Electrical systems Valid from serial number T-code C-code 364690AA- 662 5000 Order number Date Version 178826-040 2000-06-01 001 5. Fault codes * Press S18 and turn S17 to on at the same time. * Press S18 until you read E= fault codes. * By choose E the symbol “E” will be highlighted to indicate what's currently shown on display. * The last 50 fault codes will be stored. The latest fault will be shown first. The display first show the error code and then wich hour the fault occured, * The fault codes are devided into two groups C = caution and E = error. * The C will not be stored. It's only a caution and will be high- lighted on display as long as the fault exists. * Ifyou for example only have one fault registerd in memory the Second empty place will be shown like this: Fault : E - - - and time :----. [ Code c19 | Description Default parameter warning. Possible fault | Parameter area is probably corrupt. reason Default values have been down loaded, i.e special Parameter settings must be restored, Code C20 Description Butterfly warning Possible fault | Problem with butterfly sensor. reason Butterfly may have been activated during start up or faulty sensor. Code C28 Description _| Emergency switch warning Possible fault / Emergency switch activated reason No voltage supply to motor controller. Harness problem BT Industries AB Service Manual Orion P20 Approved by: Joakim Garlebom 61Electrical systems C-code 5000 Version 001 eae eerie Tode Valid from serial number 662 964690AA- Date Order num! 2000-06-01 178826-040 Code c29 Description _| Service time warning Possible fault | Time to make service reason Service counter not reset after latest service Description | Battery undervoltage warning Possible fault | Battery voltage < 17 volts reason Battery parameter not correct adjusted Time to charge battery Code C42 Description | Battery overvoltage warning Possible fault | Battery voltage > 33 volts reason Fully charged battery and regenerative braking. Code Description | Power amplifier thermal cutback Possible fault | Too intensive driving reason Defect motor controller SD Cod E104 Description Brake switch transistor shorted Possible fault | Defect motor controller reason 62 © BT industries AB “Service Manual Orion P20 “Approved by: Joakim Carlebon364690AA- Order number 178826-040 Electrical systems Valid from serial number T-code C-code 662 5000 Date Version 2000-06-01 001 Code E106 Description | Digital output or field over current Possible fault | Attempt to drive more current than specified from reason outputs. Problem to regulate field currrent. Internal controller faut Code E107 Description | Contactor off Possible fault | Problem with main contactor tips or cabling (open reason circuit). Contactor control wire not connected. Contactor drive output in controller faulty (off). Code E108 - Description Contactor welded Possible fault | Main contactor tips welded. reason Contactor drive output in controller faulty (on). Code E140 Description | Checksum error Possible fault | Internal microcontroller fault (tiller head), faulty teason software or peb. Code E141 Description | Software problem Possible fault | Internal microcontroller fault (tiller head), faulty reason software or peb. Service Manual Orion P20 Approved by: Joakim Carlebor .) aE, riElectrical systems C-code T-code Valid from serial numt 5000 364690AA- Version Date Order number 001 2000-06-01 178826-040 Code E150 Description Drive communication error Possible fault | Broken CAN-cable. reason ‘Motor controller broken. Code E151 Description _] Drive communication Tx error Possible fault | Motor controller does not answer, bad conneo- reason tions or faulty motor controller. Code E157 Description | Bus off error Possible fault | CAN-bus problem, hamess or hardware problem. reason Code E159 Description | Over flow error Possible fault | CAN-bus problem, harness or hardware problem. reason Code E160 Et Description | Error in safety reversing Possible fautt | Critical sensor element faulty reason Code E200 a Description —_| Field open Possible fault | Shuntfield open, harness broken, motor controller reason defect. 