31 35 53 - Rev2
31 35 53 - Rev2
DLSA000 - DLSA100
LETTER OF TRANSMITTAL
This letter is for CMM 31-35-53 users. It refers to update number 2 dated AUGUST 29/11.
Pages which have been revised are given below, together with the highlights of the revision.
Please :
Title Page
Page 1 X Incorporation of revision 2
Page 2 X Text is modified
Record of Revisions
Page 1 X Incorporation of revision 2
Table of contents
Page 1 X List updated
List of illustrations
Page 1 X List updated
Technical Sheet
Pages 1 and 2 X Chapter deleted
List of abbreviations
Pages 1 and 2 X List updated
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Introduction
Page 1 X Text is modified using Simplified
Technical English and writing rules
Disassembly
Page 301 X ESD note added
Page 302 X New tools and consumables
identifications
Pages 301 to 304 X Procedure updated
Pages 305 to 308 X Illustrations deleted
Cleaning
Page 401 X ESD note added
Pages 401 and 402 X New tools and consumables
identifications and procedure updated
Check
Page 501 X ESD note added and procedure
updated
Repair
Page 601 X Chapter modified
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Introduction
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Technical English and writing rules
Page 3 X French text deleted
Numerical Index
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SAGEM AV 97/22 31-35-53 AUG 29/11
VF6151
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RECORD OF REVISIONS
1 DEC 15/04
2 AUG 29/11
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TABLE OF CONTENTS
Pages
DISASSEMBLY 301
1. General 301
2. Disassembly procedure 302
CLEANING 401
1. General 401
2. Ingredients and equipments required 401
3. Cleaning procedure 402
CHECK 501
1. General 501
2. Check 501
REPAIR 601
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LIST OF ILLUSTRATIONS
Figures Pages
1 - General view 15
2 - Dimensions view 16
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LIST OF ABBREVIATIONS
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INTRODUCTION
1. GENERAL
A. This maintenance manual is written in accordance with no. ATA 100 Standard
revision 34 of the AIR TRANSPORT ASSOCIATION OF AMERICA (ATA 100 Standard).
B. This manual gives all information necessary for equipment repair. The operations
described below can be done only in workshops which have special tools and benches.
2. MANUAL PRESENTATION
A. For page numbering, a range of numbers has been given to each chapter:
B. Usually, all values are given in units (or multiples or sub-multiples thereof) of the
International System (meter, kilogram, second). In some particular conditions, special
units that prove to be more popular will be used. The corresponding values given
between parentheses are intended to be merely informatory.
3. REVISION
Whenever this manual is subject to revision, detailed instructions dealing with page insertion
and removal will come with each revision. The modified, added or deleted texts will be
identified by means of a vertical black line in the margin.
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1. DESCRIPTION
A. General
The DATA LOADING SELECTOR (DLS) is the remote unit which drives the DATA
LOADING ROUTING BOX (DLRB).
2. PRESENTATION (Figure 1)
The DLS is the remote unit which drives the DLRB. The user interface consists in 2 lines
LCD display, an ON/OFF switch and 3 push-buttons on the front panel.
The ON/OFF switch can put the DLRB in active or inactive mode through the ON/OFF
discrete output. The ON/OFF switch does not command the DLS's power supply. The DLS
is remotely energized by the DLRB through its supply inputs.
When energized, the 2 lines screen displays the name of the LRU channel and its mode
(selected/not selected). The PREV and NEXT buttons let the user to scroll through the
LRU's names. The SEL button selects or unselects a channel.
The DLS is connected to the DLRS through a RS422 interface, a discrete signal output for
ON/OFF switch and a 28 VDC supply input. A spare wire is also connected for future needs.
The DLS principally consists in a parallel to serial to parallel conversion installed on the
PIVU board.
This converter gives the conversion from the RS422 serial link to the parallel LCD display
interface when the DLRB writes a byte on RS422 interface. It also sends back to the DLRB
information about DLS status.
The PIVU board also includes the 28 V power supply and the RS422 transceiver.
The PUSH board gives the interconnection to the PIVU board and the LCD display and the
PREV, NEXT and SEL buttons. This board also supports mechanically the three push-
buttons.
The PCOP board gives the interconnection between the PIVU board and the rear connector.
It also supports EMI filters.
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A. Climatic environment
Temperature:
- Normal operation 0 °C to + 40 °C (32 °F to 104 °F)
- Extended operation - 15 °C to + 55 °C (5 °F to 131 °F)
- Normal storage - 25 °C to + 85 °C (-13 °F to 185 °F)
- Extended storage - 55 °C to + 85 °C (-67 °F to 185 °F)
Relative humidity:
- In operation 0 to 70 %
- In storage 0 to 95 %
C. Electrical environment
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4. D. Link characteristics
E. Characteristics of display
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5. TECHNICAL DESCRIPTION
Signals whose name begins with a start (*) are active in the low state.
A. Role (Figure 4)
The PIVU, PUSH and PCOP boards of the DLS are used for the man-machine interface
of the DLRB-DLS system. These two equipment send and receive data by a serial link.
These are passive boards which include no microprogrammed logic. All the operations
are controlled by the central processing unit of the DLRB. The PIVU board is the main
component of the DLS.
The PUSH board used for the DLS front panel circuit includes only three components.
The PCOP is used for the DLS rear connector circuit.
As the PUSH and PCOP boards are very simple and are functionally connected to the
PIVU board, this document gives a description of the three boards. Unless otherwise
specified, the description and characteristics defined in this document apply to the whole
DLS equipment.
Consumption less than 2 Watts over the whole range of supply voltage and temperature.
Interconnection board between the rear connector of the DLS and the PIVU board.
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The design is made in such a manner that the output stages make sure an output
voltage lower or equal to 1 V is guaranteed for a ground state and a floating (i.e.
high impedance) output is given for an open state. (This is compliant with customer
requirements which impose 1.5 V max. for ground state under 100 mA and an
output impedance greater or equal to 1 M for open state).
