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8 Ton

Plant Specifications
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0% found this document useful (0 votes)
44 views9 pages

8 Ton

Plant Specifications
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

13/03/2024

Dear sir,

Thank you for your enquiry. We introduce ourselves as one of the well reputed 25 year old ISO
certified welding electrode machinery manufacturing unit in India with a strong, very much satisfied
customer base in India as well as overseas countries like USA, UAE, South Africa, Sri Lanka, Vietnam &
Bangladesh. Our customers were very much satisfied with the performance of the machines and also the service
provided by us. We provide immediate service immaterial of the location. We offered more than 150
Welding Electrode Plants in INDIA and also we exporting to other Countries with best customer satisfaction.

The following overseas are locations installed with our machines.


1. Installed 5 MT capacity plant at M/S. Oimex Electrodes, Bangladesh in the year 2012.
2. Installed 5 MT capacity plant at M/S. Thuthuka welding, South Africa in the year 2012.
3. Installed 5 MT capacity plant at M/S. Special metals, USA in the year 2013.
4. Installed 10 MT capacity plant at Tanzania in the year 2014.
5. Installed 7 MT capacity plant at M/S. Al-Bedayaenterprises, Qatar in the year 2014.
6. Installed 10 MT capacity plant at M/S. Narkay Makina, Turkey in the year 2015.
7. Installed 10 MT capacity plant at M/S. Oimex Electrodes, Bangladesh in the year 2016 and it is a
repeat order.
8. Now Installed Two 10 MT capacity plants at M/S. Nasar groups, Egypt in the year 2018.
9. Now Installed 7 MT capacity plant at M/S. Fusion Tech, Egypt in the year 2018.
10. A lab model extruder was shipped to M/S. Esab, Brazil.
11. Lab model extruder for M/S. Oerlikon, Turkey was also shipped.
12. Shipped and erected one 5 MT plant to Uganda.
13. Shipped and erected one 8 MT capacity plant to Bangladesh.
14. Shipped and erected one 10 MT capacity plant at Azerbaijan.

We are also manufacturing 7 M.T / Shift, 8 M.T / Shift, & 10 M.T / Shift capacity electrode
manufacturing plants.

If you want to have more details about our machines as well as our company, kindly visit our
website www.deccandynamics.com &www.weldingelectrodemachinery.com.
If you have any query or need further information please feel free to contact us.

Regards,
REF.NO.DD/Q/872/2023- 24 QUOTATION DATE : 13/03/2024
TO
Mr.Ranjeet Singh
Dehradoon, Uttrakhand.
Mob.:8979913444

8 TON/SHIFT CAPACITY WELDING ELECTRODE MANUFACTURING PLANT - BELL HOUSING

1. Dry Mixer - 1000 kgs.

Type Ribbon Blender


Chamber capacity Kg. 1300 kgs. 1 NO. Rs. 7,90,000 - 00

Drive Kw/hp 11.25/15 x 1440 rpm.

2. Wet Mixer - 200 KGS.

Number of Blades 2 Nos.


Number of Roller 2 Nos.
Roller Width 160 mm
Roller dia Meter 500 mm
Shell Dia Meter 1400 mm 1 NO. Rs. 6,90,000 - 00
Shell Height 6 5 0 mm
Discharge SIDE
Capacity 2 0 0 kgs.
Power 15 hp
3. Wire Straightening & Cutting Machine Model - Deccan - 200

Cut length MM 250 TO 450


Cuts/minute Nos. 180-200 (3.15 x 350 mm)
Cutting Speed M/min. 60 – 70
Wire Dia mm 2.5 to 5 . 00 4 NOS.
No. of Straightening dies Nos. 5 (Tungsten Carbide)
5,25,000 - 00 21,00,000 - 00
Power Hp 7.5
Cutting Motor HP 1.0
( With one Set of Toolings for one Wire Size )

4. Briquetting Press ( Slug Press )

Power 10.0 hp.


Type Hydraulic
Flux Cylinder dia 2 0 5 mm 1 NO. Rs. 5,60,000 - 00
Cake length 140mm
Door closing by hydraulic cylinder
(Both cylinder operated by hand D.C. Valve.)

5. Extruder - Horizontal - Bell Housing


Power 25.0 hp. + 20.0 hp + 1 hp
Type Horizontal
Oil Cylinder Capacity 275 Tons.
Flux Cylinder length 950 mm
Flux Cylinder Bore Dia 210 mm
Operating Pressure 200 kg/cm2
Max. Ram Pressure 250 kg/cnm2
Oil Cylinder Stroke 1050 mm
Hydraulic Cylinder Bore 420 mm
Flux Discharge 7500 CC/min. 1 NO. Rs.26,50,000 -
Specific Pressure 1000 kg/cm2 at 250 kg/cm2
8 0 0 kg/ cm2 at 2 0 0 kg/ cm2
Ram Forward Speed 135 cm/min.
Ram Reverse Speed 175 cm/min.

(With one Set of Toolings for one Wire Size )

6. Wire Feeder - Horizontal

Type Horizontal (OERLIKON )


Power Pick up 5.0 hp A.C. Variable.
Feeding 7.5 hp A.C. Variable.
Agitating 1.0 hp A.C.
Number of Pick up rollers 1 Set. (T.C.)
Number of Feed rollers 2 Sets.(T.C.)
Diameter of Feed Rollers 130 mm 1 Rs.13,50,000 -
Wire Sizes 2.5 to 5 mm
Feed Rate 3 5 0 m / min. Max.
Hopper Capacity 300 kgs.
( With one set of toolings for one wire size)
7.Conveyor A.C.

