 03 1.0 R-B 1.0 B
6 FOG LAMP LH
1.0 B
FOG LAMP RH
0.5 B
HEAD LAMP LEVELING SW
0.5 B
4.0 L LH HEAD LAMP LEVELING MTR 2
FUSE AND RELAY BOX BF1
7 0.5 B
LH HEAD LAMP LEVELING MTR 1
0.5 B RH HEAD LAMP LEVELING MTR 2
0.5 B
TOP LAMP
0.5 B
ABS SWITCH
Continue…

0.5 B
ABS DIAGNOSTIC RELAY
0.5 B
PTO SWITCH
2.5 B
PTO SWITCH
0.5 B
FRONT FOG LAMP RELAY
0.75 B
REAR FOG LAMP RELAY
1.0 BR
I/C DASH BOARD HARNESS
0.5 B
FENDER LAMP LH
0.5 B
UNIBOOTER
2

3 1.0 B TELEMATICS
0.5 B
CAN0 DIAGNOSTIC CONN.(BLACK)
0.5 B
CAN0 DIAGNOSTIC CONN.(BLACK)
0.5 B
CAN1 FLASHING CONN.(WHITE)
0.5 B
CAN1 FLASHING CONN.(WHITE)
2.5 B
ABS ECU X1 CONNECTOR(4)
2.5 B
ABS ECU X1 CONNECTOR(9)
0.5 B ABS DIAGNOSTIC PIGTAIL
1.0 B
I/C ENGINE HARNESS:17
0.5 B
PTO SWITCH RELAY
I/C 20-POLE ENGINE TO BODY HARNESS- MALE (REB1)

0.5 O-L 0.5 B-R

VISCOUS FAN: 05 1 11 OIL PRESSURE SENSOR: 02

0.5 L 0.5 W-L

VISCOUS FAN: 03 2 12 OIL PRESSURE SENSOR: 04

0.5 B or B/G 0.5 O/B or O/GR

VISCOUS FAN: 02 3 14 ALTERNATOR: 02

0.5 GR 1.0 B
VISCOUS FAN: 01 16 ALL SHIELD NC MESH WIRE
4
0.5 B/W 0.5 G-B
VISCOUS FAN: 04 5 18 VSS: 01
1.0 W-B 0.5 L-P
AC COMPRESSOR 7 19 VSS: 03
0.5 G or G/W
I/C BODY HARNESS 8 0.5 B
20 VSS: 02
0.5 O 9
ECU A:11
0.5 B-W
OIL PRESSURE SENSOR: 01 10
I/C 20-POLE ENGINE TO BODY HARNESS- FEMALE (REB1)

0.5 O-L 0.5 BR

ECU: 90 1 11 ECU: 63

0.5 L or L/R 0.5 P-G

ECU: 91 2 12 ECU: 77

0.5 B or B/G 0.5 L or L/W

ECU: 52 3 14 COMBI METER BLUE CONN.: 26

0.5 GR or GR/G 2.5 B

ECU: 43 16 CABIN EARTH WITH DC 24
4
0.5 B-W 0.5 G-B 2.5 G-B
ECU: 26 5 18 ECU: 01
1.0 W-B 0.5 L-P
AC COMPRESSOR RELAY 19 ECU: 34
7
0.5 G 0.5 BR-B or B/Y
I/C CHASSIS HARNESS: 16 8 20 ECU: 11
0.5 O-L
I/C CHASSIS HARNESS: 17 9
0.5 B/W or B/R
ECU: 46 10
I/C 22-POLE FRONT CHASSIS TO BODY HARNESS- MALE (RA1)

0.5 O or O/G 1.0 R-L

PIGTAIL AFR SENSOR: 01 1 12 BACK UP LAMP SW: 01

0.5 BR-B 0.5 G

FUEL LEVEL SENSOR :02 2 13 ABS HARNESS
1.0 G-W 0.5 L
I/C REAR CHASSIS :07 3 14 ABS HARNESS

1.0 W 1.0 Y
15 PTO SOLENOID: 02
AC PRESSURE SWITCH :01 4
0.5 L-R 0.5 O
FUEL LEVEL SENSOR :01 5 16 FUEL TEMP. SENSOR :01

0.5 B-W 0.5 G or R/G

I/C REAR CHASSIS :08 6 17 FUEL TEMP. SENSOR :02

0.5 B-R 1.0 W-L

EXHAUST BRAKE SOLENOID1: 01 7 18 AC PRESSURE SW :02

1.0 R 0.5 G-L

HORN: 02 8 19 WIF SENSOR :02

0.5 R-W 0.5 R

I/C REAR CHASSIS :12 9 WIF SENSOR :01
20
0.5 B-G 0.5 L or P
I/C REAR CHASSIS :05 21 WIF SENSOR :03
10
0.5 GR
ABS HARNESS 11
 I/C 22-POLE BODY HARNESS TO FRONT CHASSIS HARNESS- FEMALE (RB1)