Inside the DLS there is only one discrete output which shows the state of the
ON/OFF front panel switch. When the switch is on ON position, the output is held to
ground state. In OFF position, the output is in OPEN state.
Protection of output is done by serial 0.75 W resistor and a 1000 V rectifier. The
output is not sensitive to ground short cuts. + 28 VDC is accepted only when output
is in open state. In ground state, the output resistor and the serial rectifier can
become unservicable. 115 VAC over-voltages have the same effects.
Damages will be only to the involved output. Because output resistors are
wirewound-resistor type, default mode is always open circuit. For safety, this
resistor is installed at a height from the board to prevent damages on the PC board.
A parallel capacitor is added to the switch to remove EMI noise on the ON/OFF
wire between the DLRB and the DLS. This capacitor is necessary because direct
output of ON/OFF switch is also gives directly to the DLS internal logic.
For box inputs and outputs, transients suppresser components are used to clamp
over-voltages to a maximum of 7 V, so input or output active drivers will not be
made unserviceable because of voltage transients.
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EMI filters on PCOP connector are used to remove unwanted high frequencies
perturbations on inputs and outputs.
Very high frequencies EMI perturbations are attenuated by the input T-filter while
lower frequencies perturbations are removed by a self inductance type RS512.
Filtering is completed by a 100 nF high voltage capacitor. This EMI protection stage
operates well in both directions: from + 28 V input to limiter and from limiter to
+ 28 V pin.
A serial rectifier gives protection against polarity reversal on + 28 VIN pin. Finally a
1000 F capacitor makes sure a low frequencies undulation filtering and short time
power-cut removal. Then power supply is able to flow in the DC/AC voltage
converter.
Note: Lack of limiter stage on the DLS is justified by the fact that incoming
voltage is already limited to + 36 VDC maximum by the DLRB internal
limiters.
7. DETAILED OPERATION
A. DC/DC conversion
The DLS is supplied with power at a nominal voltage of 28 VDC. The maximum power
absorbable by the DLS is about 2 Watts. Typical consumption is 1.25 Watt.
There is no galvanic isolation of the power supply stage. The 0 V DLS terminal function
both as zero volt and mechanical ground.
The DLS input stage does not make sure total compatibility with ABD0013. Compatibility
with this standard is done by the DLRB which supplies a supply voltage for the DLS. The
DLS must never be directly connected to the 28 V busbars of the aircraft.
Input protection is given by a transil of 600 Watts 39 V. All higher voltages are thus
clipped. (Theoretically, this protection is more than necessary, as the voltage supplied by
the DLRB is limited to + 36 V).
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7. A. After the transil there are a self inductance and a capacitor, their task is to remove EMI
relative to mechanical ground. A low-threshold diode is used to guarantee the protection
of the system against polarity inversions. Two reservoir capacitors of 1000 F are used
for filtering and maintenance against micro-outages.
At last the signal is directed to the DC/DC converter through a common-mode filtering
self inductance, their task is to eliminate the maximum interference generated by the
converter. Below the self inductance immediately next to its terminals are decoupling
capacitors associated with a ground plan.
At the output, a 22 F capacitor does final filtering to get a regulated + 5 VDC voltage. It
is used to supply all the other circuits of the DLS.
The baud generator is based on a quartz oscillator operating at 4.9152 MHz. This
oscillator includes a series of dividers by two which can generate several frequencies.
The frequency supplied must be 16 times the necessary serialization frequency. Several
communication speeds are possible: 1200, 2400, 4800, 9600 and 19200 bauds. A
system of selection by straps (solder drop) is used to choose the appropriate frequency
at the output from the dividers.
A 38400 Hz clock signal is also given for the power supply monitoring circuit, and the
negative voltage generator for the LCD display.
The oscillator and the related dividers are installed on the same circuit encapsulated in a
DIL 16-terminal unit. This circuit is continuously activated. The frequencies supplied are
thus present whenever the 5 V supply is present.
This interface does the conversion of the RS422 signals into TTL signals. It also includes
a bidirectional protection stage on the line side to remove interference transmitted or
received on the link cable.
The signal rise and fall times are limited to approximately 500 ns by a set capacitors of
10 nF, to which must be added the interference capacities of the transils (about 1 nF per
transil).
Protection is same for the input signals and the output signals. The maximum voltage
applicable to one of the terminals is continuous 11 VDC relative to ground. In pulse
conditions, higher voltages are admissible provided that no more than 0.75 W RMS is
dissipated per 27 buffer resistor. (Dissipation begins at the threshold of the transils,
that is 6.5 V).
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7. C. The theoretical output impedance in differential mode is 108 , which is very close to the
nominal 110 of the RS422 lines. This impedance is due to the four 27 resistors
installed on the path of the output signal.
Following the protection stage are the RS422/TTL and TTL/RS422 conversion circuits
proper.
D. Series/parallel conversion
This section is the heart of the PIVU board. It incorporates standard TTL integrated
circuits in HCMOS technology. No programmable component is used.
The sections and the transmission are heavily interleaved. Thus each time a series word
is received another is transmitted in return. This is furthermore the only condition in
which word transmission is active, as there is no spontaneous transmission by the PIVU
board.
The format of the series word is fixed: 1 start bit used for synchronisation, 8 data bits,
1 stop bit. The serialization rate is adjustable by the configuration of the baud generator.
The 8 data bits received form a byte used to control the LCD display and the backlighting
command. The data returned are either an exact copy of the word received to test the
link, or a status word. The status word contains the status of the three push-buttons of
the PUSH board, the status of the ON/OFF button and the power supply status.
The LCD display needs at least 8 data bits (D0 ... D7), an address bit (RS) and a
validation signal (ENABLE) in order to operate. To this must be added a backlighting
control bit. As all these data cannot be given in a single byte, two 8-bit words are
necessary to control the display correctly.