Power 6.50 hp.


Main Conveyor 2.0 hp. A.C. Variable.
Take of Conveyor 1.0 hp. A.C. Variable.
Corrugated System
Aligning System
Rotating Catter Pillar 0.75 hp A.C. Variable. 1 NO. Rs. 12,40,000 - 00
High speed brushing & tip end 0.75 x 3 ( 2.25 hp) A.C.
Cleaning arrangements.
Unloading Conveyor 0.5 hp A.C. Variable.
Wire Size 2.5 mm to 5.00 ,,
Electrode Length 350 mm to 500 mm

8. Electrode Name Printing Unit.

Range of Wire Size MM 2.5 – 5.00


Length of wire MM 350 & 450
Length of Printing MM 50 1 NO. Rs.80,000 - 00
Drive Power (D.C Motor) Watts 180

9. Concentricity Tester:

Magnifacation - 100 X ( 10 X 10 X ) 1 NO. Rs. 9,000


10. Baking Oven - Electric.

Chamber Size 8’ x 5’ x 5’
Temperature 150 C
Power 48 kw
Number of Fan 2 Nos.
Power of Fan 3 hp. EACH
Number of Trolley 2 Nos. 1 NO. Rs.10,20,000 - 00
Number of Door 2 Nos.

11. Shrink Wrapping Machine.

Power – Fan Motor Kw 0.37


Chain Conveyor Kw 0.74
Heaters Kw 9.00
Production Capacity/Shift 5000 Packets. 1 NO. Rs.2,70,000
12.Flux Stripping Machine ( Wet) Disc Type.

2.5 to 6.35 mm
Electrode Sizes
Length 300 to 450 mm
Weight/Charge 10 kgs.
Power 2.2 kw.
Capacity Kg/shift 2 5 0 kgs. 1 NO. Rs.2,70,000 -
Drive Kw/hp 2.2/3 hp.
Nett Weight Kg 400
Type Disc type.

13. Toolings 2.5,4.0 & 5.0 MM 13000 x 3 Rs.39,000 - 00

14. Other Important Spares Rs.60,000 - 00


( Eccept T.C. Toolings) =================
Rs.1,11,28,000 - 00
=================

FOR DECCAN DYNAMICS,

Mg. Partner.
TERMS & CONDITIONS:

1. DELIVERY :

Normal Delivery of equipment is from 20 to 24 weeks on receipt of clear Purchase Order with advance. The above
delivery period shall be subject to Force majeure conditions.

2. PAYMENT :

35% of the Total value as advance along with the clear purchase order. The balance 65% plus IGST
against Proforma Invoice at the time of Inspection.

3. INSURANCE / TRANSPORTATION:

The transit and installation insurance of equipment is to be arranged by the customer, Transportation can be
arranged upon request on “To-Pay” basis.

4. PACKING & FORWARDING CHARGES

The Packing/forwarding charges are extra at actual.

5. LIABILITY:

Liability/risks will pass to the customers immediately upon dispatch of goods from our works.

6. SHORTAGES:

Our responsibility ceases once the goods leaves our works or when handed over to the transport carriers for despatch to
the station against GC Note and also we will not be responsible for any loss, damage, breakage etc., in transit.

7. ERECTION AND COMMISSIONING:

We offer the services of our persons for erection and demonstration of the machines supplied. All
Necessary Help at site is to be provided by the customer to our commissioning staff.

8a. COMMISSIONING CHARGES:

Rs.60,000/= will be charged as travelling expenses for the erection team members of 3 to 4 persons and living
expenses for them to be borne by the customer during the commissioning period. The Normal period of
commissioning of the equipment is about 4 days, if all the site material and necessary arrangements are provided in time.
9. WARRANTY OF EQUIPMENT:

The warrant that all the machine/s, equipment/s, accessories manufactured by us are free from defects in both Material
and workmanship. We undertake to repair the part at our works or, at our option, to replace free of charge, only part or
part of supplies (excepting expendable items such as bearing, belts, seals, electrical etc.,) found faulty, within the period
of warranty as specified hereunder to be returned to us freight pre-paid, fully packed and duly insured at customer’s
cost which on examination and in our opinion found defective in material or workmanship arising solely from faulty design.

Please note that if cause of failure is identified as it is due to improper operation, maintenance negligence, tampering
or any accident etc. then such parts and labour are not covered under above warranty clause. This be are judged fairly
by team of our technical experts. The warranty is applicable for period of12 months from the date of despatch.

10. LAPSE OF WARRANTY:

The warranty may elapse if the customer is found to be using the components from any other suppliers or
Manufactured by him without our written permission or if factory set limits are tampered with.

11. SPARES AVAILABILITY:

If the customer wishes to stock some selected spares then they are advised to allow 6 to 1 0 weeks delivery time
after placing order with 35% advance. For the balance, the spares will be sent through bank. Please note that we do not
offer discount on spares. Spares prices are subject to charges without notice.

12. JURISDICTION:

All claims will be settled in the law courts under Coimbatore jurisdiction.

FOR Deccan Dynamics,

Mg.Partner.

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