0.5 O or O/W 0.5 L

COMBI METER BLUE CONN.: 31 1 11 ABS DIAGNOSTIC PIGTAIL: 01

0.5 BR 0.5 R-L

12 FUSE AND RELAY BOX BF14
COMBI METER GREEN CONN.: 30 2
0.5 G 0.5 G
1.0 G-W 13 ABS ECU X1 CONNECTOR: 14
FUSE & RELAY BOX PARKING RELAY 3
1.0 W 0.5 GR
14 ABS SWITCH RELAY: 30
I/C DASH BOARD HARNESS: 15 4
1.0 R
15 PTO SWITCH RELAY
0.5 L-R 0.5 G
COMBI METER GREEN CONN.: 06 5 16 I/C ENGINE HARNESS: 08
HEAD LAMP LH 0.5 O-L
0.5 B-W
17 I/C ENGINE HARNESS: 09
6 0.5 Y-B
18 AC CONDENSER RELAY
COMBI METER GREEN CONN.: 18 0.5 R
19 ECU: 89
0.5 B-R CLUTCH SWITCH
EXHAUST BRAKE RELAY 7
PARKING BRAKE SWITCH
1.0 R
FUSE & RELAY BOX HORN RELAY 8 0.5 G-Y
20
0.5 R-W
BRAKE SWITCH 2: 02 9 BRAKE LEVEL SENSOR

HEAD LAMP RH PTO SWITCH

0.5 L or L/G
0.5 B-W 21 ECU: 17
10
1.0 R-BR
COMBI METER GREEN CONN.: 1 22 REAR FOG LAMP RELAY
 I/C 20-POLE DASH BOARD HARNESS TO BODY HARNESS – MALE (RD2)

1.0 B 0.5 R-L

OPTION CONN.: 01 1 11 ABS DIAGNOSTIC SWITCH (BLACK): 06

0.5 P-L 1.0 Y

DIAGNOSTIC SW: 06 2 12 OPTION CONN.: 02

0.5 P 1.0 G-W

START STOP SW: 06 3 13 FRONT FOG LAMP SW: 05

0.5 L-G 1.0 G

DUAL TORQUE SW: 06 4 14 FRONT FOG LAMP SW: 06
0.5 G-Y 1.0 W
DUAL TORQUE SW: 05 5 15 AC SUB HARNESS: 06
0.5 L-G 1.0 P-L
ABS DIAGNOSTIC SWITCH (BLACK): 01 6 16 AC SUB HARNESS: 04
0.5 G 0.5 R
ABS DIAGNOSTIC SWITCH (NAT): 05 7 17 DIAGNOSTIC SW: 05

0.5 BR-B 1.0 G-B

MUSIC SYSTEM SPK. CONN.: 04 8 18 REAR FOG LAMP SW: 06
0.5 BR 0.5 GR
MUSIC SYSTEM SPK. CONN.: 06 9 19 MUSIC SYSTEM SPK. CONN.: 03

0.5 R 0.5 W
MUSIC SYSTEM POWER CONN.: 07 10 20 MUSIC SYSTEM SPK. CONN.: 05
 I/C 20-POLE BODY TO DASH BOARD HARNESS- FEMALE(RD1)