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7. E. Each byte received is thus divided into two 4-bit bytes. The most significant byte (bits 4
to 7) contains 4 data bits for the LCD display. Depending on the status of bit 0 of the
least significant 4-bit byte, the 4 bits represent data D0-D3 with bit 0 at 0, or D4-D7 with
bit 0 at 1.
Bit 0 of the least significant 4-bit byte also gives the importance of the other bits in the
same 4-bit byte. When bit 0 is at 0, bit 2 corresponds to the value of the address line
intended for the display (signal RS). Bit 3 corresponds to the backlighting command.
When bit 1 is at 0 the value of bits 2 to 7 of this register is automatically memorised until
the next access of the same type.
When bit 0 of the least significant bit is at 1, bits D2 and D3 of the same 4-bit byte are
not used. If bit D1 is set at 0, the ENABLE signal is automatically activated just after
reception. This starts a write cycle in the LCD display. An access of this type does not
modify the content of the bits memorised when access occurs with the 0 bit set at 0.
- sending of the first word with bit 0 set at 0, bit 1 at 0, bit 2 showing the status of the
RS line, bit 3 controlling the backlighting, bits 4, 5, 6 and 7 containing the data
bits D0, D1, D2, D3 of the 8-bit byte to be sent to the display,
- sending of a second word with bit 0 set at 1, bits 1, 2 and 3 set at 0, bits 4, 5, 6 and 7
containing the data bits D4, D5, D6 and D7 of the 8-bit byte to be sent to the display.
The internal logic then automatically starts a write cycle in the LCD display at the end of
the reception of the second word. It is then possible to again start the cycle above
without a wait status on the series line.
The detailed allocation of the bits of the two receive registers is given in the chapter on
ALLOCATION of internal registers of the PIVU board.
Two types of words can be transmitted depending on the status memorised on the RS bit
on previous receptions:
- bit RS at 0: the transmitted word is same as the word being received. This is a bit to
bit copy (loopback). This is useful to do a check of quality of the line linking the DLRB
to the DLS,
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7. F. - bit RS at 1: sending of DLS status word. This word contains the status of the keys
PREV, NEXT, SEL and ON/OFF on bits 0 to 3 respectively. Bits 4 and 5 are
dedicated to the control of the internal supply voltage of the DLS. Bits 6 and 7 are a
bit to bit copy of the word being received.
The detailed allocation of the bits of the two receive registers is given in the chapter on
ALLOCATION of the internal registers of the PIVU board.
The PIVU board has two receive registers: RXR0 and RXR1, and two transmission
registers TXR0 and TXR1. The receive registers are loaded with the values received on
the RXD line. The content of one or other of the transmission registers is sent
automatically on the TXD line simultaneously with each reception.
7 6 5 4 3 2 1 0 Bit no.
D3 D2 D1 D0 LGT RS MEM 0/1 Name
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7 6 5 4 3 2 1 0 Bit no.
D7 D6 D5 D4 X X ACC 0/1 Name
Note: This register is validated when the RS bit has been previously memorised with
a value of 0 in the RXR0 register.
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7 6 5 4 3 2 1 0 Bit no.
RB7 RB6 PUP PLW ON SEL PRV NXT Name
Note: This register is validated when the RS bit has been previously memorised with
a value of 1 in the RXR0 register.
By means of two external resistors, this circuit is used to find whether the supply voltage
is greater than 5.5 V. Detection is also done internally on the IC if the supply voltage falls
below 4.65 V.
Two signals PUP and PLW are thus generated and made available to the series/parallel
converter in the TXR1 register.
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I. Backlighting command
The LCD screen of the DLS is equipped with green LED backlighting.
The LGT bit of the RXR0 register is used for the command. When it is at zero the
backlighting is switched off; it is switched on when the bit is at 1.
An MOS TTL threshold transistor is used to control the LEDs. An OPEN-DRAIN type
circuit is set up. A 15 resistor connected in series limits the current in the LED matrix
to approximately 80 mA.
This generator is used to obtain a negative voltage necessary for the polarisation of the
LCD screen. The current consumed by the display on this voltage is negligible.
The generator uses a 38400 Hz clock signal from the baud generator. The clock signal
drives a charge pump by means of one of the unused transmitters on the circuit.
Conversion is done from + 5 V to - 3.5 V approximately. The decline in the absolute
value of the voltage is due to the losses generated by the transmitter and the threshold
of the diodes used in the charge pump.
This gives no problem as the negative voltage necessary is between – 0.5 V and – 2 V
approximately.
A potentiometer is used to adjust this voltage so as to let the best angle of viewing and
best contrast on the DLS display. The more negative the voltage the darker the display.
But, an excessively negative voltage can make all the display pixels black, even those
which must remain transparent, which explains the necessity of a potentiometer to adjust
the display.
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The status of the ON/OFF switch is transferred to the ON/OFF discrete output of the P1
connector. When the switch is in the ON position, a contact is established between the
ground and the discrete output. When the switch is in the OFF position, the output is left
floating.
A diode and a wound resistor of 4.7 are used for protection. A capacitor connected in
parallel to the contact decreases the interference.
The status of the switch has no effect on the internal power supply stage of the DLS and
the switch stays energized as long as the + VLS line of the P1 connector receives
+ 28 VDC.
The ON bit of the TXR1 register of the DLS also gives the status of the ON/OFF switch.
When the switch is set to ON, this bit is set to 0.
L. PUSH board
This small board installed on the front panel receives the three keys: "PREV" (S2),
"NEXT" (S1) and "SEL CTL" (S3) of the DLS.
Two wire outputs are also used for the power supply for the LCD screen backlighting.
The front panel of the PUSH board includes a ground plan to decrease radiated EMI
entering or leaving the DLS.
M. PCOP board
The PCOP board is a small board on the rear panel of the DLS. It supports the P1
connector.