64 © BT Industries AB ‘Service Manual Orion P20 ‘Approved by: Joakim CarlebomElectrical systems Valid from serial number T-ecode C-code ‘364690AA- 662 5000 Order number Date Version 178826-040 2000-06-01 001 Code E201 Description | M minus error Possible fault | Problem with switch transistor in armature circuit reason inside motor controller. Code £202 Description | Power amplifier sensor error Possible fault | Armature current sensor fault in motor controller. reason Code E214 Description | Power amplifier CAN-timeout Possible fault | Motor controller reports unexpected loss of data reason flow from tiller head. 6. Parameters + Press $18 and turn S17 to on at the same time. + Press $18 until you read + You have now choosen P=parameters the symbol °C” on dis- play will be highlighted to indicate what's currently shown on display. + Scroll to the parameter you want to change or look at by pres- sing the L1 up or down. + Press S18 ones to get access to the parameter. + Set parameter value by pressing L1 up or down. + Press S18 ones to confirm change. + Tum S17 to off. You have now completed a parameter change and the next time you start the truck the new parameter setting will be valid. NOTE! Truck handling. Modifying specific truck parameters will change the driving characteristics of the truck. Do not change any parameters without the necesarry know- how. parameters. Service Manual Orion P20 Approved by: Joakim Carlebom 6Electrical systems C-code Tod 5000 662 Version Date 004 2000-06-01 6.1 Driver parameters Order number 178826-040 Parameter 02, Name Speed Unit Max % 10 | 100 Step | St d 5 100 Description 10 :low Speed 100: full Speed Acceleration 10 | 100 10 slow acceleration 100: full acceleration Neutral speed reduction 5 100 Defines motor speed reduction force when lever {goes to neutral position. 5: low reduction force 100: full reduction force 05, Logg off imin |0 20 The time until the truck will be switched off when a key pad is used. Time is counted from when the lat- est power consumer is used. 10 PIN-code Possibility to set up to 10 PIN - codes (10 different drivers) 6.2 Service parameters + Connect CAN-key i + Choose parameter. in X41. Parameter reep speed Unit | Min | Max Step | St en 14 c 10 [10 ‘0 ‘| This defines how much out- Description put the controller gives when you reach the first speed sensor. -10 : low speed when reaching first speed sensor. 10: high speed when reaching first speed sensor. 18 Main contac- tor off tmin | 4 20 The number of minutes the main contactor will be closed after the latest power consumer has been used. 66 © BT Industries AB Service Manual Orion P20 ‘Approved by: Joakim GariebomElectrical systems ee ee nem Valid from serial number Tcode C-code 364690AA- 662 ‘5000 Order number Date Version 178826-040 2000-06-01 001 Name Unit | Min | Max | Step | St | Description d ‘Hour meter 1 5 1 2 _ | Select hour meter selection Battery size 1 20 =| 4 8 | Battery size selection ‘Service th [0 | 2000 [50 | 100 | Possible to set servicetimer interval ‘Access code 1 4 1 1 | Defines what access level service personnel will have to parameters. Display code 0 1 1 0 | Defines what should be shown on display. 6.3. Parameter description Parameter 2 The maximum speed can be adjusted. a Parameter 3 ‘The lower value of the parameter the longer time it takes to accel- erate the truck to top speed. Parameter 4 Defines motor brake force when lever (L1) goes to neutral posi- tion.The lower value of parameter the longer time to reduce speed. Parameter 5 The time until the truck will be switched off when a key pad is used. Time is counted from when the latest power consumer is used. Parameter 10 10 drivers can have it's own PIN-code to get access to the truck. Each driver have possibility to set all the driver parameters indi- vidual. The PIN-code must consist of four digits. If you choose PIN-code 10 for example you must dial 0010. 1B Service Manual Orion P20 Approved by: Joakim Carleborn 7Electrical systems C-code Tcode Valid from serial number 5000 662 364690AA- Version Date Order number 001 2000-06-01 178826-040 To start the truck press your four digit code and the green no. 1 button. To turn the truck to off press the red no.0 button. When you have the CAN-key connected you can turn the truck on by just pressing the green no. 1 button. You tum it to off by press- ing the red no. 0 button. Parameter 14 Defines the speed you will get when you reach the first speed sensor. Parameter 18 ‘The number of minutes the main contactor will be closed after the latest power consumer has been used. Parameter 20 You choose wich hour meter you want to display. 1(A) = Key time. 2(b) =Activity time. 8(c) = Drive motor time. 4(d = Pump motor time. 5(s) = Time to service. Parameter 21 You must give data about wich battery the truck is equipped with. To adjust the disconnection point of the battery discharge indica- tor meassure according to : * Acid concentration when fully charged battery. To check qua- lity of battery. Shall be between 1,27-1,29. + When you get lift cut out (80 % discharged of battery capa- city) you shall have close to 1,14 not less. 3. -« © BT Industries AB Service Manual Orion P20 ‘Approved by: Joakim Carleborn