2.5 B 0.5 B
CAB EARTH: 01 LH H/L LEVLING MTR 1: 02
0.5 B 0.5 B
FLASHER RELAY RH H/L LEVLING MTR 2: 03
0.5 B 0.5 B
I/C AC SUB HARNESS: 05 TOP LAMP: 02
0.5 B 0.5 B
WIPER MOTOR: 02 ABS DIAGNOSTIC SWITCH: 02
2.5 B 0.5 B
COMBI SWITCH 10P: 01 ABS DIAGNOSTIC RELAY: 30
2.5 B 0.5 B
COMBI SWITCH 10P: 06 PTO SWITCH: 02
2.5 B 0.5 B
I/C ENGINE HARNESS: 17 PTO SWITCH: 04
2.5 B 0.5 B
I/C CHASSIS HARNESS 7P: 03 FRONT FOG LAMP RELAY: 85
2.5 B 0.75 B
I/C CHASSIS HARNESS 7P: 02 REAR FOG LAMP RELAY: 08
1.5 B 0.5 B
HEAD LAMP RH: 03 FENDER LAMP LH: 02
1.5 B 0.5 B
HEAD LAMP LH: 03 1 UNIBOOSTER: 02
1.5 B 1.0 B
HEAD LAMP LH: 02 TELEMATICS: 01
1.5 B 0.5 B
HEAD LAMP RH: 02 CAN0 DIAGNOSTIC CONN(BLACK):4
0.5 B 0.5 B
AMBIENT TEMP SENSOR: 02 CAN0 DIAGNOSTIC CONN (BLACK):5
0.5 B 0.5 B
FENDER LAMP RH: 02 CAN1 FLASHING CONN (WHITE):4
0.5 B 0.5 B
RH H/L LEVELING MTR 1: 03 CAN1 FLASHING CONN (WHITE):5
1.0 B 2.5 B
FOG LAMP LH: 01 ABS ECU X1 CONNECTOR: 04
1.0 B 2.5 B ABS ECU X1 CONNECTOR: 09
FOG LAMP RH: 01
0.5 B 0.5 B
HEAD LAMP LEVLING SW: 05 ABS DIAGNOSTIC PIGTAIL: 02
0.5 B 0.5 B
LH H/L LEVLING MTR 2: 01 PTO SWITCH RELAY: 02
Continue…

1.0 R-L
FUSE & RELAY BOX BF14: O/P
0.75 R-L
COMBI SWITCH 13P: 09
0.5 R-L CHARGING MOLDED RESISTOR MODULE: 01
0.5 P-L
ECU K:66 2 0.5 R-L
COMBI METER GREEN CONN: 05
0.5 P 0.5 R-L
ECU K:31 3 LH HEAD LAMP LEVELING MTR2: 03
0.5 R-L
0.5 L-G RH HEAD LAMP LEVELING MTR2: 03
ECU K:13 4 0.5 R-L
AC CONDENSER FAN RELAY: 04
0.5 G-Y 0.5 R-L
AC COMPRESSOR RELAY: 04
ECU K:67 5 0.5 R-L INTERMITEN WIPER CONTROLLER: 04
1.0 Y 0.5 R-L
ABS DIAGNOSTIC RELAY: 87 6 0.5 R-L ABS DIAGNOSTIC RELAY: 86
0.5 R-L
0.5 GR 11 PTO SWITCH RELAY: 01
ABS ECU X1 CONNECTOR: 15 7 0.5 R-L HEAD LAMP LEVELING SW: 04
0.5 R-L
0.5 BR LH HEAD LAMP LEVELING MTR1: 01
SPEAKER RH: 02 8 0.5 R-L
RH HEAD LAMP LEVELING MTR1: 01
0.5 BR-G 0.5 R-L
ECU K:88
SPEAKER LH: 02 1.0 R-L
9 TELEMATICS: 08
1.0 W 0.5 R-L
WASHER MOTOR: 02
FUSE & RELAY BOX BF2 10
1.5 R-L ABS ECU X1 CONNECTOR: 07
1.0 L-W 0.5 R-L
FUSE & RELAY BOX BF13 12 ABS DIAGNOSTIC PIGTAIL: 03
0.5 R-L
ABS EX-BR RELAY: 86
0.5 R-L
HYDRUALIC BRAKE 2: 01
0.5 R-L
COMBI SWITCH 7P: 05
Continue…

1.0 G-W
PARKING RELAY:87
0.5 G-W 0.5 R
COMBI METER BLUE CONN: 01 COMBI SWITCH 13P: 07
0.5 G-W
HEAD LAMP LH:01
0.5 G-W 0.75 G-W 0.5 R 0.5 R
HEAD LAMP RH:01 13 17 BRAKE SWITCH 1: 02
0.75 G-W
TOP LAMP: 01
0.75 G-W
REAR FOG LAMP RELAY: 01
0.5 R
0.5 G-W BRAKE SWITCH 1: 04
PTO SWITCH: 03