The PIVU board and the PCOP board are interconnected by two 7-pin flexes.
The PCOP board includes a ground plan on the socket side to limit radiated EMI entering
or leaving the DLS.
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General view
Figure 1
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Dimensions view
Figure 2
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1. GENERAL
This section gives the operational and monitoring tests for the Data Loading Selector. Do
test using a standard procedure.
- to know the condition of an item of equipment that must be removed from service,
2. TESTING CONDITIONS
NOTE: You can use equivalent alternatives for the items in the list that follows.
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B. Consumables
Not applicable
C. Functional tests
The tests given in this paragraph are those specified in the detailed description of the
test modules.
The links between the equipment and the various measurement instruments are given in
Figure 101.
E. Connector pinout
The designation of the signals with relation to the various pins is given in Figure 102.
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3. F. Automatic procedure
The DLS TEST menu is then displayed (see the Figure 104).
- during some tests, questions are asked to the operator, answer these questions when
necessary,
Note: This software will run all the functional tests given in the following chapter 4.B.
A. Preliminary inspection
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4. B. Functional tests
For the following tests, the protocol between the PC (Tool001) and the DLS is the same
used in usual application with the DLRB. Thus it is not given here.
- to put DLS on readback mode and do a check of the bytes it sends back.
The order of the tests to be done is not important because each module is independent.
The configuration of RS422 interface of DLS is 9600 bits/s, 8 bit data, no parity, 1 stop
bit.
The discrete outputs must obey the specifications of the DLRB/DLS. These
specifications are:
- "LOW" level (switch ON): the output must be grounded, maximum voltage = 1.5 V
at 100 mA,
- "HIGH" level (switch OFF): output must be open, minimum resistance = 1 M.
Test sequence: measure current flowing in ON/OFF output pin (pin E) using
the microamperemeter, calculate equivalent resistance R = 28 V/I.
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4. B. (1) (b) Initial conditions: ON/OFF switch in ON position, unit energized with a 28 VDC
supply.
Test sequence: inject the 100 mA DC current in ON/OFF output pin (pin E)
and measure voltage between ON/OFF output pin and ground pin B.
For testing the LCD display, one must send a sequence of bytes to the DLS using a
computer with a serial port and a RS232 to RS422 interface. These bytes can
control the backlight of the DLS and send some texts to the LCD display through its
driver.
Stimuli: sequence of RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear
connector.
Test sequence: run the test software on the PC and make sure that the correct
message is displayed on the DLS, that the display is light on and light off and that
the contrast is good.
Stimuli: sequence of RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear
connector.
Test sequence: run the test software on the PC and make sure that the condition of
these buttons displayed by the software is correct when pressing and releasing
each button.
Measurements and tolerance: the state of the buttons in the bytes sent back by the
DLS on TX+ (pin G) and TX- (pin K) must be correct. The bit 0 corresponds to the
PREV button, the bit 1 to the NEXT button and bit 2 to the SEL button. The state of
these bits is "0" when a button is pressed, "1" when released.
Stimuli: sequence of RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear
connector. Bit 2 of the bytes sent must be set to 0, bit 1 must be set to 0, bit 0 must
be set to 0 and then to 1.
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4. B. (4) Test sequence: run the test software on the PC and do a check of the bytes sent
back by the DLS.
Measurements and tolerance: bytes sent back by the DLS in TX+ (pin G) and TX-
(pin K) must be the same as the bytes sent to it.
Stimuli: sequence of RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear
connector.
Initial conditions: unit energized with a 28 VDC supply, RS422 output loaded by
1 k and 1 nF (resistance and capacitor in parallel) between TX+ (pin G) and TX-
(pin K) and RS422 output loaded.
Test sequence: run the test software on the PC and do a check of the electrical
levels and timings of RS422 output on an oscilloscope for loaded output and
unloaded output.
Stimuli: sequence of RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear
connector.
Test sequence: run the test software in the computer and do a check of the
levels and timings of RS422 output on oscilloscope. Read the bytes sent back
by the DLS and do a check of the state of bit 4 (PLW) and bit 5 (PUP).
Measurements and tolerance: in the bytes sent back by the DLS in TX+
(pin G) and TX- (pin K), the state of bit 4 (PLW) must be "0" and bit 5 (PUP)
must be "0".
(b) Consumption
Stimuli: + 28 VDC 5 %.
Initial conditions: unit energized with a 28 VDC supply, RS422 output loaded
by 1 k and 1 nF in parallel between TX+ (pin G) and TX- (pin K), backlight
on, amperemeter in series with the supply.
Test sequence: run the test software in the PC to light up the LCD display.
Measure the consumption using the amperemeter.
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Stimuli: power supply + 28 VDC line set to the low limit 15 VDC, sequence of
RS422 bytes on RX+ (pin J) and RX- (pin C) of the rear connector.
Test sequence: run the test software in the PC and make sure the screen
displays correct information, do a check of the state of bit 4 (PLW) and the
bit 5 (PUP).
Measurements and tolerance: in the bytes sent back by the DLS in TX+
(pin G) and TX- (pin K), the state of bit 4 (PLW) must be "0" and bit 5 (PUP)
must be "0".
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NAME PIN
+VDLS A
0 VDLS B
RX- C
SPAREDLS D
ON/OFF E
NOT USED F
TX+ G
NOT USED H
RX+ J
TX- K
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DISASSEMBLY
CAUTION
OBSERVE ALL
PRECAUTIONS FOR
HANDLING PRODUCTS
SENSITIVE TO
ELECTROSTATIC
DISCHARGE.
ESD
- The workstation should be equipped with antistatic bench mat and floor mat, the
assembly interconnected through a 1 M resistance.
- A conducting bracelet connecting the wrist of the cabling technician to the floor mat
should be used (1 M resistance).
- A soldering iron insulated by transformer fitted with an earth plug and of which
secondary voltage is less than or equal to 24V should be used.
Note: See "TESTING AND TROUBLE-SHOOTING" section to know the condition of the
Data Loading Selector, and the cause of its fault. This for planning the scale of the
necessary disassemblies, to prevent complete disassembly and assembly of the
Data Loading Selector.
1. GENERAL
Before disconnecting a wire, record its connection point. Where applicable, make a
reference sketch of the connection.
Keep all components of a sub-assembly together and in the correct order of disassembly.
Make sure that these components are fully protected for storing until inspection and
assembly.
Make sure that the workbench and the tools are fully clean during disassembly.
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NOTE: You can use equivalent alternatives for the items in the list that follows.
B. Consumables
NOTE: You can use equivalent alternatives for the items in the list that follows.
A. Removal of cover
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Note: Unsolder the electrical link wires (flex circuits) on the PIVU board side only.
Remove the two 7-pin flex W3a and W3b between the PIVU board and the PCOP board.
Remove the 7-pin flex W2 between the PIVU board and the PUSH board.
Remove the two 7-pin flex W1a and W1b between the PIVU board and the display
installed on the front panel.
Unsolder the 2 wires providing the electrical links between the PIVU board and the
ON/OFF switch installed on the front panel and mark them.
Unsolder the electrical links between the PCOP board (100) and the P1 connector (110)
using the unsoldering unit.
Unsolder the electrical links between the PCOP board (100) and the PIVU board (50)
using the unsoldering unit.
Remove the PCOP board (100) from the P1 connector (110), taking care not to damage
the tracks.
F. Removal of P1 connector
Remove the screws (120) and keep the washers (150) and the nuts (140) safe.
Remove the 4 screws (60) and keep the washers safe (70).
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2. H. Removal of display
Remove the display (160) and the 2 spacers (180) from the front panel assembly
carefully.
Unsolder the 2 wires on the display from terminals PT1 and PT2 of the PUSH board and
mark them.
Note: To remove the PUSH board (200), it is necessary to remove the display (160).
Remove the PUSH board assembly (200), the 4 spacers (210) from the front panel
assembly carefully.
Make sure that the electrical links which have continuity with the PIVU are removed.
Using a pipe wrench, loosen the external nut of the switch, be careful not to damage the
paint of the front panel.
Remove the panel equipped (280) from the front panel (300).
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CLEANING
CAUTION
OBSERVE ALL
PRECAUTIONS FOR
HANDLING PRODUCTS
SENSITIVE TO
ELECTROSTATIC
DISCHARGE.
(PAGE 301)
ESD
1. GENERAL
Keep the component parts of each sub-assembly together to help later identification for
re-assembly.
A. Standard tools
NOTE: You can use equivalent alternatives for the items in the list that follows.
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2. B. Ingredients
NOTE: You can use equivalent alternatives for the items in the list that follows.
3. CLEANING PROCEDURE
Clean all treated metallic surfaces using a lintless cloth soaked with solvent (Cons003).
Dry cleaned surfaces and recesses by blowing dry and filtered compressed air at low
pressure.
Clean painted metal surfaces using a lintless cloth (Cons004) soaked with solvent
(Cons003). Use a Nylon brush (Tool011) to reach areas not accessible with the cloth
(Cons004). Dry the cleaned areas with a jet of dry, filtered, low-pressure air (Tool012).
(1) Clean electronics boards with solvent (Cons003) and finish off the cleaning with a
bristle brush.
(2) After cleaning the electronics boards, put them in an anti-static bags (Cons002).
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CHECK
CAUTION
OBSERVE ALL
PRECAUTIONS FOR
HANDLING PRODUCTS
SENSITIVE TO
ELECTROSTATIC
DISCHARGE.
(PAGE 301)
ESD
1. GENERAL
The equipment has a large number of components and each part and sub-assembly must
be carefully examined before assembly.
2. CHECK
A. Cleanliness
Make sure that the parts and sub-assemblies are fully free of dust, metal particles and
cleaning agents before assembly.
B. Distortion
Reject the component that show signs of impact damage, peening or distortion.
C. Corrosion
Make sure that detail parts, attaching parts and sub-assemblies show no signs of
corrosion visible to the naked eye.
Make sure that wires show no signs of overheating, burning or cracking and that
insulating coverings are in place and secure.
E. Overheating
Make sure not to install parts which show signs of overheating, expansion of blistering.
F. Attachment
Before installation, make sure that sub-assembly components are correctly assembled
and safety the attaching parts.
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BLANK
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REPAIR
CAUTION
OBSERVE ALL
PRECAUTIONS FOR
HANDLING PRODUCTS
SENSITIVE TO
ELECTROSTATIC
DISCHARGE.
(PAGE 301)
ESD
CAUTION: TO KEEP THE EQUIPMENT SERVICEABLE, YOU MUST SEND THE PCB
SUB-ASSEMBLIES TO THE PLANT OF THE SAGEM SA MANUFACTURER,
WHO WILL DO THE REPAIR AS SPECIFIED IN INTERNAL PROCEDURE
AVC 09001.
NOTE: The applicable repair procedure for the equipment are only the replacement of
defective parts with new parts.
SAGEM-SA
AVIONICS SUPPORT UNIT
11, Rue AMPERE
91344 Massy cedex
FRANCE.
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BLANK
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CAUTION
OBSERVE ALL
PRECAUTIONS FOR
HANDLING PRODUCTS
SENSITIVE TO
ELECTROSTATIC
DISCHARGE.
(PAGE 301)
ESD
1. GENERAL
Make sure that the necessary tools, fixtures, instrumentation and consumables are
available.
All the equipment assembly operations and testing must be done in a approved room or
laboratory.
Do not put components on top of one another. Parts to be assembled must be kept
separately and sufficiently protected till they are assembled.
Apply glue for components (Cons013) on the solder of the soldering wires.
A. Necessary equipment
NOTE: You can use equivalent alternatives for the items in the list that follows.