0.75 G 0.5 BR or B/W

FRONT FOG LAMP RELAY:86 14 18 REAR FOG LAMP RELAY: 06
1.0 W 0.5 GR or GR/B
I/C CHASSIS HARNESS 22P: 04 15 19 SPEAKER RH: 01
1.5 P-L 0.5 W
BLOWER RELAY: 01 16 20 SPEAKER LH: 01
I/C 16-POLE FRONT CHASSIS TO REAR CHASSIS HARNESS- MALE (RR1)

0.75 GR-B
REAR COMB LAMP LH: 06
0.75 GR-B
REAR COMB LAMP LH: 06
0.5 GR-B
RR TOP LAMP LH: 01
0.5 GR-B
RR TOP LAMP LH: 01
8
0.5 GR-B
0.75 BR LICENSE LAMP: 02
REAR COMB. LAMP LH: 02 0.5 GR-B
0.75 BR 0.5 GR-B SIDE MARKER LAMP1: 01
REVERSE HORN –VE: 02
0.5 GR-B SIDE MARKER LAMP2: 01
SIDE MARKER LAMP2: 01
1.5 BR 0.5 B-G
5 10 REAR COMB. LAMP LH: 03
0.75 BR
REAR COMB. LAMP RH: 02
0.75 BR
LICENSE LAMP: 01

0.5 B-W 13
REAR COMB. LAMP LH: 03
7 0.5 O-G
REAR COMB. LAMP LH: 04
0.75 O-G 0.5 O-G
14 REAR COMB. LAMP RH: 04
0.75 O-G
REVERSE HORN +VE: 01
REAR COMB. LAMP LH: 05
0.75 R-W
15
REAR COMB. LAMP RH: 05
I/C 16-POLE FRONT CHASSIS TO REAR CHASSIS HARNESS- FEMALE (RR2)

1.5 BR
FRAME EARTH
0.5 BR
EXHAUST BRAKE SOLENOID1: 02
1.5 BR
EXHAUST BRAKE SOLENOID2: 02
0.5 BR
PIGTAIL AFR SENSOR: 02
1.0 BR 0.5 BR
10 EXHAUST BRAKE PIGTAIL: 02
0.5 BR
PTO SOLENOID: 01
1.0 BR
HORN: 01
1.5 BR
0.5 B-G AC CONDENSER FAN: 02
1.5 BR
I/C BODY HARNESS: RA1:10 5 I/C BODY HARNESS: RA2:03
11

12 I/C BODY HARNESS: RA1:09

0.5 G-W
I/C BODY HARNESS: RA1:03 7 13 BACK UP LAMP SW:02

14
I/C BODY HARNESS: RA1:06 8
15

16
 21. ABBREVIATIONS
Short Name Desc. Pg. Short Name Desc. Pg. No.
No.
EGR Exhaust Gas Re-Circulation 17-61 Temp. Temperature 17-91

ECU Electronic Control Unit 17-96 HFM Hot Air Mass Flow 17-60

ABS Anti Lock Brake System 26-96 WIF Water in Fuel 40-92

CAN Control Area Network 40-95 VSS Vehicle Speed Sensor 40-90

Press. Pressure 40 Ex Exhaust 40-96

MF Maxi Fuse 46 PTO Power Take off 71-99

BF Fuse box 13-96 SW. Switch 46-99

Combi. Combination 66-96 AC Air Condition 87-99

RR Rear 68-98 I/C Interface Connector 87-99

RH Right Hand 13-98 LH Left Hand 68-98

Conn. Connection 89-97 H/L Head Lamp 13-93

Ign. Ignition 03-123 HP High Pressure Pump 07

Sw. Switch 03-147

97
 ABBREVIATIONS
Short Desc. Pg. No. Short Desc. Pg. No.
Name Name
RA1 I\C Front chassis to Cabin harness 71-92 RB1 I\C Cabin harness to front 68
(22 Pin)Male chassis(22 Pin)
RA2 I\C Front chassis to Cabin harness 47-95 RB2 I\C Cabin harness to front chassis 48
(07Pin) Male (07Pin)Female
RBE1 Body to Engine Harness(20 pin) 56-79 REB1 Engine Harness to body
harness(20 pin)
RD1 Body to Dash Board Harness (20 81 RD2 Dash Board to body Harness (20 81
pin) pin)

RR1 Front Chassis to Rear Chassis 16 67-93 RR2 Rear Chassis HARNESS to Front
Pin chassis harness
RMF I/C Maxi Fuse to Front Chassis 47
Harness
+ve Positive 03-94

-ve Negative 03

98