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(2) Consumables
NOTE: You can use equivalent alternatives for the items in the list that follows.
Put the panel equipped (280) on the rear side of front panel (300).
Put the ON/OFF switch to “ON” and solder 1 wire 3.5 cm (1.4 in) long (Cons009) on
terminal 3 and 1 wire 4.5 cm (1.8 in) long (Cons009) on the terminal 2.
Make sure that the adjustment nut is fully attached to the body with screws.
Put the switch (240) with a washer on the front panel assembly, taking care not to
damage the paint.
Using a pipe wrench, tighten the external nut of the switch so that the body does not
protrude beyond the nut, taking care not to damage the front panel assembly.
Using an open-end wrench, tighten the nut at the rear of the front panel assembly so as
to lock the switch.
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On the PUSH board (200), solder 1 wire 13.5 cm (5.31 in) long (Cons009) on the
terminals PT1 and 1 wire 14.5 cm (5.71 in) long (Cons009) on the terminals PT2.
Put and tighten the 2 nuts (220) which attach the PUSH board at the rear of the front
panel assembly.
Examine the position of the butt joints, found on the front of the push-buttons, and
supplied with the buttons, and then the correct clearance of the 3 push-buttons.
E. Installation of display
Make sure that the window installed on the front panel assembly is in good condition.
Put and tighten the 4 nuts (170) attaching the display on the front panel assembly.
On the display (160), solder the wire from on the terminals PT1 of the PUSH board (200)
on the terminal A and the wire from on the terminals PT2 of the PUSH board (200) on
the terminal K.
F. Installation of P1 connector
On the rear panel (80), put the P1 connector (110), respecting the connector positioning
(see Figure 701).
Put 4 washers (150) and the 4 screws (120) on the connector base.
On the inside of the rear panel put the 4 new Onduflex washers (130).
At the rear (80), put the PCOP board (100) on the rear of the connector, respecting the
connector positioning (see Figure 702).
Make the electrical connections between the PCOP board (100) and the P1 connector
(110), use low voltage soldering iron (Tool007).
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Put the PIVU board (50) on the lower bars of the unit, taking care to place the terminals
PT6 and PT7 towards the front panel (see figure 704).
Attach the PIVU board using the 4 washers (70) and screws (60).
Solder the 2 wires (Cons009) from the PUSH board on to the display:
Solder the wire (Cons009) from the ON/OFF switch terminal 3 to terminal PT7 of the
PIVU board using the low voltage soldering iron (Tool007).
Solder the wire (Cons009) from the ON/OFF switch terminal 2 to terminal PT6 of the
PIVU board using the low voltage soldering iron (Tool007).
Solder the wire (Cons009) from PT1 of the PUSH board to + terminal of the LCD display,
Solder the wire (Cons009) from PT2 of the PUSH board on – terminal of the LCD
display.
Solder the 7-pin flex (Cons010) from W1A of the PIVU board on W1A of the LCD
display.
Solder the 7-pin flex (Cons010) from W1B of the PIVU board on W1B of the LCD
display.
Solder the 7-pin flex (Cons010) from W2 of the PIVU board on W2 of the PUSH board.
Solder the 7-pin flex (Cons010) wire from W3A of the PIVU board on W3A of the
connector P1.
Solder the 7-pin flex (Cons010) wire from W3B of the PIVU board on W3B of the
connector P1.
Clean the solders using solvent (Cons003). The solders must have a bright appearance.
Lock all the screws using a very small drop of normal thread locking (Cons012).
Make sure that the clearances of the 3 push-buttons and of the ON/OFF switch are
correct.
Make sure that the manufacturer plate clearly shows the reference of the unit and its
serial number and date of manufacture.
Make sure that the amendment plate clearly shows all the amendments performed on
the equipment.
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DLSA000 - DLSA100
M. Installation of cover
A. Storage
(1) Examine the equipment for good condition. Protect it using a hermetically sealed
welded packaging. Put a desiccant (Cons007) in the anti-static bags (Cons002).
(3) Make sure that the equipment is in usual position and that the container has labels
indicating "THIS SIDE UP", "BOTTOM", "EXTREMELY FRAGILE", "DO NOT TIP
UP", "DATA OF PACKAGING", "STORAGE TIME". Close the package.
(4) Put the container on a shelf in the storeroom, obey "THIS SIDE UP" and
"BOTTOM" indications.
(5) The storeroom must have a relative humidity of less than 80 % and a temperature
of between 0 °C (32 °F) and 45 °C (113 °F).
(7) Every six months, apply the destorage procedure. If the conditions of the protective
bag and the humidity indicator show no anomaly, do not remove the equipment
from its protective envelope, but place it back in its container. Replace the
container on a self.
In case of default during the check or every 2 years, apply the destorage and
conditioning procedure.
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3. B. Destorage
(1) Examine the condition of the container before opening it and record unusual
conditions such as impact damage or water stains.
(3) Remove the equipment from the container. Make sure the equipment is closed in a
protective bag containing the desiccant.
(4) Examine the condition of the bag and the humidity indicator (which stay partly
coloured or fully bleached out), record unusual conditions.
(5) If the indicator is fully bleached out, this does not necessarily mean that the
packaging was defective; it usually means that the desiccant is saturated with
moisture but the air in the bag can still be dry enough to make sure further
preservation for a long period.
(6) But a fully bleached out indicator shows that the bag is open to the air, thus the bag
must be carefully examined before it is opened.
C. Conditioning
(2) If moving components are not available, use specific equipment mating cables of
test.
(3) Do a check of electrical insulation between ground and every pin of each
connector, following the instructions, as given by the manufacturer.
(4) Insufficient resistance can result from the presence of dampness in some part of
the instrument.
(5) Perform the test of the unit, refer to the section "TESTING AND TROUBLE-
SHOOTING", page 101.
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The tightening torque values to be measured are specified in the table that follows.
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BLANK
Page 802
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DLSA000 - DLSA100
Note: You can use equivalent alternatives for the items in the list that follows.
SUPPLIERS CODE
DESCRIPTION PAGE BLOCK
REFERENCE QTY OR NAME
AND PN WHERE USED
AND ADDRESS
360-13230-000 1 Interconnecting cable F6158 100
DLRB-DLS test bench-PC
parallel
360-13233-000 1 Interconnecting cable F6158 100
DLRB-DLS test bench-PC
ARINC
360-13234-000 1 Interconnecting cable F6158 100
DLRB-DLS test bench-PC
serial
260667346 1 DLRB-DLS test bench F6158 100
including
260667007-0x00 1 DLRB TEST software with F6158 100
x≥2
360-13231-000 1 Interconnecting cable F6158 100
DLRB-DLS test bench-DLS
Page 901
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COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
Note: You can use equivalent alternatives for the items in the list that follows.
SUPPLIERS CODE
DESCRIPTION PAGE BLOCK
REFERENCE QTY OR NAME
AND PN WHERE USED
AND ADDRESS
Tool001 1 Microcomputer PC Local supply 100
compatible 486DX33 (or
better), RAM 32 Mbytes,
RS232 serial port, parallel
port, GPIB board,
ARINC 429, transceiver
type DDC
P/N DD-42912P5-300,
(PC ISA board).
Tool002 1 Multimeter 4 ½ digit Local supply 100
Tool003 1 Power supply 28 V/3 A Local supply 100
Tool004 1 Oscilloscope BP 100 MHz Local supply 100
Tool005 1 Milliohmmeter resolution Local supply 100
1 mΩ current 1 A
Tool006 1 Standard electronic Local supply 100, 300, 700
mechanic's tool set
Tool007 1 Low voltage soldering iron Local supply 300, 700
Tool008 1 Unsoldering unit Local supply 300, 700
Tool009 1 Protective goggles Local supply 400
Tool010 1 Hood with exhaustion Local supply 400
system
Tool011 1 Nylon brush Local supply 400
Tool012 1 Low-pressure source of dry Local supply 400
filtered air 1500 Hpa
(21.75 psi)
Page 902
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COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
Note: You can use equivalent alternatives for the items in the list that follows.
Note: References with symbol (**) are only indicated for Sagem internal use.
SUPPLIERS CODE
DESCRIPTION PAGE BLOCK
REFERENCE QTY OR NAME
AND PN WHERE USED
AND ADDRESS
Cons001 AR Plastic bags Local supply 300
Cons002 AR Anti-static bags Local supply 300, 400, 700
Cons003 AR Solvent FA8P0 400, 700
Biosane TE 213
Cons004 AR Cotton cloth Local supply 400
Cons005 AR Gloves Local supply 400
Cons006 AR Normal thread locking F7121 700
Loctite 242E
(102-10105-003)**
Cons007 AR Desiccant ARGELAC F0107 700
Cons008 AR Tin-lead solder multicore Local supply 700
60/40
Cons009 AR Cable wire F0241 700
KU01/24-9
(115-21104-099)**
Cons010 AR 7-pin flex F8983 700
JSKP20E7A
(188325063)**
Cons012 AR Locking varnish F7121 700
Loctite 7400
(102-10108-001)**
Cons013 AR Glue for components FA2R2 700
Araldite 2015
(102-10109-001)**
Page 903
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BLANK
Page 904
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BLANK
INTRODUCTION
1. GENERAL
The Illustrated Parts List (IPL) is prepared to ATA 100 Rev. 20.
- Introduction (IN).
The Detailed Parts List gives the list and the illustrations of the parts constituting the
assembly concerned.
- 5th column: UNITS PER ASSY (quantity per next higher assembly).
Each assembly, sub-assembly and part carrying a reference and shown in the parts list
has a reference number.
The number of the figure to which the reference numbers apply is shown on the first line
at the top of each page.
The assemblies, sub-assemblies and parts listed, but not illustrated, are identified by a
dash (-) placed in front of the reference number of these assemblies, sub-assemblies
and parts.
An index letter placed in front of the reference number refers to the illustration for the
variant of the corresponding figure.
IN 1001 - Page 1
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DLSA000 - DLSA100
A manufacturer's part number is given to each of the assemblies and individual parts,
whether or not illustrated.
C. Nomenclature
The parts list is shown using indenting to show the connection that is there between the
various elements, as follows:
1234567
Assembly
.Basic parts of the assembly
.Sub-assemblies
.Attaching parts and/or storage parts of the sub-assembly
X X X
..Basic parts of the sub-assembly
..Sub-assemblies
..Attaching parts and/or storage parts of the sub-assembly
X X X
...Basic parts of the sub-assembly
The manufacturer's code is given for all the items not made by the manufacturer of the
complete item.
The manufacturer's code and the abbreviation "NP" (Non Procurable) are placed at the
extreme right hand side of the first line of the parts list.
D. Usage code
An alphanumeric code indicates the ability to mount the sub-assemblies and the basic
parts relating to the assembly(ies) or the sub-assembly(ies) next above.
When there is no doubt as to the ability to mount such items, the USAGE CODE column
is left BLANK.
This code corresponds to the part number(s) of the assembly(ies) or the sub-
assembly(ies) next above.
The number of parts needed for one (1) next higher assembly is shown in this column.
In some cases, this information is replaced by the letters RF (for reference only) or AR
(As Required).
IN 1001 - Page 2
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DLSA000 - DLSA100
- AR: As required
- ATTACHING PARTS
- DELETED
- DET: Detail
- FIG: Figure number
- FOR DET: For detail
- LH: Left Hand
- MADE BY
- MADE FROM .
- MATCHED PARTS
- MODIFIED FROM
- NHA: Next Higher Assembly
- NP: No Procurable
- OPT TO: Optional to
- ORDER NHA: Order Next Higher Assembly.
- ORDER OVERLGTH MPN: Order overlength manufacturer part number,
- OVERSIZE
- R: Revision
- RF: For reference only
- RH: Right Hand
- SAME AS
- SEE
- SEL FROM: Selected from
- STORAGE PARTS
- SUPSDS: Supersedes
- SUPSD BY: Supersedes by
- UNDERSIZE
4. UPDATING
When an item is revised, added or deleted, the letter "R" is shown in the LH margin (the
date of issue changes).
Letter "R" appears in the LH margin opposite the page number when all the item numbers
are changed, and in the case of a new page.
IN 1001 - Page 3
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BLANK
IN 1001 - Page 4
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DLSA000 - DLSA100
R F0225 SOURIAU
R 9 RUE PORTE DE BUC
R 78000 VERSAILLES FRANCE
R F1595 TRELEC
R AV COLONEL PARSONS
R 28200 CHATEAUDUN FRANCE
F6151 SAGEM SA
LE PONANT DE PARIS
27 rue Leblanc
75512 PARIS Cedex 15 FRANCE
BLANK
EQUIPMENT
DESIGNATOR FIG.-ITEM PART NUMBER
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NUMERICAL INDEX
NI 1001 - Page 1
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
NI 1001 - Page 2
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
Page 1001
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
Page1001-0
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
BLANK
Page1001-1
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
Page1001-2
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
UNITS
USAGE
FIG.-ITEM PART NUMBER NOMENCLATURE PER
CODE
1234567 NHA.
1001
-1A DLSA000 DATA LOADING SELECTOR RF
-1B DLSA100 DATA LOADING SELECTOR RF
-1C DLSA100 DATA LOADING SELECTOR RF
AMENDMENT A
POST SB DLSA-31-001
R PRE SB DLSA-31-002
R -1D DLSA100 DATA LOADING SELECTOR RF
R AMENDMENT B
R POST SB DLSA-31-002
Page1001-3
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
UNITS
USAGE
FIG.-ITEM PART NUMBER NOMENCLATURE PER
CODE
1234567 NHA
1001
R 70A 52-025-1-80 .WASHER DIA. 2,5 F0349 4
R (188068353)
X X X
80A 360-13183-000 .REAR PANEL 1
ATTACHING PARTS
R 90A B8Q1ZE030005APA .SCREW F S M3-5 G.A INOX F0110 4
R (121-31030-005)
X X X
R 100A 360-03770-000 .PCOP BOARD 1ABC 1
R PRE SB DLSA-31-002
R 100B 360-03770-000 .PCOP BOARD 1D 1
R AMENDMENT A
R POST SB DLSA-31-002
110A 187978782 .P1 CONNECTOR 1
ORDER OVERLGTH MPN
8525-10R12B10PNH009
MADE BY VF0225
ATTACHING PARTS
R 120A H1Q1ZE030008APA .SCREW C S M3-8 G.A INOX F0110 4
R (121-11030-008)
130A 52-030-1-80 .WASHER DIA. 3 F0349 4
(188068374)
140A XUQ1ZD030APA .NUT H M3 A2-70 F0110 4
PASSIVE NFEN24032
(121-01110-030)
R 150A R9ZS030APA .WASHER Z 3 G.A INOX F0110 4
R (123-11110-030)
X X X
160A 187967953 .DISPLAY 1
(-) ITEM NOT ILLUSTRATED
Page1001-4
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
UNITS
USAGE
FIG.-ITEM PART NUMBER NOMENCLATURE PER
CODE
1234567 NHA.
1001
ATTACHING PARTS
R 170A XUQ1ZE025APA .NUT H M2,5 A2-70 F0110 4
R PASSIVE NFEN24032
R (121-01110-025)
180A 360-13189-000 .SPACER 2
190A 83-24-100A .INSULATING WASHER F0368 2
R OPT TO 041-0251-000-51 F6603
(123-15190-018)
SUPSD BY ITEM 190B
R 190B 041025100001 .INSULATING WASHER F6603 4
R (188235227)
R SUPSDS ITEM 190A
X X X
R 200A 360-03767-000 .PUSH BOARD 1ABC 1
R PRE SB DLSA-31-002
R 200B 360-03767-000 .PUSH BOARD 1D 1
R AMENDMENT A
R POST SB DLSA-31-002
ATTACHING PARTS
210A 360-13188-000 .SPACER 4
220A XUQ1ZE025APA .NUT H M2,5 A2-70 F0110 2
PASSIVE NFEN24032
(121-01110-025)
230A 83-24-100A .INSULATING WASHER F0368 4
OPT TO 041-0251-000-51
R (123-15190-018)
R SUPSD BY ITEM 230B
Page1001-5
SAGEM AV 97/22 31-35-53 AUG 29/11
COMPONENT MAINTENANCE MANUAL
DLSA000 - DLSA100
UNITS
USAGE
FIG.-ITEM PART NUMBER NOMENCLATURE PER
CODE
1234567 NHA
1001
R 230B 041025100001 .INSULATING WASHER F6603 2
R (188235227)
R SUPSDS ITEM 230A
X X X
240A 160UN01BK50-0 .INVERTER F0241 1AB 1
(187979429)
PRE SB DLSA31-001
R 240B 950UZ01Y00 .INVERTER F0241 1CD 1
(188305037)
POST SB DLSA31-001
250A 195-39000-122 .LABEL, IDENTIFICATION 1
260A 360-13238-000 .LABEL, CMS CODE A320 1
270A 360-13374-000 .LABEL, CMS CODE A330/A340 1
280A 360-13182-000 .PANEL EQUIPPED 1
ATTACHING PARTS
R 290A B8Q1ZE030005APA .SCREW F S M3-5 G.A INOX F0110 4
(121-31030-005)
X X X
300A 360-13181-000 .FRONT PANEL 1
Page1001-6
SAGEM AV 97/22 31-35-53 AUG 29/11